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Optimizing Operations

Holistically for Maximum

Savings

Simon Bunn

CTO - Derceto

Copyright © AWWA 2010

Water, Energy and Sustainability

• “The more than 60,000 water systems and 15,000 wastewater systems in the United States are among the country’s largest energy consumers, using about

75 billion kWh/yr nationally —3 percent of annual

U.S. electricity consumption.“

Electric Power Research Institute,

Energy Audit Manual for Water/Wastewater Facilities,

(Palo Alto: 1999), Executive Summary

• That’s $10 billion in energy costs per year!

• “Water services are monopolistic by nature (on a local level) and are not naturally driven to increase efficiency and achieve best practices”

International Water Association (IWA) 2008

Sustainability for Water Utilities

• Water Systems use large amounts of energy.

According to some US based studies *1 , on average

80% of the marginal costs is for electricity.

• New treatment process demand higher energy levels, ozonation, UV disinfection, desalination

• Climate change introduces new issues such as droughts, reducing inflows, and flooding disrupting delivery.

• While wastewater utilities have tackled energy management via bio-gas fed generators the water utilities have made more limited steps

1. Ghimire, S. and Barkdoll,B. (2007) “Issues in energy consumption by municipal drinking water distribution systems” World environmental and water resources congress 2007 ASCE

Operations Optimization Goals

• AWWA RF Energy and Water Quality Management

System project (EWQMS) starting in 1993 with a functional specification released in 1997 defining:

◦ Interface with SCADA System

◦ State Estimator ‘Data Scrubber’

◦ Water Demand Forecaster

◦ Water Quality Module

◦ Energy Cost Calculator

◦ Pump Schedule Optimization

System Monitoring & Alarms

• No complete systems delivered as of today

Why Not? The Optimization Problem

• Self modifying behaviour, starting an additional pump at a treatment plant can change pressure everywhere

• Water quality requirements, flow smoothing

• Leakage, pressure control

• Poor quality of input data (SCADA and demand)

• Reliability of outputs, pump failures, telemetry issues

• Flexibility to deal with planned and unplanned outages

• Nonlinear pump curves, 2 pumps don’t give twice the flow of one pump

With 11 pumps at ½ hour schedules there are 2^69 possible combinations, more than all the atoms in the entire universe

Need for a holistic optimizer

Able to handle

• Water quality issues

• Tariffs from Flat Time Of Use spot market

• Electricity Demand charges (peak kW or kVa) with ratchet clauses and real-time market requirements

• Treatment plant marginal cost for production, which can vary due to raw water quality, time of day etc

• Alternative pumping path options

• Non-linear pump efficiency, plus parallel pump efficiency at each pump station and globally

• Solve all pump stations together, willing to sacrifice cost at one site if overall benefit is greater system-wide

Aquadapt software

Water Utility

SCADA System

SCADA Interface

203

Current day / real-time

Data Cleaner

206

Application Manager

218

PC on LAN

Operator Panel

201

PC on

LAN

Primary Database

(Live Server)

Hydraulic Model

208

Historian

(B/U Server)

Operations Simulator

209

Dashboard

210

PC on

LAN

What does Aquadapt do?

• Interfaces directly to existing SCADA to both read input values and write pump schedules – fully automatic

• Targets five areas simultaneously:

◦ Electrical load movement in time, to maximise utilisation of low cost tariff blocks

◦ Electricity peak demand reduction.

◦ Utilisation of lowest production and chemical cost sources of water.

◦ Utilisation of shortest path between source and destination

Energy efficiency improvements from pumps and pumping plants.

• Solves holistically for all costs simultaneously

Case Study 1: East Bay MUD

• System installed 2003

• Achieved 13% energy cost savings

220 MGD Average

1.3 million Customers

2 Hydroelectric Plants

3 Aqueducts ( 90 mi/147 km )

7 Water Supply Reservoirs

6 Water Treatment Plants

25 Rate Control Valves

135 Pumping Plants

180 Distribution Reservoirs

3900 Miles of Distribution Pipeline

Case Study 1: East Bay MUD

• EBMUD were already avoiding TOU tariffs

Medium Size Electric Accounts

$0.4000

20,000

16,000

12,000

8,000

4,000

-

0

$0.3000

$0.2000

$0.1000

4 8 12 16 20 24

Time of the Day

Load Electric Rates

$-

Case Study 1: East Bay MUD

• So the holistic optimizer targeted efficiency

EBMUD Aquadapt Pump Efficiency Improvements by Original Efficiency,

2003-2008

25%

20%

15%

10%

5%

0%

45 - 55% 55 - 65% 65 - 75%

Original Average Efficiency Range (%)

75 - 85%

Pump station efficiency improved universally

EBMUD Aquadapt Pump Efficiency Improvements,

2003-2008

90,0%

80,0%

70,0%

60,0%

50,0%

40,0%

30,0%

20,0%

10,0%

0,0%

Pre-Aquadapt

Post-Aquadapt

45 - 55% 55 - 65% 65 - 75%

Pump Efficiency

75 - 85%

Pumps operate more efficiently

Case Study 2: Wellington NZ

• In late 2001 New Zealand was at the end of a major drought that reduced hydro storage levels to critical low points

70% of New

Zealand’s power generation was from hydro

Case Study 2: Wellington NZ

• Greater Wellington Water contact Derceto and asked if Aquadapt could be changed to target efficiency instead of lowest energy cost.

• This merely involved changing all tariffs to a single flat tariff and removing demand charges

• Result was an immediate additional 6% reduction in kWh consumption to deliver the same water volume

• Increased energy cost overall by about 2%

• The tariff change was reversed after the crisis ended

• The public energy company thanked Greater

Wellington Water …but still charged the extra cost

Case Study 3 : Northumbrian (UK)

• Northumbrian Water provide water and sewage services to 4.4 million people in the UK

• 64 water Treatment Works

• 362 Pump Stations

• 356 Reservoirs

• Analyzed savings for this major utility using a closed loop optimization approach

• Analysis showed significant savings but UK energy rates increasing at 17% per year

• New energy provider with higher rates proposed

• What would the impact on savings be?

Case Study 3 : Northumbrian (UK)

Case Study 3 : Northumbrian (UK)

Case Study 3 : Northumbrian (UK)

Savings actually increased (but so does energy cost)

Source shift = £167,500 or 70.2%

Load shift = £71,100 or 29.8%

Method

Load + Source Shifting

Demand Reduction

Efficiency Gains

Smaller Pump Stations

Total

Original Analysis New tariff

£167,500 £238,600

£7,200

£150,000

£22,500

£7,200

£195,000

£22,500

£347,200 £463,300

• What if a flat tariff was introduced? • Almost no drop in savings

But what if source shifting (using different total production volumes at each treatment plant) was not possible?

• £391,700 or 84.5% as electrical load shifting increased

270% to fill the gap

Derceto AQUADAPT Utility Case Studies – USA

Aquadapt Client

WaterOne KS

Full System – May 2006

Eastern Municipal Water District CA

Stage 1 - August 2006

Eastern Municipal Water District CA

Stage 2 – September 2007

East Bay Municipal Utility District CA

Stage 1 – August 2004

Washington Suburban Sanitary

Commission MD

Full System – May 2006

Regional Municipality of Peel

*1

ON

Full System – September 2010

Gwinnett County Dept. of Water

Resources GA

Full System – December 2009

Total Utility

Population

Energy

Cost

Savings

400 k 14%

700 k

1.3 M

1.8 M

1.2 M

800 k

10%

15%

12%

11%

10%

8%

* Factory Tests Complete – Projects being installed now

Approx

Annual

Savings

$ 745 k

Efficiency

Gains

Annual GHG

Reduction

(metric ton)

6% 4,800

$120 k

$190 k

$360 k

$865 k

C$1.6 M

$460k

8%

8%

6%

8%

6%

6%

300

240

800

4,500

5,600

2,300

Conclusions

• Operations optimization and especially energy management can lead to substantial savings

• Focusing on just tariff or single pump stations can be counter productive

• A global holistic optimizer takes into account;

◦ Water quality

Tariff

◦ Production costs (chemical and electrical)

◦ Constraints

• Savings are not independent, removing one area of potential savings can lead to improvements in other areas with little impact on overall savings

Thank You

Simon Bunn sbunn@derceto.com

Wes Wood wwood@derceto.com

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