Fundamentals-Modeling-Properties-Performance

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Vibrations of

Machine Foundations

Richard P. Ray, Ph.D., P.E.

Civil and Environmental Engineering

University of South Carolina

USC

Thanks To:

Prof. Richard D. Woods, Notre Dame Univ.

Prof. F.E. Richart, Jr.

USC

Topics for Today

 Fundamentals

 Modeling

 Properties

 Performance

USC

Foundation Movement

Z

Y

θ

φ

X

ψ

Fundamentals -Modeling-Properties-Performance USC

Design Questions (1/4)

How Does It Fail?

Static Settlement

Dynamic Motion Too Large (0.02 mm is large)

Settlements Caused By Dynamic Motion

Liquefaction

What Are Maximum Values of Failure?

(Acceleration, Velocity, Displacement)

Fundamentals -Modeling-Properties-Design-Performance USC

Velocity Requirements

Fundamentals

Massarch (2004) "Mitigation of Traffic-Induced Ground Vibrations"

-Modeling-Properties-Performance USC

Fundamentals -Modeling-Properties-Performance USC

Design Questions (2/4)

 What Are Relations Between Loads And

Failure Quantities

 Loading -Machine (Periodic), Impluse, Natural

 Relations Between Load, Structure, Foundation,

Soil, Neighboring Structures

 Generate Model: Deterministic or Probabilistic

Fundamentals -Modeling-Properties-Performance USC

Design Questions (3/4)

 How Do We Measure What Is Necessary?

 Full Scale Tests

 Prototype Tests

 Small Scale Tests (Centrifuge)

 Laboratory Tests (Specific Parameters)

 Numerical Simulation

Fundamentals -Modeling-Properties-Performance USC

USC

Design Questions (4/4)

 What Factor of Safety Do We Use?

 Does FOS Have Meaning

 What Happens After There Is Failure

 Loss of Life

 Loss of Property

 Loss of Production

 Purpose of Project, Design Life, Value

Fundamentals -Modeling-Properties-Performance USC

r -2 r -2 r -0.5

+

Rayleigh wave

Vertical component

Horizontal component

+

r -1

+

Shear wave

+

-

Relative amplitude

Shear window r -1

+

Waves

Fundamentals -Modeling-Properties-Performance

+ r

Wave Type Percentage of

Total Energy

Rayleigh

Shear

Compression

67

26

7

USC

Modeling Foundations

 Lumped Parameter (m,c,k) Block System

 Parameters Constant, Layer, Special

 Impedance Functions

 Function of Frequency (ω), Layers

 Boundary Elements (BEM)

 Infinite Boundary, Interactions, Layers

 Finite Element/Hybrid (FEM, FEM-BEM)

 Complex Geometry, Non-linear Soil

FundamentalsModeling -Properties-Performance USC

Lumped Parameter

P

P o sin(

 t ) r m m c

G

ν ρ k m  z   c   kz

P

0 sin(

 t )

FundamentalsModeling -Properties-Performance USC

SDOF

Mag

A dynamic

A static

1

1



 n



2

2

2 D

 n

2

FundamentalsModeling -Properties-Performance USC

Lumped Parameter System

Z m z

 z   c z z   k z z

P

0 sin(

 t )

C z

I

ψ ψ

K z m

K x

 n

X k m

C x

K

ψ

D

 c c cr

C

ψ

/2 C

ψ

/2

FundamentalsModeling -Properties-Performance c cr

2 k m

USC

Lumped Parameter Values

Mode Vertical Horizontal Rocking Torsion

Stiffness k

Mass Ratio m

ˆ

Damping

Ratio, D

Fictitious

Mass

4 Gr

1

 m ( 1

 

4

 r

3

)

0 .

425

ˆ 1 / 2

0 .

27 m

8 Gr m

2

( 2

8

 r

3

)

0 .

288

ˆ 1 / 2

0 .

095 m

8 Gr

3

3 ( 1

3 I

( 1

)

 

8

 r

5

)

( 1

0 .

15

ˆ

)

ˆ 1 / 2

0 .

24 I x

16 Gr

3

3

I

 r 5

0 .

50

1

2

0 .

24 I z

D=c/c cr

G=Shear Modulus ν=Poisson's Ratio r=Radius

ρ=Mass Density I

ψ

,I

θ

=Mass Moment of Inertia

USC FundamentalsModeling -Properties-Performance

Mass Ratio

FundamentalsModeling -Properties-Performance USC

Design Example 1

VERTICAL COMPRESSOR

Unbalanced Forces

•Vertical Primanry = 7720 lb

•Vertical Secondary = 1886 lb

•Horzontal Primary = 104 lb

•Horizontal Secondary = 0 lb

Operating Speed = 450 rpm

Wt Machine + Motor = 10 900 lb

DESIGN CRITERION:

Smooth Operation At Speed

Velocity <0.10 in/sec

Displacement < 0.002 in

Jump to Chart

Soil Properties

Shear Wave Velocity V s

= 680 ft/sec

Shear Modulus, G = 11 000 psi

Density, γ = 110 lb/ft 3

Poisson's Ratio, ν = 0.33

USC FundamentalsModeling -Properties-Performance

A zs

Q

0 k z

0 .

002 " r

72 .

8 "

6 .

07 '

( 1

 

) Q

0

4 Gr

0 .

667 ( 7720

1885 )

4

11 000

 r

Try a 15 x 8 x 3 foundation block, Area = 120 ft 2 and r = 6.18 ft

Weight = 54,000 lb Total Weight = 54 000 + 10 900 = 64 900

( 1

 

) W

4 r

3 g

 g

0 .

67

4

110

64 900

6 .

18

3

0 .

42

D

0 .

425

0 .

66 M z

1 .

0

1

2 D

Jump to Figure

A z dynamic

A z static

0 .

002 "

FundamentalsModeling -Properties-Performance USC

34'

18'

Design Example - Table Top

W=550 000 lb

Q

0

=400 lb

I

ψ

=2.88 x 10 6 ft-lb-sec 2

18'

11'

Soil Properties

Shear Wave Velocity V s

= 770 ft/sec

Shear Modulus, G = 14 000 psi

Density, γ = 110 lb/ft 3

Poisson's Ratio, ν = 0.33

ψ

DESIGN CRITERION

0.20 in/sec Horizontal Motion at

Machine Centerline

Ax = 0.0015 in. from combined rocking and sliding

Speed = 160 rpm

Slower speeds, Ax can be larger

USC FundamentalsModeling -Properties-Performance

Horizontal Translation Only

Equivanlen t r

D

0 .

288

ˆ 1 / 2

0 .

465

4 cd

4

18

34

Mag x

1 .

0

13 .

96 ft

A x static

Q

0 k x

Q

0

8

2

 

2

 

8

Gr m

 r

3

0 .

38

3 .

0

10

5 in

Rocking About Point "O"

Equivalent r

4

16 cd

3

3

4

16

17

9

3

3

12 .

0 ft

 

120 rpm

12 .

5 rad / sec k

D

2

8 Gr

 

8

( 14 000

144 )

12 .

04

2

0 .

33

2 .

90

10

8 lb / ft

 n

 k

I

2 .

90

10

8

2 .

88

10

6

10 rad / sec

3 ( 1

 

)

8

I

 r

5

3 ( 0 .

67 )

8

2 .

88

10

6

110

32 .

2

( 12 .

04 )

5

0 .

83

( 1

0 .

15

)

0 .

09

Mag

5 .

6 Static Moment

M o

400

18

7200 ft

 lbs .

FundamentalsModeling -Properties-Performance USC

Static Angular Deflection

  s

M o k

7200

3 ( 0 .

67 )

2 .

9

10

8

0 .

50 rad

10

6

Horizontal

At

Motion

Resonance

A xs

  s

5 .

6 ( 1 .

0

10

4

)

 h

0 .

50

( 18

12 )

10

6

5 .

6

10

4 in .

1 .

0

10

4 in

6

5

4

3

2

1

0

0

Damping = 9%

0.5

1

OmegaRatio

1.5

FundamentalsModeling -Properties-Performance

2 2.5

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Impedance Methods

 Based on Elasto-Dynamic Solutions

 Compute Frequency-Dependent Impedance

Values (Complex-Valued)

 Solved By Boundary Integral Methods

 Require Uniform, Single Layer or Special Soil

Property Distribution

 Solved For Many Foundation Types

USC FundamentalsModeling -Properties-Performance

Impedance Functions

P

P o e i

 t 

P o

 cos(

 t )

 i sin(

 t )

S z

S z

R z

A z

K

 i

C

K

STATIC

 k (

)

 i

 C

2 K

D

SOIL



Radiation Damping

Jump Wave

FundamentalsModeling -Properties-Performance

Soil Damping

USC

Impedance Functions a

0

  r

G

 r

V s

ψ

Luco and Westmann (1970)

FundamentalsModeling -Properties-Performance USC

Layer

Effects

FundamentalsModeling -Properties-Performance USC

Impedance Functions

ψ

FundamentalsModeling -Properties-Performance USC

Boundary Element

Stehmeyer and Rizos, 2006

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B-Spline Impulse Response Approach

FundamentalsModeling -Properties-Performance USC

   

      e i

 t

    e i

 t

 

 

2

   then

   

Finite/Hybrid

Model

G *

G 1

2

2 

2 i

1

 

2

FundamentalsModeling -Properties-Performance USC

Dynamic p-y Curves

FundamentalsModeling

Tahghighi and Tonagi 2007

-Properties-Performance USC

Soil Properties

 Shear Modulus, G and Damping Ratio, D

 Soil Type

 Confining Stress

 Void Ratio

 Strain Level

 Field: Cross-Hole, Down-Hole, Surface

Analysis of Seismic Waves SASW

 Laboratory: Resonant Column, Torsional

Simple Shear, Bender Elements

Fundamentals-ModelingProperties -Performance USC

Oscilloscope

Crosshole Testing

ASTM D 4428

Pump

 t

Shear Wave Velocity:

V s

=

 x/

 t

Test

Depth

Downhole

Hammer

(Source) packer

Note: Verticality of casing must be established by slope inclinometers to correct distances

 x with depth.

Slope

Inclinometer

PVC-cased

Borehole

 x

Velocity

Transducer

(Geophone

Receiver)

PVC-cased

Borehole

Slope

Inclinometer

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Resonant Column Test

G, D for Different γ

Fundamentals-ModelingProperties -Performance USC

Torsional Shear Test

Schematic Stress-Strain

Fundamentals-ModelingProperties -Performance USC

Hollow Cylinder RC-TOSS

Fundamentals-ModelingProperties -Performance USC

TOSS Test Results

Fundamentals-ModelingProperties -Performance USC

Steam Turbine-Generator

(Moreschi and Farzam, 2003)

Fundamentals-Modeling-PropertiesPerformance USC

Machine Foundation Design Criteria

 Deflection criteria: maintain turbine-generator alignment during machine operating conditions

 Dynamic criteria: ensure that no resonance condition is encountered during machine operating conditions

Jump to Resonance

 Strength criteria: reinforced concrete design

Fundamentals-Modeling-PropertiesPerformance USC

STG Pedestal Structure

Fundamentals-Modeling-PropertiesPerformance USC

Vibration Properties Evaluation

 Identification of the foundation natural frequencies for the dominant modes

 F requency exclusion zones for the natural frequencies of the foundation system and individual structural members (±20%)

 Eigenvalue analysis: natural frequencies, mode shapes, and mass participation factors

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Finite Element Model

Structure and Base

Fundamentals-Modeling-PropertiesPerformance USC

Low Frequency Modes

1 st mode

6.5 Hz

95 % m.p.f.

2 nd mode

7.2 Hz

76 % m.p.f

Fundamentals-Modeling-PropertiesPerformance USC

High Frequency Modes

28 th mode

46.3 Hz

0.3% m.p.f

Excitation frequency: 50-60 Hz

42 nd mode

64.6 Hz

0.03% m.p.f

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Local Vibration Modes

 Identification of natural frequencies for individual structural members

 Quantification of changes on vibration properties due to foundation modifications

Fundamentals-Modeling-PropertiesPerformance USC

ATST Telescope and FE Model

Fundamentals-Modeling-PropertiesPerformance USC

Assumptions in FE analyses

 Optics Lab mass/Instrument weight = 228 tons

 Wind mean force = 75 N, RMS = 89 N

 Ground base excitation PSD = 0.004 g 2 /hz

 Concrete Pier

 High Strength Concrete (E=3.1

10 10 N/m 2 ,

=0.15)

 Soil Stiffness, k

Four different values using Arya & O’Neil’s formula based on the site test data (Shear modulus:30~75ksi, Poisson’s ratio:0.35~0.45)

USC Fundamentals-Modeling-PropertiesPerformance

Frequency vs Soil Stiffness

Stiffness units = SI, frequency mode (hz)

MODE

1

2

3

4

5

6

Stiffness

Kx

Ky

Kz

Krx

Kry

Krz min m in+33.3% m in+66.6% max

1.19E+10 1.83E+10 2.48E+10 3.12E+10

1.19E+10 1.83E+10 2.48E+10 3.12E+10

1.48E+10 2.45E+10 3.41E+10 4.38E+10

1.34E+12 2.21E+12 3.09E+12 3.96E+12

1.34E+12 2.21E+12 3.09E+12 3.96E+12

1.74E+12 2.61E+12 3.49E+12 4.36E+12

6.3

7.0

7.4

7.5

6.4

9.4

7.1

9.7

7.5

9.9

7.7

10

9.4

10.4

11.2

10.3

11.9

13.0

11.1

12.6

13.6

11.8

13.3

13.7

• Soil property range: Shear modulus (30~75ksi), Poisson’s ratio (0.35~0.45)

• Pier Footing: Diameter (23.3m)

• “min” for shear modulus of 30 ksi; “max” for 75 ksi

Fundamentals-Modeling-PropertiesPerformance USC

Summary and Conclusions (Cho, 2005)

1.

High fidelity FE models were created

2.

Relative mirror motions from zenith to horizon pointing: about 400 m m in translation and 60 m rad in rotation.

3.

Natural frequency changes by 2 hz as height changes by 10m.

4.

Wind buffeting effects caused by dynamic portion (fluctuation) of wind

5.

Modal responses sensitive to stiffness of bearings and drive disks

6.

Soil characteristics were the dominant influences in modal behavior of the telescopes .

7.

Fundamental Frequency (for a lowest soil stiffness):

OSS=20.5hz; OSS+base=9.9hz; SS+base+Coude+soil=6.3hz

8.

A seismic analysis was made with a sample PSD

9.

ATST structure assembly is adequately designed:

1.

Capable of supporting the OSS

2.

3.

Dynamically stiff enough to hold the optics stable

Not significantly vulnerable to wind loadings

Fundamentals-Modeling-PropertiesPerformance USC

Free-Field Analytical Solutions u z u r u z

( r ,

, 0 )

  i



2

L

0

V

3

 R

V

( a

0

) H

0

2



 r

C

R

 u r

( r ,

, 0 )

 i



2

M

3

0

V

 R

V

( a

0

) H

1

2



 r

C

R



Fundamentals-Modeling-PropertiesPerformance USC

Fundamentals-Modeling-PropertiesPerformance USC

Fundamentals-Modeling-PropertiesPerformance USC

Fundamentals-Modeling-PropertiesPerformance USC

Fundamentals-Modeling-PropertiesPerformance USC

Fundamentals-Modeling-PropertiesPerformance USC

Trench

Isolation

Karlstrom and Bostrom 2007

Fundamentals-Modeling-PropertiesPerformance USC

Fundamentals-Modeling-Properties-

Chehab and Nagger 2003

Performance USC

Celibi et al (in press)

USC

 Questions?

Thank-you

USC

r -2 r -2 r -0.5

+

Rayleigh wave

Vertical component

Horizontal component

+

Shear window r -1

+

r -1

+

Shear wave

+

-

Relative amplitude

+ r

Wave Type Percentage of

Total Energy

Rayleigh

Shear

Compression

67

26

7

USC

Waves

Rayleigh, R

Surface

Shear,S

Secondary

Compression, P

Primary

USC

Machine Performance Chart

0.002

Performance Zones

A=No Faults, New

B=Minor Faults ,

Good Condition

C = Faulty, Correct

In 10 Days To Save

$$

D = Failure Is Near,

Correct In 2 Days

E = Stop Now

450

USC

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