Occupational Code
Occupational Qualification
Document
Qualification Title NQF Level
671202
Development
Quality Partner
Assessment
Quality Partner
Name
Occupational Certificate:
Millwright
Manufacturing,
Engineering and
Related Services
Education and
Training Authority
(MERSETA)
National Artisan
Moderation Body
(NAMB)
4
Email Phone
SMgidi@merseta.org.za
010 219
3457
Louw.N@dhet.gov.za
011 206
1015
______________________
DQP Representative Signature
Logo
______________________
Date
671202000 - Occupational Certificate: Millwright Page 1 of 6

Qualification Title: Occupational Certificate: Millwright
Level: 4
Credits: 697
Occupational Code: 671202
Curriculum Code: 671202000
Originator: Manufacturing, Engineering and Related Services Education and Training Authority (MERSETA)
Quality Assurance Body: National Artisan Moderation Body (NAMB)
Qualification Type: Occupational Certificate
Field:
Subfield:
Sub Framework: Occupational Qualifications Sub Framework
Assessment Quality Partner: National Artisan Moderation Body (NAMB)
Registered qualifications and or learning programmes to be replaced:

SAQA ID 58269 National Certificate: Electro-Mechanics NQF Level 2

SAQA ID 58288 National Certificate: Electro-Mechanics NQF Level 3

SAQA ID 58270 Further Education and Training Certificate: Electro-Mechanics NQF Level 4

SAQA ID 66769 National Certificate: Electro-Mechanics: Manufacturing and Engineering Level 2

SAQA ID 66771 National Certificate: Electro-Mechanics: Manufacturing and Engineering Level 3

SAQA ID 66770 Further Education and Training Certificate: Electro-Mechanics: Manufacturing and
Engineering NQF Level 4

SAQA ID 60293 National Certificate: Electro-Mechanics: Mining and Minerals NQF Level 2

SAQA ID 60294 National Certificate: Electro-Mechanics: Mining and Minerals NQF Level 3

SAQA ID 60295 Further Education and Training Certificate: Electro-Mechanics: Mining and Minerals
NQF Level 4

SAQA ID 23633 National Certificate: Millwright NQF Level 4, MQA, SGB Mining and Minerals

SAQA ID 22030 Certificate: Machine Tool Millwright NQF Level 5, Denel Training Academy

SAQA ID 20836 Machine Tool Millwright, Aerospace
Recorded trades to be replaced:

SAQA ID 61181, L037, Machine Tool Millwright, Aerospace

SAQA ID 60774, A30A, Millwright, Metal

SAQA ID 60767, A082, Millwright, Government

SAQA ID 60757, A069, Millwright, Automobile Manufacturing

SAQA ID 60779, A090, Millwright, Sugar

SAQA ID 61078, F054, Millwright, Transnet

SAQA ID 60691, A003, Millwright (Electro-Mechanician), Aerospace

SAQA ID 60705, A017, Millwright (Electro-Mechanical), Government

SAQA ID 60720, A030, Millwright (Electro-Mechanician), Metal

SAQA ID 60998, Electro Mechanician, General SGB Trades

SAQA ID 60792, Electromechanician (Electrical), General SGB Trades

SAQA ID 61144, Electromechanician (Mechanical), General SGB Trades
A wide variety of industries sectors, government departments and state-owned enterprises invest considerable amounts of money in industrial machinery, plant and equipment to process raw and other materials and resources. Process plants generally consist of electro-mechanical equipment, i.e. they combine both electrical and mechanical aspects. In addition, many such plants are managed by electronic controllers. This investment can only be justified if the plant and equipment operates to the optimum capacity and efficiency. Stoppages and breakdowns lead to undue increases in costs and must be kept to the minimum. Such industrial machinery, plant and equipment therefore require the provision of maintenance, repair and installation services.
Maintenance on process plants is split between fitters who work on the mechanical components and electricians who work on the electrical and electronic components. Over time a hybrid trade called Millwright has evolved which combines both the electrical and mechanical components. In addition, Millwrights also maintain the electronic controllers which are not dealt with by either the electrician or the fitter trades. As process equipment has become more complex, so the need for the all-rounder has also became more critical and more organisations are moving towards utilising Millwrights in maintenance situations, especially where
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such engineering support services are required on a shift basis, as in continuous process operations.
Millwrights thus often work on shift together with operations staff, performing maintenance support and even doing routine maintenance while on shift. This means that the traditional practice of having artisans like fitters and electricians on standby in case of problems can be dispensed with.
Millwrights are also particularly useful in smaller organisations which cannot afford to employ both fitters and electricians. With experience, Millwrights often become trouble-shooters and use their skills to diagnose, maintain and repair complex industrial machinery.
This qualification will enable qualifying learners to acquire and be able to apply the broad range of knowledge and skills they will need to ensure the efficient performance of industrial machinery. It also contributes to the national artisan development strategy.
Typical learners are people who are currently already employed in engineering maintenance processes, school leavers or engineering graduates from further education and training colleges and universities of technology. Once qualified, they can work in a diverse range of processing plants. This qualification would also be of interest to artisans who are already qualified in trades such as electrician or fitter and wish to become multi-skilled. Such multi-skilled artisans are also in demand overseas and are regularly recruited by organisations in other countries.
Large processing plants benefit society and the economy through diverse activities such as mining, processing raw and semi-finished materials, processing agricultural and food products, generating electricity through wind power and the processing of waste such as recycled products and human waste.
The purpose of this qualification is to prepare a learner to operate as a Millwright: Millwright.
A Millwright installs, maintains, troubleshoots and repairs stationary industrial machinery in production and manufacturing environments.
A qualified learner will be able to:

Fit, adjust and maintain industrial machinery

Diagnose, find and repair faults in industrial machinery

Install, test and commission industrial machinery
This qualification is made up of the following compulsory Knowledge and Practical Skill Modules:
Knowledge Modules:

671202000-KM-01, Workplace fundamentals, NQF Level 2, Cr9

671202000-KM-02, The Millwright's world of work, NQF Level 2, Cr8

671202000-KM-03, Basic engineering theory, NQF Level 3, Cr24

671202000-KM-04, Fitting theory, NQF Level 4, Cr38

671202000-KM-05, Tools and equipment for electrical work, NQF Level 4, Cr8

671202000-KM-06, Electricity and electronics, NQF Level 4, Cr13

671202000-KM-07, Wire ways and wiring, NQF Level 4, Cr11

671202000-KM-08, Rotating electrical machinery, NQF Level 4, Cr13

671202000-KM-09, Electrical supply systems and components, NQF Level 4, Cr31

671202000-KM-10, Low Voltage protection, NQF Level 4, Cr5

671202000-KM-11, Faultfinding on electrical circuits, NQF Level 4, Cr3
Total number of credits for Knowledge Modules: 163
Practical Skill Modules:

671202000-PM-01, Work safely and respond to emergencies, NQF Level 2, Cr15

671202000-PM-02, Fabricate simple components or work pieces using basic hand skills and hand tools, NQF Level 2, Cr6

671202000-PM-03, Fabricate components or work pieces using power tools and machinery, NQF
Level 3, Cr6

671202000-PM-04, Build flow circuits, NQF Level 2, Cr2

671202000-PM-05, Work with electrical components, NQF Level 3, Cr10

671202000-PM-06, Install and connect electrical equipment, switch- and control gear, NQF Level 3,
Cr61

671202000-PM-07, Work with electronic components, NQF Level 3, Cr10

671202000-PM-08, Disassemble, clean and inspect mechanical sub-assemblies and machines,
NQF Level 3, Cr6
671202000 - Occupational Certificate: Millwright Page 3 of 6


671202000-PM-09, Replace components and assemble mechanical sub-assemblies and machines,
NQF Level 3, Cr6

671202000-PM-10, Do fault-finding on mechanical sub-assemblies and machines , NQF Level 4,
Cr12

671202000-PM-11, Repair mechanical sub-assemblies and machines, NQF Level 4, Cr12

671202000-PM-12, Perform fault-finding on and repair electrical and electronic circuits, NQF Level 3,
Cr14

671202000-PM-13, Dismantle, test and reassemble electrical machinery, NQF Level 3, Cr12

671202000-PM-14, Install and commission mechanical sub-assemblies and machines, NQF Level 4,
Cr12

671202000-PM-15, Test and verify electrical equipment and systems, NQF Level 3, Cr10

671202000-PM-16, Design and modify electrical circuits, NQF Level 4, Cr10

671202000-PM-17, Design flow circuits, NQF Level 4, Cr4
Total number of credits for Practical Skill Modules: 208
This qualification also requires the following Work Experience Modules:

671202000-WM-01, Maintenance processes for industrial machinery, NQF Level 3, Cr48

671202000-WM-02, Fabrication of mechanical components, NQF Level 3, Cr8

671202000-WM-03, Fault-finding and repair of industrial machinery, NQF Level 4, Cr108

671202000-WM-04, Overhauling of electrical and mechanical sub-assemblies and machines, NQF
Level 4, Cr54

671202000-WM-05, Installation and commissioning of industrial machinery, NQF Level 4, Cr108
Total number of credits for Work Experience Modules: 326

An NQF level 1 qualification with a 50% pass in mathematics (not mathematical literacy).

Exit Level Outcome 1
Fit, adjust and maintain industrial machinery 30%
Associated Assessment Criteria o All maintenance meets manufacturer's specifications and SANS standards where applicable o Schematic diagrams are interpreted correctly and all electrical and mechanical components are correctly identified o All applicable checks (measurement and tests) are performed according to the relevant procedure and findings are recorded o Correct measuring and testing equipment is used to establish the conformance of the industrial machinery o Correct conclusions are drawn from the findings regarding the acceptability of the components and parts in terms of manufacturer's specifications and SANS standards o Safe work practices are applied o Workmanship conforms to the relevant work instructions o All work is completed within the specified time o An understanding of key aspects of maintenance work is demonstrated

Exit Level Outcome 2
Diagnose, find and repair faults in industrial machinery 40%
Associated Assessment Criteria o All faults are correctly identified, recorded and repaired o Schematic diagrams are interpreted correctly and all electrical and mechanical components are correctly identified o A systematic procedure is followed to locate and identify faults o All repairs meet manufacturer's specifications and SANS standards where applicable o The repaired system is tested for correct operation o Safe work practices are applied o Workmanship conforms to the relevant work instructions o All work is completed within the specified time o An understanding of key aspects of diagnosis, fault finding and repair is demonstrated

Exit Level Outcome 3
Install, test and commission industrial machinery 30%
Associated Assessment Criteria o Industrial machinery operates correctly and meets specifications
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o All applicable tests are performed according to the relevant procedure and findings are recorded o Correct measuring and testing equipment is used to establish the functionality and conformance of the industrial machinery o Correct conclusions are drawn from the findings regarding the acceptability of the equipment in terms of manufacturer's specifications and SANS standards o Safe work practices are applied o The installation conforms to the diagram provided o The installation complies with all relevant statutory requirements o Workmanship conforms to the relevant work instructions o All work is completed within the specified time o An understanding of key aspects of installation, testing and commissioning is demonstrated
Millwright is not a recognised trade in many English-speaking countries. Although recruiters use the term, there is very little information available on either the occupational profile or the training that millwrights receive. It is not listed as an occupation in India or in Australia and New Zealand. The trade is however listed in the USA and Canada.
The primary focus of the millwright in the USA is to: "install, dismantle, repair, reassemble, and move machinery in factories, power plants, and construction sites". Millwrights there are classified in the occupational group, "Industrial Machinery Mechanics and Maintenance Workers ” .
In Canada, where millwrights are also known as “ industrial mechanics ” , there is a repair and maintenance component in addition to installation and moving of equipment. Canadian millwrights "install, maintain, troubleshoot and repair stationary industrial machinery and mechanical equipment in sites such as factories, production plants and recreational facilities ” .
In South Africa the millwright trade evolved from such installation and maintenance activities to include the maintenance and repair of electrical and mechanical systems, including electronic control. South African millwrights are then well placed to work with the full range of maintenance and problem solving for integrated manufacturing systems.
In the USA and Canada very little training is provided on the electrical aspect, which is a major component of the South African qualification. In the USA it is restricted to modules on basic electrical and electronic theory and safety. Canada uses a similar approach to the USA but also includes training related to the maintenance of electric motors. This however forms only a small component of the fourth year of training.
In Germany the term millwright refers specifically to artisans who construct mills, particularly wind and water mills. It is no longer a recognised occupation. The nearest equivalent occupation seems to be
"Industriemechaniker" (industrial mechanic). This occupation has a broader scope and may include the following which are not part the South African profile:

The actual manufacture of parts

The installation and assembly of components that make up a processing system


The setting up, optimisation and the commissioning of the entire processing system
The repair and maintenance and upgrading of such processing systems, including the manufacture of replacement parts.
The occupational profile of the millwright in South Africa is therefore different from those in these three countries and a direct comparison cannot be made. This would then also apply to making comparisons regarding the scope, content and depth of the training.
However, as in many other technical occupations the standards for working with such equipment are set by the manufacturers. In addition, South African National Standards may also apply to the maintenance and repair of equipment. All training must then be directed to the achievement of these standards and related specifications.
Integrated formative assessment:
Skills development providers will use the curriculum to guide them on the stipulated internal assessment criteria and weighting. They will also apply the scope of practical skills and applied knowledge as stipulated
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by the internal assessment criteria. This formative assessment leads to entrance into the integrated external summative assessment.
Integrated summative assessment:
An external integrated summative assessment, conducted through the relevant QCTO Assessment Quality
Partner is required for the issuing of this qualification. The external integrated summative assessment will focus on the exit level outcomes and associated assessment criteria. The external assessment model requires that the external assessment will be conducted through a trade test as prescribed under Section 26
D of the Skills Development Act and defined in the Trade test Regulations. It will be conducted through an evaluation of written and practical tasks covering critical aspects in a simulated environment at an assessment centre accredited by QCTO, and conducted by an assessor registered by the National Artisan
Moderation Body (NAMB). The assessment will take place over a minimum of 3 days.
RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record.
RPL for access to the qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements.

Horizontal articulation in this learning pathway is possible to the qualifications for electro-mechanical trades such as fitter, fitter and turner, electrician, instrumentation mechanic and mechatronics technician.

Vertical progression is possible to the N-Diploma (N3 – N6) and the Government Certificate of
Competency (Government Ticket); qualifications for a number of career options including workshop management, quality management, technical training, technical specialisations and business ownership, and qualifications such as national diplomas or engineering degrees in mechanical or electrical disciplines if the candidate meets the relevant institutional entry requirements.
Qualifying for external assessment:
In order to qualify for an external assessment, learners must provide proof of completion of all required standards by means of statements of results and work experience records.
Foundational learning:
Foundational Learning Competence is a pre-requisite for access to the external integrated summative assessment.
Additional legal or physical entry requirements:
Fitness certificate, including being able to distinguish colours.
Part Qualifications:
None
Criteria for the accreditation of providers
Accreditation of providers will be done against the criteria as reflected in the relevant curriculum on the
QCTO website.
The curriculum title and code is: Occupational Certificate: Millwright: 671202000
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