CIVL 112 Mechanics of Materials Spring 2007 Chapter 7: Analysis of Stress and Strain Typical problems: What kind of stresses ? ©2001 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning ™ is a trademark used herein under license. Why? Stresses on an inclined section ©2001 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning™ is a trademark used herein under license. DIY: Write down the normal & tangential forces on each plane (let A be the inclined area): ©2001 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning™ is a trademark used herein under license. (1) Left face: (2) Bottom face: (3) Inclined face: Note that (1), (2) are expressed in the x-y system while (3) is given in the x’-y’ system! Transformation equations for plane stress y y' sin vector v unit vector along cos y x' cos sin unit vector along x x Fig. 1 Rotation matrix: R = cos sin sin cos Recall from linear algebra: R (v in old x-y frame) = v (in new x’-y’ frame) Force equilibrium of wedge (in x’ and y’ directions) x' cos sin xy A sin x A cos A A sin A cos = 0 sin cos x ' y ' xy y Algebra (see Mathematica output) x' x y 2 x y 2 cos 2 xy sin 2 (7-4a) and x' y ' x y 2 sin 2 xy cos 2 y’x’ = x’y’ (7-4b) (7.2) (recall: shear stresses come in two equal & opposite pairs) Still need y’ to completely describe state of stress in primed frame Note: in Fig. 1, if the rotation was + 90 rather than , then x’ becomes y’. Hence, to get y’, we can simply substitute + 90 into in the x’ expression y' x y 2 x y 2 cos 2( 90) xy sin 2( 90) With some trig. simplification y' x y 2 x y 2 cos 2 xy sin 2 (7-5) Note (verified by Mathematica): x + y = x’ + y’ (7-6) (“trace of matrix does not change under transformation”) abbreviations (7-4a,b) more succinct A (x + y)/2; B (x – y)/2; Hence (7-4a,b) become x’ – A B cos 2 + xy sin 2 x’y’ = –B sin 2 + xy cos 2 (*) To visualize them as f() more easily, let’s define constants R, by requiring: B R cos xy R sin (**) Thus R = (B2 +xy2)1/2 (T1) Tan-1(xy /B ) (T2) (Be careful with (T2) since Tan-1 results may be off by !! ATAN2 is recommended if you use Excel) Substituting (**) into (*) x’ – A R cos cos 2 + R sin sin 2 x’y’ = –R cos sin 2 + R sin cos 2 or x’ – A R cos(2 – ) x’y’ –R sin(2 – ) (T3) (T4) ©2001 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning™ is a trademark used herein under license. Graph of x1 and x1y1 versus (for y = 0.2x and xy = 0.8x) Example 7.2: (determine stresses on tilted plane) Homework on plane stress: 7.2-12, 18 Determination of largest ’ & ’ (as varies) To find max (or min) x’: Book: d/d (7.4a) = 0 … Easier: in (T3), require Cos(…) = 1 for max / min, i.e. 2P – (for max x’), or 2P – (for min x’) Hence P1 = P2 = + These principal angles define the principal planes, which are mutually perpendicular The maximum and minimum normal stress act on the respective principal planes, namely max,min = A R i.e. max,min = (x + y)/2 {[(x – y)/2]2 +xy2}1/2 (7-17) Since Cos(…) = 1, it makes Sin(…) = 0 in (T4), hence there is no shear stress on the principal planes. To find max (magnitude of) x’y’: In (T4), require sin(2 – ) = –1 for max x’y’ = R (#) 2 – maximum shear stress occurs on the plane where S Planes of maximum shear stress occur at 45 from the principal planes. If we used +1 instead of –1 in (#), S would result; that gives the plane with maximum negative shear. Hence, in general, S P The magnitude of the maximum shear stress is max = {(x – y)/2]2 +xy2}1/2 (7.25) As RHS of (T3) vanishes when = S, the normal stresses on planes of maximum shear are just the “average stress” x’ = A = (x + y)/2 (7.27) Example 7.3 Find & sketch (a) Principal stresses; (b) Maximum shear stresses. Homework on maximum stress: 7.3-9, 17 Special cases of plane stress: (1) Uniaxial stress: = 0; y = 0 Plugging these into (7.4ab) recover (2-29ab), i.e. x' x 2 and x' y' 1 cos 2 x 2 sin 2 These explain why the most important orientations (for uniaxial stress) are = 0 (max normal stress = x) and = 45 (max shear = 0.5 x) For axially loaded bars weak in shear, shear failure often observed along 45 plane: (2) Pure shear (x y = 0; xy= 0) (7-4ab) simplify to: x ' sin 2 (3-30a) and x ' y ' cos 2 (3-30b) (3-30a) explains why brittle (weak in tension) material under pure shear (e.g. torsion of a piece of chalk) often fails along = 45 direction (a helical surface): (3) Biaxial stress: xy = 0 (no shear stress) (e.g. in thinwalled pressure vessels (Ch. 8)) (T1,2) become R = B andTan-1(/B ) = 0, hence, (T3,4) become x’ = A B cos(2) x’y’ –B sin(2) Mohr’s circle for plane stress 22 x’ – A2x’y’2 = R2 This is a circle in - space, - centered at (A, 0) - radius = R (7-32) ©2001 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning™ is a trademark used herein under license. Construction of Mohr’s circle: In order to have (i) ’+ve = to the right; (ii)' : +ve = up, and (iii) +ve = anti-clockwise on the Mohr circle plot, need to change the sign convention for shear, and use +ve sign on shears that tend to cause clockwise rotation –ve sign in (T4) disappears, and circle goes anticlockwise at “constant speed” as increases. With this new convention, and letting u = x’ – A v = x’y’; t 2 – , we may visualize (T3,T4) as u = R cos t v = R sin t v t = 90° ( = /2 + 45°, i.e. max (-ve) shear stress) t R sin t 0 (transformed stress state) R cos t u t = 2 t = 0 ( = /2, i.e. max x' ) = 0 (i.e. untransformed stress state) Hence, we may use the following procedure: 1. From the given stresses, compute the center C = (A, 0) and radius R, and plot the circle accordingly. Note that the right/left quadrant point P1,2 give the maximum / minimum normal stress, max, min = A R. 2. Using the stress state (x, xy) on face A (corresponding to = 0), plot point A on the circle, and draw line AC. 3. To get the stress state for any given , simply rotate (anticlockwise) AC by 2 into AD, then coordinates of D give (x’, x’y’). Note: if you find x’y’ < 0, remember to report it as positive when you go back to “causing anticlockwise rotation = +ve shear” convention. Example 7-5: Given: x = 15000, y = 5000, xy = -4000 (in new convention for plotting Mohr circles) (all in psi) Find (a) stress state for = 40; (b) principal stresses; (c) max. shear streses. Usual calculations 10000, B = 5000,R = 6403.12423743 x'y' 2 x' P x'y' 2 min ' The rest is all graphical; no need for trig. calculations which are error-prone. We can then use AutoCAD to obtain the Mohr circle (use CIRCLE, LINE, ROTATE, ID, DIM, etc.) Homework on Mohr’s circle: 7.4-12, 18 (use AutoCAD; include the hardcopy with everything clearly labeled/ dimensioned) (report all answers to 0.01 MPa to show that you did not use manual plotting) Hooke’s Law for plane stress (z = 0) x= z / E + (– y)/ E x = (z – y)/ E (7-34a) Similarly y= (y – x)/ E Z = –(/E)(X + Y) XY: distorts area (z face) rhombus, XY = XY/G (7.34b) (7.34c) (7.35) Solving (7-34a,b) for the normal stresses, The Mathematica output agrees with (7-36a,b). Also, XY = GXY (7.37) (7-34) through (7-37): Hooke’s law for plane stress. Note (see Ch.3) E, G and are not all independent, but G = E / [2 (1 + )] (7-38) Homework on Hooke’s law for plane stress: 7.5-1, 4 Mathematica Output: Homework summary: * Transformed stress: 7.2-12, 18 * Maximum stress: 7.3-9, 17 Mohr’s circle: 7.4-12, 18 Hooke’s law for plane stress: 7.5-1, 4 *: more important