KORSCH Tablet
Compression Technology
XL 100 Pro
Tablet Press
The Ultimate Research Tool
XL100
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Presentation Outline
General Specifications
System Flexibility
Control System
Data Acquisition and Analysis
Technical Support Services
Industry References
System Advantages
XL 100 Pro Tablet Press
General Specifications
XL100 Specifications
 Fully GMP Compliant
 Exchangeable Turret Capability
 8 Station, IPT or EURO D Tools
 10 Station, IPT or EURO B Tools
 12 Station, IPT or EURO BB Tools
 10 kN Precompression Force
 60 kN Main Compression Force
 120 RPM Press Speed Capability
XL 100 Pro Tablet Press
XL100 Specifications
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Stainless Steel Execution
Frequency Drive on Main Motor
Open Gravity Feed Frame
Variable Speed Power Feed Frame
Sealed Compression Zone
Quick Disconnect Design
Noise Dampening System
XL 100 Pro Tablet Press
XL100 Specifications
 Handwheel Adjustments
 Tablet Weight
 Tablet Thickness
 Allen-Bradley PLC Controls
 Basic Parameters
 Machine Diagnostics
 Color Touch Screen
XL 100 Pro Tablet Press
XL100 Specifications
 Machine Instrumentation
 Precompression Force
 Main Compression Force
 Tablet Ejection Force
 Press Force Control Option
 Automatic Weight Control
 Single Tablet Rejection
 Tablet Sampling Station Option
XL 100 Pro Tablet Press
Noise Dampening Design
 Carrier Plate Design
 Compression Zone Fully
Isolated from Machine
Frame and Head Piece
 Extremely QUIET
Operation
XL 100 Pro Tablet Press
Flexibility
Exchangeable Turret
Exchangeable Turret
 Permits the Development of ANY SIZE Tablet on a
Single Machine
 Permits Fast Change Capability for Extreme Efficiency
 Offers Opportunity to Dedicate Turrets for Specific
Actives for Potent Applications
XL 100 Pro Tablet Press
XL100 Turret Configurations
N um ber of
S ta tio n s
P re s s T o o l
Spec
M a x T a b le t
D ia m e te r
8
10
12
D
B
BB
25 m m
16 m m
13 m m
XL 100 Pro Tablet Press
Turret Removal
XL 100 Pro Tablet Press
Turret Removal
XL 100 Pro Tablet Press
Turret Lift/Transport Unit
XL 100 Pro Tablet Press
Turret Lift/Transport Unit
XL 100 Pro Tablet Press
XL100 Turret Removal
XL 100 Pro Tablet Press
Main Compression Assembly
 Mounted to Carrier Plate
 60 kN Press Force
Capability
 Pivots to Permit Turret
Removal
XL 100 Pro Tablet Press
Main Compression Assembly
XL 100 Pro Tablet Press
Flexibility
Power Feeder and Gravity Feeder
Power Feeder
 Variable Speed Power
Feed Frame
 Mounted on Fixed Support
Table
 Preset Clearance to Die
Table
 Quick Disconnects for
Easy Removal and
Cleaning
XL 100 Pro Tablet Press
Power Feeder
XL 100 Pro Tablet Press
Power Feeder
XL 100 Pro Tablet Press
Gravity Feeder
XL 100 Pro Tablet Press
Flexibility
Operation with Minimal Material
Quantities
Reduced Tools
 Full Functionality with Any
Number of Reduced Tools
 Requires Only Installation
of Blank Dies
XL 100 Pro Tablet Press
Minimal Quantities Power Feeder
 XL100 Offers Low Level Over-Ride Capability
 Low Speed Capability to 5 RPM
 Choice of Feeder Paddles
 Rectangular Cross Section
 Round Cross Section
 Permits Use with < 1kg
XL 100 Pro Tablet Press
Minimal Quantities Gravity Feeder
 Permits Operation With Extremely Minimal Quantities (<
50 grams)
 Manual Feeding Option for Single Punch Utilization
XL 100 Pro Tablet Press
Flexibility
Fast Set-Up and Changeover
Compression Zone
 Innovative Design
Eliminates Corner
Columns
 Complete Access to
Compression Zone
 Smooth Surfaces and
Quick Disconnects
XL 100 Pro Tablet Press
Fast Change Capability
 Complete Disassembly in
10-15 Minutes
 Complete Turret Removal
in 10 Minutes
XL 100 Pro Tablet Press
Manual Handwheel for
Turret Rotation
 Ergonomic Placement
 Permits Fast Press Tool
Installation and Removal
 Interlock for Safe
Operation
XL 100 Pro Tablet Press
Flexibility
Full Instrumentation
Instrumentation
 Main Compression Force
 Precompression Force
 Tablet Ejection Force
 Segmented Cam
XL 100 Pro Tablet Press
Flexibility
Caster Base for Portability
XL100 on Caster Base
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Stainless Steel Base
Locking Casters
Permits Full Portability
Leveling Footpads
Included
XL 100 Pro Tablet Press
XL100 Caster Base
XL 100 Pro Tablet Press
Leveling Footpads
XL 100 Pro Tablet Press
Flexibility
Control for Clinical Batch Production
Clinical Batch Production
 Optional Press Force
Control with Single Tablet
Rejection
 Offers Production Scale
Process Control
XL 100 Pro Tablet Press
Clinical Batch Production
 3-Channel Chute
 Good Tablets
 Bad Tablets
 Sample Tablets
 Optional Feedback Control
Based on Actual Tablet
Weight
XL 100 Pro Tablet Press
Flexibility
Product Containment
Product Containment
 IDEAL for Product
Containment Applications
 Enables the Development
of High Potency
Compounds
 Isolator Retrofit Kit
Available
XL 100 Pro Tablet Press
XL100 Isolator Mock-Up
XL 100 Pro Tablet Press
Retrofit Isolator Kit
XL 100 Pro Tablet Press
Retrofit Isolator Kit
 Dual Hepa Filters on Air Inlet/Outlet with Safe Change
 270 mm RTP to Remove Machine Parts for Cleaning
 Portable Ventilation/Filtration Skid for Negative Pressure
Control
 Containment Valve Selection for Any OEL Requirement
XL 100 Pro Tablet Press
Flexibility
Wash-in-Place Capability
WIP Capability
 Compression Zone Components Upgraded to 316L
Stainless Steel
 Fixed Spray Nozzle in Feed Pipe to Clean Feed Pipe
and Feeder
 Manual Spray Head for Compression Zone, Manipulated
Via Glove Port
 Permits Simple Rinse, or Detergent Wash
XL 100 Pro Tablet Press
XL100 WipCon
XL 100 Pro Tablet Press
XL100 Control System
Allen-Bradley PLC Platform
XL 100 Pro Tablet Press
Touch Screen Interface
 User-Friendly Operator
Interface
 Minimum Number of
Control Screens for EASE
of Use
 Displays Basic Machine
Controls and Press Faults
XL 100 Pro Tablet Press
Login Capability
XL 100 Pro Tablet Press
Password Administration
XL 100 Pro Tablet Press
User Administration
XL 100 Pro Tablet Press
User Profile
XL 100 Pro Tablet Press
Access Authorization
XL 100 Pro Tablet Press
Main Screen
XL 100 Pro Tablet Press
Service Screen
XL 100 Pro Tablet Press
Press Force Control
XL 100 Pro Tablet Press
Additional Forces
XL 100 Pro Tablet Press
Press Force Trending
XL 100 Pro Tablet Press
Single Forces Screen
XL 100 Pro Tablet Press
Reduced Tools
XL 100 Pro Tablet Press
Calibration Screen
XL 100 Pro Tablet Press
Calibrate Press Speed
XL 100 Pro Tablet Press
Calibrate Feeder Speed
XL 100 Pro Tablet Press
Calibrate Amplifiers
XL 100 Pro Tablet Press
Calibrate Dosing
XL 100 Pro Tablet Press
Single Tablet Rejection
XL 100 Pro Tablet Press
Single Sorting Limits
XL 100 Pro Tablet Press
Tablet Rejection Log
XL 100 Pro Tablet Press
Magnesium Stearate Spray System
(Optional)
XL 100 Pro Tablet Press
Language Selection
XL 100 Pro Tablet Press
Report Printing
 All Control Screens
 Single Press Forces
 Machine Parameters
 Permits Repeatable Machine Set-Up Between Machine
and Sites
XL 100 Pro Tablet Press
XL100 PRO - Optional WonderWare
Platform
General Machine Controls
XL 100 Pro Tablet Press
User LOGIN with PASSWORD
XL 100 Pro Tablet Press
EVENT LOG
XL 100 Pro Tablet Press
PRESS FORCE Limits
XL 100 Pro Tablet Press
SINGLE FORCES
XL 100 Pro Tablet Press
REJECT LOG
XL 100 Pro Tablet Press
Tablet Sampling Protocol
XL 100 Pro Tablet Press
Tablet Data Entry
XL 100 Pro Tablet Press
PMA-3 Data Acquisition System
KORSCH PharmaResearch® Data
Acquisition System
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Stainless Steel Cabinet
Caster Base
Windows Platform
Real-Time Display of
Force Parameters
 Data Collection and
Analysis with Storage and
Export of Data
 21 CFR Part 11 Compliant
XL 100 Pro Tablet Press
PharmaResearch® Amplifier Rack
XL 100 Pro Tablet Press
PharmaResearch® Data Collection
XL 100 Pro Tablet Press
PharmaResearch® Data Analysis
XL 100 Pro Tablet Press
PharmaResearch® Display
Single Forces
XL 100 Pro Tablet Press
PharmaResearch® Data Analysis
XL 100 Pro Tablet Press
PharmaResearch® Data Analysis
XL 100 Pro Tablet Press
PharmaResearch® Data Analysis
XL 100 Pro Tablet Press
PharmaResearch® Data Analysis
XL 100 Pro Tablet Press
PharmaResearch® Main Screen
XL 100 Pro Tablet Press
Data Integrity
 All Reports in Secure PDF Format
 Burned to CD
 Option to Direct Data Reports to Central Network
XL 100 Pro Tablet Press
Technical Support Services
Technical Support Services
 Equipment Validation Support
 IQ/CQ/OQ Documentation
 Execution of Protocols On-Site
 Training Certification Program
 Training Documentation
 PM and Calibration Service
 Complete Spare Parts Inventory
XL 100 Pro Tablet Press
XL100 Advantages
Extreme Flexibility
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Exchangeable Turret
Power Feeder/Gravity Feeder
Use with Minimal Material Quantities
Fast Set-Up and Changeover
Full Instrumentation
Caster Base for Portability
Control for Clinical Batch Production
Product Containment Capability
Wash-In-Place Capability
XL 100 Pro Tablet Press
User-Friendly Controls
 Simple Monitoring
 Press Force Control with Single Tablet Rejection
 Comprehensive Data Collection and Analysis
XL 100 Pro Tablet Press
Technical Support Services
 Turnkey Validation Program
 Comprehensive Training Program
XL 100 Pro Tablet Press
KORSCH XL100 Tablet Press
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We Look
Forward To
A Working
Partnership
in the
Future ...
XL 100 Pro Tablet Press
Thank You!
KORSCH America Inc.
18 Bristol Drive
South Easton, MA 02375
Phone 508-238-9080
Fax 508-238-9487
www.korschamerica.com
© KORSCH AG
13509 Berlin
Germany