IHI’s Activities
for coal-fired generation
in Southeast Asia
3rd.September, 2014
IHI Corporation
Contents
1. Company Profile
2. Recent Activities for Coal Fired Power Plant
Business in Asia
3. Introduction of TIGAR（Twin IHI GAsifieR)
2
１．IHI Company Profile

Founded

Net Sales
Works
Branch Offices
Subsidiaries



： 1853
: JPY 1,236,049 mil
(USD 13,355 mil)
: 10
: 19(Japan) , 14(Overseas)
: 182
Information is on consolidated basis and is corrected as of March 2013
Total Sales Volume
The First Steamship Built by Japanese
Private Company – “Tsu-un maru”.
Global Network
/ as of March, 2014
Others
8%
Social
Infrastructu
re
9%
Resources,
Energy and
Environme
nt
26%
Industrial
Aero
Systems
Engines
30%
27%
Overseas Office
Copyright © 2013 IHI Corporation All Rights Reserved.
Global Subsidiary
Company
3
１．IHI Business Areas
Resources, Energy and and Environment
(Boiler, Gas Turbine/Gas Engine, LNG Terminal, Process Plant, Nuclear Equipment, etc.)
Resources,
Energy and
Environment
Aero Engines and Space
(Jet Engine, Rocket)
Social Infrastructure and Offshore Facilities
(Bridge, Transportation System, Security,
etc.)
Aero, Engines
and Space
Development
General-Purpose Machinery
(Compressor, Separator, Turbo charger, etc.)
Social Infrastructure
and
Offshore Facilities
Industrial Systems
and
General-Purpose
Machinery
Industrial Systems
(Steel Manufacturing Furnaces, Heat/Surface Treatment
Equipment, Logistics Systems, Material Handling Equipment,
etc.)
4
２．Overview of IHI Energy & Plant Business
• PC Boiler
• Oil / Gas Firing Boiler
• DeNOx/DeSOx System
• CCS System
• HRSG (for wide range
of Gas Turbine Output)
• Gas Turbine
(for base load & peak cut)
• LNG Receiving
Terminal (EPC
Service)
•Storage Tank
(LPG, LNG, Helium)
Copyright
© 2013
IHI Corporation
All Rights
Copyright
© 2014
IHI Corporation
AllReserved.
Rights Reserved.
5
２．IHI Clean Coal Technology
IHI supplies the world with state-of-the-art coal-fired boilers, utilizing Clean Coal Technology (CCT), which we
developed through years of extensive research. This technology enables us to use coal, a cheap and widely
available resource, more efficiently and economically, resulting in lower CO2 emissions and a better utilization of
the world’s limited natural resources.
IHI’s accumulated technology is also used in other coal-fired
IHI USC/SC Boiler
power plant applications, such as De-NOx and De-SOx.
World’s Highest Reheat Temp.(623℃) USC Boiler
Oxy-fuel Demo. Project
High Plant
Efficiency
Photo is provided by J-POWER(EPDC)
IHI’s Proven Boiler Design
CO2
Reduction
Low Nox System
IHI Clean
Coal
Technology
Over 95%
Availability,
over 20
years
operation
High
Availability
Hekinan No.3
DeNOx
DeSOx
Copyright © 2014 IHI Corporation All Rights Reserved.
Clean &
Low
Emission
Low
(First USC Boiler in Japan)
Rank Coal
Applica
CCTF(Test Facility) Sub-bitu. fired boiler
-tion
6
２．IHI USC/Super-critical Boilers
Proven Design
IHI’s expertise in supercritical boiler have been accumulated over the last 30 years since the first
supercritical-unit entered into commercial operation in 1980.
Design Options ready for Customer’s Preference
IHI is ready to offer for optimum supercritical boiler design options according to the customer’s
preference and needs, i.e. 2 pass or 1 pass (tower type), 400MW to 1,100MW class, various
kinds of fuels, operation and emission requirements.
Callide C
No.3 & 4
Tomato Atsuma
No.2
Hekinan
No.3
Tachibanawan
No.1
New-Isogo
No.1
Lünen
Capacity
420MW
600MW
700MW
1,050MW
600MW
813MW
Steam
Condition
25.0MPa
566/566oC
24.1MPa
538/566oC
24.1MPa
538/593oC
25.0MPa
600/610oC
27.5MPa
600/610oC
28.8MPa
600/610oC
Completion
2001
1985
1993
2000
2002
2013
RH
SH
EVAP
ECO
Copyright © 2014 IHI Corporation All Rights Reserved.
7
２．References of IHI USC/SC Boilers
IHI has delivered a large number of Ultra Super Critical (USC) boilers since the first delivery of a USC coal-fired
boiler in 1993. IHI has consolidated this extensive experience in our latest USC technology which powers our
reliable, highly efficient boilers.
USC Steam Condition >593 ℃
Plant
Hekinan No.3
Noshiro No.2
Reihoku No.1
Nanao Ohta No.2
Tachibanawan No.1
Hekinan No.4
Callide No.3
Callide No.4
Hekinan No.5
Tomato Atsuma No.4
Isogo new No.1
Tarong North No.1
Shinko Kobe No.2
Sumitomo Kashima
Isogo new No.2
Maizuru No.2
Sandy Creek No.1
TPK Lünen
Talin
Jimah East Power
Copyright © 2014 IHI Corporation All Rights Reserved.
Electricity
Output
700 MW
600 MW
700 MW
700 MW
1,050 MW
1,000 MW
420 MW
420 MW
1,000 MW
700 MW
600 MW
450 MW
700 MW
507 MW
600 MW
900 MW
998.5 MW
813 MW
800MW
1,000MW
Steam
Capacity
Steam Conditions
COD
USC
2,250 t/h
1,860 t/h
2,260 t/h
2,120 t/h
3,000 t/h
3,050 t/h
1,281 t/h
1,281 t/h
3,050 t/h
2,040 t/h
1,710 t/h
1,370 t/h
2,340 t/h
1,590 t/h
1,670 t/h
2,570 t/h
2,852 t/h
2,225 t/h
2,369 t/h
25.0MPa /543/596C
25.0MPa /570/596C
25.0MPa /570/568C
25.0MPa /597/595C
25.9MPa /605/613C
25.0MPa /571/596C
25.9MPa /569/568C
25.9MPa /569/568C
25.0MPa /571/596C
25.9MPa /603/602C
27.5MPa /605/613C
25.9MPa /569/568C
25.0MPa /541/568C
25.0MPa /542/568C
27.2MPa /605/623C
25.4MPa /600/598C
26.9MPa /585/583C
28.8MPa /600/610C
25.9MPa /602/601C
1993
1994
1995
1998
2000
2001
2001
2001
2002
2002
2002
2003
2004
2007
2009
2010
2013
2013
○
○
○
○
○
○
○
○
○
○
○
○
○
Under
construction
Under
Engineering
8
２．Resources in South East Asia
Aioi Works
Vietnam:
IHI Infrastructure Asia Co.,LTD.
(Bridge / Steel Structure
Manufacturing)
IHI HQ
JAPAN IHI Aioi Works
(Boiler pressure Parts)
IHI HQ (Tokyo, Japan)
Malaysia:
IHI Power System Malaysia
(Maintenance)
IHI Inc. PPED
(Kansas, USA)
Philippine:
IHI Philippine Inc. (Engineering)
Singapore : Jurong Engineering Ltd.(JEL)
Indonesia : PT.JEL
IHI Asia Pacific (IHIAP) (Singapore)
IHI Engineering Australia
(Sydney, Australia)
Point of Asia
Engineering
Manufacturing
Maintenance
Indonesia:PT.Cilegon Fabricators(PTCF)
(Boiler/Steel Structure Manufacturing)
PT.Cilegon Fabricators
In Indonesia projects, IHI can optimize the contribution of Indonesian resources, especially
PT. JEL for construction work and PT Cilegon Fabricators for manufacturing.
Copyright
© 2014 IHI Corporation All Rights Reserved.
Copyright © 2013 IHI Corporation All Rights Reserved.
9
２．PT Cilegon Fabricator
IHI manufactures Boiler & HRSG Pressure parts with world class quality in INDONESIA.
Private Jetty
& 150tons Ringer Crane
Capability
Ground: Approx. 250,000m2
Floor Space: Approx. 40,000m2
Employees: Approx. 1,300
Product Line up: Boiler Pressure Parts,
HRSG Pressure Parts,
Piping & Structural Steels incl. Ducting,
Casing, Backstay
Certification
ISO9001 / Quality Management System
American Society of Mechanical Engineers
(ASME) / S, U & PP Stamp
Shareholders
IHI
89%
JEL(a member of IHI group) 11%
Copyright
© 2014 IHI Corporation All Rights Reserved.
Copyright © 2013 IHI Corporation All Rights Reserved.
10
２．Outline of PT. JEL
IHI
95%
Board of Directors
Mr. Yap Chee Lung, President Director
The composition of stockholders
100% subsidiary of JEL, who is 95% subsidiary of IHI
JEL
100
PT JEL %
Power Plant Division
In the Power Plant Sector, aside from conventional Coal
or Gas Fired Plants, JEL is also an expert in Combined
Cycle, Cogeneration, Hydroelectric and Diesel
Generator and Waste to Energy Power Plants.
PT.JEL are a certified construction company holding construction licenses.
SIUJK
SBU Gapeksindo SKT Migas
Copyright © 2014 IHI Corporation All Rights Reserved.
SBU Aklindo SKT Geothermal
11
Maximization of Local Contents
【Steal Structure(S/S)】
Since PTCF is professional
for S/S work, most of S/S is
fabricated in PTCF.
Raw material for the S/S is
becoming available gradually in Indonesia.
IHI are planning to fully utilize local material
to maximize local contents.
【Installation work】
In the case IHI work on as EPC contractor,
we utilize our group company, PT JEL, and
more local contents will be expected.
only IHI group can maximize the target.
Copyright © 2014 IHI Corporation All Rights Reserved.
For the large scale 1000MW class projects,
We are confident only IHI can achieve higher
target.
12
２．References of IHI Sub-Bitu. Coal fired Boilers
Typ. Coal Spec.
CV(a.r.)
: 4,500~4,800kcal/kg
Total Moisture : 27%~32%
Ash
: 6%
Sulfur
: 0.5wt%
HGI
: 58
Actual Operating Situation
・Successful Operation over 97%
Availability with Full Load in 2011.
(Actual Result)
- BEST of the BEST IHI’s steam generator was praised as one of the six
innovative top coal fired plants by “POWER” and was
featured on the October 2009 cover.
Client : Nebraska City Power Partners (JV of Black&Veatch, Zachry & Kiewit), USA
Unit : OPPD Nebraska City No.2
Turbine Output : 660MWnet
Boiler Capacity : 2,155 t/h
Steam Conditions: 18.0MPa, 569/567 oC (IHI Natural Circulation Single Drum Reheat Type, Indoor)
Fuel : Pulverized Coal (100% Sub-bituminous Coal)
Commercial Operation : 2009
Copyright © 2014 IHI Corporation All Rights Reserved.
13
２．References of IHI Sub-Bitu. Coal fired Boilers
Client : Sandy Creek Energy Associates, L.P., USA
Unit : Sandy Creek
Turbine Output : 900MWnet
Boiler Capacity : 2,852 t/h
Steam Conditions: 26.9MPa, 585/583 oC
Fuel : Pulverized Coal (100% Sub-bituminous Coal)
Commercial Operation : 2013
Copyright © 2014 IHI Corporation All Rights Reserved.
14
２．References of IHI Sub-Bitu. Coal fired Boilers
Confidential
Under Construction
as of 24th June 2014
Client : Taiwan Power Company, Taiwan
Unit : TALIN POWER PLANT RENEWAL PROJECT
Turbine Output : 2 x 800MW (Gross) Commercial Operation : 2017(#1) 2018 (#2)
Boiler Capacity : 2 x 2,369 t/h
Copyright © 2014 IHI Corporation All Rights Reserved.
Steam Conditions: 25.9MPa,
o
602/601 C (Ultra Super Critical)
15
２．References of IHI Sub-Bitu. Coal fired Boilers
Malaysia Jimah East Power
Coal
Fired Power
in Operation
Boiler
Market
sharePlant
in Malaysia
BTG Market Share (MW)
Type :
Capacity :
Fuel :
USC / Once Through, Variable Pressure, Reheat type
2 x 1,000 MW (Net)
100% Sub-bituminous Coal
Alstom
34%
IHI / TSB
40%
IHI / MHI
10% IHI / GE
16%
IHI’s Share(66%) will be 73%.
SSAA Power Station (Kapar)
* 300MW x 2 (1989) B: IHI, TG: MHI
* 500MW x 2 (1998) B: IHI, TG: GE
Tanjung Bin Power
Station
700MW x 3 (2007)
B: IHI, TG: TSB
Jimah East Power
1,000MW x 2 (2018,2019)
B: IHI, TG: Toshiba
Jimah Power Station
* 700MW x 2 (2009) B: IHI, TG: TSB
16
Copyright © 2014 IHI Corporation All Rights Reserved.
３．IHI Gasification Technology
“TIGAR” (Twin IHI GAsifieR)
~ Application to Low Rank Coal~
３．Characteristics of TIGAR
IHI has been developing TIGAR both for Low rank coal and Biomass
gasification based on in-house Circulating Fluidized Bed (CFB) technology.
Basis of TIGAR
Multi product application
Operation condition
・Atmospheric
・Low temp.
Shift
Supply the required
heat for gasification
reaction with hot bed
material
Combustor
(heat emission)
Reforming
H2
CH4
Circulation
Synthesis
Gasifier
Circulate
remaining char
after gasification
with bed
material
(heat absorption)
Fuel/materials
DME
MeOH
Syngas component
at gasifier outlet
CH4
9%
Air
Steam
 SNG
Syngas
CTL
Combust
char with air
 Fuel cell
NH3
Steam gasification,
Bubbling Fluidized bed
CO2
19%
Automobile
fuel
Chemical
raw material
Other HC
3%
H2
51%
CO
18%
18
2. Characteristics of TIGAR
① Lower CAPEX and simple Operation & Maintenance
- Lower pressure and lower temperature in operating
condition
② Simple Fuel preparation
- Coarse size and higher moisture are acceptable
③ No N2 contamination in Syn-gas, because of Steam
gasification
IHI
-TIGAR-
Type A
Type B
Type C
Gasifier type
Fluidized bed
Pressure
Atmospheric
>3MPa
>3MPa
1-3MPa
Temperature
800-1,000℃
>1,400℃
>1,400℃
>1,200℃
Gasification agent
Steam
Oxygen
Oxygen
Oxygen
Fuel particle size
<10mm
<0.1mm
<0.1mm
4~5mm
Fuel configuration
Bulk, powder
Powder
Slurry
Bulk
Residue
Dry Ash
Slag
Slag
Dry Ash
Entrained bed
Moving bed
19
3. TIGAR Development schedule
at present
2004～
2009
2010
2011
2012
2013
2014
2015
2016
2017
Japanese Government (METI*) Support
*Ministry of Economy, Trade and Industry
Basic Test
6TPD Pilot Plant
50TPD Prototype Plant EPC
6TPD@Yokohama, JAPAN
50TPD@Kujang, INDONESIA
Demonstration
Test
Commer
cial
Plant
Commercial plant image
TIGAR×4units (1reserve)
Coal feed : 3000 TPD
( Substantially NH3 : 1000 TPD)
20
３. 50t/d prototype plant PJ at Indonesia
Organization chart
Government Talk
METI
Ministry of
Economy,
Trade and Industry
Ministry of
Industry
Ministry of
state-owned
enterprises
PT. Pupuk
Indonesia
(PIHC)
IHI
Corporation
Cooperation
MEMR
Ministry of Energy
and Mineral
Resources
ARDEMR
Agency of Research and
Development of Energy
and Mineral Resource
tekMIRA
PT. Pupuk
Kujang
Support
21
３. 50t/d prototype plant PJ at Indonesia
【Purpose】
①Check the maintenance durability in long
operation （Total 4,000 hr operation）
using Indonesia lignite.
Jakarta
Easy access
for site visit
IHI Cilegon factory
Easy access
for maintenance
②Confirmation of TIGAR performance and
reliability, and reflect in commercial plant
engineering.
③Demonstration of TIGAR gasification
technology for future clients.
＜50t/d
(About 75km from Jakarta)
Java, INDONESIA
＜Plant site＞
plant spec＞
Coal feed rate
50ton/day（as
received, 43%
moisture）
Syngas output
1,800m3N/h-dry
Steam
generation
4.5t/h(2.0MPaG,
513deg.C)
Site area
PT Pupuk Kujang
100m×80m
＜50t/d
3D bird’s view＞
22
３. 50t/d prototype plant PJ at Indonesia
at present
Schedule
Year
2011
Month
7-12
2012
1-3
4-6
7-9
2013
10-12
1-3
4-6
7-9
2014
10-12
1-3
4-6
7-9
10-12
2015
2016
1-12
1-12
Design
Procurement / Construction
Operation / Test
Procurement / Fabrication
Site Mobilization
50TPD
Civil / Building
Erection / Installation
Pre-Commissioning
Operation
23
３. 50t/d prototype plant PJ at Indonesia
Progress July 2014
Waste Water area
Gasifier structure area
Copyright © 2014 IHI Corporation All Rights Reserved.
Gas Purification area
TIGAR Control Center
KIKC Main Road
Kujang
Plant
KIKC
Gate
TIGAR Site
３.
Summary
 Twin IHI Gasifier (TIGAR) is being developed for lignite gasification
 TIGAR is suitable for Indonesia market needs ＆ Expectations
TIGAR
 This year, we will start the demonstration operation with 50TPD in
Indonesia
25
Terima kasih atas perhatian Anda
Copyright © 2014 IHI Corporation All Rights Reserved.
26