Incorporating Responsible Care
into an established HSEMS
Manoel Fernandes
GPCA, December 2012
1
Borouge…. A successful joint venture combining
resources, feedstock and technology leadership
65
%
2
40%
Production Company
60%
50%
Marketing Company
50%
Where we are
3
Our mission:
“Value Creation through Innovation”
‘Commodity’ path
Feedstock
Olefins
Polyolefins Converters End users
Consumers
‘Value Creation’ path
Feedstock
4
Olefins
Polyolefins Converters End users
Consumers
Re-use
Recycle
Recover
Expanding logistics and compounding network
to meet customer requirements
UK
Russia
Portugal
Spain
Ukraine

Romania
Italy
Bulgaria
Turkey
North
China
Central &
East Levant
East
Other ME
Egypt
Ruwais
GCC
RDC Port
South China
ISC
NA
M
CM
Khalifa
P
SEA
Singapore &
East Africa
Wes
t
Afric
NA
M
a
SA
M
5
South Africa
Tanjung Pelepas
> 1,000 KT per year
500 < X < 1,000 KT per
year
250 < X < 500 KT per year
<250 KT per year
ANZ
Port
Local Warehouse
Regional Warehouse
Compounding Facility
ADNOC Code of Practices (COP) Structure
Vol 1
Vol 2
Vol 3
Vol 4
• HSE Administration (12 COP)
• Environmental Protection (8 COP)
• Occupational Health (9 COP)
• Safety (7 COP)
• Risk Assessment and Control of Major
Accident Hazards (4 COP)
Vol 5
Vol 6
6
• Verification of Technical Integrity (1 COP)
HSEMS
General Structure – 8 Elements
7
HSEMS
Elements, Sub-Elements & Expectations
HSE MS Elements
Sub-Elements (No. of Expectations)
(No. of Expectations)
1. Leadership & Commitment
2. Policy & Strategic Objectives
(13)
1.1 Visibility
(6)
1.2 Proactive in target setting
(3)
1.3 Informed involvement
(4)
2.1 Policy
(4)
2.2 Strategic Objectives
(2)
2.3 Dissemination
(3)
(9)
3.1 Roles & Responsibilities
(6)
3.2 Resources
(3)
3.3 HSE Advisor
(6)
4.1 Identification
(3)
3.4 Competence Assurance
(4)
4.2 Evaluation & Assessment
(4)
3.5 Contractors
(7)
4.3 Controls, Ownership & performance
3.6 Communication
(6)
3. Organization, Resources &
Competence
(32)
in maintaining controls
(3)
4. Risk Evaluation &
Management
8
4.4 Recovery
(2)
4.5 Recording and HSE Case
(4)
(16)
HSEMS
Elements, Sub-Elements & Expectations
HSE MS Elements
Sub-Elements (No. of Expectations)
(No. of Expectations)
5. Planning, Standards &
Procedures
5.1 HSE Plan
(3)
5.2 Asset Integrity
(4)
5.3 Standards, Procedures & Work Instructions
(5)
5.4 Documentation – HSE Manual
(3)
5.5 Management of Change
(3)
5.6 Contingency Planning & Emergency Response
(3)
(21)
6.1 Implementation
(4)
6. Implementation & Monitoring
(15)
7. Audit
8. Management Review
9
(10)
(3)
6.2 Non-compliance and corrective action (3)
7.1 Audit Plan
(4)
7.2 Auditor Competency
(4)
7.3 Contractor Auditing
(2)
6.3 Performance Monitoring & Records
(4)
6.4 Incident Reporting & Follow up
(4)
Borouge HSEMS vs. International Standards
10
HSEMS
2010
Element
8
Sub Element
30
Expectations
119
RCMS vs. International Standards
Codes not
11
Specifically Covered
RC 14001
+
12
=
Borouge HSEMS
13
HSEMS
2010
Element
8
Sub Element
30
Expectations
119
… If you are in this boat, what would you do?
14
… Incorporating Responsible Care®
15
Responsible Care® Incorporated to
Borouge HSEMS
16
Thank you!
Tell me, and I forget.
Show me, and I may remember.
Involve me, and I will understand.
(Confucius, 450 B.C.)
17
Presenting Borouge September 2010
© 2010 Borouge
… Incorporating Responsible Care®
Aspects and Impacts
Health
Safety
Aspects &
Impacts
Security
18
Environment
… Incorporating Responsible Care®
Expand and Incorporate Legal Requirements
UAE
China
Others
Countries
19
“...in accordance with applicable Country Laws
and Regulations, adopted Local and International
Standards and best practices…”
“…we demonstrate our commitment to the core
principles and fundamental features of the Chemical
Industries Responsible Care ®…”
20
… Incorporating Responsible Care®
Document Review
21
… Incorporating Responsible Care®
New Borouge HSEMS
22
HSEMS
2010
HSEMS
2012
Element
8
Element
8
Sub Element
30
Sub Element
32
Expectations
119
Expectations
141
… Incorporating Responsible Care®
New Borouge HSEMS

Two specific Sub
Elements to cover:
1. Distribution
2. Product Stewardship

23
Adding 22 more
expectations to
incorporate RCMS
according to Gap
Analysis
HSEMS
2012
Element
8
Sub Element
32
Expectations
141
… Incorporating Responsible Care®
Looking for Improvements
ENERGY
ISO 50001
REUSE
Increase
CA
RECYCLE
24
REDUCE
… Incorporating Responsible Care®
Looking for Improvements - Stakehouders
SCHOOL
NEIGHBORS
Increase
CA
UNIVERSITY
25
EMPLOYEES
… Incorporating Responsible Care®
Looking for Improvements - Distribution
SUPPLIERS
CARRIERS
TRANSPORT
WAREHOSUSES
Leveraging HSE improvement through Contract Strategies
26
… Incorporating Responsible Care®
Looking for Improvements – Product Stewardship
CUSTOMERS
RELATIONS
NEW
PRODUCTS
Increase
CA
GLOBAL
PRODUCT
STRATEGY
27
GENERATING
NEW
BUSINESS