TECHNICAL DESCRIPTION
01. MIXER
Dimensions:
height:..................1.600mm
diameter:..................600mm
b. Homogenization capacity: 150 kg/h
c. Driven by a 2HP motor
d. Carbon steel plate construction: synthetic enamel coating.
e. Fitted with a tank with water dosage meter.
Water capacity: 10 liters
f. It runs on a batch system with loading and unloading on opposite sides.
The mixing is done by means of a worm thread.
02. SCREW CONVEYOR
a. Dimensions:
length:.................. 1.700mm
diameter:...................150mm
b. Conveying capacity:
90 kg/h
c. Driven by a 1 HP motor
d. Carbon Steel construction, synthetic enamel coating.
03. EXTRUDER MODEL BR-100
a. The set is composed of:
. lung silo
. vibratory trough with an extruder feeding hopper
. extrusion system
. cutting system
b. Extrusion capacity:
90-100 kg/h
c. Dimensions of the set:
. height:................ 2.000mm
. width:....................900mm
. length:............... 1,100mm
d. Dimensions of the extrusion screw:
. length:.................. 300mm
. diameter:..................80mm
e. The lung silo is constructed of carbon steel, synthetic enamel coating.
f. The vibratory trough and the extruder feeding hopper are made of
stainless steel. The vibration is done through an electromagnetic cell.
g. The extruder is driven by a 15HP motor. The jacket and the screw are
made of special hardened and tempered steel.
h. The cutting system is drivem by a 1HP CC motor, varying from 0 up
to 1.750 RPM, made of stainless steel. It is composed of a double
bearing which makes easy the pressure regulation of the Knives on
the die.
i. The initial heating of the extrusion set is produced by means of a
device with electrical resistance coils coupled to the outlet of the
extrusion barrel. When the process begins, the friction between raw
material and the walls of the equipment produces enough heat for
the extrusion with no need of additional heating. The refrigeration of
the extrusion barrel is hydraulic.
j. Dies are furnished for the production of snacks in four different
formats: ball, cheese, onion and pizza. The dies are easily changeable and fixed by
a flange system
04. PNEUMATIC CONVEYOR
a. Fitted with:
. fan
. piping to convey the extruded product
. cyclone with hopper for the drier feeding
b. piping dimensions:
. length:................ 5.000mm
. diameter:.................130mm
c. Cyclone with hopper dimensions:
. height:................ 1.100mm
. diameter:.................600mm
d. The fan is driven by a 2HP motor
e. The fan and the cyclone with hopper are constructed of carbon steel
plate and coated with synthetic enamel.
The piping is of 6".
05. CONTROL ELECTRIC PANEL
Fitted with a switch to activate and control of:
. mixer
. screw conveyor
. vibratoru trough with regulation through a potentiometer
. extrusion screw (main motor)
. cutting system with regulation of the motor speed
through a potentiometer.
. pneumatic conveyor.
. voltage
. amperage
. main switch
06. ROTARY DRIER (ELECTRICAL SYSTEM) AND SEASONER SET
a. Consiste of:
. rotary drum for drying
. rotary drum for the addition of salt, fat, aromas and spices to the
snacks.
b. Dimensions of the drums:
. length:................ 2,200 mm
. diameter:.................320 mm
Stainless steel plate construction
homogenization of the process.
with internal vanes for the
c. Dimensions of the set:
. height:................ 2,000mm
. width:....................600mm
. length:.................2,400mm
Rigid structure, carbon steel constrution and synthetic enamel coating.
d. Tractioned by a 0,5HP motor with speed reducers.
e. The drums turn on the rubber rollers with the shaft supported on
bearing covers with rigid bearing guided by a track. Fitted with a
inclination regulator of drum for better control of the product flow
speed.
f. The drier is heated by a set of electrical resistance coils totalizing
7.500 W , with glasswool thermal isolation.
07. SPECIAL SPICE DOSER FOR LIQUIDS AND SOLIDS
Dosing system/seasoner developed specially for salt, fats,spices, dyes).
Fitted with:
1- Storage tank with continuous mixer and suction pump
2- Table with dosing pump and spray
3- Control electric panel
1).The storage tank is all constructed of stainless steel with capacity of
100 / kg. It has a blade shaker activated by a 1Hp motor – 1430 rpm.
The suction pump is installed on the feet of the storage tank and has an
inlet and outlet valve of 1" and a 1HP motor. It sucks the spice from
the tank and through the piping carries it to the dosing pump and
brings the excess into the storage tank.
2).The dosing pump carries the spices through a hose which comes out the
tubing: this has an in/off valve where it regulates the quantity through
a potentiometer. The doser set has still two pulleys in an isolating box
where a hose crosses, which does not allow the pouring off of the
solids during the carrying of the spices to the product to be seasoned.
3).The control electric panel has on/off buttons for the continuous mixer
which runs anti-clockwise rotation.
It has on/off buttons for the suction pump. To observe the rotation of
the pump (clocking rotation).
It has on/off buttons for the dosing pump and a potentiometer to
regulate the outlet of the flow.
08. VIBRATORY TROUGH
a. Dimensions:
. height:................ 900mm
. width:..................400mm
. length:...............1,900mm
b. The part in contact with the product is constructed in stainless steel,
the base is in iron 3/8", coated with synthetic enamel.
c. Constructed of stainless steel and carbon steel plate, coated with
synthetic enamel.
d. Driven by a 1HP.
9. BUCKET CONVEYOR/ELEVATOR
a. Dimensions:
. width:.................. 300mm
. length:............... 4.500mm
b. Driven by a 1HP motor with reducer.
c. Fitted with nitrilic, synthetic, sanitary, white belt
against oil, salt and acid corrosion.
The buckets are plastic made.
with protection
d. Fitted with a belt tension adjusting device.
10. VOLUMETRIC AUTOMATIC PACKAGING MACHINE MODEL KLC-80
Structure assembled in rectangular carbon steel SAE 1020 profiles with 80 x 50mm,
totally reinforced.
driven by a 1 hp motor-reducer.
Fully mechanical, controlled by microprocessor without need of water and compressed
air. it can be placed over a platform or a table (optional).
The operation is through a digital microprocessor that performs the photocell reading, the
magnetic friction and the sealing cutting.
The vertical sealing system is achieved by the jaw beating and the horizontal system as
well. both systems are heated through electrical resistances/coils and fitted with
numerical date printing device (hot stamp).
The feeding cups are totally adjusted by a mechanical device to enable it to fill and seal
peckeys from 100 to 300mm:
Closed bag size:
width: from 50 to 150mm
height: from 80 to 285mm
production capacity: 60packets/minute
11.PACKET CONVEYOR BELT (OPTIONAL, ADVISE)
Dimensions:
length : 2.000mm
width : 250mm
height : 1.100mm
Built in stainless steel AISI 316 and driven by rollers in both
extremities, assembled on sphere roller bearings with a
regulation device to stretch the belt.
The belt is built on white sanitary canvas material and the
cleats are made of an appropriate material for the transport of
sachets/packets.
12. TURNING TABLE (OPTIONAL, ADVISE)
Dimensions:
diameter : 900mm
height : 880mm
The table is manufactured in white glass fiber with round side
protection to avoid the fall of the sachets. Has a carbon steel
piping structure with painting in white enamel.
The turning table has the purpose of optimizing the final
making easier the packing in bulky for shipment.
production