- Institute of Scrap Recycling Industries

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For the solid waste and recycling industry
ANSI Z245
ANSI Z245
WASTEC STAFF
www.WASTEC.org
Janice Comer Bradley
Executive Vice President
ANSI Secretariat
Caija Owens
Program Manager
WASTEC
Waste Equipment Technology Association
Trade Association for manufacturers,
distributors and service providers
to the solid waste and recycling
industry
WASTE EQUIPMENT STANDARDS
WASTEC is the Secretariat for the American National Standards
Institute (ANSI) Z245 Committee, which develops all of the
equipment safety standards for the waste industry.
Organizations, companies, government agencies, individuals, etc.,
having a direct and material interest in the activities of the
Committee.
WHAT IS A STANDARD?
Manufacturer
Establish performance requirements for products
design
test procedures to assess conformity to those requirements
convey information
Others
select the right product
understand its application, use and limitations
STANDARDS ARE THE BUILDING BLOCKS FOR INNOVATION AND COMPETITIVENESS.
TODAY, MORE THAN EVER, STANDARDS ARE AN IMPERATIVE UNDERTAKING
OUR NATION’S ABILITY TO COMPETE AND LEAD IN A RAPIDLY
CHANGING GLOBAL ECONOMY IS CLOSELY RELATED TO OUR
LEADERSHIP IN THE DEVELOPMENT AND EFFECTIVE USE OF
STANDARDS AND STANDARDIZATION PROCESSES.
STANDARDS PROVIDE THE COMMON LANGUAGE THAT KEEPS
DOMESTIC AND INTERNATIONAL TRADE FLOWING. IT IS DIFFICULT TO
OVERESTIMATE THEIR CRITICAL VALUE TO BOTH THE U.S. AND GLOBAL ECONOMY.
WHO IS ANSI Z245
ANSI is a federation that manages the voluntary
standards system in the United States.
Coordinate the activities of organizations in the US
that do develop standards.
Sets the rules
Oversees the process
Approves the final products as American National
Standards
ANSI RULES
Standards development processes incorporate the
elements of
Openness
Balance
Transparency
Consensus
Due process
WHAT IS OSHA’S ROLE?
Government agencies incorporate them into
regulations
Accept them as established industry practice
Citations
International trade
ANSI Z245 ASC FULL COMMITTEE
Waste Equipment Standards
WASTEC is the Secretariat for the American National Standards
Institute (ANSI) Z245 Committee, which develops all of the
equipment safety standards for the waste industry.
Organizations, companies, government agencies, individuals, etc.,
having a direct and material interest in the activities of the
Committee.
ANSI Z245 COMMITTEE STRUTURE
Z245 Accredited Standards Committee (ASC)
Consensus approval body
• SC 4 Recycling Facilities
• SC 1 Mobile Equipment
• SC 5 Baling Equipment
• SC 2 Stationary Compactors
• SC 6 Carts & Containers – Compatibility
• SC 3 Carts &Containers - Safety
• SC 7 Size Reduction Equipment
ANSI Z245 SC 1 SUBCOMMITTEE
Mobile Wastes and Recyclable Materials
Collection, Transportation, and Compaction
Equipment
ANSI Z245 SC 1 SCOPE OF WORK
To establish safety and design requirements for the
manufacture, reconstruction, modification, maintenance,
service, and operation of mobile collecting, transporting, and
compacting equipment, and the installation (where applicable)
of accessory equipment.
ANSI Z245 SC 1: NEW SECTIONS SINCE 2008 STANDARD
ANSI Z245.1 – 2012
Mobile Wastes & Recyclables Materials Collection, Transportation, & Compaction Equipment
New sections:
• 6.3 Supervision
– Monitoring the employees activities and taking action to ensure adherence to safe practices.
• 6.6.8 Ladders
• 6.6.9 Fall Protection
• 7.4 Safety Practices
• 7.4.6 Ladder Use
– 3 pt contact
• 7.4.7 Fall Protection Use
ANSI Z245 SC 1: ACCOMPLISHMENTS
Revised Definitions and Descriptions
Revised Rear Loader Lifting Device Requirement
Annex was Added to Include Front Loader Hopper, Fork and Container Compatibility
Dimensions
Ladder Requirements Included
Fall Protection Included
ANSI Z245 SC 1: FUTURE GOALS/PROJECTS
Explore Battery Disconnects – address fires
Revisit Safety Labels
Safety Precautions for Alternative Fuel Trucks
Riding Step Anthropometric Review
Rear Vision Camera Requirement
ANSI Z245 SC 2 SUBCOMMITTEE
Safety Requirements for the Installation,
Maintenance, and Operation of Stationary
Compactors
ANSI Z245 SC 2 SCOPE OF WORK
To continuously improve safety requirements eliminating
hazards and risks associated with stationary compactors for
users, owners, and manufacturers.
ANSI Z245 SC 2 STANDARDS
ANSI Z245.2 – 2008
Safety Requirements for Installation, Training, Maintenance,
Operation, Modification, & Repair
ANSI Z245.21 – 2008 (revision expected 2012)
Safety Requirements for Manufacturing & Reconstruction
ANSI Z245 SC 2: UPDATES IN 2012 REVISION
Updated Definitions
•
Standardize and Harmonize with other Z245 Standards
Updated Equipment Drawings
•
3-D
Finalized Safety Signage & Decals Per ANSI Z-535 Std.
•
Signal Word, Picture Graph, & Verbiage
Relationship With UL
• Third Party Certification or Self Certification
Arc Flash/Blast Requirements & Responsibilities
• NEC NFPA-70E
ANSI Z245 SC 2: UPDATES IN 2012 REVISION
Applied Sections of Nationally Recognized Standards Through Normative
References
•
OSHA CFR-29-1910
•
Part 146 Confined Space
•
Part 147 Lockout/Tagout
•
Part 132 Personal Protective Equipment (PPE)
•
NFPA 70 NEC 2008
•
Section 110 Requirements for Electrical Installations
ANSI Z245 SC 2: UPDATES IN 2012 REVISION
Updated Definitions
Defined Terminology
•
Access Opening/Cover vs. Loading door
•
Loading Hopper vs. Loading Chamber
•
Emergency Stop vs. Intermittent Stop
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Reconstruction vs. Modification
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Employee vs. Authorized Employee
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Loader vs. Operator
•
Manual Operation vs. Auto Operation
•
Systems vs. Single Machine
ANSI Z245 SC 2: UPDATES IN 2012 REVISION
Defined Requirements & Responsibilities
•
Manufacturers & Re-Manufacturers
•
Owners
•
Installers
•
Users
•
Authorized Operators
•
Affected Employee
•
Unauthorized People
•
Continued Safety Training
ANSI Z245 SC 2: UPDATES IN 2012 REVISION
Defined Safe Operating Characteristics
•
Access Covers & Service Openings
•
Controls, Switches, & Sensors
•
Emergency Controls
•
Confined Space
•
Loading Heights and/or Distances
•
Interlocks
•
Guarding
•
Continuously Operating Machines
•
Unattended Auto-Start
•
Cart Dumpers/Tippers
•
Signs, Decals, & Markings
•
Training
ANSI Z245 SC 3/6
Z245.30 – 2008 Waste Container – Safety Requirements
Z245.60 – 2008 Waste Container – Compatibility Dimensions
Z245.30 – 2008 Waste Container – Safety Requirements
Establishes general safety requirements for all waste
containers used in the collection, processing and disposal of
solid wastes, in residential, commercial and industrial
applications.
These containers may also be used in conjunction with both
mobile and stationary lifting, dumping, and
transportation technologies .
Z245.60 WASTE CONTAINER – COMPATIBILITY DIMENSIONS
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7.5.2 Type T containers
Dimensional requirements for Type T containers of more than 3 yd3 (2.30 m3) and less than or equal to 10 yd3 (7.65 m3)
capacity.
(Used in conjunction with trunnion-bar-lifting systems)
Dimension Specification Description
A Min: 77-1/2 in (196.8 cm) Total length of the trunnion bar including washers if
– Max: 78 in (198.1 cm) provided. NOTE - If washers are provided, their diameter should be 2-1/4 in (5.7 cm)
B Max: 72 in (182.9 cm) Width of the container and all the supporting gussets attached to the trunnion bar
C Max: 66 in (167.6 cm) Width of the container body including structural supporting side members (side rails). NOTE - This
dimension excludes gusset supports
D Min: 1-1/4 in (32 mm) Diameter of trunnion bar at latch-up points
Max: 1-3/4 in (44 mm)
*E Max: 1-1/4 in (32 mm) The maximum diameter (thickness) of an attachment through which a cable may be hooked to the
container
*F Min: 2 in (51 mm) The inside width of an attachment through which a
– Max: 3 in (76 mm) cable may be hooked to the container
G Min: 45 in (114.3 cm) Distance from the centerline of the trunnion bar to the
Max: 49 in (124.5 cm) ground. The top of the trunnion bar should coincide with the top of the container on the side where the
trunnion bar is located.
ANSI Z245 SC 4 SUBCOMMITTEE
ANSI Z245 SC 4 SCOPE OF WORK
Establishes safety requirements applicable to
the design, manufacture, assembly,
modification, operation, cleaning,
maintenance, servicing, or repair of facilities
such as landfills, material recovery facilities,
and transfer stations
ANSI Z245 SC 4 STANDARDS
ANSI Z245.41 – 2008
Facilities for the Processing of Commingled Recyclable
Materials (MRFs) – Safety Requirements
ANSI Z245.42-2012 (new standard)
Waste Transfer Station – Safety Requirements
ANSI Z245 SC 4: GOALS/PROJECTS
Z245.41 is Currently Being Revised to Address Recent OSHA Activity
Focusing on Including Both Single Stream and Dual Stream Facilities
Consider Adding an Optional LEED Certification Section
ANSI Z245 SC 4: PROGRESS SINCE 2008 STANDARD
Recent OSHA Activity…
Increased Number of Fines Being Given to Recycling Operations
10 Fatalities in 2011
• LO/TO
• Bales falling on workers
• Struck by
FACILITY HAZARDS
FATALITY HAZARDS
Shredder tragedy at recycling plant
Man dies after apparently falling into machine
May 6, 2012
ANSI Z245 SC 4: PROGRESS SINCE 2008 STANDARD
Other OSHA Activity…
Recycling Operations
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Maintenance Access
Permit-required Confined Spaces
Signage/Labeling
Guarding
Dust/Housekeeping
Walking Working Surfaces
Fall Protection
ANSI Z245 SC 4
Z245.42-2012 Waste Transfer Stations is a new standard
Includes Requirements for all Parties:
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Designers
Manufacturers
Owners
Operators
Users
Addresses Both Stationary and Mobile Equipment
Primary Focus is on Traffic Flow for People and Mobile Equipment
Includes Industry Best Practices
Does not Address Specific Configurations
Levels the Playing Field
ANSI Z245 SC 5 SUBCOMMITTEE
Baling Equipment
ANSI Z245 SC 5 SCOPE OF WORK
To continuously improve safety requirements elimination
hazards and risks associated with balers for users, owners,
and manufacturers.
ANSI Z245 SC 5 STANDARDS
ANSI Z245.5 – 2008
Baling Equipment – Safety Requirements for
Installation, Maintenance, Operation, Modification, Repair
and Training
ANSI Z245.51 – 2008
Baling Equipment – Safety Requirements Manufacturing and
Reconstruction
ANSI Z245 SC 5: REVISION PROGRESS
Keep Baler Standard Consistent with Compactor Standard with Differences
Only Where it Makes Sense
Auto-Start Section Ongoing Update and Re-write
Applied Sections of Nationally Recognized Standards Through Normative
References:
• OSHA CFR-29-1910
• Part 146 Confined Space
• Part 147 Lockout-Tagout
• Part 132 PPE
• NFPA 70 NEC 2008
• Section 110 Requirements for Electrical Installations
ANSI Z245 SC 5: REVISION PROGRESS
Update Definitions
• Continuously
Revise Auto-Start requirements
• Very Similar to Compactor Requirements with some Changes to Better
Address Balers
Finalize Safety Signage & Decals Per ANSI Z-535 Std.
• Signal Word, Picture Graph, & Verbiage
Relationship with UL
• 3rd Party Certification or Self Certification
Arc Flash/Blast Requirements & Responsibilities
• NEC NFPA-70E
Maintain Both ANSI Z-245.5 & .51
• Continuously
ANSI Z245 SC 5: REVISION PROGRESS
Updated Definitions
Defined Terminology
•
•
•
•
•
•
•
•
Access Opening/Cover vs. Loading door
Loading Hopper vs. Loading Chamber
Emergency Stop vs. Intermittent Stop
Reconstruction vs. Modification
Employee vs. Authorized Employee
Loader vs. Operator
Manual Operation vs. Auto Operation
Systems vs. Single Machine
ANSI Z245 SC 5: REVISION PROGRESS
Updated Safe Operating Characteristics
•
•
•
•
•
•
•
•
•
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•
•
Access Covers & Service Openings
Controls, Switches, & Sensors
Emergency Controls
Confined Space
Loading Heights and/or Distances
Interlocks
Guarding
Continuously Operating Machines
Unattended Auto-Start
Cart Dumpers/Tippers
Signs, Decals, & Markings
Training
ANSI Z245 SC 5: REVISION PROGRESS
Updated Requirements & Responsibilities for:
•
•
•
•
•
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Manufacturers & Re-Manufacturers
Owners
Installers
Users
Authorized Operators
Affected Employee
Unauthorized People
Continued Safety Training
ANSI Z245 SC 5: FUTURE GOALS/PROJECTS
Keeping the Standards Informative by Focusing on:
How to Buy
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Structural Compliance
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Electrical Compliance
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Hydraulic Compliance
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WASTEC Guide
How to Install, Operate, Maintain, Repair, and Reconstruct
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Manufacturers Instructions
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ANSI STD
Design requirements for compliance
WORKING WITH ANSI Z245
.
What we do does make a difference.
Schedule
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Mandatory five (5) year reissue/revision
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The Subcommittee’s meet as needed but at least twice a year
THANK YOU…QUESTIONS?
For more information on ANSI Standards, please visit us at
www.WASTEC.org
and look under ANSI Standards Overview
Contact us at technical@wastec.org
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