Responsible Care®
Performance Metrics Update
March 20th, 2012
Al Biggs
GM, Operational Excellence/ GPCA RCC Member – Sipchem
GPCA
Performance Metric Program
• Program Development, Background and Status
• 2010 Scope, Results, Analysis and Conclusions
• Next Steps
Responsible CARE
Performance Metrics
Vision
“To measure performance, openly report, make
continual progress towards our goal of eliminating
accidents, injuries or harm to human health and the
environment from our products and operations”
GPCA Guiding Principle
3
Program Development
Background and Status
• Performance Metrics Task Force formed in early 2011 to
develop scope, definitions and guidance document.
• Guidance document completed and communicated to
members during first half of 2011.
– A total of twenty-one performance measures identified with
phased implementation over a four year period.
– Phase I reporting limited to eleven measures for 2010.
GPCA
Responsible Care Performance Metric Annual Report
GPCA Company Name :
S.No
Report for the Year :
Metric Name
Metric Formula / Definition
A.
Occupational Safety
1
Employee Fatalities
# of Fatalities
2
Lost Time Injury Incident rate for Employees
(# of days away from work cases X 200,000) / Employee man-hours worked
3
OSHA Recordable Cases Incidence Rate for
Employees
(# of Injuries X 200,000) / Employee man-hours worked
4
Contractor Employee Fatalities
# of Fatalities
5
Lost Time Injury Incidence Rate for Contract
Employees
(# of Injuries X 200,000) / Contractor man-hours worked
6
OSHA Recordable Cases Incidence Rate for
Contract Employees
(# of Injuries X 200,000) / Contractor man-hours worked
B.
Process Safety
1
Process Safety Incidents
(# of Incidents that meet the Process safety Incident Criteria
2
Process Safety Total Incident Rate (PSTIR)
(# of Process Safety Incidents x 200,000) / (Employee + Contractor Employee
man-hours)
3
Process Safety Total Incident Severity Rate
(PSTIR)
(Total Severity Score x 200,000) / (Employee + Contractor employee manhours)
GPCA Member Company
Annual Report
5
GPCA
Responsible Care Performance Metric Annual Report
S.No
Metric Name
Metric Formula / Definition
C.
Emissions / Discharges to Environment
1
Hazardous Waste for Disposal
Metric tons / Year
2
Non-Hazardous Waste for Disposal
Metric tons / Year
3
Quantity of Waster Water discharged to
Environment
Cubic Meters / Year
4
Discharges to Water - Chemical Oxygen
Demand
Metric tons of O2 / Year
5
Sulfur Dioxide
Metric tons / Year
6
Nitrogen Oxides (NOX)
Metric tons / Year
7
Total Green House Gas Emissions (GHG)
Metric tons CO2 Equivalent (See Appendix C & D & E)
8
Carbon Dioxide (CO2) Intensity
Million Metric tons emitted per year / Million Metric tons of
production
GPCA Member Company
Annual Report
6
GPCA
Responsible Care Performance Metric Annual Report
S.No
Metric Name
Metric Formula / Definition
D.
Resource Utilization
1
Use of Energy (Tons of Fuel oil Equivilant; TOE)
Energy from Fossil Fuels + Net Energy Purchased + Self Generated
Renewable Energy
2
Specific Energy Consumption
TOE / Metric tons of production
3
Process Water Consumption
Millions of Cubic Meters
E.
Product Distribution
1
No of Distribution Incidents
GPCA Member Company
Annual Report
Total # of Incidents classified by means of transport
Legend:
Phase I - 2010 Data to be reported by September 2011
Phase II - 2011 Data to be reported by March 2012
Phase III - 2012 Data to be reported by March 2013
Phase IV - Potential Metric for 2014
7
Program Development
Background and Status
• A ninety percent approval rating by member companies
resulted in publication and distribution of the Guidance
Document by GPCA during 3rd Qtr. 2011.
• The Metrics Task Force was chartered as a Responsible Care
Sub-committee in late 2011 to support:
– Implementation of the GPCA Responsible Care Guiding Principles.
– Improvements in the quality of performance reporting leading to overall
Responsible Care improvements in the Region.
– Further development RC metrics and provide implementation guidance
Responsible CARE Performance Metrics
Sub-Committee Membership
 Bader Aladwani
 Manoel Fernandes
 Mortaza K Al-Yousef
 Naved Khan
 Qasim Yunus
 Ahmed Al-Hazmi
 Asrar Mohammed
 Jassim Darwish
 Tariq Alauddin
 Albert E. Biggs
-
PIC
Borouge
Tasnee
QAPCO
Sabic
Sabic
Equate
GPIC
Sipchem
Sipchem
9
2010 Scope, Results,
Analysis and Conclusions
• Data for eleven measures requested for 2010
–
–
–
–
Occupational Safety (4)
Process Safety (2)
Emissions and Discharges to the Environment (4)
Resource Utilization (1)
• Fifty-five percent (20/36) of the member companies participated.
• Encouraging first step of the journey!
• Data sets provided were generally complete for the Occupational
Safety category. Data sets for Process Safety measures were the least
complete.
2010 Scope, Results,
Analysis and Conclusions
• Large variability exists with some data sets (e.g. quantity of waste
water discharged and COD)
– Suggests lack of clarity and/or understanding around metric
definitions.
• Trending is needed to provide meaningful analysis for most
measures.
• 2011 data sets due April 15th will help.
2010 Total Recordable
Incident Rate (TRIR) for Employees
5.00
4.50
4.00
Note: 7 of 20 GPCA Companies with TRIR of zero
3.50
TRIR
3.00
GPCA MEMBER
2.50
ACC AVG.
Business of Chemistry (US)
2.00
Manufacturing (US)
1.50
1.00
0.50
0.00
20 of 36 GPCA Member Companies Reported
Occupational Safety Results, Analysis
and Conclusions
• Thirty-five percent of the companies that participated (7/20)
reported a zero recordable injury rate?
• Worker Safety is better for GPCA Member Companies Reporting
compared to US benchmarks for 2009 and 2010.
• Requesting additional data from member companies (e.g. manhours worked and number of injuries) would allow for a more
accurate calculation of regional industry average.
Next Steps
• Promote Member Company reporting in accordance with the
Guidance Document. 2011 Performance data is due April 15th.
• Hold a one day workshop in 3rd Qtr. 2012 to enhance member
company reporting processes.
• Analyze Member Company data submittals , develop and issue
a report covering results for 2010 and 2011 data sets during 2nd
half 2012.
Thank You!
Questions?
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2010-gpca_perf_metric_analysis