Volkswagen MK5 Golf/GTI/R32
Hatch Pop Kit
Installation Instructions
Proper service and repair procedures are vital to the safe, reliable operation of all motor vehicles as well as the personal safety of those performing the repairs. Standard safety procedures and precautions (including
use of safety goggles and proper tools and equipment) should be followed at all times to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety.
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
INTRODUCTION
E CS Tuning Volks wag en M K5 H atch Po p Kit
The ECS Tuning Volkswagen MK5 Hatch Pop Kit offers the following features:
Makes your hatch open completely with the push of a button
Simple installation
Complete with all necessary components
Utilizes your original key fob
ECS Difficulty Gauge
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Installing the Volkswagen MK5 Hatch Pop Kit is an easy afternoon project that you will
be able to complete in about an hour, however VAG-COM coding is required. If you
do not have access to VAG-COM diagnostic software, please consult a professional
repair facility before beginning. These step by step instructions will provide you
with a smooth, trouble free installation. Thank you for purchasing our ECS Tuning
Volkswagen MK5 Hatch Pop Kit. We appreciate your business!
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1 - Easy
2 - Moderate
Pro - 4
Advanced - 3
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
Symbols:
TABLE OF CONTENTS
Kit Contents......................................................................................................................pg.4
The following symbols may be used throughout
these instructions indicating special attention:
Required Tools and Equipment.................................................................................pg.5
FORK IN THE ROAD: When there are different
options within any given kit, we will direct you
to the proper page and step to continue.
Shop Supplies and Materials......................................................................................pg.6
Installation Notes and Safety.....................................................................................pg.7
Hatch Pop Kit Installation............................................................................................pg.8
Schwaben Tools..............................................................................................................pg.18
YIELD
YIELD: Pause for a moment to double check
component installation before you continue.
Ignoring this can cost you time later during the
installation.
CAUTION: Pay close attention to these
warnings and instructions. Difficult installation,
personal injury or component damage may
occur if ignored.
STOP
STOP: The upcoming steps require specific
preparation and/or assistance in the interest of
safety. Please read ahead in the instructions
and prepare before continuing.
TECH TIP: Tips and tricks to make the job go
much easier.
NOTE
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
NOTE: Additional information that may be
useful to the installation depending on your
application.
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
KIT CONTENTS
Gas Struts
Ball Studs
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
Washers
1.800.924.5172
Spring Loaded Stop Bumpers
WWW.ECSTUNING.COM
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REQUIRED TOOLS
VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
Note: The tools required for each step will be listed by the step number throughout these instructions.
Standard Automotive Tools
Required For This Install
• Protecta-Sockets (for lug nuts).........................................................ES#2221243
• 3/8” Drive Ratchet...................................................................... ES#2765902
• 3/8” Drive Torque Wrench......................................................... ES#2221245
• 3/8” Drive Deep and Shallow Sockets.................................. ES#2763772
• 3/8” Drive Extensions.................................................................. ES#2804822
• Hydraulic Floor Jack.................................................................... ES#240941
• Torx Drivers and Sockets....................................................................ES#11417/8
• 1/2” Drive Deep and Shallow Sockets.................................... ES#2839106
• 1/2” Drive Ratchet
• 1/2” Drive Extensions
• 1/2” Drive Torque Wrench......................................................... ES#2221244
• 1/2” Drive Breaker Bar................................................................. ES#2776653
• File Set
• Air Nozzle/Blow Gun
• Bench Mounted Vise
• Crows Foot Wrenches
• Hook and Pick Tool Set............................................................... ES#2778980
Available On Our Website
• 1/4” Drive Ratchet.................................................................................ES#2823235
• 1/4” Drive Deep and Shallow Sockets..................................... ES#2823235
• 1/4” Drive Extensions.................................................................. ES#2823235
• 1/4” Drive Torque Wrench
• Plier and Cutter Set...................................................................... ES#2804496
• Flat and Phillips Screwdrivers........................................................ES#2225921
• Jack Stands..............................................................................................ES#2763355
• Ball Pein Hammers
• Pry Bar Set................................................................................................ES#1899378
• Electric/Cordless Drill
• Wire Strippers/Crimpers
• Adjustable (Crescent) Type Wrenches
• Drill Bits
• Punch and Chisel Set
• Hex Bit (Allen) Wrenches and Sockets........................................ES#11420
• Thread Repair Tools..............................................................................ES#1306824
• Open/Boxed End Wrench Set...........................................................ES#2765907
Specialty Tools
• VAG Com Diagnostic Software
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
SHOP SUPPLIES AND MATERIALS
Standard Shop Supply Recommendations: We recommend that you have a standard inventory of automotive shop supplies before
beginning this or any automotive repair procedure. The following list outlines the basic shop supplies that we like to keep on hand. Shop
supplies with a hyperlink are available on our website.
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Hand Cleaner/Degreaser - Click Here
Pig Mats - for protecting your garage floor and work area from spills and stains - Click Here
Spray detailer - for rapid cleaning of anything that comes into contact with your paint such as brake fluid - Click Here
Micro Fiber Towels - for cleaning the paint on your car - Click Here
Latex Gloves - for the extra oily and dirty jobs - Click Here
Medium and High Strength Loctite Thread lock compound - to prevent bolts from backing out - Click Here
Anti-Seize Compound - to prevent seizing, galling, and corrosion of fasteners - Click Here
Aerosol Brake/Parts Cleaner - for cleaning and degreasing parts
Shop Rags - used for wiping hands, tools, and parts
Penetrating oil - for helping to free rusted or stuck bolts and nuts
Mechanics wire - for securing components out of the way
Silicone spray lube - for rubber components such as exhaust hangers
Paint Marker - for marking installation positions or bolts during a torquing sequence
Plastic Wire Ties/Zip Ties - for routing and securing wiring harnesses or vacuum hoses
Electrical tape - for wrapping wiring harnesses or temporary securing of small components
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
INSTALLATION NOTES
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RH refers to the passenger side of the vehicle.
LH refers to the driver side of the vehicle.
Always use the proper torque specifications.
If applicable to this installation, torque specifications will be listed throughout the document and at the end as well.
Please read all of these instructions and familiarize yourself with the complete process BEFORE you begin.
GENERAL PREPARATION AND SAFETY INFORMATION
ECS Tuning cares about your health and safety. Please read the following safety information. This information pertains to automotive service
in general, and while it may not pertain to every job you do, please remember and share these important safety tips.
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Park your car in a safe, well lit, level area.
Shut the engine off and remove the key from the ignition switch.
Make sure any remote start devices are properly disabled.
ALWAYS wear safety glasses.
Make sure the parking brake is applied until the vehicle is safely lifted and supported.
If using an automotive lift, be sure and utilize the factory specified lift points. Lifting a vehicle in an incorrect location can cause damage to the
suspension/running gear.
When lifting a vehicle using a jack, always utilize the factory specified lift points. Lifting a vehicle in an incorrect location can cause
damage to the suspension/running gear. ALWAYS support the vehicle with jack stands.
ALWAYS read and follow all safety information and warnings for the equipment you are using.
Never get underneath a vehicle that is supported only by a jack. Always make
sure that the vehicle is securely supported on jack stands.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 1:
Open the rear hatch and support it so it will not close once the original
struts are removed. You can support it with a prop rod or similar tool, or
even easier, enlist the help of a friend.
The hatch will not stay open with only one strut. The hatch
must be supported at all times during this installation.
Step 2:
Small flat blade screwdriver
Remove both original struts by prying out the retaining clips at the top
and bottom, then pulling the strut ends off of the original ball studs.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 3:
13mm Deep Socket, 3/8 Ratchet
Remove both of the original long ball studs on the hatch.
Step 4:
13mm Deep Socket, 3/8 Ratchet
Install both of the new shorter ball studs on the hatch, making sure to
place one of the new washers on each ball stud before installing it.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 5:
The lower ball socket of each new strut has a wire clip retainer. Remove
the wire clip from each ball socket using the pictures on the right as a
guide.
A: The clip in its completely installed position.
B: Pivot the wire clip out of the groove at then end of the ball socket.
C: Pull the wire clip out of the two locating holes in the ball socket.
A
B
C
Step 6:
Push the lower ball socket of each new strut onto the ball stud at the body,
then install the wire clips previously removed in step five.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 7:
Push the upper end of each new strut into place on the new shorter ball
studs located on the hatch.
NOTE
Step 8:
It is not necessary to remove the retaining clips to install the
upper ends of the new struts.
Crescent Wrench
Remove the two original hatch bumpers by twisting them counter
clockwise one quarter turn then pulling them straight out.
NOTE
You may be able to turn the bumpers out by hand. Use a
wrench only if they are stuck in place.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 9:
Unpack the new spring loaded bumpers. They should look like the picture
on the left with the spring locked in the compressed position. If they look
like this, then skip to step 11. If the spring is released as shown in the
picture on the right, then continue with step 10.
NOTE
We recommend reading through step 17 to familiarize yourself
with the spring bumper installation before proceeding.
Correct-skip to step 11
Incorrect-continue
with step 10
Step 10:
Push the bumper cap until the spring is compressed, then turn it clockwise
approximately one quarter turn until the cap is locked with the spring in
the compressed position (reference the LH picture in step nine).
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 11:
Crescent Wrench
Install the two new bumpers into the hatch by pushing them in then
turning them one quarter turn clockwise.
NOTE
Step 12:
Use a wrench only for light assistance in turning the new bumpers.
Do not continue to put force on these once they stop turning.
3mm Hex Bit
Insert a 3mm hex bit into the center of each new bumper until it engages
the small screw inside, then loosen the screw approximately three
complete turns. You will be able to see that the bumpers are loose and
you can wiggle them back and forth.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 13:
Note the position of the spring bumpers. The depth of these bumpers is
adjustable. The bumpers will be extended as shown in the picture. Also
note the number of teeth that are exposed on the main shaft of each
bumper (arrow).
Step 14:
Completely close, but DO NOT SLAM the hatch. Reopen the hatch and
the bumpers will have adjusted themselves to the correct position. Note
in this picture how the main shaft of the bumper has been pushed in and
there are fewer teeth visible.
NOTE
The amount of adjustment may vary depending on a number
of factors including hatch fitment, bump stop condition etc.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 15:
3mm Hex Bit
Tighten the 3mm screw in the center of each spring bumper. This will
secure the bumper in the adjusted position.
Step 16:
Grasp each bumper cap and turn it counter clockwise.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 17:
The bumper caps will release and extend as shown in the picture. They
are now completely adjusted and ready for use.
Step 18:
VAG-COM
Connect the VAG-COM Diagnostic connector to the OBDII port in your car.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
HATCH POP KIT INSTALLATION
Step 19:
VAG-COM
Reprogram the hatch lock function using the following guidelines:
Central Convenience-46
Coding-07
Long Coding Helper
Copy and paste your stock coding as a precautionary measure
Click BYTE#2 (This is the third byte from the left)
Check box Bit#3 Central Locking (Rear Lid) Soft Touch
(Direct open/no release)
Close that window
Click “Do it”
Step 20:
Disconnect VAG-COM, close the hatch, push the button, and enjoy!
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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VOLKSWAGEN MK5 GOLF/GTI/R32 HATCH POP KIT INSTALLATION
ES#1895197
SCHWABEN - BUILD THE ULTIMATE TOOL COLLECTION
At ECS Tuning, we carry a line of high quality Schwaben tools and equipment to help you build your ultimate tool collection. Never before has
affordability and quality been so closely related. Our entire Schwaben line is subjected to strict in house testing for strength and durability. See
what we have to offer and equip your garage without breaking the bank.
ECS TUNING 1000 SEVILLE RD. WADSWORTH, OH 44281
1.800.924.5172
WWW.ECSTUNING.COM
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Your MK5 Golf/GTI/R32 Hatch Pop Kit installation is complete!
These instructions are provided as a courtesy by ECS Tuning.
Proper service and repair procedures are vital to the safe, reliable operation of all motor vehicles
as well as the personal safety of those performing the repairs. Standard safety procedures and
precautions (including use of safety goggles and proper tools and equipment) should be followed at
all times to eliminate the possibility of personal injury or improper service which could damage the
vehicle or compromise its safety.
Although this material has been prepared with the intent to provide reliable information, no warranty
(express or implied) is made as to its accuracy or completeness. Neither is any liability assumed for loss or
damage resulting from reliance on this material. SPECIFICALLY, NO WARRANTY OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER WARRANTY IS MADE OR TO BE IMPLIED WITH
RESPECT TO THIS MATERIAL. In no event will ECS Tuning, Incorporated or its affiliates be liable for any
damages, direct or indirect, consequential or compensatory, arising out of the use of this material.