“IP Management @ Universities” Istanbul, April 14 to 15, 2011
Albert Long Hall, BOGAZICI UNIVERSITY
&
University Partnership Experiences
Ozan Nalcıoğlu, Manager
– Powertrain Calibration and Controls
Yiğit Üngören, Assn. Manager
– Calibration Methodologies
Manufacturing Locations
Kocaeli – Gölcük Factory
 Transit & Transit Connect
 On site dock for export
 320,000 vehicles capacity
Best Ford Assembly Plant in Europe
since 2002(*)
İnönü Factory
 Heavy Duty Truck, engine and transmission
 Capacity
 10,000 Heavy Duty Trucks
 55,000 Powertrains
Best Ford Powertrain Plant worldwide
since 2005 (*)
Ozan Nalcıoğlu
Yiğit Üngören
Engineering Locations
Kocaeli
 Located in Ford Otosan Kocaeli Vehicle
Plant
 Current office capacity: 330 desks
 Dyno facilities, design studio, PD
Workshop
Gebze
 Located in TUBITAK MAM-TEKSEB
Technopark
 Current office capacity: 620 desks
 No internal test facility
 Close to TUBITAK facilities, i.e. Hybrid
Excellence Centre, Material Labs, Energy
Institue, Metrology Labs, Information Tech.
Ozan Nalcıoğlu
Yiğit Üngören
Number of R&D Engineer
1.000
850
900
800
700
565
550
2008
2009
464
600
500
400
300
303
307
2005
2006
299
205
227
200
100
0
2002
2003
2004
2007
2010
Ozan Nalcıoğlu
Yiğit Üngören
Some of our firsts ...
Puma I5 EU4 The FIRST
Engine Developed by
Ford Otosan for Ford
Motor Company
Transit Connect NA, The FIRST
and ONLY Vehicle Project in
Turkey for USA Market
Ozan Nalcıoğlu
Yiğit Üngören
Production Line
Transit/Tourneo
Connect
 All licence, design and engineering
rights are shared with Ford Motor Co.
 Kocaeli Plant is the PVT center
Transit
 Manufacturing under licence
 Engineering services provided
Cargo
 All licence, design and engineering
rights (IP) belong to Otosan
 Inonu Plant is the PVT center
Ozan Nalcıoğlu
Yiğit Üngören
Hybrid Transit R&D Project
The FIRST Turkish Hybrid Commercial Vehicle R&D Project- FOHEV I
Partners: FORD, TUBITAK, ITU, OTAM
European Union
Environmental
Program
2007 - 2008
First Turkish Hybrid Commercial Vehicle
FOHEV II-8th Technology Award
Winner in Product Category
Winner in Product Category
FOHEV I
FOHEV II
Ozan Nalcıoğlu
Yiğit Üngören
Foreign/Domestic Consultancy
30
27,3
25
%
20
17,5
15
12,7
10
8,3
6,9
4,1
5
0,8
1,1
4,8
1,3
0
TIDEB 980232
V227 PROJECT
TIDEB 990043
NHDD PROJECT
Foreign
Service
Procurement
Yurtdışı
Danışmanlık
TIDEB 3040169
PUMA I5
PROJECT
TEYDEB 305272 TEYDEB 3070478
9L PROJECT
NA PROJECT
Domestic-University
Service
Procurement
Yurtiçi Üniversite
Hizmet
Alımı
4 times less Foreign Cosultancy
6 times more National University Consultancy
Ozan Nalcıoğlu
Yiğit Üngören
Hybrid Cargo Projects
•
The main aim of this project is
developing performance of a 12,5 lt
vehicle with a 9 lt vehicle via using
hybrid electric configuration.
9.0L +
Hybrid
Start/Stop
√
Regen Braking
√
Parallel
Hybrid
E-Drive
E-Assist
√
Charging
√
E-Traction
√
ICE off
√
Partners
Ozan Nalcıoğlu
Yiğit Üngören
News headlines ...
Ozan Nalcıoğlu
Yiğit Üngören
Some other research and development activities
Partners
Electric motor development
for Hybrid Vehicles
Partners
Electronic Control
Unit development for
Hybrid vehicles
Partners
Battery development
Ozan Nalcıoğlu
Yiğit Üngören
Scientific Works
60
57
Target
50
Patent : 219
Patent
50
NUMBER
39
38
40
30
20
15
10
8
10
1
1
2002
2003
0
2004
2005
2006
2007
2008
2009
2010
Ozan Nalcıoğlu
Yiğit Üngören
Patents on Hybrid Transit
Patent Applications:
1. İçten Yanmalı Motor ve Elektrik Motorundan Oluşan Bir Hibrid Araç Konsepti
2. Ayrı Aks Tahrikli Ağır Hizmet Hibrid Araç Konsepti
3. Yüksek Verimli ve Çevreci Bir Hibrit Araç Kontrol Algoritması
4. Hibrid Araçlar İçin Elektrik Motoruna Kombine Şanzıman
5. Hibrid Araç Rejeneratif ve Dinamik Fren Dağılım Özellikli Frenleme Sistemi
6. Motor Durdurmaya İzin Veren Kavrama Kontrol Sistemi
7. İçten Yanmalı Motor ve Üç Elektrik Motorlu Bir Hibrid Araç Konsepti
8. İçten Yanmalı ve Elektrikli Motora Sahip Ağır Hizmet Hibrid Araç Konsepti
9. İçten Yanmalı Motor Otomatik Açma Kapatma Sistemine Yardımcı Darbesiz Kavrama
Kapatma Sistemi
10. İçten Yanmalı Motor Elektronik Kontrol Biriminin Kontrolü ile Darbesiz Kavrama Kapatma
Sistemi
11. Hibrid Elektrikli Araç Elektronik Kontrol Ünite Dizaynı
12. Otomatik Kavrama Açma Kapatma Sistemi
13. Yük Hücresi Dayanım Limitini Ortadan Kaldıran Bağlama Aparatı
14. Denetleyicilerin Kendi Kendilerini Kapatabilmeleri İcin Bir Ara Devre
15. Pnomatik Enerji Depolama Ve Tahrik Sistemine Sahip Bir Hibrid Araç
Ozan Nalcıoğlu
Yiğit Üngören
Scientific Publications on Hybrid Transit
Scientific Publications:
1.
Modeling and Control of a Four Wheel Drive Parallel Hybrid Electric Vehicle, IEEE 06 Conference on
Control Applications November, 2006, Munich
2. Simulation Program and Controller Development for a 4WD Parallel HEV , Workshop on Hybrid and Solar
Vehicles, November 5-6, 2006, Salerno
3. FOHEV – Ford Otosan Hybrid Electric Vehicle Prototype, ICAT 2006 International Conference on
Automotive Technologies, November 17, 2006, Istanbul
4. Design and Prototype Development of a Split Drive Hybrid Electric Vehicle, EET-2007 2nd European EleDrive Transportation Conference, May 30-June 1, 2007 Brussels
5. Performance and Fuel Economy Analysis for Hybridization of a Heavy Truck, EET-2007 2nd European EleDrive Transportation Conference, May 30-June 1, 2007 Brussels
6. Ford Otosan Hybrid Electric Vehicle – FOHEV, EET-2007 2nd European Ele-Drive Transportation
Conference, May 30-June 1, 2007 Brussels
7. Upgrading Heavy Duty Truck Performance and Fuel Economy through Hybridization, IEEE IV’07 Intelligent
Vehicles Symposium, June 13-15, 2007 Istanbul
8. A Hybrid Configuration to Combine Parallel and Series Hybrid Drivelines, EET-2008 3rd European EleDrive Transportation Conference, March 11-13, Geneva
9. A Control Algorithm for a Parallel/Series Type Hybrid Driveline, EET-2008 3rd European Ele-Drive
Transportation Conference, March 11-13, Geneva
10. Electronic and Safety Structural Design of a Hybrid Electric Vehicle, ICVES 2008, 22-24 Sept. 2008 Ohio
11. Energy Recuperation in Electrically Driven Road Vehicles through Regenerative Braking, AVEC 2008 6-9
October 2008 Kobe, Japan
Ozan Nalcıoğlu
Yiğit Üngören
Scientific Publications on Hybrid Transit (cont’d)
Scientific Publications:
12. Regenerative Braking Algorithm for Energy Efficiency Enhancement of a Front and Rear Wheel Drive
Parallel Hybrid Electric Commercial Van, COMVEC08 Commercial Vehicles Conference 2008, 7-9
October 2008 Illinois, USA
13. Maximizing Overall Efficiency Strategy (MOES) for Power Split Control of a Series-Parallel Hybrid
Electric Vehicle, COMVEC08 Commercial Vehicles Conference, 7-9 October 2008 Illinois
14. Development of a Hybrid Electric Heavy Duty Truck, ICAT 2008 International Conference on Automotive
Technologies, 13-14 November 2008 Istanbul
15. FOHEV II - The Ford Otosan Hybrid Electric Research Prototype Vehicle, ICAT 2008 International
Conference on Automotive Technologies, 13-14 November 2008 Istanbul
16. NiMH Battery Pack for HEV, ICAT 2008 International Conference on Automotive Technologies, 13-14
November 2008 Istanbul
17. Design & Prototyping of Hybrid Electric Vehicle Electronic Control Unit, ICAT 2008 International
Conference on Automotive Technologies, 13-14 November 2008 Istanbul
18. Electric Control Unit Design for Hybrid Electric Vehicles TOK08, 13-15 November 2008, Istanbul
19. A New Parallel/Series HEV Powertrain Low Carbon Vehicles, 21-23 May 2009, London
20. Design and Implementation of a Series-Parallel Light Commercial Hybrid Electric Vehicle, EVS 24, 1316 May 2009, Stavanger, Norway
21. The Ford Otosan Hybrid Cargo Prototype Vehicle, IC-EpsMsO, 8-11 July 2009, Athens
Ozan Nalcıoğlu
Yiğit Üngören