Energy-efficient lubricants ADDINOL Cliptec XHS 280

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AHK Business trip – Energy efficiency

Energy efficiency

Energy-efficient domestic appliance Energy-efficient buildings

Renewable energies

AHK Business Trip – Energy efficieny

Green IT Energy-efficient locomotion

ADDINOL Lube Oil GmbH

1936: foundation as „Mineralölwerk Lützkendorf“

1945: complete destruction during second World War

1960: construction of a new refinery

1970: monopolist in the territory of the former GDR

1976: development & production of HC synthetic oil

1990: internationalisation; now: ADDINOL (additives in oil)

1997: closing of the refinery

1998: privatisation

2000: restart in Leuna – outsourcing of the production

2007: complete production back in Leuna

AHK Business Trip – Energy efficieny

ADDINOL Lube Oil GmbH

German Quality all over the word

Belgium Bulgaria Bahrain Bolivia

France Georgia Ghana Greece Hong Kong Hungary India

Montenegro Netherlands Oman Peru Pak

Turkey Taiwan Ukraine Uzbekistan Vietnam Romania Russia

AHK Business Trip – Energy efficieny

ADDINOL Lube Oil GmbH

Targets in the development of ADDINOL lubricants: optimisation of resource use reduction of energy consumption minimisation of maintenance costs

AHK Business Trip – Energy efficieny

Energy-efficient lubricants

ADDINOL HV Eco Fluid

AHK Business Trip – Energy efficieny

ADDINOL HV Eco Fluid

- mineral based high-performance hydraulic fluids

ISO VG 32, 46, 68  VI > 170

- latest additive technology for saving energy with simultaneous increases in productivity

energy saving

+ reduction of oil temperature

+ longer oil operating time

AHK Business Trip – Energy efficieny

ADDINOL HV Eco Fluid

AHK Business Trip – Energy efficieny

ADDINOL HV Eco Fluid

Performance advantages by the application of HV Eco (VI 170)

Compared to hydraulic oil with a VI of 159 and a VI of 105

Grading

Idling

Traveling

(meter)

Active digging

Performance improvement for VI 170 compared to VI 150

Fuel use per cycle

(liter)

Productivity buckets per liter fuel

Productivity buckets per cycle

-2.80 % 3.10 % 0.00 %

0.00 %

-0.80 %

0.90 %

1.30 %

7.20 %

0.50 %

8.10 %

Performance improvement for VI 170 compared to VI 105

Fuel use per cycle

(liter)

Productivity buckets per liter fuel

Productivity buckets per cycle

-5.40 % 5.70 % 0.00 %

-2.70 % 0.00 % 0.00 %

-0.80 %

2.50 %

8.50 %

32.50 %

7.60 %

35.80 %

Cycle duration: 20 minutes for productivity test

Travel cycle: efficiency measurement in meter/liter or meter/time

AHK Business Trip – Energy efficieny

ADDINOL HV Eco Fluid

Performance advantages by the application of HV Eco (VI 170) compared to standard ISO 46 HM or 10W fluids

5-10% more hydraulic power under full load conditions

5-10% higher flow rate at peak temperatures

5-10% faster response for improved productivity

5-7% energy saving

5-10% less fuel consumption to realise the same amount of work

AHK Business Trip – Energy efficieny

Energy-efficient lubricants

ADDINOL Eco Gear M und S

AHK Business Trip – Energy efficieny

ADDINOL Eco Gear M und S high-performance gear oils with Surftec ®, the unique additive combination active effect wear protection re-smoothing of damaged gear teeth by wear increase of the efficiency of gears reduction of oil temperature significantly lower friction coefficient compared with standard CLP oils

AHK Business Trip – Energy efficieny

ADDINOL Eco Gear M und S

Mining Wind power Bucket excavator

Sewage treatment plants

AHK Business Trip – Energy efficieny

Shipping Steel industry

ADDINOL Eco Gear M und S

Influence of friction and lube film thickness depending on the average gear friction coefficient acc. to FVA 345 at 60 ° C; 90 ° C and 1,350 N/mm²

AHK Business Trip – Energy efficieny peripheral speed v t

[m/s]

ADDINOL Eco Gear M und S

Significant increase of the gear efficiency

Comparison of standard ADDINOL gear oil (ISO VG 320) with synthetic and mineral high-performance ADDINOL gear oil

Reduction of power loss during rated opertion / idle: with mineral high-performance oil 3% with synthetic high performance oil 5%

AHK Business Trip – Energy efficieny

Energy-efficient lubricants

ADDINOL Cliptec XHS 280

AHK Business Trip – Energy efficieny

ADDINOL Cliptec XHS 280

Each application is different

Operation conditions vary depending on the plastic material low speed high speed low temperature high temperature

Forces on the chains and guide rails vary by the different material

AHK Business Trip – Energy efficieny

ADDINOL Cliptec XHS 280

- chain lubricant based on carefully selected, fully synthetic components and efficient additives

- designed especially for high-temperature applications up to +250 ° C.

particularly developed for conveyor chains and clamps in film stretching lines highly suited for the use in conveyor belts, chains and rolls in ovens and driers preferred for chains operating in industries processing plastics and non-ferrous metals

AHK Business Trip – Energy efficieny

ADDINOL Cliptec XHS 280

Friction coefficient Utilisation of driving power

Test on slide friction test rig – significant reduction of friction for ADDINOL Cliptec XHS 280 compared to competitive product

AHK Business Trip – Energy efficieny

ADDINOL Cliptec XHS 280 and competitive product compared. With ADDINOL Cliptec XHS 280 torque is reduced,as a consequence less energy input is required

ADDINOL Cliptec XHS 280

Performance advantages at application of ADDINOL Cliptec XHS 280

3 - 5% less power consumption and wear

8% lower friction higher process speeds possible more flexibility in sliding and roller systems reduced maintenance effort

AHK Business Trip – Energy efficieny

ADDINOL Lube Oil GmbH

Targets in the development of ADDINOL lubricants: optimisation of resource use reduction of energy consumption minimisation of maintenance costs

AHK Business Trip – Energy efficieny

Thank you for your attention!

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