Photo-Catalytic Oxidation Air Cleaning Systems

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MD ANDERSON Project No. XX-XXXX
A/E Name
A/E Project No.
MD ANDERSON PROJECT NAME
Issue Description
Month, 00, 0000
SECTION 23 40 14 – PHOTO-CATALYTIC OXIDATION AIR CLEANING SYSTEMS
PART 1 - GENERAL
1.01
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General Conditions and
Division 01 Specification Sections, apply to this Section.
B. Specifications throughout all Divisions of the Project Manual are directly applicable to
this Section, and this Section is directly applicable to them.
1.02
SUMMARY
A. Perform all W ork required to provide and install catalyst array, housings, rack
assembly, killboxes, as necessary for proper installation of photo-catalytic oxidation air
cleaning systems as indicated on the Contract Documents.
1.03
REFERENCE STANDARDS
A. The latest published edition of a reference shall be applicable to this Project unless identified
by a specific edition date.
B. All reference amendments adopted prior to the effective date of this Contract shall be
applicable to this Project.
C. All materials, installation and workmanship shall comply with the applicable requirements
and standards addressed within the following references:
1. NFPA 70 - National Electrical Code.
2. ANST/UL-900 - Test Performance of Air Filter Units.
3. IES-RP-CC-013-96-T- Equipment Calibration or Validation Procedures.
1.04
QUALITY ASSURANCE
A. Manufacturer: Company specializing in manufacturing the products specified in this Section
with minimum three (3) years documented experience, who issues complete catalog data on
total product. Performance characteristics shall be published in the manufacturer’s literature.
B. Where installation instructions are not included in the Contract Documents, the
manufacturer’s instructions shall be followed. All equipment affected by altitude shall be rated
to operate at the altitude where it is installed.
C. In general, all capacities of equipment are shown on the Drawings. Reference shall be made
to the schedules for such information. The capacities shown are minimum capacities.
Variations in the characteristics will be permitted only on written approval of the Engineer.
D. The complete charged ionizing media air filtration system as assembled shall be listed by
either UL or ETL.
1.05
SUBMITTALS
A. Product Data:
The University of Texas
MD Anderson Cancer Center
MS101013
PHOTO-CATALYTIC OXIDATION AIR CLEANING SYSTEMS
23 40 14
1 OF 4
MD ANDERSON Project No. XX-XXXX
A/E Name
A/E Project No.
MD ANDERSON PROJECT NAME
Issue Description
Month, 00, 0000
1. Submit Shop Drawings, product data and installation instructions.
a. Indicate dimensions, weights, capacities, ratings, electrical characteristics, gauges,
and finishes of materials.
b. Indicate dimensions, weight, capacities, required clearances, and location and size of
field connections.
c.
Include data for air cleaning system performance & data, PCO unit, UVGI lamps &
ballast, PCO media, racking system.
d. Include recommended spare parts and components. Include enough spare UVGI
lamps and ballasts to replace one-half of largest single AHU installation.
B. Operation and Maintenance Data:
1. Submit manufacturer's operation and maintenance data.
1.06
WARRANTY
A. Photo-catalytic oxidation air cleaning air systems: The unit shall be warranted by the
manufacturer against any defect for parts and labor for two (2) years, except for UVc bulbs
and ballast. Lamps and ballast shall have a minimum of 90 day warranty from the
manufacturer.
PART 2 - PRODUCTS
2.01
GENERAL
A. All materials shall meet or exceed all applicable referenced standards, federal, state and
local requirements, and conform to codes and ordinances of authorities having jurisdiction.
2.02
MANUFACTURERS
A. Genesis Air Inc., or approved equivalent.
2.03
CATALYIC AIR CLEANING SYSTEM FOR SMOKE AND ODOR REMOVAL
A. Photocatalytic Oxidation (PCO) Unit: PCO unit shall be factory-fabricated and tested twopart integral assembly for treatment of air by: (1) Ultraviolet Germicidal Irradiation (UVGI)
using UVC lamps; and (2) Photo-catalytic Oxidation using TiO2 media. Assembly shall be
housed in casing. PCO units shall be provided as indicated on the drawings.
B. Unit Casing: Casing shall be of single-wall construction, fabricated of 24 gauge 304
stainless steel. All portions of the casing shall be free from sharp edges and burrs. Casing
shall be 5-13/16” deep.
C. Unit Capacity: Unit shall be rated for maximum velocity across the unit face of 500 feet
per minute.
D. UL Certification: The entire PCP assembly shall bear the UL Classification Mark and be
investigated in accordance with ANSI/UL 1598, "Luminaires," and ANSI/UL 1995, "Heating
and Cooling Equipment," under the Air Duct Mounted Accessories category (ABQK).
Compliance is to be verified by the UL Online Certifications Directory.
The University of Texas
MD Anderson Cancer Center
MS101013
PHOTO-CATALYTIC OXIDATION AIR CLEANING SYSTEMS
23 40 14
2 OF 4
MD ANDERSON Project No. XX-XXXX
A/E Name
A/E Project No.
MD ANDERSON PROJECT NAME
Issue Description
Month, 00, 0000
E. PCO Media: Media shall consist of six-inch (nominal) non-metallic media with face area to
match casing opening, pleated at one pleat per inch (nominal), with a 40-200 nanometer TiO2
coating. PCO media shall be placed perpendicular to the air stream in the unit casing. Media
shall have an internal mechanism to eliminate the silica produced by the oxidation of ethanol.
F. UVGI Lamps & Ballasts: Lamps and ballasts shall be designed specifically to provide type-C
ultraviolet light with a wavelength at or near 2537 Angstroms. Lamps shall be non-ozoneproducing. Lamps shall be Teflon-coated to reduce breakage. Sufficient lamps shall be
provided and positioned center point through the media equidistant from edges so as to
achieve a minimum coverage of 9.5 milliwatts per square inch of UVC light, upstream and
downstream, across all exposed surfaces of the PCO media. Lamp UVC output shall not
drop below 9.5 milliwatts per square inch over their usable 12,000 hr life.
G. Electrical: Unit shall be configured to operate with 120V/1φ/60Hz electrical power. Unit shall
be provided with junction box for point of connection.
H. Racking System: The racking system shall be constructed as either a front – loading or side
I.
Loading design. Either system must show proof of conformance to ICB 2012, CBC 2010
and ICC AC – 156 (2010).
The catalyst and the racking system shall bear the OSP
certification number.
J.
Unit shall be m anufactured by Genesis Air, Inc. Model No.: 2008 PCP Compound or Owner
approved equal.
PART 3 - EXECUTION
3.01
INSTALLATION
A. Installation shall meet or exceed all applicable federal, state and local requirements,
referenced standards and conform to codes and ordinances of authorities having jurisdiction.
B. All installation shall be in accordance with manufacturer’s published recommendations.
C. Confirm the filters installation upstream of PCO system so there is no passage of unfiltered
to the PCO system. Any deficiencies found shall be brought to the attention of MDA for
necessary corrections. Each of the existing air handler air filter installations includes felt,
rubber and neoprene gaskets to prevent air around filters.
D. The PCO system supports and retention elements shall be coordinated to provide a
substantial, structurally sound, leak-proof installation.
E. Do not operate PCO system and air handling equipment without having all filters in place
and properly operating.
3.02
TESTING
A. Verify the proper installation of the PCO system. Thoroughly inspect for proper fit and seal of
all PCO panels.
B. A factory-trained representative shall supervise installation of the PCO system in the air
handling equipment and system Start-up.
The University of Texas
MD Anderson Cancer Center
MS101013
PHOTO-CATALYTIC OXIDATION AIR CLEANING SYSTEMS
23 40 14
3 OF 4
MD ANDERSON Project No. XX-XXXX
A/E Name
A/E Project No.
MD ANDERSON PROJECT NAME
Issue Description
Month, 00, 0000
C. The PCO system for each air handler shall be field tested in place by subjecting the
installed PCO system installation to a Smoke in a Can Test, Industry Standard for Testing
Smoke Detectors Particulate 0.3 – 2.5 micron ppm. Each system shall pass a test for the
following:
1. Confirm the AHU smoke detector trip setting with filtration only and starting with ten
second burst(s) with using (1) can of smoke, (2) cans of smoke, etc. with catalyst
turned off.
2. Repeat item 1 above and demonstrate the AHU smoke detector will not trip with
catalyst turn on with the same number of cans used a 10 second burst tests.
3. With the catalyst on begin emptying full can(s), 1, 2 or more cans, at the same time into
the air stream to a point where the smoke detector will trip. Record the smoke release
duration and the number of can(s) at the trip point.
4. Particulate reduction minimum of 95% with a MERV 14 Filter in place.
5. TVOC reduction minimum of 65%
6. AHU air speed through the unit PCO system shall be at its normal operating air flow
(max. 16,300 CFM). The unit airflow speed will not exceed 400 FPM.
7. Owner acceptance will be after receipt of written test reports indicating satisfactory
performance.
3.03
TRAINING
A. Provide minimum 4-hour instruction in system trouble shooting and preventative maintenance
to Owner.
B. Photo-catalytic oxidation air cleaning systems: A manufacturer’s authorized representative
shall visit the Project Site bi-annually for the first year of operation to inspect system and
report the system’s status to the Owner’s maintenance personnel.
END OF SECTION 23 40 14
The University of Texas
MD Anderson Cancer Center
MS101013
PHOTO-CATALYTIC OXIDATION AIR CLEANING SYSTEMS
23 40 14
4 OF 4
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