Southeastern Louisiana University Department of Industrial Technology IT 351 – Machine Tool Technology – 3 Credit Hours (Tentative Course Syllabus) Instructor: Office: Office Phone: Email: Mr. Anthony D. Blakeney Office Hours AZH 210 F MW 5:00-6:00 pm, 8:00-9:00 pm 549-2203 TTh 7:00-8:00 am, 1:00-2:00 pm ablakeney@selu.edu F 7:00 – 9:00 ******I will only be available to the students during my classes and during my office hours. If a students needs to meet with me outside of this time period, he or she must make an appointment. It is your responsibility to meet with me during this time. NO EXCEPTIONS!!!!! Course Schedule: IT 351-01 IT 351-02 MW 3:00 - 4:50 TTh 10:00 – 11:50 Required Textbooks: Technology of Machine Tools, 6th ed. By Steve Krar, Arthur Gill, and Peter Smid Required Materials: Safety Glasses (OSHA Z87.1 Standard, Clear with side shields) Students must wear approved safety glasses to participate in the lab. A grade of ZERO will be recorded if the student fails to wear the proper safety equipment. Students must wear the proper attire to participate in the lab. I do not loan safety glasses to students. Baggy clothing is not permitted including sweat pants or shirts, baggy denim jeans or shirts, or anything deemed inappropriate. Flip – Flops and Sandals are strictly prohibited in the classroom and laboratory. Students will be dismissed from class if the proper clothing is not worn. Machinists Set (3 piece – 0-1” Vernier Micrometer, 6” Dial Caliper, 6” rigid steel rule (4R Graduation). Course Description: Principles and practices of metal machining involving lathes, shapers, milling machines, cut-off machines, planers, and precision grinders. Two hours of lecture and two hours of laboratory a week. Course Objectives: 1. To develop problem-solving and research applications involving the materials, processes, and products of industry. 2. To develop an understanding of industrial processes and the practical application of scientific principles. 3. To apply laboratory safety practices and procedures related to specific tools and machines. 4. Upon completion of the course, the student will be able to name tools, materials, and processes used in manufacturing. 5. Upon completion of the course, the student will be able to dissect manufactured products and describe the system of production in industrial terminology. COURSE REQUIREMENTS Attendance: You are expected to attend all classes. Your preparation for and participation in classroom discussions affect your academic progress. Attendance will be taken at every class meeting. Attendance will be in accordance with the 10% criteria set forth in the departmental attendance policy (NO EXCEPTIONS!!!) YOU are responsible for dropping this class, YOU WILL NOT BE DROPPED AUTOMATICALLY! Your attendance will account for approximately 1/5th of your final grade. Your participation in laboratory exercises are mandatory for this class. Each student must complete HIS OR HER OWN work in a timely fashion. The instructor reserves the right to adjust grades according to the student’s laboratory activities (Participation in lab and clean-up). Each student will be assigned a machine to clean on a daily basis after use. Grades: Grades will be assigned in accordance with departmental policy and derived by calculating the percentile in the following areas: Major Tests Pop Quizzes Major Lab Project Laboratory Exercises Library / Internet Assignments Basis for Assigning Grades Major Tests (3 – 4 including Final) Non comprehensive Attendance/Quizzes and Assignments Laboratory Assignments Grading Scale 50% 30% 20% (These Percentages are Approximate) A = 100 – 93 B = 92 – 85 C = 84 – 77 D = 76 – 69 F = 68 - 0 The instructor reserves the right to change the number of examinations and / or to establish additional methods of evaluation. Policy on Make-Up Work: A student with an unexcused absence may not make up work missed. A grade of zero will be recorded for work missed during the absence period. A student with an excused absence has one week after returning to class to make up work missed to earn full credit. THERE ARE NO MAKE UP TESTS!! Your final will be used to take the place of up to one missed exam and your final will then cover material from the entire semester. Homework will not be accepted one week after it is due!!! Please Note: Friday, March 13th is the last day to resign from the University or withdraw from regular classes!! All assignments (Late or Due), extra credit, or grades must be turned in by your last day of classes!! Late assignments will be assessed a penalty!! IT 351-01 Wednesday, May 6th IT 351-02 Thursday, May 7th Monday, May 18th is the last day to return rental textbooks without a fine. Due to University policy, any communications via email between the students and the instructor should be done through the student’s Southeastern Louisiana University Email Account. Due to University policy, the classroom is not a place for children, and students are not to bring their family members for day care or baby sitting. Class Decorum: Free discussion, inquiry, and expression is encouraged this class. The experiences of all students can be beneficial if they can be intertwined within the course content. However, classroom behavior that interferes with either (a) the instructor’s ability to conduct the class or (b) the ability of students to benefit from the instruction is not acceptable. The use of cellular phones or beepers is strictly prohibited during quizzes and/or examinations. Failure to comply will result in the student being removed from the test and forfeiture of their grade. Excessive tardiness will not be tolerated and three tardy entrances will give the student an unexcused absence. Habitual tardiness will result in a reduction in the student’s final grade at the discretion of the instructor. NOTE: If you are a qualified student with a disability seeking accommodations under the Americans with Disabilities Act, you are required to self-identify with the Office of Disability Services, Room 203, Student Union. No accommodations will be granted without documentation from the office of disability services. Students are expected to maintain the highest standards of academic integrity. Behavior that violates these standards is not acceptable. Examples are the use of unauthorized material, communication with fellow students during an examination, attempting to benefit from the work of another student and similar behavior that defeats the intent of an examination or other class work. Cheating on examinations, plagiarism, improper acknowledgment of sources in essays and the use of a single essay or paper in more than one course without permission are considered very serious offenses and shall be grounds for disciplinary action as outlined in the current General Catalogue. Students agree by taking this course that all required papers may be subject to submission for textual similarity to Turnitin.com for the detection of plagiarism. All submitted papers will be included as source documents in the Turnitin.com reference database solely for the purpose of detecting plagiarism of such papers. Use of the Turnitin.com service is subject to the Terms and Conditions of Use posted on the Turnitin.com website. IT 351 Machine Tool Technology Additional Knowledge Base Baril, R. 1987. Modern Machining Technology. Albany, NY: Delmar Publishers Inc. Boyes, W.E. 1986. Low-Cost Jigs Fixtures and Gages for Limited Production. Dearborn, MI: Society of Manufacturing Engineers. Brown, James. 1998. Advanced Machining Technology Handbook. New York: McGraw-Hill, Inc. Graham, G.S. 1981. Metalworking: An Introduction. Boston, MA: Breton Publishers. Kibbe, R.R., Neely, J.E., Meyer, R.O., White, W.T. 2002. Machine Tool Practices. Upper Saddle River, NJ: Prentice Hall, Inc. Lascoe, O.D., Nelson, C.A., Porter, H.W. 1973. Machine Shop Operations and Setups. Homewood, ILL: American Technical Publishers, Inc. McCarthy, W.J. & Smith, R.E. 1968. Machine Tool Technology. Bloomington, Ill: McKnight & McKnight Publishing Company. Meyers, A.R. & Slattery, T.J. 1988. Basic Machining Reference Handbook. New York: Industrial Press, Inc. Olivo, C.T. 1990. Fundamentals of Machine Tool Technology and Manufacturing Processes. Albany, NY: C. Thomas Olivo Associates. Olivo, C.T. 1990. Advanced Machine Tool Technology and Manufacturing Processes. Albany, NY: C. Thomas Olivo Associates. Reid, D.T. 1991. Fundamentals of Tool Design. Englewood Cliffs, NJ: Prentice-Hall, Inc. Stocker, W.M. Jr. & Heiberg, D. 1982. Tools of our (Metalworking) Trade. New York: McGraw-Hill, Inc. Wlaker, J.R. 2000. Machining Fundamentals. Tinley Park, Ill: Goodheart-Willcox Company, Inc. Walker, J.R. 1985. Modern Metalworking. South Holland, Ill: Goodheart-Willcox Company, Inc. Mr. Anthony D. Blakeney MS, CSIT, CWE Office - ANZ 210F 985-549-2203 email: ablakeney@selu.edu Monday Tuesday Wednesday Thursday Friday 7:00-7:15 7:15-7:30 Office Hours Office Hours 7:30-7:45 7:45-8:00 Office Hours 8:00-8:15 8:15-8:30 8:30-8:45 IT 242-02 IT 242-02 8:45-9:00 9:00-9:15 9:15-9:30 9:30-9:45 9:45-10:00 10:00-10:15 10:15-10:30 10:30-10:45 IT 351-02 IT 351-02 10:45-10:00 11:00-11:15 11:15-11:30 11:30-11:45 11:45-12:00 12:00-12:15 LUNCH 12:15-12:30 12:30-12:45 12:45-1:00 1:00-1:15 1:15-1:30 Office Hours Office Hours 1:30-1:45 IT 242-01 IT 242-01 1:45-2:00 2:00-2:15 2:15-2:30 2:30-2:45 2:45-3:00 3:00-3:15 3:15-3:30 3:30-3:45 IT 351-01 IT 351-01 3:45-4:00 4:00-4:15 4:15-4:30 4:30-4:45 4:45-5:00 5:00-5:15 Office Hours Office Hours 5:15-5:30 5:30-5:45 5:45-6:00 6:00-6:15 6:15-6:30 6:30-6:45 IT 256-01 IT 256-01 6:45-7:00 7:00-7:15 7:15-7:30 7:30-7:45 7:45-8:00 8:00-8:15 Office Hours Office Hours 8:15-8:30 8:30-8:45 8:45-9:00 If I am not in my office during office hours, please check with Mrs. Rose Doles at 985-549-2189 or check downstairs in the manufacturing laboratories (Anzalone 130 - 140) Southeastern Louisiana University Department of Industrial Technology Laboratory Safety Rules Mr. Blakeney The department of Industrial Technology has enjoyed an excellent safety record. This is directly attributed to the combined efforts of the students, faculty, and staff alike. We must all follow correct safety procedures while working in all of the Manufacturing Laboratories. This will enable us to accomplish our goals of maintaining a healthy and accident free environment, to promote a positive safety attitude, and to learn the practical aspects of safety in the workplace appropriate for future supervisors and teachers. The following safety rules are divided into the four major areas of General Safety Instructions, Safety Instructions for Personal Protection, Safety Instruction for the Use of Tools, Equipment, and Machines, and Personal Attitudes and Conduct. General Safety Instructions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. ABC – Always Be Careful. Never take chances. Observe all safety rules. Report immediately to your instructor upon incurring any injury, even though you feel it is negligible. No horseplay or playing practical jokes in the laboratory. Caution any person you see violating a safety rule. Do not run in the lab. Be considerate of the safety of others. Never throw any object in the laboratory. Learn the location and use of the fire extinguishers. In the event of fire, notify the instructor immediately. Insure that there is adequate ventilation for the task being performed. Occasionally, a window may need to be opened or a fan may be needed to help circulate the air. Follow prescribed safety instructions in lifting or handling awkward, large, heavy, and or long pieces of material. In general, never carry material over six feet in length or over 50 pounds in weight without assistance. Lift with your legs, not your back. Never use compressed air for purposes other than specified in your experiments. Likewise, be careful around pressurized hydraulic systems. Make certain your hands and tools are kept free of oil and grease. If you feel ill, do not work in the lab. Report to your instructor. Never treat, or remove particles from the eye. See your instructor or school health personnel for immediate attention. Safety Instruction for Personal Protection 1. 2. 3. 4. 5. 6. 7. 8. Wear proper eye protection while participating in activities that may pose danger to your eyes. All forms of eye protection must conform to OSHA specs Z87.1, and must have clear lenses and be equipped with side shields. Wear ear protective devices if sharp sounds or excessive noise is anticipated. Be sure your clothes are safe and suitable for laboratory work. Remove or fasten any loose clothing. Roll loose sleeves above your elbows. Tuck shirttails into your pants. Remove ties when working with machinery. Keep your hair away from machinery. Students with long hair must confine their hair in nets or caps when around tools, equipment, and machinery. Rings, bracelets, watches, and other jewelry must be removed when working in the laboratory. Wear rubber gloves when handling caustic materials, acids, and/or petroleum distillates. Wear protective clothing and equipment for the use intended for its wear. Wash your hands with soap and water as a method of preventing skin disease. Safety Instructions for the Use of Tools, Equipment, and Machines 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. Do not use tools, equipment, and machines until instruction relative to their safe operation has been given. Observe safety rules for all machines and equipment. Follow prescribed procedures when working with mechanical, electrical, fluid, or combined power systems. Know and follow the specific requirements of the kind and type of machine you are operating. Secure approval of your instructor before you begin working. This applies to all experiments and projects in which you use the lab tools, equipment, machines, and supplies. Have your instructor check special machine setups. Students may use the tools, machines, and equipment only when the instructor is present in the lab. Do not use defective tools, machines, and equipment. Inform the instructor immediately. Be sure the guards are in place and functioning properly before turning on machinery. Do not remove guards and other safety devices. Machines must be operated by only one person at a time. Do not talk with or otherwise distract other students while you or they are operating machines. Persons not operating power tools or machinery should keep clear of the operator and the work area. Never leave a machine while it is running. When in use, give the machine your undivided attention; never look away for any reason. Allow revolving machinery to stop on its own. Resist the desire to grab chucks, spindles, or other rotating parts with the hand. Do not stop or start a machine for another person except in an emergency. Do not tamper with adjustments or play with machinery at any time. Serious accidents may result. Do not lean on machines and equipment. You may press a switch or throw a control which could endanger the safety of the operator or damage the machine. Check machines and make all adjustments before turning on the power. Turn power off and allow the machine to come to a complete stop before adjusting, cleaning, removing work, or making new set-ups. Make sure other persons are clear before starting machinery. Allow a safe distance between your hands and blades, cutters, or moving parts. Keep your fingers in such a position that there is no danger of their slipping into the cutter or moving parts. Keep machines clear of tools, stock, and other items. Develop a respect for machine tools and understand their purpose. Recognize the distinctive sound of a properly adjusted and smooth running machine tool. If something doesn’t sound right, there is probably something wrong. Use the proper size and type of hand tool for the specific task. Use the right tool for the job. Keep tools and materials from projecting over the edge of your workstation so that others will not walk into them and become injured. Clean workstations and place tools in the proper areas at the end of each class period. When finished with a tool, clean and return it to its proper location. Ensure that vise hands hang free when not in use. Be aware of pinch points around vises, presses, hydraulic and pneumatic components, and other such hazardous areas when working with machines and equipment. Keep the floor around the tools clear of liquids, scraps, tools, and other materials. If oil is spilled on the lab floor, immediately stop what you are doing and clean up the spill. Make sure that all cutting tools are sharp and in good condition before using them. Handle edged or pointed tools by the handles, with sharp points or edges pointed away from yourself and others. When using sharp-edged tools, be sure to direct their action away from yourself and your classmates. Pass tools to other persons with handles forward. Carefully read your lab manual instruction sheets before operating machines and equipment. Avoid using wrenches that do not properly fit the nuts, bolts, or other objects which they are being used to turn. Personal Attitudes and Conduct Violation of the following indicates a deficient attitude toward safety. Violation of these concepts will not be tolerated. Almost all accidents that occur in the industrial technology laboratories are attributable to one of the causes listed. 1. Taking unnecessary chances 2. Getting in too big a hurry 3. Showing off 4. Lack of information 5. Preoccupation of the mind 6. Distraction of attention 7. Fear 8. Experimenting 9. Failure to follow instructions 10. Poor discipline 11. Guard removal 12. Excitement 13. Selfishness 14. Improper Clothing 15. Poor Health