SEL-735 Meter Circuit Card Upgrade Instructions SEL ships SEL-735 Power Quality and Revenue Meters with four standard circuit cards and any optional cards a customer orders. You can add optional circuit cards at any time after the initial purchase of an SEL-735. The following instructions explain how to upgrade an existing SEL-735 for the addition of communications, I/O, AO/DO, and power supply cards. Installing the Cards and Upgrading the SEL-735 DANGER Hazardous voltages and currents are present inside this device when external sources are connected to input and output terminals. Contact with internal circuitry can cause electrical shock that can result in injury or death. Disconnect or de-energize all external connections before opening this device. CAUTION This procedure requires handling components sensitive to Electrostatic Discharge (ESD). Perform these steps in a manner that prevents possible damage by ESD. Use the disposable ESD wrist strap provided with this upgrade kit. Handle all printed circuit board assemblies by their edges. If your facility is not equipped to work with ESD-sensitive components, we recommend that you return the meter to SEL for upgrading. Although not required when adding meter cards, SEL always recommends that you upgrade to the latest version of the meter firmware. For information on the latest firmware version, see https://selinc.com/products/735/#tab-firmware. Step 1. Remove the power supply inputs, current inputs, and voltage inputs. Step 2. Remove all other connections. Step 3. Remove the rear panel. Step 4. Remove the black plastic blanker plate covering the expansion slot(s) as applicable. Step 5. Insert the expansion card in the proper slot, ensuring that the card edge connectors are seated properly. See Figure 1. Device Configuration Labels NOTE: The firmware version in the meter must be R200 or higher to perform a hardware upgrade. Rear Panel Figure 1 Power Supply Label Slot A (Power Supply) Slot C (Expansion Slot 1) Slot D (Expansion Slot 2) 24/48 Vdc Label SEL-735 Expansion Slots Step 6. Reattach the rear panel by inserting the circled screws first. See Figure 1. Step 7. Apply the appropriate labels to the meter, referring to Figure 1. a. Place any supplied device configuration labels to the top overlay of the meter. b. If you install a new 24/48 Vdc power supply, place the supplied small yellow label above the power supply inputs, which are located on the left rear side of the meter. Date Code 20211123 SEL-735 Meter Circuit Card Upgrade Instructions 2 c. If you install a communications card with the modem option, place the supplied modem compliance label over the existing sticker on the left side of the meter. d. If you install a communications card without the modem option, insert the supplied black plastic blanker plate over the Port 4B opening on the rear panel. CAUTION When changing the power supply, ensure that the input voltage matches the rated power supply voltage. Step 8. Attach all connections. a. Attach any new connections for the newly installed upgrade cards. b. Reattach any connections removed in Step 2. c. Reattach the power supply inputs, current inputs, and voltage inputs. d. Turn on the meter and connect it so you can communicate with the meter. Step 9. Use an ASCII terminal connection to enter Access Level 2. Default passwords: Access Level 1: OTTER Access Level 2: TAIL Step 10. If you installed an AO/DO card, issue a STA command. The SEL-735 will detect the AO/DO card and prompt you to accept changes; enter Y at the prompt. For all other cards, issue a PAR command. Step 11. Make the required SEL-735 part number changes as follows: a. Refer to Figure 2 and Table 1 for the monochromatic display model. b. Refer to Figure 3 and Table 2 for the color touchscreen model. c. Refer to Table 3 and Table 4 for both models. NOTE: You must change the meter part number to reflect the installed hardware. The meter might not enable if you enter an incompatible part number. 0 7 3 Figure 2 5 x x x 0 x (A) 1 1 2 2 4 3 4 5 6 (C) (D) x X x X X x F A 1 G B 2 C 3 D 4 5 6 x x x x x x x x SEL-735 Monochromatic Display Model Part Number (MOT) Table 1 SEL-735 Monochromatic Display Model Slot A, Power Supply (Sheet 1 of 2) SEL-735 Meter Circuit Card Upgrade Instructions Power Supply Control Input Voltage MOT Number (Slot A) Kit Number 125/250 Vdc or Vac 24 Vdc/Vac 4 1 9754001 48 Vdc/Vac 4 2 9754002 110 Vdc/Vac 4 3 9754003 125 Vdc/Vac 4 4 9754004 220 Vdc/Vac 4 5 9754005 250 Vdc/Vac 4 6 9754006 Date Code 20211123 3 Table 1 SEL-735 Monochromatic Display Model Slot A, Power Supply (Sheet 2 of 2) Power Supply Control Input Voltage MOT Number (Slot A) Kit Number 24/48 Vdc 24 Vdc/Vac 2 1 9754007 48 Vdc/Vac 2 2 9754008 110 Vdc/Vac 2 3 9754009 125 Vdc/Vac 2 4 9754010 220 Vdc/Vac 2 5 9754011 250 Vdc/Vac 2 6 9754012 12 Vdc/Vac 1 0 9754016 12/24 Vdc 0 7 3 5 L x 2 1 1 9754017 125 Vdc/Vac 1 4 9754018 0 x (A) 2 1 2 2 4 3 4 4 4 5 4 6 (C) (D) x X x X X x F A 1 G A 2 A 3 A 4 A 5 A 6 B 1 B 2 B 3 B 4 B 5 B 6 C X D X x x x Figure 3 SEL-735 Color Touchscreen Model Part Number (MOT) Table 2 SEL-735 Color Touchscreen Model Slot A, Power Supply MOT Number (Slot A) x Power Supply Control Input Voltage 125/250 Vdc or Vac 110 Vdc/Vac Digital Input 4 3 9754L432 125 Vdc/Vac Digital Input 4 4 9754L442 220 Vdc/Vac Digital Input 4 5 9754L452 250 Vdc/Vac Digital Input 4 6 9754L462 24 Vdc/Vac Digital Input 2 1 9754L212 48 Vdc/Vac Digital Input 2 2 9754L222 24/48 Vdc Table 3 Date Code 20211123 24 Vdc/Vac x x x x Kit Number Communications Board, Slot C Communication Boards MOT Number (Slot C) Kit Number EIA-232/EIA-485 F 9751001 Telephone Modem/EIA-232/EIA-485 48 Vdc/Vac G 9751002 SEL-735 Meter Circuit Card Upgrade Instructions 4 Table 4 I/O Board Expansion, Slot D I/O Type Control Input Voltage MOT Number (Slot D) Kit Number 4 AO (1 mA) / 4 DO N/A C X 9752013 D X 9752014 24 Vdc/Vac B 1 9752001 48 Vdc/Vac B 2 9752002 110 Vdc/Vac B 3 9752003 125 Vdc/Vac B 4 9752004 220 Vdc/Vac B 5 9752005 250 Vdc/Vac B 6 9752006 24 Vdc/Vac A 1 9752007 48 Vdc/Vac A 2 9752008 110 Vdc/Vac A 3 9752009 125 Vdc/Vac A 4 9752010 220 Vdc/Vac A 5 9752011 250 Vdc/Vac A 6 9752012 4 AO (20 mA) / 4 DO Electromechanical Outputs Solid-State Outputs Step 12. Upon receiving a prompt from the SEL-735, enter the new part number. You can edit only the values in bold shown in Figure 2 and Figure 3. Figure 4 shows the part number modification for addition of a 24/48 Vdc power supply card to Slot A, a communications card with modem to Expansion Slot C (#1), and a solid-state I/O card to Expansion Slot D (#2) to a meter with a monochromatic display. =>>PAR <Enter> Part Number PARTNO := 0735LX20944EXXXXXX16101XX ?0735LX20922EGXA2XX16101XX Figure 4 Example of Entering a New Part Number Step 13. After you enter a valid part number, the meter responds Settings Saved. Restarting the meter, and then restarts. Step 14. If you enter an invalid part number, the meter responds with Invalid part number. Step 15. After the meter restarts, ensure the ENABLED LED on the front panel is illuminated. Step 16. Use an ASCII terminal connection to enter Access Level 1. Use the STA command and installation testing to ensure proper operation of the expansion card before you return the meter to service. SEL-735 Meter Circuit Card Upgrade Instructions Date Code 20211123 5 Technical Support We appreciate your interest in SEL products and services. If you have questions or comments, please contact us at: Schweitzer Engineering Laboratories, Inc. 2350 NE Hopkins Court Pullman, WA 99163-5603 U.S.A. Tel: +1.509.338.3838 Fax: +1.509.332.7990 Internet: selinc.com/support Email: info@selinc.com Date Code 20211123 SEL-735 Meter Circuit Card Upgrade Instructions 6 WARNING Operator safety may be impaired if the device is used in a manner not specified by SEL. CAUTION Equipment components are sensitive to electrostatic discharge (ESD). Undetectable permanent damage can result if you do not use proper ESD procedures. Ground yourself, your work surface, and this equipment before removing any cover from this equipment. If your facility is not equipped to work with these components, contact SEL about returning this device and related SEL equipment for service. AVERTISSEMENT La sécurité de l’opérateur peut être compromise si l’appareil est utilisé d’une façon non indiquée par SEL. ATTENTION Les composants de cet équipement sont sensibles aux décharges électrostatiques (DES). Des dommages permanents non-décelables peuvent résulter de l’absence de précautions contre les DES. Raccordez-vous correctement à la terre, ainsi que la surface de travail et l’appareil avant d’en retirer un panneau. Si vous n’êtes pas équipés pour travailler avec ce type de composants, contacter SEL afin de retourner l’appareil pour un service en usine. © 2021 by Schweitzer Engineering Laboratories, Inc. All rights reserved. All brand or product names appearing in this document are the trademark or registered trademark of their respective holders. No SEL trademarks may be used without written permission. 2350 NE Hopkins Court • Pullman, WA 99163-5603 U.S.A. Tel: +1.509.332.1890 • Fax: +1.509.332.7990 selinc.com • info@selinc.com SEL products appearing in this document may be covered by U.S. and Foreign patents. Schweitzer Engineering Laboratories, Inc. reserves all rights and benefits afforded under federal and international copyright and patent laws in its products, including without limitation software, firmware, and documentation. The information in this document is provided for informational use only and is subject to change without notice. Schweitzer Engineering Laboratories, Inc. has approved only the English language document. This product is covered by the standard SEL 10-year warranty. For warranty details, visit selinc.com or contact your customer service representative. SEL-735 Meter Circuit Card Upgrade Instructions *PLS735-03* Date Code 20211123