NECO CERAMICS LIMITED

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NECO CERAMICS LIMITED
LOCATION
Registered Office & Works :
Old Barni Karkhana Road,
Bagadganj, NAGPUR – 440 008 (MS) INDIA
Ph.No . : + 91-712 – 2767423, 2778345
Fax. No.: + 91-712 – 2778345
Mobile No.: +91- 9372391346
E Mail : mktg@ncl.co.in / contact@ncl.co.in
Introduction
NECO Ceramics is one of the companies of “NECO GROUP of
Industries”.
Neco Ceramics Limited is engaged in manufacturing a wide range of
Refractory products to serve various market segments all around the
globe. We believe in customer satisfaction and envision ourselves as
partner in their growth.
Our business philosophy dictates that we develop long-turn relationship
with the people we deal with. To help this relationship grow, we have
expanded our activities to span every aspect of refractory application
and installation from concept to commissioning.
Our zealous commitment, ability and constant endeavor to deliver the
best quality product have positioned Neco Ceramics Limited as a
preferred supplier.
Neco Ceramics is managed by highly qualified & experienced
management staff belonging to various refractory organizations.
Infrastructure
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400 M.T. Friction Screw Press
150 M.T. Friction Screw Press
100 M.T. Friction Screw Press
75 M.T. Friction Screw Press
150 M.T. Hydraulic Press
Counter Current Intensive Mixture (Inclined)
Counter Current Mixer Machine
Vibrating Tube Mill
Mill House Circuit
Firing Facility:
 Continuous Gas Ring Kiln Extension Shaft
-
1
3
2
2
1
1
3
1
No
Nos.
Nos.
Nos.
No
No
Nos.
No
Coal Gassifier
Strength
Technical
Administrative
Marketing
Total
Un Skilled
85
-
-
85
Semi Skilled
48
-
-
48
Highly Skilled
42
-
-
42
Staff
21
2
2
26
Officers
16
1
1
18
Managers
6
2
2
10
Our Strength
Neco
ceramics Limited
1. Part of Neco Group .
2. Small and efficient team working
with
technical consultants.
3. Plant spread over spacious area of
10
acres .
Our Strength
Neco
ceramics Limited
4.
5.
6.
Availability of some of Raw Material
(Fire Clay)from adjoining area i.e.
Paratwara.
based in the centre of the Country.
Closer to user industries like Steel,
Cement & power industries.
Our Strength Neco ceramics
Limited
7. SPD, a Group Co. assists in developing
new products.
8.
Availability of sufficient man power
Most modern eco-friendly Producer Gas
plant (capacity 50 lacs kcal per hour)
with Chamber Kiln (Of 1500 M.T. per
month) for firing bricks.
FUTURE PLANS
Planning to add
supporting
facilities such as
Mixers, Grinders
,Conveyor and
Elevators to
improve
profitability.
Quality Assurance Plan…..
1
GENERAL PLANT LAYOUT
INCOMING RAW MATERIAL’S
CONFIRMATION OF WEIGHT OF
INCOMING RAW MATERIAL
AS PER PURCHASE ORDER
LABORATORY CHECK OF MATCH
SAMPLE
AS PER PURCHASE ORDER
PHYSICAL VERIFICATION,
CHEMICAL ANALYSIS GRAIN SIZE
A.P., B.D., FREE IRON
ACCEPTED FOR PROCESSING
MIXING AS PER INSTRUCTION
OF LAB
REJECTED
INFORMED TO PURCHASE DEPT.
&
QUALITY CONTROL LAB
Quality Assurance Plan…..
contd.
MIXING TIME, MIXING SEQUENCE,
MIXER SEIVE ANALYSIS, MOISTRURE
AS PER LABORATORY INSTRUCTIONS
MOULDING (SHAPING) PROCEDURE
STROKE, GREEN B.D., GREEN SIZE, TEXTURE,
LAMINATION, CRACK, WARPAGE TO BE
CHECKED
AT THE GREEN STAGE BY Q C LAB.
DRYING SCHEDULE AS PER
INSTRUCTION OF LABORATORY
LOADING OF GREEN BRICKS
IN THE KILN
MOISTURE PERCENTAGE, LEVELING,
LOADING SAND, LOADING GAP,
LOADING HEIGHT,
CRACK,CORNER BREAKAGE
Quality Assurance Plan…..
contd.
FIRING AS PER INSTRUCTION
OF LABORATORY
FIRING TEMPERATURE,
SOAKING TIME
UNLOADING AS PER
INSTRUCTION OF
QUALITY CONTROL LAB
STACKING & SORTING
SIZE, SAGREGATION,
LAMINATION, CORNER
BREAKAGE, WARPAGE,
IRONSPOT, CRACK
Quality Assurance Plan…..
contd.
LABORATORY ANALYSIS OF
FINISHED PRODUCT
BATCHWISE AND SAMPLEWISE
ALL PHYSICAL TESTING:A.P., B.D., C.C.S.,
R.U.L., P.L.C., P.C.E., SPALLING AS PER IS OR
CUSTOMER SPECIFICATION, CHEMICAL,
THERMAL AND MINERALOGICAL PROPERTIES
AS PER CUSTOMER SPECIFICATION
READY FOR PACKING & DISPATCH OR
OFFER FOR EXTERNAL INSPECTION
LOT REJECTED INFORMED TO
PRODUCTION CONTOL LAB
Products
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Magnesia Carbon Bricks
High Alumina Bricks for Ladle & others Up to 90% Al2O3
Precast Prefired Shapes
Fire Clay Bricks
Magnesite Bricks
Low Cement Castable
Ultra Low Cement Castable
Conventional Castables
Basic Gunning & Ramming Mass
Patching Mass
High Alumina & Fire Clay Mortar’s
Silliminite Bricks/Blocks & others
Ladle/Tundish Covering Compound
Trough & Mudgun Mass (Tap Hole Clay) for Blast Furnace
Products Capacity

Bricks
-
14,400 M.T.

Monolithic
-
11,500 M.T.
Product Information
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Major Clients
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Bhilai Steel Plant (A unit of SAIL), Bhilai
African Steel Mills (Nigeria) Limited - Nigeria
G K Steel – Erbil- Iraq
International Quality Steel - Dubai
SEASHORE Steel, DOHA, QATAR
Murali Cement Limited - Chandrapur
Vipras Casting Ltd. Khopali (Mumbai)
NECO Group (Various units-10) – Siltara, Raipur
Ispat Industries Ltd, Kalmeshwar, Nagpur
Concast India Ltd, Mumbai :( Regular supplies for their Overseas Projects)
Bhushan Power & Steel Limited, Jharsuguda
Monnet Ispat Ltd. Raipur
Lloyds Steel Industries Ltd. Wardha & Ghugus DRI Unit
Sunflag Iron & steel Co. Ltd, Bhandara
ACC Nihon Casting Ltd, Butibori, Nagpur
FACOR Limited, Nagpur
BEEKAY Engg. & Casting Ltd, Bhilai
OPG Metals Pvt. Ltd. Salem (Tamil Nadu)
Mirra & Mirra Industries, Chennai
Vineer Glass Industries, Nagpur
Vineer Carbon Pvt. Ltd., Nagpur
Coromandal Prodorite Limited, Chennai
Major Clients
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
Trufrom Techno Products Ltd., Nagpur
Tee Cee Enterprises, Chennai
Sunvijay Steel Group, Nagpur
S.K Gupta Pvt Ltd, Mumbai
Simplex Casting Ltd, Raipur/Bhilai
Hari Om Metcoke Pvt Ltd., Goa
Balaji Associates, Chennai
Tata Metallic Limited, Reddi (Sindudurg Dist. - MS.)
(Formerly Usha Ispat Limited)
Chennai Refractory & Minerals Chennai
J.M. Samasthiya Refractories, Chennai
Kapilansh Dhatu Udyog Pvt Ltd., Nagpur
Prabhu Steel Industries Limited, Nagpur
Solar Explosive Limited, Bazargaon, Nagpur
Navanagar Metcoke Ltd. Rajkot
Usha Fuels Pvt Ltd. Raipur
Abhijeet Infrastructure Limited, Siltara (Raipur)
Corporate Ispat Alloys Limited – Siltara
Indo Rama Synthetics Limited – Butibori
Uttam Galva Mettalics Ltd. – Wardha & Others
Export Customers:(I) M/S: G K Steel –ERBIL, IRAQ.
(II) International Quality Steel Ltd. – Dubai,
(III) African Steel Co. Ltd. – Nigeria
Future Plans

800 M.T. Hydraulic Press.

Setting up of Raw Material Calcinations Unit as a
part of backward integration strategy.
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
Acquiring mines of the input Raw Materials for
further backward integration of Raw Material
calcinations unit.
Setting up of Raw Material beneficiation unit for
quality enhancement of the mined Raw
Materials.
Thanks
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