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UNIQUE REQUIREMENTS
DESERVE UNIQUE
SOLUTIONS.
MTU ONSITE ENERGY
Gas Power Systems
© MTU Onsite Energy GmbH
Alle Rechte vorbehalten / Vertraulich
THE TOGNUM GROUP
POWERFUL BRANDS UNITED UNDER ONE
UMBRELLA
Business Units
Engines
Onsite Energy
Components
Brands
Products
Complete Drive and Propulsion Systems
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Gas Engine Systems
Diesel Engine Systems
Injection Systems
MTU ONSITE ENERGY
A LONG TRADITION IN SYSTEMS SOLUTIONS
LuftfahrzeugMotorenbau
GmbH
1909
1918
L‘Orange
DaimlerChryslerOff-Highway
1933
2002
1969
2005
MTU
Friedrichshafen
Tognum „Home
of Power
Brands”
2006
2007
Independent IPO
Group
100 years
MTU
2008
2009
2010
MTU Onsite
Energy
New Series
1600
 1951: Gensets with Maybach engines
 1986: Gas trigeneration systems
 1960: Gensets for onshore oil&gas applications
 1994: Gas turbine for stationary application
 1968: Genset for nuclear power plant
 1999: First stationary power fuel cell plant
 1977: Gas cogeneration systems (CHP)
 2004: Largest power station project
 1979: Gensets for offshore oil&gas applications
 2010: Gensets with new MTU Series 1600 engine
Page 3 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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THE TOGNUM GROUP
PRODUCTS FOR A GREAT VARIETY OF APPLICATIONS
Business Unit Onsite Energy & Components
Diesel Engines
& Systems
Gas Systems
Injection
Systems
• Emergency Power
• Highspeed
Engines
• Prime Power
• Prime Power
•
• Continuous Power • Continuous Power Medium Speed
Engines
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Business Unit Engines
Marine
• Yachts
• Commercial
• Naval
Industrial
• Rail • C&I
• Agric. • Mining
Defense
Oil & Gas
• Light and
• Onshore
Medium Vehicles • Offshore
• Heavy Vehicles
COMPANY PROFILE
FACTS AND FIGURES
 Founded in 1977
 More than 2000 cogeneration modules installed
worldwide
 More than 4000 gas engines delivered worldwide
Commercial figures
120 kW Cogeneration Plant at
MTU’s OG Augsburg office complex
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2005
2006
2007
2008
2009
2010
Turnover
31.5
38.7
62.3
57.3
56.3
66,95
Investments
1.0
2.4
4.6
2.6
1.8
4,3
Employees
134
168
209
213
222
255
COMPANY PROFILE
MODULE ASSEMBLY WORKSHOP
 Top-modern production facility erected in 2000
 Extension in 2006
 Production capacity 500 units per year
 Direct access to parts store and testing facilities
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GAS POWER SYSTEMS
PRODUCT PORTFOLIO - Biogas
Series 400 Biogas:
Electrical output
120kWe to 400kWe
Electrical efficiency
up to 39.8%
Thermal output
160kW to 480kW
Thermal efficiency
up to 48.0%
Fuels:
Biogas
Sewage gas
Landfill gas
Page 7 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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GAS POWER SYSTEMS
PRODUCT PORTFOLIO - Biogas
Series 4000 Biogas:
Electrical output
772kWe to 1946kWe
Electrical efficiency
42.5%
Thermal output
813kW to 2156kW
Thermal efficiency
up to 46.0%
Fuels:
Biogas
Sewage gas
Landfill gas
Page 8 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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GAS POWER SYSTEMS
KEY BENEFITS

Engine manufacturer:
State-of-the-art technology for our gas engines Series 400 and 4000 and in-house
development and production of major components

Economical:
Low life cycle costs with proven records from the field

Eco-friendly:
Renewables as biogas and natural gas with total efficiency up to 92% preserve the
environment and deliver sustainability

Reliable:
Premium quality products stand for high availability: industry-leading engine from MTU,
generator supplied by Leroy-Somer or Stamford

Flexible solutions:
Gensets, power modules and containerized solutions - plus complete system engineering

Intelligent and dependable:
Customizable MTU Onsite Energy control electronics with remote support
Page 9 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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APPLICATION EXAMPLE
BIOGAS INSTALLATION “ÜHLFELD”
 Type:
2 x GR 370 B5
 Electrical Output:
2 x 370 kWel
 Biogas derived from fermented
renewable materials (maize silage,
grain)
Customer requirements:
 Operation 8200 h/a, 24 h/day
 Availability > 95%
 Selling Electricity
Page 10 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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APPLICATION EXAMPLE
BIOGAS INSTALLATION “SCHAINBACH”
 Type:
2 x GR 330 B5
Customer requirements:
 Electrical Output: 2 x 330 kWel
 Operation 8200 h/a, 24 h/day
 Biogas derived from liquid manure and
fermented renewable materials (maize
silage, grass silage)
 Availability > 95%
Page 11 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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 Selling Electricity
Group Overview
2011
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Mission Statement
To deliver renewable and conventional high
efficiency on-site electrical, cooling and heat
generation solutions.
To supply energy efficient products and services
providing substantial financial and CO2 savings to
our customers
Page 13 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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Company Information
HISTORY: Established in 1998, with operations in Europe, Middle East and Australia
PEOPLE: Experienced management team, engineers, administration staff, and maintenance technicians
IN-HOUSE DESIGN: Engineering design team; AutoCAD capabilities; PI cover
INSTALL & COMMISSION: Fully trained team with M&E expertise to deliver solution from design to handover
AFTER-SALES: 24/7 in-house maintenance team with personal PDAs and monitoring systems
QUALITY & ENVIRONMENTAL: Currently implementing systems for ISO Accreditation. Established relationships and OEM status with industry leading
suppliers
PROVEN: Over 10 years experience in delivery of complex projects in HVAC, CHP/Tri-Generation, and District Heating applications
Social Responsibility: ‘Power to Change’ – Current focus is on Haiti & East Timor
Page 14 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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CES Energy Ireland – Company Divisions
CES Energy Ireland
Company Structure
CES Energy Ltd
CORE DIVISIONS
On-Site Power
Generation
•
•
•
Renewable Energy Products
& Services
Energy Services
On Site Power Generation (CHP, Tri-Gen, District Heating, Chilling & Cooling)
Renewable Energy Products & Services (Wind, Biomass Thermal, Biomass
CHP, Waste to energy, Solar)
Energy Services (Energy Performance Contracting, Operations, Maintenance,
Consultancy, CDM)
‘The 3 Rs’:
Resilient, Recurring, Revenue
Building long term client relationships
Page 15 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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Key Projects – On-Site Power Generation
Customer
Location
Plant Installed
Project details
Contract Type
JTI (Gallaher Ltd)
Ballymena NI
4 MWe CHP with Steam
Commissioning Dec 2010
Design & Build, 10 yr
maintenance
CITI London
London Data Centre
4 MWe Trigeneration
Project at planning stage
Design & Build
CITI Dublin
European Headquarters,
Dublin
2 MWe CHP
2010 Upgrading to Trigeneration
ESCo Contract
Boston Scientific
Pharma Plant, Galway
1.2 MWe CHP
Supply, Install, Commission
July 09
Design, Build & Maintain
A&L Goodbody
Head Office, Dublin
1 MWe Tri-Generation
CES Commission 2004 - 2019
ESCo Contract
Mirvac
101 Miller St, Sydney
2.4 MWe Tri-Generation
CES Installed October ‘08
ESCo Contract
Headquarters Tower
Jeddah, KSA
10 MWe Diesel Tri-Generation
Commissioning by Dec 2011
Build-Own-Operate-Transfer
Page 16 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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Case Studies
CES Energy CITI Solution
Plant Capacities
Peak Electrical: 2,000kW
Peak Heating: 2,544kW
CES Energy responsible for:
System redesign and financing
Commissioning and startup of 2no 1 MW e CHP engines
All maintenance and operation of CHP
‘ESCo’ type agreement signed 2007
Page 17 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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Case Studies
CES Energy Boston Scientific Solution
Plant Capacities
Peak Electrical: 1,166 kW
Peak Heating: 1,260 kW
CES Energy responsible for:
Supply and Install of containerised CHP Solution
Commissioning and start-up of 1no 1 MW e CHP engines
All maintenance and operation of CHP
Page 18 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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Case Studies
CES Energy JTI (Gallaher Ltd) Solution
Plant Capacities
•
Peak Electrical: 3,900 kWe
•
Steam: 3,000 kg/h (@10 barg)
•
Hot Water: 2,000 kW
CES Energy responsible for:
•
Design, supply, install commission
2no 2 MWe gas CHP engines
•
Design, supply, install commission
1no Waste Heat Steam Boiler
Other Details:
•
Commissioning December 2010
•
Long term maintenance
arrangement
Page 19 / MTU Onsite Energy GAS POWER SYSTEMS / 13/04/2015
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THANK YOU FOR
YOUR ATTENTION
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