Corrugated cardboard packing of large-scale copier
Ricoh Company, Ltd./Ricoh Logistics System Co., Ltd./Nakatsugawa Packaging Industrial Co., Ltd.
TP-1
JAPAN
Description: Briefly describe application / function of package
All corrugated cardboard packing of the large-sized copying machine which is also precision instruments and also a heavy load (600kg).
Material: Provide information of material used for the package
corrugated cardboard & reinforced corrugated cardboard& cardboard
Size: Provide size dimension of the package
L
Inspiration: Extra information such as design concept
It develops for the purpose of the palette weight saving and cost improvement. This palette has a function for enabling the caster of a
product to roll. Cost was reduced by 54%. Weight was reduced from 100kg to 37kg.100% recycled.
"SLIM-ONE-PACKAGE" of Remodeled Toilet
TOTO LTD.
TP-2
JAPAN
Description: Briefly describe application / function of package
There is the space that even a relatively big part can hold, and the bottom tray consolidates all parts. By becoming the one package,
builder easily finds a part and inventory control by the distribution is simple and prevents false shipment.
Material: Provide information of material used for the package
Other than uniting in the PP-band, it is saving-packaging of all cartons.
Size: Provide size dimension of the package
L:720
Inspiration: Extra information such as design concept
Not BOX-Specifications, it is the saving-packaging such as the sandwich. It shows part of product, and presses a person of handling freight
for attention of the handling.
ASIASTAR 2011-Judging
35
"Packaging material 50% cut" Energy Conservation Package
TP-3
TOTO LTD.
JAPAN
Description: Briefly describe application / function of package
We designed a box to offer both fixing and cushioning functions without partitions and cushioning material. Compared to the previous
package, we could reduce packaging material by 50% and reduced 221 tons of greenhouse gas per year.
Material: Provide information of material used for the package
All cardboard
Size: Provide size dimension of the package
550mm vertical
499mm horizontally
height 150mm
Inspiration: Extra information such as design concept
The flaps of the box work as fixing and cushioning. It is easy to assemble.
Folding returnable pallet for Drums
TP-4
SANKYU INC.
JAPAN
Description: Briefly describe application / function of package
This product is a returnable pallet case for drums containing special raw materials.
It enables a single worker to secure two to four drums easily and is robust enough to withstand overseas transportation. It can be folded
so as to be transported with less space when returning it.
Material: Provide information of material used for the package
steel, resin, rubber
Size: Provide size dimension of the package
How to exhibit
Inspiration: Extra information such as design concept
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ASIASTAR 2011-Judging
36
Furoshiki Package for "Theater Stand System"
TP-5
Dynapac Co., Ltd.
JAPAN
Description: Briefly describe application / function of package
Carton for theater racks which I can open it becomes the form of the box with one piece of corrugated cardboard, and to open a furoshiki.
Material: Provide information of material used for the package
corrugated cardboard, Styrofoam
Size: Provide size dimension of the package
1110
Inspiration: Extra information such as design concept
A sheet of corrugated cardboard develops into a box without using glues, stitches, or plastic joints. Opening the package gives a feeling of
handling Furoshiki (Japanese traditional wrapping cloth). The box size was minimized to enhance transport efficiency. This all-in-one
package contributed to material reduction.
Separable Carton Box Stacked Products of Liquid Toilet Bowl Cleaner Refill
( YSP : Yamamoto Special Package)
TP-6
Kobayashi Pharmaceutical Co., Ltd
JAPAN
Description: Briefly describe application / function of package
The new Packaging can stack the unstable products vertically.
Compared to traditional, the packaging is a benefit of 37% in each material used, transportation efficiency, and CO2 emissions in logistics.
Material: Provide information of material used for the package
Corrugated board
Size: Provide size dimension of the package
Boxes unit: 360W
Inspiration: Extra information such as design concept
The front perforation for opening has the ability to prevent a fall of the product in top of the front row.
Therefore the packaging can display in the form of separated box, and the boxes can be stacked vertically.
It can minimize the loss of buckling strength because the side perforation for opening is "T-shaped".
ASIASTAR 2011-Judging
37
Suspending roll products by corrugated cardboards
TP-7
Nitto Denko Corporation
JAPAN
Description: Briefly describe application / function of package
-It is suspended packing at corrugated paper about 200kg heavy rolls.
-Loading efficiency increases by dividing a 40 foot container into eight.
-Reduction of the packing cargo work personnel expenses and the transportation costs by size change and specification improvement.
-Recycling 100% achievement by the same material use.
Material: Provide information of material used for the package
Using only corrugated cardboard
(100% corrugated cardboard)
Size: Provide size dimension of the package
1470x1130x750(mm)
Inspiration: Extra information such as design concept
Improvement in carry efficiency (54
Agricultural Blade
THAI CONTAINERS GROUP CO., LTD.
TP-8
THAILAND
Description: Briefly describe application / function of package
The carton is made from one piece of corrugated board. The structure can be folded such that it locks the blade into position with no glue,
then one plastic strap was used to tighten the package unit. The design provides protection during transport and easy to handle and
packing.
Material: Provide information of material used for the package
Carton was made by double wall BC-flute with100% recycled fiber.
Size: Provide size dimension of the package
630 x 630 x 100 mm
Inspiration: Extra information such as design concept
The agricultural blade for tractor is heavy and sharp, so the carton should provide easy to pack, handle, and protection. The design was
developed from prior design by utilizing the corners of carton which used to be waste become the locks. With the new design, the usage
of plastic strap was reduced by 50%, and the packing time and workforce were also reduced.
ASIASTAR 2011-Judging
38
The Total Eco Packaging Solution for Haier Washing Machine
China National Export Commodities Packaging Research Institute (CEPI)
TP-9
PR.CHINA
Description: Briefly describe application / function of package
This packaging solution was designed to replace traditional EPS packaging material with eco friendly material. The honeycomb structure
provides high compression strength, low weight and good cushioning characteristics. The product is well protected with paper honeycomb
cushioning material which is form a rigid structural base at the bottom, together with honeycomb corner protectors and top cover.
Material: Provide information of material used for the package
The most important material in this design is the laminated paper honeycomb board which is made of recycled paper , small amount of
EPE tubes, together with an outside corrugating box.(95% of paper products).
Size: Provide size dimension of the package
L:50cm; H:51cm; D:90.2cm
Inspiration: Extra information such as design concept
This packaging solution was designed to replace traditional EPS packaging material with eco friendly material. The honeycomb structure
provides high compression strength, low weight and good cushioning characteristics. The product is well protected with paper honeycomb
cushioning material which forms a rigid structural base at the bottom, together with honeycomb corner protectors and top cover.
EMERSON ACOUSTIC TRANSMITTER PROTECTOR
INTERNATIONAL PAPER PACKAGING SINGAPORE PTE LTD.
TP-10
SINGAPORE
Description: Briefly describe application / function of package
Acoustic Transmitter Protector should be awarded as its structural created allows the products to be easily filled in one direction only and
sturdy enough to be safely transported. A great innovation is applied to this design by having only a piece of die cut board and
transforming it into an effective protector cum locators. It is incorporating the concept of efficiency and convenience in term of
manufacturing without any gluing processes. The 100 percentage of corrugated material used in the design also makes this design
environmental friendly. The bottom and top corrugated protectors have been engineered to act as cushioning agents to protect its
products. With the strong corrugated fluting that applies to all major directions. (Front, Rear, Up, Down, Left, Right), they can stand firmly
and keep the product in a good condition while transporting or warehousing. The locators of the package secure and support the
transmitters during transportation, at the same time prevent any cosmetic damage between the products themselves.
The smaller size package generated from this compact design enable more products being shipped thus providing more cost saving in
logistics and shipping. With all those advantages, Acoustic Transmitter Protector also successfully passed the transportation test. This
environmental friendly and low cost material used has created a total packaging solution that provides cost saving, stability and protection
functions to its package. Product Description and Function
-Simplicity and compact design
-Strong and sturdy design
-Secure product position
-Light weight
-Good protection
-Ease of forming up the product protector
-Easy transportation
-Environmentally friendly
-Low cost, Less part
-Multifunction features on the designs
ASIASTAR 2011-Judging
39
MERLOT PRINTER PROTECTOR
INTERNATIONAL PAPER PACKAGING SINGAPORE PTE LTD.
TP-11
SINGAPORE
Description: Briefly describe application / function of package
Merlot Printer Protector should be awarded as its compact structural corrugated design successfully eliminates the use of EPS foam as the
cushioning agents for this complex shape printer.
The innovation to transform one piece board structurally to create the protections not only enable the printer to be easily fit in but also
sturdy enough to be safely transported. The full usage of corrugated material in this packaging also makes this design environmental
friendly besides incorporating the concept of efficiency and convenience in term of manufacturing.
It does not need any gluing and with a piece of board concept to promote less inventory and minimum material usage. The advantage of
flatten down structures also enable more parts on pallet during deliveries which make the whole transportation cost lower and occupy
less space in the warehouse compare to molded foam.
The left and right corrugated protectors use the strong fluting and locking features to protect the printer in all direction of impacts. It
stands firmly and keeps the printer in a good condition while transporting or warehousing. Dual functions of features, the inner double
locking act as cushioning further portrays the dynamic design.
With all those advantages, this low cost material design has created a total cost saving in logistics, stability and protection functions to the
printer.
Product Description and Function
-Strong and sturdy design
-Secure product position
-Good protection
-Dynamic and compact design
-Easy transportation
-Environmentally friendly
-Friendly to storage
-Locking features without gluing
-Multifunction features on the designs
Heavy Duty Packaging
PT Alkindo Naratama Tbk
TP-12
INDONESIA
Description: Briefly describe application / function of package
While packaging can be restrain 2-3 stack without stacking the product through the product will be saved (because Honeyvomb
contraction capable to weight restrain)
All of material usage in this packaging concept is recycle and environmental friendly including internal joint/fastened
With 30 mm thickness of the material packaging system restrain protect the motorcycle with maximum secure and safety because
Honeycomb contraction (Hexagon) more light and strong
The knockdown system of packaging will be easier to maintain of the packaging shipment to customer more easy, practice, economized
because the box volume be slightly than can make cost reduction of shipment.
Material: Provide information of material used for the package
Honeycomb paper product besides easy to shape also have restrain of heavy weight 2-3 ton divided with the same paper product. On the
same thickness of the same paper product, Honeycomb product more light because core design (like honeycomb)
Edge protector ca usage for contraction or bond to restrain the weight stack through any pressure on the top. And than the heavy duty
packaging will be save without depressed by the load
ASIASTAR 2011-Judging
40
POHON PINANG SYRUP BOX
PT INDUSTRI PEMBUNGKUS INTERNATIONAL
TP-13
INDONESIA
Description: Briefly describe application / function of package
This box is categorized as "all in one" transport box. Why? This box is designed to address different functions: First, a built in partition to
effectively protect 6 bottles of syrup through rugged handing condition typical of local distribution. Second, a built in "easy carry" handle
that folds flat for stacking, as well as an attractive artwork that bring out the flavor of marquisa for this very famous brand "Pohon
Pinang".
Material: Provide information of material used for the package
For durability, this box is dimensionally optioned with a combination of 350 gsm ivory board, 150 gsm medium single face B?F and 150
gsm test liner.
Size: Provide size dimension of the package
23x16x28.8cm (Length x Width x Height)
Inspiration: Extra information such as design concept
-
TOBACCO BOX, DECATHLON BOX, H & M BOX
KDS PACKAGING INDUSTRIES LIMITED
TP-14
BANGLADESH
Description: Briefly describe application / function of package
Top & bottom box is used for exporting tobacco from Bangladesh. Our eminent customers are British American tobacco (BAT) and Abulkh
Air Tobacco (AKT) 200 kgs Processed tobacco leaves are transportation in a very safe way. The box is designed with special care with has
an ECT bursting strength level to afford more than the loaded tobacco.
Material: Provide information of material used for the package
Kraft liner and medium paper
Size: Provide size dimension of the package
Top Box L-112.6xW-69.2xH-73.5 cm
Bottom Box L-110.6xW-67xH-72.6 cm
Inspiration: Extra information such as design concept
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ASIASTAR 2011-Judging
41
INTERMISSION
ASIASTAR 2011-Judging
42