Intelligent Power Solutions
Smart Water for Smart Cities
Workshop
2:00pm Tuesday May 20, 2014
Presented by Mike Drescher
Intelligent Power Solutions
What are Intelligent
Power Solutions?
Why is this
important to Me?
What are the
advantages?
How do we
accomplish this?
Motor Control Centers
Switch Gear
Intelligent Power Solutions
TODAY
“My Power Distribution System does it’s job to deliver
Safe Power throughout my facilities and processes.”
“I require all installations of Switch Gear to include a
main metering section so I can see the power usage and
also use the meter to examine additional information if
there is a cause to troubleshoot. They should be capable
of being networked, but we never hooked them up.”
Intelligent Power Solutions
Today
“Everything in my MCC is wired back to the PLC to run
my processes. Except the Powerlogic power meter. We
run our plant and pumps based on the PLC program. I do
not know if effeciency or overall asset utilization are
concerns for how the program is setup, besides how
would we measure the requirements of the individual
loads without adding a whole bunch of additional
equipment and cost?”
PowerPactTM with MicrologicTM in Model 6 LVMCC
Intelligent Power Systems Deliver
1. Process Availability
Benefits of the :
● Complete Protection
Intelligent components provide advanced diagnostics
● Advanced Monitor
Know Why, When and How often, not just What
● Informed Control
Automate decisions for critical processes, increase quality
● Predictive Maintenance (Tesys T)
Asset management strategy - repair focused to reliability focused
● Know that your people and processes are always productive and
safe.
Schneider Electric – PowerPact with Micrologic Power Communication
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PowerPactTM with MicrologicTM in Model 6 LVMCC
Intelligent Power Systems Deliver
2. Equipment Flexibility
Simple reliable pieces make complex productive systems
● Complete Offer
Power distribution, power monitoring, motor control, automation
● Incorporated Functionality
Fewer components, less wiring, more compact,
less maintenance
Common Devices with Expanded Capabilities and Functionality.
● Software Advantage
Hardware trade-off
● Enterprise Integration
Commissioning, Automation, SCADA
Schneider Electric – PowerPact with Micrologic Power Communication
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PowerPactTM with MicrologicTM in Model 6 LVMCC
Intelligent Power Systems Deliver
3. Energy Management
Make the most of your Energy.
● Energy Efficiency (passive)
versus Energy Management (active)
● Reporting Compliance
Legislation, Tax, Reporting, Rebates, Incentives,
Social Pressure
● Device-Level Metering
Line, Process, Batch, Customer level information
● Power Quality
Motor Optimization - PF, Over/Under voltage, Over/Under load,
Phase imbalance
Schneider Electric – PowerPact with Micrologic Power Communication
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PowerPactTM with MicrologicTM in Model 6 LVMCC
Intelligent Power Systems Deliver
4. Remote Operation
Monitor and control your system safely and efficiently anywhere.
● Electrical Safety
Separation of people and equipment
● Operational Efficiency
Simplify large complex process with concentrated information
● Isolation Accessibility
Equipment location versus resource locations
● Security
Control access to your system
Schneider Electric – PowerPact with Micrologic Power Communication
8
PowerPactTM with MicrologicTM in Model 6 LVMCC
Intelligent Power Systems Deliver
5. Customer Site Integration
Assure equipment is right for your enterprise.
● Compact System
Intelligent integration of power, automation
and communication
● Certified Solution
Manufacturer tested, labeled, and documented
● Turn Key Installation
Simplify customer connections, commissioning
and troubleshooting
● Efficient Maintenance
Schneider Electric – PowerPact with Micrologic Power Communication
9
A Full Tool Kit of intelligent
Devices and Components
Provide Network Connectivity &
Access to Energy Information
MCC Fundamentals
● Single source for coordination of
components
● Less line side power wiring than
separate controls
● Space-efficient packaging
● Optimum configuration flexibility
● Concentrate maintenance to a
centralized area
● Fault containment
● Electrical component isolation
Intelligent Power Solutions
●Intelligent Power Solutions are
●Motor Control Centers and components upgraded to
include high speed communications to:
– Monitor status, condition and potentially energy usage of
connected loads and components.
– Monitor overall power and energy.
– Provide information to aid maintenance and
troubleshooting.
– Provide advanced control for connected devices
simplifying and reducing control system components,
reducing wiring and improving control and information.
Intelligent Model 6 MCC Components
Metering & Monitoring
Motor Starters
Network Cabling
Intelligent
Overload Relays
Mains & Feeders
AC Drives
Automation
SoftStarts
Traditional Field Wired System
Control Panel
Control Network
PLC or
Remote
I/O Drop
• Stand alone control panel remotely located
• Typically PLC, PC, DCS, or Remote I/O
• Field wired to terminal blocks in MCC
• Field tested for correct device operation
• Field documentation and labeling
MCC
Hardwired I/O
Centralized
• Full section I/O construction in each MCC
• Factory inter-wired apart terminal blocks
• Factory tested for correct device operation
• Factory documented and labeled
Hardwired I/O
Control
Network
PLC or
Remote
I/O Drop
Distributed
• I/O Unit located in each shipping split
• Factory interwiring within ship split
• No need to re-connect terminal blocks
• Factory tested for correct operation
• Communication connects I/O Units
Centralized
• Full section I/O construction in each MCC
• Factory inter-wired apart terminal blocks
• Factory tested for correct device operation
• Factory documented and labeled
Hardwire vs. Network
● Control System Architecture
● DCS
● PLC
● Amount and type of data desired
● Primarily digital data
● Few Drives, speed reference
● Skill Level Of Technicians
● Familiar construction and operation
● Common with other equipment
● Set up with dials and switches
● Network benefits
● Flexibility and Expandability of data
● Single network solution
● Multiple networks available
● Network parameter management on
one cable
● Monitor analog data such as motor
current
● Networks
● CANopen
● DeviceNet
● Modbus
● PROFIBUS
● Ethernet (Modbus TCP)
Trunk and Drop Fieldbus
● Modbus & PROFIBUS
● Class 2
● 600V
● Cable
● Factory-molded Enclosed
● “Trunk and Drop”
● Expandable
● Unit mounted sections contain 6
drops
● Network Communication Barrier
● Optional for DeviceNet / CANopen
● Accessibility
• DeviceNet & CANopen
• Class 1
Ethernet (Modbus TCP)
Cable
● Star topology
● Homerun to switch
● Expandable
● Limited by switch port count
● Network Communication Barrier
● Required
● Accessibility
Model 6 Intelligent Motor Control Center
Standard Motor Loads
● Standardize with a TeSys T in iMCC
Protection & Control Details
● Control Power
● 24Vdc
● 100 – 240Vac
● Current Rating
● 0.4 – 8A
● 1.35 – 27A
● 5 – 100A
● Inputs & Outputs
●
●
●
●
6 inputs
4 outputs
Ground CT
PTC input
● Expansion Module
● 4 discrete inputs
● 3 Phase Voltage inputs
(0~690VAC)
● Thermal Overload Trip Curve
● Inverse Thermal class 5 - 30
● Current dependent
● Current, Frequency
● Long start, Jam
● Over current, Under current
● Current unbalance
● Phase Loss, Phase Reversal
● Ground fault (internal or external)
● Temperature
● PTC, PT100 / NTC analogue
● Voltage and Power Monitoring
● Voltage unbalance
● Phase Loss, Phase Reversal
● Over voltage, Under voltage
● Load shedding, Auto Restart
● Process Overload / Underload
● Power kW, Power Factor
Protection & Control Overview
Voltage Expansion Module
Additional Motor Protection
• Over / Under Voltage
• Over / Under Power Factor
• Over / Under Power
• Load shedding
• Auto Restart
• Voltage phase imbalance,
lost and reversal
Additional Inputs
• 4 discrete inputs (externally powered, isolated)
•Input Power supply (24 VDC or
• 100-240 VAC 50/60Hz)
• 3 Phase Voltage inputs (0~690VAC)
• Powered by Motor Management Controller
Control Operator Unit
● Functions
● Configure parameters
● Display selected values
● Local Control
● Monitor Alarms
● Use
● Commissioning
● Operation
PowerSuite Configuration Software
● Functions
● Configure parameters
● Monitor Alarms
● Display real-time values
● Use
● Commissioning
● Operation
● Storage and Transfer
TeSys T: Motor Management System
Native
protocol
connectivity
X X X
Ethernet
TCP/IP
Voltage & I/O
functions
Remote
control and
monitoring
Control Unit
Operator
External CT
Ground CT
PC with
PowerSuite
For up to
810A
Hearth
Leakage
protection
Fast Device Replacement (FDR)
●
Allows replacement without re-configuration
●
Server automatically stores IP address and operating parameters
●
Server automatically configures the replacement TeSys T with IP
addressing and operating parameters.
●
Central Servers
● Premium, Quantum, M340, M580 PLC’s /PAC’s
iPMCC
Detailed Energy Data from iPMCC
Allows for individual intelligent load control of the plants
largest consumers.
• One network technology for the plant
• Devices directly accessible from the Engineering station
• Embedded web pages are used to build flexible local HMI station with
full device information
Web Server - Ethernet
PowerPactTM with MicrologicTM
Molded Case Circuit Breakers
Direct Access to Energy Information in Gear and MCC’s
PowerPact with Micrologic Circuit Breakers
Direct Access to Energy Management
New-generation circuit breakers with industry
leading performance, measurements and protection
Smart: A meter in every breaker
Increased energy
availability
Safety and
Protection
Safe: Combine safety and performance
Simple: Easy to select, install, and use
Energy measurement
and control
Square D by Schneider Electric LV Electronic
circuit breakers
New
PowerPact H, J, and L with Micrologic
Circuit breaker and automatic switch
Fixed or draw-out
NEW
Frame
PowerPact R
240 to 3000
A
PowerPact H & J
15 to 250 A
PowerPact P
100 to 1200 A
PowerPact L
70 to 600 A
Masterpact
800 to 6000 A
PowerPactTM with MicrologicTM Circuit Breakers
Direct Access to Energy Management
● Cost-effective metering circuit breakers allow users to monitor,
analyze, and adjust energy consumption throughout facilities
● Reduce Energy Consumption:
●Identify large consumers
● Optimize Energy Costs:
●Manage consumption peaks and avoid penalties
● Improve energy Availability:
●Identify overloaded equipment or power reserves and
communicate
PowerPactTM with MicrologicTM Circuit
Breakers
Direct Access to Energy Management
● System Flexibility
● Adjustable protection settings shapes profile of
trip curve to fit each load
● Zone selective interlocking allows coordination of
short-time and ground fault
● Easily modified configurations and functionality
for changing customer needs
PowerPact H, J, and L with
Micrologic flexible and efficient
● LV circuit breaker ( 600 V)
● Fixed, I-line, draw-out or plug-in
● 3 frames, 6 ratings
● H-frame: 60/100/150 A: 3P
● J-frame: 250 A: 3P
● L-frame: 250/400/600 A: 3P, 4P
Plug-in base
Fixed
● 4 performance levels:
● 18, 35, 65, 100 kA @ 480 V ratings
● Accessories and auxiliaries
● Accepts same accessories as thermal
magnetic PowerPact range
● Plus, new and innovative options for
communications, status indication and
monitoring
Draw-out
I-line
Trusted Micrologic protection for basic
applications
● Micrologic 3 Standard Electronic Trip Units
● LI version
●Long time pickup,
●Long time delay
●Instantaneous
● LSI version
● Long time pickup
● Short time pickup
● Instantaneous
● Reliable Micrologic technology now
delivering solid state protection in a
compact design
● Long time settings in amperes (no need for
multiplier calculations)
Micrologic 3.2 (LI)
Micrologic 3.2S (LSI)
Micrologic with integrated
measurement & communication
● Micrologic 5 and Micrologic 6
incorporating measurement
● Built-in LCD display unit
● Measurement A: Ammeter
● Measurement E: Energy and Ammeter
● Micrologic 5 (LSI) includes five adjustments
●LT pickup and delay
●ST pickup and delay
●Instantaneous
● Micrologic 6 (LSIG) adds ground fault
equipment protection – pickup and delay
adjustments
● Capability for front display module
● Optional remote display unit for Micrologic 5/6
● Communication with Modbus
● Optional communication module available
PowerPactTM with MicrologicTM Circuit Breakers
Direct Access to Energy Management
Choose the right trip unit model for each
application…
H, J, and L
Standard
Ammeter
Standard
Ammeter
Energy
(15 – 600A)
P and R
Energy
Power
Power &
Energy Meter
kWh
Frequency
Harmonic
(up to 3000A)
Adj. Protections
True RMS
Thermal
Imaging
Current
Meter
LED Trip Ind.
ZSI
Power Factor
THD
PowerPactTM with MicrologicTM in Model 6 LVMCC
Communications and Networking
● What is the purpose of combining communications with CB protection
and measurement in every MCC unit?
● Remote (& Secure) monitoring of
energy consumption and power
quality
● Data availability wherever &
whenever
● Maintenance Operations Enablers:
● Centralization
● Simplification
● Predictive Strategies
The circuit breaker is the direct source of relevant information
(protection, metering, and maintenance) to be transmitted
instantaneously whenever and wherever it is needed
Schneider Electric – PowerPact with Micrologic Power Communication
39
PowerPactTM with MicrologicTM in Model 6 LVMCC
Communication: flexibility and simplicity
● Plug and Play connections
● IFM Module & Front Display Module
● No tools, no parameter setting
● RJ45 Connectors
● Communications & Networking
● Interface to
Modbus, PROFIBUS,
DeviceNet, Ethernet (Modbus TCP)
networks
● Compatible with ION-E software
● Web page enabled
● Flexible easily-upgradeable architecture
● Free software available for simple set-up
and programming of trip units outside of
networked system
● Download from Schneider Electric website
Schneider Electric – PowerPact with Micrologic Power Communication
40
PowerPactTM with MicrologicTM in Model 6 LVMCC
Communication Module (IFM)
● Safe and simple device connection to a Modbus
network
● NSX cord provides Plug and Play RJ45 connection to
circuit breaker trip unit and communicating
accessories
● Modbus address switches
● Modbus address range is 1 to 99
● Set easily with dials on front of device
● Automatic configuration
● Automatic adaptation to the Modbus network
Parameter (speed, parity)
● Modbus locking pad
● Inhibits Modbus writing to Micrologic trip unit
● Test button for easy connection verification
● Tests the connection between all the modules
connected to the Modbus interface module
Schneider Electric – PowerPact with Micrologic Power Communication
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PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with Modbus
Supervisory Level
(PLC, DCS, SCADA,
Enterprise Mgmt)
Customer
Communication
Network
Modbus
Communication interface
(MCC Network
Connector)
MCC
Communication Bus
(Trunk & Drop)
24Vdc
. . .
. . .
. . .
Modbus IFM
FDM121
Display
ULP
Modbus
24vdc Power Supply
Customer Network
Masterpact
Feeder
Schneider Electric – PowerPact with Micrologic Power Communication
Feeder
Tesys T
FVNR
VFD
Meter
42
PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with Web Pages
Supervisory Level
(PLC, DCS, SCADA,
Enterprise Mgmt)
Customer
Communication
Network
Ethernet
Communication interface
(MCC Network
Connector)
MCC
Communication Bus
(Trunk & Drop)
EGX300
24Vdc
. . .
. . .
. . .
Modbus IFM
FDM121
Display
ULP
Modbus
24vdc Power Supply
Customer Network
Ethernet
Masterpact
Feeder
Schneider Electric – PowerPact with Micrologic Power Communication
Feeder
Tesys T
FVNR
VFD
Meter
43
PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with Ethernet (Modbus TCP)
Ion Enterprise /
Power Logic SCADA
Customer
Communication
Network
Ethernet (Modbus TCP)
Communication interface
(Ethernet Switch)
Ethernet Switch (Managed or
Unmanaged)
MCC Network
(Star Topology)
24Vdc
Tesys
Port
. . .
. . .
. . .
Modbus
IFM
FDM121
Display
ULP
Modbus
Ethernet (Modbus TCP)
24vdc Power Supply
Customer Network
Masterpact
Schneider Electric – PowerPact with Micrologic Power Communication
Feeder
Feeder
Tesys T
FVNR
VFD
Meter
44
PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with PROFIBUS
Ion Enterprise /
Power Logic SCADA
Customer
Communication
Network
Communication interface
(MCC Network
Connector)
MCC
Communication Bus
(Trunk & Drop)
PROFIBUS
Anybus
Gateway
24Vdc
. . .
Modbus IFM
ULP
Modbus
PROFIBUS
24vdc Power Supply
Customer Network
Masterpact
Schneider Electric – PowerPact with Micrologic Power Communication
Feeder
Feeder
. . .
. . .
FDM121
Display
Tesys T
FVNR
VFD
Meter
45
PowerPactTM with MicrologicTM in Model 6 LVMCC
Network Topology – iMCC with DeviceNet
Ion Enterprise /
Power Logic SCADA
Customer
Communication
Network
Communication interface
(MCC Network
Connector)
MCC
Communication Bus
(Trunk & Drop)
DeviceNet
Anybus
Gateway
24Vdc
24Vdc
. . .
Modbus IFM
ULP
Modbus
DeviceNet
24vdc Power Supply
Customer Network
Masterpact
Schneider Electric – PowerPact with Micrologic Power Communication
Feeder
Feeder
. . .
. . .
FDM121
Display
Tesys T
FVNR
VFD
Meter
46
PowerPactTM with MicrologicTM in Model 6 LVMCC
Breaker Status Control Module (BSCM)
Remote status indication & Remote control
● Applicable to all PowerPact H, J, and L with
Micrologic Circuit Breakers
● NSX cord is required for communication system
connection
● Status indications:
● ON or OFF position (O/F)
● Trip indication (SD)
● Fault-trip indication (SDE)
● Number of operations (Micrologic 5/6)
● Number of trips (Micrologic 5/6)
● Event time-stamping: O/F, tripping (Micrologic
5/6)
● Control functions:
● When combined with Communicating Motor
Operator
● Allows remote control of Open, Close, and Reset
Schneider Electric – PowerPact with Micrologic Power Communication
47
PowerPactTM with MicrologicTM in Model 6 LVMCC
SDx
Remote indication relay module
● Applicable to PowerPact H, J and L with
Micrologic Circuit Breakers
● Trip units include Micrologic 3, 5 and 6
● 2 static outputs:
● SD2 : overload trip indication
● SD4 : (not utilized with Micrologic 3)
● Overload prealarm Micrologic 5
● Ground fault trip indication Micrologic 6
● Both outputs can be re-programmed for
Micrologic 5 and 6
* Exclusive of MN/MX and
OF1
● Automatic reset when closing the breaker
● Outputs characteristics
● 24 up to 415 VAC/VDC . Max 80 mA
Schneider Electric – PowerPact with Micrologic Power Communication
48
PowerPactTM with MicrologicTM in Model 6 LVMCC
SDTAM
Early break of contactor
● Applicable to PowerPact H, J, and L with
Micrologic Circuit Breakers equipped with
motor trip units
● 2 static outputs
● SD2 : Overload trip indication
● SD4 : opening of the contactor 400 ms before
the breaker trip order
● Micrologic 2 M: overload, phase unbalance
● Micrologic 6 M: overload, phase unbalance, Jam,
Underload and Long start
● Reset
* Exclusive of MN/MX and
OF1
● Manual : pushbutton to switch off the supply
● Automatic : adjustable delay from 1 to 15 min
● Outputs characteristics
● 24 up to 415 VAC/VDC . Max 80 mA
Schneider Electric – PowerPact with Micrologic Power Communication
49
PowerPactTM with MicrologicTM in Model 6 LVMCC
Communicating Motor Operator
Remote Control
● Applicable to PowerPact H, J, and L with
Micrologic Circuit Breakers
● Demand response / Load shedding
● Automated distribution systems
● Centralized control
● Modbus communication allows commands via
remote system
● BSCM required to send and receive signals
● SDE adapter connected in series for tripping
action
● 220 / 240 Vac control power
Schneider Electric – PowerPact with Micrologic Power Communication
50
PowerPactTM with MicrologicTM in Model 6 LVMCC
Communicating Motor Operator (cont.)
Remote Control
● Auto/manual selection
● Protected by a sealable cover switch
● Manual selection: switch set to “manu”
● Charging via a lever
● Open and close commands via two pushbuttons O
and I
● Remote position indication
● Automatic: switch set to “auto”
● Open and close commands via two impulse-type
orders
● Remote action only
● Blocks the ON/OFF buttons and the setting lever
● Manual reset required if trip due to electrical fault
Schneider Electric – PowerPact with Micrologic Power Communication
51
PowerPactTM with MicrologicTM in Model 6 LVMCC
ION-Enterprise Software (interface with PowerLogic)
● Full supervision features to manage an electrical distribution network
● All the communicating devices
in one or several MCCs are
connected to a server with
installed electrical distribution
management software
View device data
through a simple
browser – no
software needed
● To take advantages of the
information available on LV circuit
breakers
● To access easily with the web
browser from your computer
● To monitor several
factories/MCCs/Equipment
● To create reports, analysis tool
Schneider Electric – PowerPact with Micrologic Power Communication
Trend
plots
EGX300 web
page
Data log files
EGX300
Pull information into
web pages from other
PowerLogic proxy
(PM8ECC, EGX100)
ION
6200
PM800
Micrologi
c
Sepa
m
Trip Unit
52
PowerPactTM with MicrologicTM in Model 6 LVMCC
Networked Intelligent Power Solution
..\Drives Showcase\water_ emis_v4.exe
Schneider Electric – PowerPact with Micrologic Power Communication
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