Ripple Injection Info

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NOTES FOR PA RIPPLE -INJECTION TESTING
DHE 1/16/13
The block diagram for the DJTE1192 Ripple and Noise Measurement Card is shown in figure 1. The DJTE1192 card receives variable frequency
sine-waves from either a high-power audio, or high-power RF amplifier, and, while controlling the sine-wave amplitude, injects the waveform onto
the drive +5V and +12V supplies to simulate power supply ripple.
Some changes that are likely to help with the present DJTE1192 implementation are:
1) Adding impedance between the drive supply rails and the ripple-injection points to reduce loading on the RF amplifier output (see figure 2).
2) Using a transformer at the output of the RF amplifier, instead of a capacitor, for better injection efficiency (see figure 3 & appendixes 1-4).
3) Eliminate some relays by using a crossover filter between the sine-wave signal generator and the amplifiers (see figure 3).
The first change can be implemented by adding a small amount of impedance onto the DJTE1192 card as shown in red in figure 2. This change
is desired because it prevents the injected ripple from trying to directly modulate the output of the +12V power supply, and would only be necessary
if the 100 uF injection capacitor were still to be used.
The second modification can be taken care of by using a bulk-injection transformer to replace the 100 uF injection capacitor as shown in figure 3.
This allows better impedance matching with less power loss.
The third alteration would be using an audio crossover filter to steer the appropriate sinewave frequencies to the corrrect amplifier which is also
shown in figure 3.
DJTE1192 Ripple & Noise Measurement Card Block Diagram
N-FET
+12 V
5
8
RTE24012
1000 uF
NC
6
4
+12V to Drive
NC
7
PC/HBA Interface
9
Port A
External Power Supply
Drive
Port B
5
NC
6
PC Interface
GPIB/Serial
13
4
+5V to Drive
NC
7
11
9
14
Audio
Transformer
8
NC
3
5
4
8
PC Interface
GPIB/Serial
8
RTE24012
1000 uF
6
5
ARE1312
N-FET
+5 V
Oscilloscope
11
14
8
100 uF
ARE1312
RTE24012
NC
NC
9
NC
7
4
6
5 Hz to 20 KHz
Audio Amplifier
(constant gain)
PC Interface
GPIB/Serial
PC Interface
GPIB/Serial
11
10 KHz to 100 MHz
RF Amplifier
(constant gain)
Function
Generator
Figure 1
DJTE1192 Ripple & Noise Measurement Card Block Diagram with added impedance
N-FET
+12 V
5
8
RTE24012
1000 uF
NC
6
4
+12V to Drive
NC
7
PC/HBA Interface
9
Port A
External Power Supply
Drive
Port B
z
N-FET
+5 V
5
8
RTE24012
1000 uF
NC
6
4
+5V to Drive
NC
7
9
z
13
11
14
Audio
Transformer
NC
3
5
4
8
PC Interface
GPIB/Serial
8
6
5
ARE1312
PC Interface
GPIB/Serial
Oscilloscope
11
14
8
100 uF
ARE1312
RTE24012
NC
NC
9
NC
7
4
6
5 Hz to 20 KHz
Audio Amplifier
(constant gain)
PC Interface
GPIB/Serial
PC Interface
GPIB/Serial
11
10 KHz to 100 MHz
RF Amplifier
(constant gain)
Function
Generator
Figure 2
Suggested Modifications for DJTE1192 Ripple & Noise Measurement Card
N-FET
+12 V
5
8
RTE24012
1000 uF
NC
6
4
+12V to Drive
NC
7
PC/HBA Interface
9
Port A
External Power Supply
Drive
Port B
N-FET
+5 V
5
8
RTE24012
1000 uF
NC
6
4
+5V to Drive
NC
7
9
PC Interface
GPIB/Serial
Audio
Transformer
Bulk Injection
Transformer
PC Interface
GPIB/Serial
Low Pass
Filter
15KHz
Electronic
Crossover
5 Hz to 20 KHz
Audio Amplifier
(constant gain)
PC Interface
GPIB/Serial
High Pass
Filter
Oscilloscope
PC Interface
GPIB/Serial
10 KHz to 100 MHz
RF Amplifier
(constant gain)
Function
Generator
Figure 3
Appendix 1
Peak current occurring when a capacitors voltage is changing sinusoidally
For a sine wave of frequency 𝒇, and peak voltage π‘½π’‘π’†π’‚π’Œ, the fastest slew rate occurs when the sine wave voltage 𝑽 = π‘½π’‘π’†π’‚π’Œ ∗ π’”π’Šπ’(𝟐 ∗ 𝝅 ∗ 𝒇 ∗ 𝒕)
crosses zero at 𝒕 = 𝟎 (see figure 4).
Max dv/dt
Figure 4
The maximum slew rate of the sine wave can be found by first taking the derivative of the sine wave voltage with respect to time 𝒕:
𝒅𝑽/𝒅𝒕 = 𝒅( π‘½π’‘π’†π’‚π’Œ ∗ π’”π’Šπ’(𝟐 ∗ 𝝅 ∗ 𝒇 ∗ 𝒕) )/𝒅𝒕
= (π‘½π’‘π’†π’‚π’Œ ∗ 𝟐 ∗ 𝝅 ∗ 𝒇) ∗ 𝒄𝒐𝒔(𝟐 ∗ 𝝅 ∗ 𝒇 ∗ 𝒕)
Appendix 1 (cont.)
Then, setting the value of 𝒕 in the cosine term to zero, we get:
𝑴𝒂𝒙 𝒅𝑽/𝒅𝒕 = (π‘½π’‘π’†π’‚π’Œ ∗ 𝟐 ∗ 𝝅 ∗ 𝒇) ∗ 𝒄𝒐𝒔(𝟎)
= (π‘½π’‘π’†π’‚π’Œ ∗ 𝟐 ∗ 𝝅 ∗ 𝒇) ∗ 𝟏
= (π‘½π’‘π’†π’‚π’Œ ∗ 𝟐 ∗ 𝝅 ∗ 𝒇)
= π‘½π’‘π’†π’‚π’Œ−π’‘π’†π’‚π’Œ ∗ 𝝅 ∗ 𝒇
where π‘½π’‘π’†π’‚π’Œ−π’‘π’†π’‚π’Œ = π‘½π’‘π’†π’‚π’Œ ∗ 𝟐
The current required to change the voltage across a capacitor is proportional to the rate-of-change in the capacitors voltage, and is expressed as:
𝑰 = π‘ͺ(𝒅𝑽/𝒅𝒕)
where π‘ͺ is the capacitance and 𝑽 is the voltage
The maximum or peak current occurring when a capacitors voltage is changing sinusoidally, therefore, can be written as:
π‘°π’‘π’†π’‚π’Œ = π‘ͺ(𝑴𝒂𝒙 𝒅𝑽/𝒅𝒕) = π‘ͺ ∗ π‘½π’‘π’†π’‚π’Œ−π’‘π’†π’‚π’Œ ∗ 𝝅 ∗ 𝒇
Appendix 2
Peak current available from an AR 75A250 RF amplifier (typically used in Product Assurance)
Similar to the peak current equation in appendix 1, for an amplifier driving a capacitive load, the peak amplifier current is (see fig. 5):
π‘°π’‘π’†π’‚π’Œ = (π‘ͺ𝒍𝒐𝒂𝒅 + 𝑿𝒑𝑭 )(𝑴𝒂𝒙 𝒅𝑽/𝒅𝒕) = (π‘ͺ𝒍𝒐𝒂𝒅 + 𝑿𝒑𝑭 ) ∗ π‘½π’‘π’†π’‚π’Œ−π’‘π’†π’‚π’Œ ∗ 𝝅 ∗ 𝒇
Driving Capacitive Loads with Sine waves
I = (CLOAD + XPF) * VPEAK-PEAK * π * f
Where:
VPEAK-PEAK
I = the peak current needed from the amplifier
CLOAD = the load capacitance
XPF = the internal output capacitance of the amplifier in picofarads
VPEAK -PEAK = the peak-to-peak voltage applied to the capacitive load
π = 3.14
Figure 5
f = the maximum output frequency
Appendix 2 (cont.)
The peak output current from an Amplifier Research model 75A250 RF amplifier may not be listed in its datasheet, but it can be calculated from
the amplifiers output wattage rating and output impedance. Using the 75A250 minimum output power rating of 75 Watts CW (continuous wave,
i. e., average power), and its output impedance specification of 50 Ohms, and assuming the amplifier load impedance is also 50 Ohms, we can
write:
𝑾𝒂𝒕𝒕𝒔 = 𝑽𝒐𝒍𝒕𝒔 ∗ π‘¨π’Žπ’‘π’” = 𝑽 ∗ 𝑰 = (𝑰 ∗ 𝑹) ∗ 𝑰 = π‘°πŸ ∗ 𝑹
⇒ π‘°πŸ = 𝑾𝒂𝒕𝒕𝒔/𝑹 ⇒ 𝑰 = √𝑾𝒂𝒕𝒕𝒔/𝑹 ⇒ π‘°π’“π’Žπ’” = √π‘Ύπ’‚π’•π’•π’”π’‚π’—π’ˆ /𝑹
The current available from a 75W amplifier with a 50 Ohm output impedance and a 50 Ohm load is, therefore:
π‘°π’“π’Žπ’” = √πŸ•πŸ“ π‘Ύπ’‚π’—π’ˆ / πŸ“πŸŽ 𝜴 = 𝟏. 𝟐𝟐 π‘¨π’“π’Žπ’”
Similarly, the voltage available is:
π‘½π’“π’Žπ’” = √πŸ•πŸ“ π‘Ύπ’‚π’—π’ˆ ∗ πŸ“πŸŽ 𝜴 = πŸ”πŸ. πŸπŸ’ π‘½π’“π’Žπ’”
And as a check on the calculations:
π‘½π’“π’Žπ’” / π‘°π’“π’Žπ’” = πŸ”πŸ. πŸπŸ’ π‘½π’“π’Žπ’” / 𝟏. 𝟐𝟐 π‘¨π’“π’Žπ’” = πŸ“πŸŽπœ΄
The peak current can be calculated from the RMS current as:
π‘°π’‘π’†π’‚π’Œ = π‘°π’“π’Žπ’” ∗ √𝟐 = 𝟏. 𝟐𝟐 π‘¨π’“π’Žπ’” ∗ 𝟏. πŸ’πŸπŸ’ = 𝟏. πŸ•πŸπŸ“ π‘¨π’‘π’†π’‚π’Œ
NOTE: Since it is not necessarily guaranteed for an AR 75A250 amplifier to provide peak current for a useful amount of time, we could be
conservative and pick the RMS current value of 1.22 A as the true amplifier output current, but for the sake of argument, we’ll
just use the 1.725 A peak current value.
Appendix 3
The maximum frequency at which an AR 75A250 RF amplifier can deliver peak current into a capacitive load
Since the peak current for a sinusoidal capacitor voltage can be found from (see appendix 1):
π‘°π’‘π’†π’‚π’Œ = π‘ͺ ∗ π‘½π’‘π’†π’‚π’Œ−π’‘π’†π’‚π’Œ ∗ 𝝅 ∗ 𝒇
Then, using π‘°π’‘π’†π’‚π’Œ = 𝟏. πŸ•πŸπŸ“π‘¨ from appendix 2, the maximum frequency at which the Amplifier Research model 75A250 amplifier can provide 20
mV of ripple on a supply rail with a minimum of 33 uF of capacitance can be calculated as:
𝒇 = π‘°π’‘π’†π’‚π’Œ / (π‘ͺ ∗ π‘½π’‘π’†π’‚π’Œ−π’‘π’†π’‚π’Œ ∗ 𝝅)
= 𝟏. πŸ•πŸπŸ“ 𝑨 / (πŸ‘πŸ‘ 𝒖𝑭 ∗ 𝟐𝟎 π’Žπ‘½ ∗ πŸ‘. πŸπŸ’πŸπŸ”)
= πŸ–πŸ‘πŸ. πŸ— 𝑲𝑯𝒛
Appendix 4
Efficiency of using an AR 75A250 RF amplifier with capacitive coupling for the ripple injection
AR 75A250 Amplifier
831.9 KHz
831.9 KHz
50 Ω
100 uF of Injection Capacitance
33 uF of Drive Bulk Capacitance
Figure 6
If sinusoidal ripple is injected onto a drive +12V supply voltage using a 100 uF capacitor connected to the 50Ω output of an AR 75A250 Amplifier
(as in figure 6 above), and the bulk capacitance of the +12V supply rail is 33 uF, then the 100 uF and 33 uF capacitive reactances can be calculated
as follows:
Appendix 4 (cont.)
The reactance of the 100 uF of injection capacitance at 831.9 KHz is:
Xc100 uF = 𝟏 / (𝟐 ∗ 𝝅 ∗ 𝒇 ∗ π‘ͺ)
= 𝟏 / (𝟐 ∗ πŸ‘. πŸπŸ’πŸπŸ” ∗ πŸ–πŸ‘πŸ. πŸ— 𝑲𝑯𝒛 ∗ 𝟏𝟎𝟎 𝒖𝑭)
= . πŸŽπŸŽπŸπŸ— 𝜴 = 𝟏. πŸ— π’Žπœ΄
The reactance of the 33 uF of bulk capacitance at 831.9 KHz is:
Xc33 uF = 𝟏 / (𝟐 ∗ 𝝅 ∗ 𝒇 ∗ π‘ͺ)
= 𝟏 / (𝟐 ∗ πŸ‘. πŸπŸ’πŸπŸ” ∗ πŸ–πŸ‘πŸ. πŸ— 𝑲𝑯𝒛 ∗ πŸ‘πŸ‘ 𝒖𝑭)
= . πŸŽπŸŽπŸ“πŸ•πŸ— 𝜴 = πŸ“. πŸ– π’Žπœ΄
Figure 6, then, would reduce to the impedance values of figure 7 at 831.9 KHz. For a 1Vpk-pk amplifier output at that frequency, the ripple voltage
appearing across the 33 uF of filter capacitance, would, because of voltage division, be very small (as calculated below):
π‘Ήπ’Šπ’‘π’‘π’π’† π’—π’π’π’•π’‚π’ˆπ’† = πŸπ‘½ ∗ (πŸ“. πŸ– π’Žπœ΄/ ( πŸ“πŸŽπœ΄ + 𝟏. πŸ— π’Žπœ΄ + πŸ“. πŸ– π’Žπœ΄))
= πŸπ‘½ ∗ (πŸ“. πŸ– π’Žβ„¦ / πŸ“πŸŽ. πŸŽπŸŽπŸ•πŸ•πœ΄)
= πŸπ‘½ ∗ πŸπŸπŸ”π‘¬ − πŸŽπŸ” = . πŸπŸπŸ” π’Žπ’— => . πŸŽπŸπŸπŸ” % π’†π’‡π’‡π’Šπ’„π’Šπ’†π’π’„π’š
Appendix 4 (cont.)
831.9 KHz
831.9 KHz
50 Ω
50 Ω
100 uF
.0019 Ω = XC100uF
33 uF
.0058 Ω = XC33uF
Figure 7
A conclusion is, that when using an AR 75A250 Amplifier to inject sinusoidal ripple on the +5V or +12V supply rail of a typical drive, the
frequencies at which an ideal supply rail capacitance will show any significant ripple voltage would, theoretically, be well below 1 MHz. In the real
world, ripple voltage showing up on supply rails at frequencies much above 1 MHz is probably because the self-resonant frequency of the supply
rail filter capacitors has been exceeded and the capacitors are now looking more inductive than capacitive at higher frequencies.
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