pietro.ciniero
pietro.ciniero
This standard supersedes Solvay legacy standard STD11012.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- THIS STANDARD COMPLY WITH CODES API 620, API 650 AND EN 14015 REGARDING THE MINIMUM DIAMETER OF BOLTS AND
THE MINIMUM ANCHOR QUANTITY.
- RELATED DOCUMENTS :
- GEC-WW-MEC-STD112-01E : FABRICATION TOLERANCES
- GEC-WW-MEC-STD112-11E
SKIRT SUPPORT
BOX FOR EQUIPMENT)
GEC-WW-EDO-STD346-02E : :ANCHOR
BOX FOR(ANCHOR
EQUIPMENT
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
TYPE 1 - ANCHOR BOLT BRACKET
TYPE 2 - ANCHOR BOLT CHAIR
E
TO BE USED FOR VESSELS NOT SUBJECT
TO UPLIFT FORCES
THREADED PLASTIC
CAP PROTECTION
TO BE USED FOR VESSELS SUBJECT
TO UPLIFT FORCES
C
W
S (NOTE 8)
50
SQUARE WASHER
100
TANK SHELL
12
(NOTE 2)
135
12
(NOTE 2)
T1
TANK SHELL
T2
20
MAX
L
F
REINFORCING
PLATE (NOTE 4)
50
20
225
THREADED PLASTIC
CAP PROTECTION
TANK BOTTOM PLATE
R3
65
TANK BOTTOM
PLATE
0
SEE TABLE FOR MINIMUM QUANTITY
M
SQUARE WASHER
70
75X15
G
G
SECTION -A-A-
110
BOLT CIRCLE DIAMETER (NOTE 3)
TANK OUTSIDE MIN. BOLT
QTY.
DIAMETER
2351 to 4900
4
8
4901 to 7400
12
7401 to 10000
16
10001 to 12500
20
12501 to 22000
24
22001 to 26500
28
26501 to 30400
32
BOLT CIR
CLE DIAM
ETER (NO
TE 3)
50
50
N
180
2350
NOTES
U
EXTENSION CAN BE REPLACED BY
FULL CIRCULAR TANK BOTTOM PLATE
IF MORE ATTRACTIVE
P
R
THE NUMBER OF BOLTS
MUST BE A MULTIPLE OF 4
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER (BUT THEY SHALL BE CONSIDERED AS A MINIMUM)
TAKING INTO ACCOUNT AN ENVIRONMENTAL CORROSION ALLOWANCE APPLIED ON BOTH SIDES OF 1 mm ON ALL UNINSULATED
CARBON STEEL SURFACES AND 2 mm ON ALL INSULATED CARBON STEEL SURFACES OR FOR CHAIR WITH FIREPROOFING
PROTECTION. NO CORROSION ALLOWANCE FOR STAINLESS STEEL PARTS.
3 - BOLT HOLES TO BE OFF EQUIPMENT MAIN CENTERLINES UNLESS OTHERWISE STATED.
4 - WELD BETWEEN REINFORCING PLATE AND TANK SHELL SHALL BE 100% INSPECTED BY:
- A) MAGNETIC PARTICLE TESTING FOR MAGNETIC MATERIALS.
- B) DYE PENETRANT TESTING FOR OTHERS MATERIALS.
5 - THESE VALUES ARE BASED ON DESIGN BOND RESISTANCE OF THE CONCRETE ON ANCHOR BOLTS (AS PER EN 1992-1-1).THE DESIGN
OF THE CHAIR SHOULD CONSIDER THE MAX. LOAD THE ADOPTED ANCHOR BOLT CAN ABSORB (FMAX).
- REINFORCING PLATE AND CHAIRS : ACCORDING TO VESSEL DRAWING.
- SQUARE WASHERS SHALL BE HOT DEEP GALVANIZED CARBON STEEL FOR CARBON STEEL CHAIRS AND IN THE SAME
MATERIAL AS CHAIRS FOR STAINLESS STEEL CHAIRS.
7 - TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E.
8 - MINIMUM VALUE = TANK SHELL THICKNESS ; MAXIMUM VALUE = 1,5 x TANK SHELL THICKNESS.
9 - TANK CENTER LINES AND NORTH POSITION MUST BE HARD STAMPED ON THE TANK BOTTOM PLATE UPPER FACE.
10 - THROAT FILLET WELDS = 0,7 X THINNEST WELDED PLATE THICKNESS.
11 - ANCHOR BOLTS & NUTS, SQUARE WASHERS AND PLASTIC CAP PROTECTIONS SHOULD NOT BE SUPPLIED BY THE VESSEL
MANUFACTURER
12 - THIS STANDARD COMPLY WITH CODES API 620, API 650 AND EN 14015 REGARDING THE MINIMUM DIAMETER OF BOLTS AND
THE MINIMUM ANCHOR QUANTITY.
EXTENSION CAN BE REPLACED BY
FULL CIRCULAR TANK BOTTOM PLATE
IF MORE ATTRACTIVE
(*) = SEE NOTE 2
BOLT
SIZE
M33
M36
C
E
G*
MIN
L
M
N
P
80 150 12 350 105 80 150
85 160 12 400 110 80 160
R
74
76
T1* T2*
MIN MIN
225 25
240 25
15
15
U
W
FMAX
NOTE 5
kN
100
105
110
120
75
108
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11901.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
ITEM
6
TOP VIEW
22
NEGATIVES TOLERANCES NOT
ALLOWED
6
5
NOMINAL DIMENSIONS (mm)
DESIGNATION
1
Up to
+0,5 %
-0,25 %
INSIDE DIAMETER I.D.
NOTE 2
1a
-
-
-
-
-
-
-
-
-
-
SHELL CIRCUMFERENTIAL LENGTH
6
5
T.L.
NOTE 4
5
2
LENGTH BETWEEN TANGENT LINES T.L.
3
HEIGHT OF SKIRT OR LEGS OR BRACKETS TO T.L. OR TO
BODY FLANGE FACE
4
HEIGHT OF SKIRT SUPPORT RING
5
DISTANCE FROM NOZZLE OR MANHOLE FLANGE FACE TO
THE O.D. OF THE SHELL OR TO THE T.L. OR TO THE
BODY FLANGE FACE
6
DISTANCE FROM NOZZLE OR MANHOLE CENTERLINE TO
COLUMN CENTERLINE OR TO T.L. OR TO BODY FLANGE
7
DISTANCE FROM CENTERLINE TO CENTERLINE OF
NOZZLES
8
ANCHOR BOLT CIRCLE DIAMETER OR DISTANCE BETWEEN
ANCHOR BOLT CENTERLINE
9
DISTANCE OF EACH TRAY SUPPORT RING TO THE
REFERENCE LINE
6
23
1 % OF I.D.
0,4% OF I.D. FOR
TRAYS
COLUMN
MANHOLE
1 mm/m
//
MAX 20 mm
SECTION A-A
1 (I.D.)
<
18
F1 A
F2 B
mm
11
15
CONNECTION TOLERANCES
13
16
1,5 mm
12
9
MAXIMUM FLANGE ROTATION IN THE INDICATED
POSITION AND MEASURED AS SHOWN ON THE
FIGURE.
5
+0
-16
-
-
-
DISTANCE BETWEEN THE LOWER EDGE OF THE
DOWNCOMER PLATE TO THE LOWER TRAY UPPER
SURFACE
12
DISTANCE BETWEEN THE WEIR OR THE DOWNCOMER
PLATE TO THE COLUMN WALL
13
WEIR HEIGHT
14
DISTANCE BETWEEN WEIR UPPER EDGE AND CHIMNEY
UPPER LEVEL ON THE SAME TRAY
15
DISTANCE BETWEEN WEIR UPPER EDGE AND UPPER
EDGE OF CHIMNEY OF LOWER TRAY
16
DISTANCE BETWEEN CHIMNEY UPPER EDGE AND TRAY
UPPER LEVEL
17
HEIGHT OF A CAP WHEN IN POSITION
18
HORIZONTALITY OF TRAY SUPPORTS RINGS
19
HORIZONTALITY OF WEIR UPPER EDGE
20
TRAY OUT OF FLATNESS
MAX. 3 mm
21
BUCKLING OF THE SHELL
BUCKLING DEPTH = 1 % OF THE DEPRESSION WIDTH
22
OUT OF PLUMB OF ENTIRE COLUMN
OUT OF PLUMB OF COLUMN 'S ELEMENTS WILL BE
PROPORTIONNAL TO THE HEIGHT OF THIS ELEMENT AND
THE TOTAL HEIGHT OF ENTIRE COLUMN.
23
FLATNESS OF FLANGES GASKET SEATING FACE
MANHOLE
6
NOZZLES FOR
CONNECTED
INSTRUMENTS
7
21
+0
-12
11
8
12
+0
-8
DISTANCE BETWEEN TRAY SUPPORT RINGS
8
1 x 22
(2+3+5)
14
17
2
19
8
7
20
5
+0
-6
10
10
1a
+0
-4
F1 & F2 = 0,2% OF I.D. FOR PACKED COLUMN - MAX. 6 mm
= 0,1% OF I.D. FOR TRAYS COLUMN - MAX. 3 mm
0,2 % OF INSIDE DIAMETER , MAX. 5 mm
1 mm / m
-
MAX. 20 mm
0,2 x GASKET THICKNESS - UNLESS OTHER RULES
IMPOSED BY THE GASKET MANUFACTURER
B
WELDING LINE
NOTES : 1 -
"S" VALUES ACC. TO ASME UW-33.
2 - BOLT HOLES ORIENTATION SHALL BE SPECIFIED ON THE VESSEL DRAWING.
3 - // PARALLELISM ROUNDNESS CYLINDRICITY
4 - FOR OTHERS INTERNALS, USE CLASS " m " IN EN 22768-1 AND CLASS " K " IN EN 22768-2
S
(NOTE 1)
3
ALIGNMENT TOLERANCE
OF WELDED SEAMS
6
5
REF. LINE
(NOTE 3)
MECHANICAL DEPARTMENT
A
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
3
6
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
4
PAGE
8
Rev
2
10
1 % OF I.D.
5
A
5
4
9
NEGATIVES
TOLERANCES
NOT ALLOWED
1 mm/m
5
6
7
1
6
1a
DESIGNATION
Up to
1,5 mm
+0,5 %
-0,25 %
OUTSIDE DIAMETER O.D.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
SHELL CIRCUMFERENTIAL LENGTH
2
LENGTH BETWEEN REFERENCE LINES.
3
HEIGHT OF SADDLES
4
DISTANCE FROM THE NOZZLES FACING TO THE OUTSIDE OF
SHEEL , TO A REFERENCE LINE.
5
DISTANCE FROM THE AXIS OF A NOZZLE TO THE AXIS OF
THE VESSEL OR TO A REFERENCE LINE.
DISTANCE BETWEEN TWO NOZZLES.
6
DISTANCE BETWEEN SADDLES AXIS OR DISTANCE FROM
SADDLE AXIS TO A REFERENCE LINE.
7
DISTANCE BETWEEN ANCHOR BOLTS AXIS.
8
CAVITY OF THE SHELL.
9
FLATNESS OF FLANGES GASKET SEATING FACE
+0
-4
+0
-6
+0
-8
+0
-12
DEPTH OF BOSSES = 1 % OF THE LENGTH OR THE
WIDTH OF BOSSES.
0,2 x GASKET THICKNESS - UNLESS OTHER RULES IMPOSED
BY THE GASKET MANUFACTURER
5
NOTE 2
NOMINAL DIMENSIONS (mm)
4
CONNECTION TOLERANCES
VIEW " X "
A
ITEM
NOZZLES FOR
CONNECTED
INSTRUMENTS
1a
REF. LINE
REF. LINE
3
1 (O.D.)
5
5
5
NOTE 2
4
WELDING LINE
8
MANHOLE
5
10
HORIZONTALITY OF AGITATOR FLANGE GASKET SEATING FACE
AGITATOR MANUFACTURER
3
5
MAXIMUM FLANGE ROTATION
IN THE INDICATED POSITION AND
MEASURED AS SHOWN
ON THE FIGURE.
NOTES : 1 -
"S" VALUES ACC. TO ASME UW-33.
2 - BOLT HOLES ORIENTATION SHALL BE SPECIFIED ON THE VESSEL DRAWING.
3 - // PARALLELISM ROUNDNESS CYLINDRICITY
4 - FOR INTERNALS, USE CLASS " m " IN EN 22768-1 AND CLASS " K " IN EN 22768-2
7
ALIGNMENT TOLERANCE
OF WELDED SEAMS
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
S (NOTE 1)
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
10
A
5
2
4
4
5
NEGATIVES
TOLERANCES
NOT ALLOWED
5
4
1
NOZZLES FOR
CONNECTED
INSTRUMENTS
2
2
2
NOMINAL DIMENSIONS (mm)
ITEM
1 (O.D.) 1 (O.D.)
MANHOLE
DESIGNATION
Up to
4
1
5
1 % OF I.D.
CONNECTION TOLERANCES
3
1 mm/m
3
A
6
MAXIMUM FLANGE ROTATION
IN THE INDICATED POSITION AND
MEASURED AS SHOWN
ON THE FIGURE.
7
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
SHELL CIRCUMFERENTIAL LENGTH
2
LENGTH BETWEEN REFERENCE LINES OR BETWEEN A
REFERENCE LINE AND THE BODY FLANGE.
3
HEIGHT FROM SKIRT , LEGS OR BRACKETS TO THE
REFERENCE LINE.
4
3
4
6
3
1,5 mm
REF. LINE
1a
+0,5 %
-0,25 %
OUTSIDE DIAMETER O.D.
+0
-4
+0
-6
DISTANCE FROM THE NOZZLES FACING TO THE OUTSIDE OF
SHEEL ,TO A REFERENCE LINE OR TO THE BODY FLANGE
FACING.
5
DISTANCE FROM THE AXIS OF A NOZZLE TO THE VESSEL ,
TO A REFERENCE LINE OR TO THE BODY FLANGE FACING.
6
DISTANCE FROM THE AXIS OF A LEG SUPPORT TO THE AXIS
OF VESSEL.
7
DISTANCE BETWEEN THE AXIS OF LEGS SUPPORTS , OR
BETWEEN THE AXIS OF ANCHOR BOLTS.
8
CAVITY OF THE SHELL.
9
FLATNESS OF FLANGES GASKET SEATING FACE
+0
-8
+0
-12
7
10
5
ALIGNMENT TOLERANCE OF
WELDED SEAMS
AGITATOR MANUFACTURER
NOTES : 1 -
"S" VALUES ACC. TO ASME UW-33.
2 - BOLT HOLES ORIENTATION SHALL BE SPECIFIED ON THE VESSEL DRAWING.
3 - // PARALLELISM ROUNDNESS CYLINDRICITY
4 - FOR INTERNALS, USE CLASS " m " IN EN 22768-1 AND CLASS " K " IN EN 22768-2
7
5
NOTE 2
HORIZONTALITY OF AGITATOR FLANGE GASKET SEATING FACE
0,2 x GASKET THICKNESS - UNLESS OTHER RULES
IMPOSED BY THE GASKET MANUFACTURER
S (NOTE 1)
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
FOR GLASS LINED EQUIPMENTS: TOLERANCES ACCORDING
- DIN 28006-2 : " GENERAL TOLERANCES FOR MIXING VESSELS FOR USE IN PROCESS ENGINEERING "
- DIN 28007-2 : " GENERAL TOLERANCES FOR COLUMNS FOR USE IN PROCESS ENGINEERING "
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11014.
It was reviewed with the team Capex X, who agreed
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- RELATED DOCUMENTS :
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
HORIZONTAL VESSEL
ROUNDED UP 10 mm
200
100 MIN.
VERTICAL VESSEL
T.L.
X
ROUNDED UP 10 mm
T.L.
100 MIN.
X
ON
ROUNDED UP 10 mm
100 MIN.
ROUNDED UP
10 mm
X
TH
K.
TI
A
UL
S
IN
X
X
L
SE
S
.
VE O.D
ANGLE ACCORDING TO
EQUIPMENT GUIDE DRAWING
ROUNDED UP 10 mm
X
UP
ED
D
UN mm
RO 10
O.D.
MIN
X
150
MIN.
VESSEL
100
X
ROUNDED UP
10 mm
X
X
X
PLATFORM OR BUILDING
INSULATION THK.
INSULATION THK.
ROUNDED UP 10 mm
ROUNDED UP 10 mm
ROUNDED UP 10 mm
DN
x
NPS
PN 10 - PN16
PN25
CLASS 150
PN 40
CLASS 300
PN 63
CLASS 600
PN 100
CLASS 900
15
1
2"
20
3
4"
25
1"
32
40
1 1 4" 1 1 2"
50
65
80
-
100
150
200
250
300
350
400
450
500
600
-
700
-
800
-
900
-
1000
2"
2 1 2"
3"
3 1 2"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
26"
28"
30"
32"
34"
36"
38"
40"
150
200
250
200
220
250
270
300
250
320
300
300
320
350
-
350
400
350
450
GROUP ENGINEERING & CONSTRUCTION
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
.
This standard supersedes Solvay legacy standard STD11007.
It was reviewed with the team Capex X, who agreed
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES :
- RELATED DOCUMENTS : ASME B16.5 ( PIPE FLANGES AND FLANGED FITTINGS ).
EN 1092-1 ( CIRCULAR FLANGES FOR PIPES, PN DESIGNATED ).
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
ASME B16.5 - PAD DIMENSIONS
SEE NOTE 4
CLASS 150 #
NPS
STUD BOLTS
Q'TY x D x L
PxWxZ
U2
PxWxZ
(NOTE 7)
STUD BOLTS
Q'TY x D x L
U1
U2
PxWxZ
(NOTE 7)
4 x 1/2" x 60
28
20
8x7x4
4 x 5/8" x 70
34
24
12x10x5
4 x 5/8" x 80
34
24
12x10x5
1 2"
38,1
4 x 1/2" x 65
28
20
8x7x4
4 x 3/4" x 85
40
30
14x11x6
4 x 3/4" x 95
40
30
14x11x6
2"
50,8
4 x 5/8" x 75
34
24
12x10x5
8 x 5/8" x 75
34
24
12x10x5
8 x 5/8" x 90
34
24
12x10x5
3"
76,2
4 x 5/8" x 80
34
24
12x10x5
8 x 3/4" x 90
40
30
14x11x6
8 x 3/4" x 105
40
30
14x11x6
4"
101,6
8 x 5/8" x 80
34
24
12x10x5
8 x 3/4" x 95
40
30
14x11x6
8 x 7/8" x 120
45
34
14x11x6
6"
152,4
8 x 3/4" x 90
40
30
14x11x6
12 x 3/4" x 100
40
30
14x11x6
12 x 1" x 140
50
38
14x11x6
8"
203,2
8 x 3/4" x 90
40
30
14x11x6
12 x 7/8" x 115
45
34
14x11x6
12 x 1 1/8" x 155
58
44
18x13x6
10"
254
12 x 7/8" x 105
45
34
14x11x6
16 x 1" x 130
50
38
14x11x6
16 x 1 1/4" x 175
62
48
18x13x6
12"
304,8
12 x 7/8" x 105
45
34
14x11x6
16 x 1 1/8" x 140
58
44
18x13x6
20 x 1 1/4" x 175
62
48
18x13x6
14"
355,6
12 x 1" x 115
50
38
14x11x6
20 x 1 1/8" x 145
58
44
18x13x6
20 x 1 3/8" x 185
70
54
25x22x9
16"
406,4
16 x 1" x 120
50
38
14x11x6
20 x 1 1/4" x 155
62
48
18x13x6
20 x 1 1/2" x 200
74
58
25x22x9
(18")
457,2
16 x 1 1/8" x 130
58
44
18x13x6
24 x 1 1/4" x 160
62
48
18x13x6
20 x 1 5/8" x 220
80
62
28x24x10
20"
508
20 x 1 1/8" x 135
58
44
18x13x6
24 x 1 1/4" x 160
62
48
18x13x6
24 x 1 5/8" x 225
80
62
28x24x10
24"
609,6
20 x 1 1/4" x 145
62
48
18x13x6
24 x 1 1/2" x 190
74
58
25x22x9
24 x 1 7/8" x 255
90
72
32x27x11
L
E
E
5 MIN.
U1
25,4
D
R6
FULL
PENETRATION
WELDING
U2
1
U2
U1
FLATNESS
SEE NOTE 5
U1
CLASS 600 #
1"
P
A = BORE DIA.
FOR FLANGE RATING &
FACE TYPE, SEE
EQUIPMENT GUIDE DRAWING
STUD BOLTS
Q'TY x D x L
A
(NOTE 7)
W
Z
TO USE ON SHELL
CLASS 300 #
PAD O.D. , BOLT CIRCLE DIA, AND FACING DIMENSIONS ACCORDING ASME B16.5
EN 1092-1 - PAD DIMENSIONS
SEE NOTE 4
PN 10
TO USE ON HEAD
P
L
PN 25
STUD BOLTS
STUD BOLTS
Q'TY x D x L U1 U2 PxWxZ Q'TY x D x L U1 U2 PxWxZ
(NOTE 7)
25
25
4 x M12 x 60
26 18
40
40
4 x M16 x 75
50
50
80
8x7x4
PN 40
(NOTE 7)
8x7x4
4 x M12 x 60
STUD BOLTS
Q'TY x D x L U1 U2
PxWxZ
(NOTE 7)
4 x M12 x 60
26 18
34 24 12x10x5
4 x M16 x 75
34 24 12x10x5 4 x M16 x 75
34 24 12x10x5
4 x M16 x 75
34 24 12x10x5
4 x M16 x 75
80
8 x M16 x 75
34 24 12x10x5
100 100
8 x M16 x 75
150 150
200 200
D
U2
U1
FLATNESS
SEE NOTE 5
STUD BOLTS
Q'TY x D x L U1 U2 PxWxZ
(NOTE 7)
A = BORE DIA.
FOR FLANGE RATING &
FACE TYPE, SEE
EQUIPMENT GUIDE DRAWING
A
W
z
DN
PN 16
26 18
8x7x4
4 x M12 x 60
26 18
8x7x4
4 x M16 x 75
34 24 12x10 x5
34 24 12x10x5 4 x M16 x 75
34 24 12x10 x5 4 x M16 x 75
34 24 12x10x5
8 x M16 x 75
34 24 12x10x5 8 x M16 x 80
34 24 12x10x5
8 x M16 x 80
34 24 12x10x5
34 24 12x10x5
8 x M16 x 75
34 24 12x10x5 8 x M20 x 90
40 30 14x11x6
8 x M20 x 90
40 30 14x11x6
8 x M20 x 90
40 30 14x11x6
8 x M20 x 90
40 30 14x11x6 8 x M24 x 110 48 36 14x11x6 8 x M24 x 110 48 36
8 x M20 x 90
40 30 14x11x6 12 x M20 x 90 40 30 14x11x6 12 x M24 x 110 48 36 14x11x6 12 x M27 x 125 55 42 18x13x6
14x11x6
250 250 12 x M20 x 90 40 30 14x11x6 12 x M24 x 110 48 36 14x11x6 12 x M27 x 120 55 42 18x13x6 12 x M30 x 135 60 45 18x13x6
R6
FULL
PENETRATION
WELDING
E
5 MIN.
E
300 300 12 x M20 x 90 40 30 14x11x6 12 x M24 x 110 48 36 14x11x6 16 x M27 x 125 55 42 18x13x6 16 x M30 x 140 60 45 18x13x6
NOTE 6
350 350 16 x M20 x 90 40 30 14x11x6 16 x M24 x 110 48 36 14x11x6 16 x M30 x 135 60 45 18x13x6 16 x M33 x 150 65 50
25x22x9
400 400 16 x M24 x 110 48 36 14x11x6 16 x M27 x 125 55 42 18x13x6 16 x M33 x 145 65 50 25x22x9 16 x M36 x 160 70 54
25x22x9
(450) 450 20 x M24 x 110 48 36 14x11x6 20 x M27 x 130 55 42 18x13x6 20 x M33 x 155 65 50 25x22x9 20 x M36 x 165 70 54
25x22x9
500 500 20 x M24 x 110 48 36 14x11x6 20 x M30 x 140 60 45 18x13x6 20 x M33 x 155 65 50 25x22x9 20 x M39 x 175 76 60 28x24x10
600 600 20 x M27 x 125 55 42 18x13x6 20 x M33 x 160 65 50 25x22x9 20 x M36 x 175 70 54 25x22x9 20 x M45 x 205 86 68 32x27x11
PAD O.D. , BOLT CIRCLE DIA, AND FACING DIMENSIONS ACCORDING EN 1092-1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - PAD THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER.
3 - FOR ALL DIMENSIONS AND TOLERANCES NOT SHOWN SEE ASME B16.5 OR EN 1092-1
4 - STUDS, NUTS AND WASHERS TO BE SUPPLIED BY THE EQUIPMENT MANUFACTURER.
5 - THE PERFECT FLATNESS OF GASKET SEATING FACE MUST BE CHECKED AFTER WELDING.
THE FLATNESS IMPERFECTION WILL NOT EXCEED 0,6mm ON THE WHOLE GASKET SEATING FACE.
6 - IF A SLOPE IS REQUIRED IN THE EQUIPMENT GUIDE DRAWING, THE PAD THICKNESS MUST BE INCREASED ACCORDINGLY,
THE REMAINING THK. UNDER THE THREADED HOLES IS TO BE CHECKED.
7 - THE STUD BOLT LENGTH IS BASED FOR A CONNECTION WITH A STANDARD BLIND FLANGE. TO ADAPT IF REQUIRED.
8 - MATERIALS ACCORDING TO EQUIPMENT GUIDE DRAWING.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard replace the Solvay legacy standard STD11007 (type 6)
& the Rhodia legacy standard EC213. It was reviewed with teams
Capex X and HSE, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES :
- RELATED DOCUMENT : ASME B16.5 ( PIPE FLANGES AND FLANGED FITTINGS ).
EN 1092-1 ( CIRCULAR FLANGES FOR PIPES, PN DESIGNATED )
.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
SIGHT GLASS TYPE IS MANDATORY
SIGHT GLASS BY EQUIPMENT MANUFACTURER (CRIMPED GLASS)
TYPE " METAGLAS 176 " (ASME) OR TYPE "METAGLAS 76 " (EN)
CONCAVE SHAPED GLASS
D
NOTE 4
CLAMP FLANGE
BY MANUFACTURER
(NOTE 9)
NOTE
10
C
5
GASKET THK.
NOTE 10
ASME B16.5 - DIMENSIONS
CLASS 300
C
D1
STUD BOLTS
Q'TY x D x Lmin
U1
U2
PxWxZ
C
D1
STUD BOLTS
Q'TY x D x L min
U1
U2
PxWxZ
4"
101,6
23,8
171
8 x 5/8" x 95
34
24
12x10x5 101,6
31,8
177
8 x 3/4" x 120
40
30
14x11x6
6"
152,4
25,4
218
8 x 3/4" x 115
40
30
14x11x6 152,4
36,5
244
12 x 3/4" x 135
40
30
14x11x6
8"
203,2
28,6
273
8 x 3/4" x 120
40
30
14x11x6
203,2
41,3
305
12 x 7/8" x 155
45
34
14x11x6
10"
254
30,2
336
12 x 7/8" x 130
45
34
14x11x6
254
47,6
358
16 x 1" x 175
50
38
14x11x6
A
10
A
U1
U2
CLASS 150
NPS
L min.
FINAL LTH. BY MANUFACTURER
FOLLOWING GLASS THK.
W
Z
P
NOTE 11
A
PAD OD, BOLT CIRCLE DIA. AND FACING DIMENSIONS ACCORDING TO ASME B16.5
D1
THIS PART WILL BE
ADAPTED ACCORDING
TO BELOW DETAILS
EN 1092-1 - DIMENSIONS
PN 16
DN
STUD BOLTS
U1
Q'TY x D x Lmin
U2
PxWxZ
A
C
D1
STUD BOLTS
Q'TY x D x L min
U1
U2
PxWxZ
34
24
12x10x5
100
24
162
8 x M20 x 115
40
30
14x11x6
8 x M20 x 115
40
30
14x11x6
150
28
218
8 x M24 x 140
48
36
14x11x6
12 x M20 x 120
40
30
14x11x6
200
36
273
12 x M27 x 165
55
42
18x13x6
A
C
D1
100
100
20
162
8 x M16 x 95
150
150
22
218
200
200
24
273
250
PN 40
TO USE ON SHELL
TO USE ON HEAD
DOES NOT EXIST
PAD OD, BOLT CIRCLE DIA. AND FACING DIMENSIONS ACCORDING TO EN 1092-1
9 - FOR A SIGHT GLASS WITH LIGHTING, HOLES WILL BE TAPPED IN THE CLAMP FLANGE FOLLOWING TO THE LAMP DIMENSIONS.
10 - THIS DIMENSION IS TO BE DEFINED BY SIGHT GLASS MANUFACTURER
11 - SIGHT GLASS FACING FINISH : MACHINED ACCORDING ASME B16-5 " SERRATED CONCENTRIC" OR ACCORDING EN 1092-1 TYPE B1
FULL
PENETRATION
WELDING
5 MIN.
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - PAD THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER.
3 - FOR ALL DIMENSIONS AND TOLERANCES NOT SHOWN SEE ASME B16.5 OR EN 1092-1
4 - CLAMP FLANGE, STUDS, NUTS AND WASHERS TO BE SUPPLIED BY THE EQUIPMENT MANUFACTURER.
5 - THE PERFECT FLATNESS OF GASKET SEATING FACE MUST BE CHECKED AFTER WELDING.
THE FLATNESS IMPERFECTION WILL NOT EXCEED 0,3 mm ON THE WHOLE GASKET SEATING FACE.
6 - IF A SLOPE IS REQUIRED IN THE EQUIPMENT GUIDE DRAWING, THE PAD THICKNESS MUST BE INCREASED ACCORDINGLY,
THE REMAINING THICKNESS UNDER THE THREADED HOLES IS TO BE CHECKED.
7 - MATERIALS :
- PAD NOZZLE AND BOLTING : ACCORDING EQUIPMENT GUIDE DRAWING
- CLAMP FLANGE : S.S. 1.4307 / X2CrNi18-9 / EN 10222 OR ASME SA-182 GRADE F304L
- GLASS : BOROSILICATE FOR STANDARD CASES
SAPHIR IF BOROSILICATE INCOMPATIBILITY WITH THE PROCESS FLUID (E.G. CONCENTRATED AND HOT SODA)
- GASKET, SIGHT GLASS RING : ACCORDING EQUIPMENT GUIDE DRAWING
8 - OPERATING TEMPERATURES FOLLOWING SIGHT GLASS RING MATERIAL :
FULL
PENETRATION
WELDING
NOTE 6
5 MIN.
E
E
NOTES :
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11013.
It was reviewed with the team Capex X, who agreed
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
DETAIL 1
DETAIL 1
O,5 E
X
10 MA
C
B
B
C
A
E
A
OUTSIDE DIA. OF NOZZLE PIPE TO BE
IN LINE WITH INSIDE DIA. OF SHELL ,
EXCEPT IF OTHERWISE NOTED ON
EQUIPMENT GUIDE DRAWING
DETAIL 2
DETAIL 2
IN
5 M
.
0
10 ,5 E
M
AX
NOTE 4
,3
R6
SECTION -A-ASECTION -B-B-
SECTION -C-C-
0,5 E
10 MAX
E
0,5 X
A
M
0
1
R6
,35
MIN
E
0,5 AX
M
10
.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
NOTES:
1 - SHELL WELD PREPARATION VARIES GRADUALLY FROM DETAIL "A" THROUGH "B-B" , "C-C" , "D-D" TO DETAIL "E"
2 - REINFORCING PLATE TO NOZZLE NECK WELD VARIES BUT MUST EQUAL A FULL PENETRATION WELD.
3 - TANGENTIAL NOZZLES TO COMPLY WITH CODE REQUIREMENTS.
4 - IF STAND OUT FROM VESSEL SHELL EXCEEDS 300 mm, PROVIDE BRACING BARS FOR ALL NOZZLES UP TO DN 80 (NPS 3").
5 - WELDS SHALL BE GRINDED WITH SMOOTH CONTOUR.
6 - THIS STANDARD IS A GUIDE WHICH THE MANUFACTURER MAY DEVIATE IF IT HAS ITS OWN DESIGN, AFTER APPROVAL BY SOLVAY
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11018.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- RELATED DOCUMENTS : ASME B16.5 ( PIPE FLANGES AND FLANGED FITTINGS ).
EN 1092-1 ( CIRCULAR FLANGES FOR PIPES, PN DESIGNATED ).
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
Es
DN
300
NPS 12"
A
0,7 x Es
( MAX. 6mm )
2
FLANGE SHAPE
WITHOUT HUB
1
NOTE 4
NOTE 3
0,7 x Ef
ALTERNATIVE WELD WHEN
FILLET WELD INTERFER
WITH BOLTS HOLES
3
Ef = MIN. 5 mm
AFTER MACHINING
(NOTE 2)
DN > 300
NPS > 12"
Es
A
0,7 x Es
( MAX. 6mm )
ALTERNATIVE
WELD
Es
2
0,7 x Es
( MAX. 6mm )
2
Es
FLANGE SHAPE
WITHOUT HUB
R7
1
NOTE 4
R7
Es
1
NOTE 3
0,7 x Ef
3
0,7 x Ef
3
1/4" NPT PLUG IN SAME MATERIAL AS FLANGE
TO INSTALL AS SOON AS
POSSIBLE AFTER WELDING
OF THE FLANGE
Ef = MIN 5 mm FOR DN 1000 ( NPS 40" )
MIN 8 mm FOR DN > 1000 ( NPS 40" )
AFTER MACHINING
(NOTE 2)
0,7 x Ef
3
0,7 x Ef
3
Ef = MIN 5 mm FOR DN 1000 ( NPS 40" )
MIN 8 mm FOR DN > 1000 ( NPS 40" )
AFTER MACHINING
(NOTE 2)
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
NOTES :
1-
1
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
THIS NUMBER INDICATES THE ORDER IN WHICH THE WELDS MUST BE PERFORMED.
2 - FOR TONGUE, GROOVE AND RING JOINT FACE, THIS THICKNESS AND PROFILE MUST BE ADAPTED ACCORDINGLY
3 - SURFACE FINISH FOR JOINTING FACES : SERRATED CONCENTRIC GROOVES ACCORDING RULES OF EN 1092-1 OR ASME B16.5
4- THESE SURFACES SHALL BE NOT CORRODED, CLEAN, DRY AND DEGREASED BEFORE WELDING OF THE FLANGE.
PAGE
Rev
This standard supersedes the Solvay legacy document STD11012
and Rhodia legacy document EC202.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-RELATED DOCUMENTS :
GEC-WW-MEC-STD112-01E : FABRICATION TOLERANCES
GEC-WW-MEC-STD344-06E : PLINTHS FOR HORIZONTAL EQUIPMENTS
GEC-WW-MEC-STD552-01E : EARTHING LUGS FOR STATIC EQUIPMENT
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
DETAIL 1
160
E
O.D.
0,7 X S2
DETAIL 1
30
R25
S2
H
OPENING
X
X
400 MAX.
OPENING
DETAIL 2
16
ANCHORING
SEE DETAIL 2
EARTHING LUGS ACCORDING
GEC-WW-MEC-STD552-01E
SUPPLIED BY OTHERS
2
10
SEE EQUIPMENT
GUIDE DRAWING
M16
18
SECTION X-X
B1 = 200
B1 = 200
50
65
SPACER PIPE
6
520 450
580 510
(NOTE 9)
17 kg
17 kg
18 kg
18 kg
24 kg
24 kg
27 kg
27 kg
28 kg
ADDITIONAL
MASS
(NOTE 10)
2,8 kg
2,8 kg
2,8 kg
2,8 kg
3,7 kg
3,7 kg
4 kg
4 kg
4 kg
50
50
44
10
8
40 (NOTE 11)
FOR ANCHOR BOLTS M16
NOTES:
50
380 300
MASS
L3
S2
8
L3
FIXED
SADDLE
1 - ALL DIMENSIONS IN mm.
2 - THIS STANDARD DOES NOT COVER THE ANALYSIS OF SADDLE SUPPORTS (E.G. WIND AND EARTHQUAKE LOADS).
ALL THICKNESS SHALL BE CHECKED AND JUSTIFIED BY CONSTRUCTOR , BUT THEY SHALL BE CONSIDERED AS A MINIMUM.
3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING.
4 - 0,7 x E S2 1,5 x E.
5 - FOR ALL CORNER WELDS, THROAT THICKNESS NOT EXCEEDING 0,7 x THE THINNEST OF WELDED PLATES THK.
6 - FOR COLD INSULATED VESSELS, THE DESIGN OF SADDLE SUPPORTS SHALL BE ADAPTED TO FIT INSULATION BLOCKS.
7 - TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E.
8 - SEE PAGE 4/4 FOR ARRANGEMENTS.
9 - MASS FOR 1 SADDLE AND FOR H min.
10 - ADDITIONAL MASS FOR 100 mm ADDITIONAL HEIGHT.
11 - THE MANUFACTURER WILL CHECK THIS LENGTH ACCORDING TO THE POSSIBLE THERMAL EXPANSION CALCULATED CONSIDERING THE
SITE TEMPERATURE AND THE EQUIPMENT OPERATING TEMPERATURES. HE WILL ALSO CONSIDER THE USUAL TOLERANCES ON
CONCRETE OR STEEL STRUCTURE.
30
168,3
219,1
273,1
323,9
355,6
406,4
457
508
559
L1
L1 - 40
6" - DN 150
8" - DN 200
10" - DN 250
12" - DN 300
14" - DN 350
16" - DN 400
18" - DN 450
20" - DN 500
22"
H
H
min. max.
390
410
800
440
470
480
1000
510
530
560 1100
580
L1
O.D.
L3
NPS - DN
0.25 x L3
NPS 3/4" SCH. 80
SLIDING
SADDLE
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
E
O.D.
200
DETAIL 1
SECTION Y-Y
5
DETAIL 1
E1
R2
0,7 xS2
OPENING
50
H
Y
400 MAX.
X
S1
40
40
S2
X
S3
OPENING
ANCHORING
SEE DETAIL 2
Y
SEE EQUIPMENT GUIDE DRAWING
EARTHING LUGS ACCORDING
GEC-WW-MEC-STD552-01E
SECTION X-X
B1 = 200
50
NOTES:
500 16
600
8
35
6
650
750
800 20
850
10
45
SUPPLIED BY OTHERS
S1+2
5,4 kg
5,4 kg
5,4 kg
6 kg
6 kg
6,3 kg
6,3 kg
7 kg
7 kg
7,3 kg
7,3 kg
9,9 kg
9,9 kg
10,3 kg
10,3 kg
10,7 kg
10,7 kg
2
37 kg
37 kg
38 kg
42 kg
44 kg
46 kg
48 kg
52 kg
54 kg
56 kg
58 kg
74 kg
76 kg
79 kg
81 kg
84 kg
86 kg
65
65
SPACER PIPE
NPS 1" SCH. 80
S3
10
65
450
(NOTE 9)
ADDITIONAL
MASS
(NOTE 10)
12
350
MASS
L3
E1
36
S3
L1-50
S2
(NOTE 4)
L1
S1
S3
L3
100
H
L1
max.
750
750 500
800
850
600
900
800
650
850
900
750
950
900
800
950
1000
900
1035
1080
950
1125
1170
1000
1215
S3
600
610
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
H
min.
600
610
630
650
680
700
730
750
780
800
830
850
880
900
930
950
980
M20
65
L3
O.D.
DETAIL 2
B1 = 200
40 (NOTE 11)
140
FOR ANCHOR BOLTS M20
FIXED
SADDLE
1 - ALL DIMENSIONS IN mm.
2 - THIS STANDARD DOES NOT COVER THE ANALYSIS OF SADDLE SUPPORTS (E.G. WIND AND EARTHQUAKE LOADS).
ALL THICKNESS SHALL BE CHECKED AND JUSTIFIED BY CONSTRUCTOR , BUT THEY SHALL BE CONSIDERED AS A MINIMUM.
3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING.
4 - S2 1,5 x E.
5 - FOR ALL CORNER WELDS, THROAT THICKNESS NOT EXCEEDING 0,7 x THE THINNEST OF WELDED PLATES THK.
6 - FOR COLD INSULATED VESSELS, THE DESIGN OF SADDLE SUPPORTS SHALL BE ADAPTED TO FIT INSULATION BLOCKS.
7 - TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E.
8 - SEE PAGE 4/4 FOR ARRANGEMENTS.
9 - MASS FOR 1 SADDLE AND FOR H min.
10 - ADDITIONAL MASS FOR 100 mm ADDITIONAL HEIGHT.
11 - THE MANUFACTURER WILL CHECK THIS LENGTH ACCORDING TO THE POSSIBLE THERMAL EXPANSION CALCULATED CONSIDERING THE
SITE TEMPERATURE AND THE EQUIPMENT OPERATING TEMPERATURES. HE WILL ALSO CONSIDER THE USUAL TOLERANCES ON
CONCRETE OR STEEL STRUCTURE.
SLIDING
SADDLE
40
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
O.D.
E
O.D.
DETAIL 1
B2
E1
R
H
Y
40
S1
40
X
SEE EQUIPMENT GUIDE DRAWING
EARTHING LUGS ACCORDING
GEC-WW-MEC-STD552-01E
Y
DETAIL 1
DETAIL 2
SECTION X-X
0,7 x S2
D
B1
SUPPLIED
BY OTHERS
B1
100
S1+2
2
50
F
T
S4
L3
S4
OPENING
B
C
SECTION Y-Y
S3
L2
L3
L1
G
L1 - 60
S4
B4 B4
S2
K
E
D
M24
M27
M30
NOTES:
G
1400
1450
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
2000
2100
2200
2300
2400
X
2500
2600
2700
ANCHORING
2800
SEE DETAIL 2
2900
3000
3100
3200
3300
3400
A
3500
3600
3700
3800
3900
4000
4100
4200
4300
4400
4500
4600
4700
4800
4900
15
5000
K
3,38 (SCH 40)
4,85 (SCH 80)
OPENING
60 (NOTE 11)
B3
FIXED
SADDLE
SLIDING
SADDLE
1 - ALL DIMENSIONS IN mm.
2 - THIS STANDARD DOES NOT COVER THE ANALYSIS OF SADDLE SUPPORTS (E.G. WIND AND EARTHQUAKE LOADS).
ALL THICKNESS SHALL BE CHECKED AND JUSTIFIED BY CONSTRUCTOR , BUT THEY SHALL BE CONSIDERED AS A MINIMUM.
3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING.
4 - S2 1,5 x E.
5 - FOR ALL CORNER WELDS, THROAT THICKNESS NOT EXCEEDING 0,7 x THE THINNEST OF WELDED PLATES THK.
6 - FOR COLD INSULATED VESSELS, THE DESIGN OF SADDLE SUPPORTS SHALL BE ADAPTED TO FIT INSULATION BLOCKS.
7 - TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E.
8 - SEE PAGE 4/4 FOR ARRANGEMENTS.
9 - MASS FOR 1 SADDLE AND FOR H min.
10 - ADDITIONAL MASS FOR 100 mm ADDITIONAL HEIGHT.
11 - THE MANUFACTURER WILL CHECK THIS LENGTH ACCORDING TO THE POSSIBLE THERMAL EXPANSION CALCULATED CONSIDERING THE
SITE TEMPERATURE AND THE EQUIPMENT OPERATING TEMPERATURES. HE WILL ALSO CONSIDER THE USUAL TOLERANCES ON
CONCRETE OR STEEL STRUCTURE.
H
H
L1 L2 L3
min. max.
1000 1260
1150
950
1030 1300
1050 1350
1200
1000
1080 1400
500
1100 1440
1300
1100
1130 1500
1150 1530
1400
1200
1180 1580
1200 1440
1450
1250
1230 1480
1250 1520 1500
1300
600
1280 1560
1600
1400
1300 1600
1350 1680 1700
1500
1400 1760 1800
1500
1450 1840
1900 800 1600
1500 1920
1550 2000 2000
1700
1600 2080 2100
1800
1650 2160
2200 1000 1900
1700 2240
1750 2320 2300
2000
2100
1800 2100 2400
1850 2170
2500 1100 2200
1900 2240
1950 2310 2600
2300
2400
2000 2380 2700
2450
2050
2800 1300 2500
2100 2520
2600
2150 2590 2900
2700
2200 2660 3000
2250 2730
3100 1400 2800
2300 2800
2900
2350 2870 3200
3000
2400 2940 3300
2450 3010
3400 1600 3100
2500 3080
3200
2550 3150 3500
2600 3220 3600
3300
2650 3290
3700 1700 3400
2700 3360
3500
2750 3430 3800
2800 3500 3900 1900 3600
O.D.
1400 to 1599
1600 to 2199
2200 to 2599
2600 to 2899
2900 to 2999
A
B
65
75
80 36
100
115
C
E
B1
B3
B4
S1
S2
(NOTE 4)
S3
S4
E1
M
R
200
6
220 240 180
80
24
60
10
12
8
250 300 220 100
10
70
10
28
28
M24
85
14
300 360 270 130
12
12
115
350 400 320 150
32
16
32
370
400 460
M27
180
14
14
140
360
36
450 500 410 200
18
16
F
12
O.D.
A
3000 to 3399 115
3400 to 4199 125
4200 to 5000 125
180 35
16
40
40
65
B2
20
B
45
C
E
85
85
90
90
M30
T
MASS
(NOTE 9)
ADDITIONAL
MASS
(NOTE 10)
125 kg
128 kg
131 kg
134 kg
141 kg
143 kg
150 kg
25
152 kg
165 kg
60
167 kg
172 kg
181 kg
182 kg
192 kg
268 kg
281 kg
286 kg
299 kg
406 kg
423 kg
80
430 kg
447 kg
556 kg
576 kg
90
584 kg
605 kg
757 kg
782 kg
40
791 kg
817 kg
100
898 kg
925 kg
929 kg
962 kg
1151 kg
1182 kg
1194 kg
1226 kg
1332 kg
110
1366 kg
1378 kg
1412 kg
1451 kg
15 kg
15 kg
15 kg
15 kg
16 kg
16 kg
17 kg
17 kg
17 kg
17 kg
18 kg
18 kg
18 kg
19 kg
23 kg
24 kg
24 kg
24 kg
31 kg
32 kg
32 kg
33 kg
38 kg
39 kg
39 kg
40 kg
47 kg
48 kg
48 kg
50 kg
53 kg
54 kg
54 kg
55 kg
64 kg
65 kg
65 kg
66 kg
70 kg
71 kg
71 kg
72 kg
74 kg
F
14
65
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
0,25 x OD WHEN POSSIBLE
0,25 x OD WHEN POSSIBLE
SEE VESSEL DRAWING
OD
ARRANGEMENT ON
STEEL STRUCTURE
100 MIN.
150 MIN.
20
20
LOCAL WEB EXTENSION
MIN LTH. = SADDLE BASE
PLATE LTH. (L1 ) + 50 mm
FIXED
SADDLE
SLIDING
SADDLE
STEEL STRUCTURE
(SHALL BE ADAPTED
TO SADDLE SUPPORT
WIDTH)
0,25 x OD WHEN POSSIBLE
0,25 x OD WHEN POSSIBLE
SEE VESSEL DRAWING
100 MIN.
150 MIN.
OD
ARRANGEMENT ON
CONCRETE FOUNDATIONS
SLIDING PLATE
BY OTHERS
SEE GEC-WW-MEC-STD344-06E
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
ANCHORING BOLT
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
FIXED
SADDLE
CONCRETE FOUNDATIONS
SLIDING
SADDLE
PAGE
Rev
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-RELATED DOCUMENTS :
-GEC-WW-MEC-STD112-01E : FABRICATION TOLERANCES.
-STD83001 : HOT INSULATION FIXING.
GROUP ENGINEERING & CONSTRUCTION
GEC Design Offices
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS
SUPPORT BRACKETS FOR VERTICAL EQUIPMENT
Rev
NOTES :
EQUIPMENT O.D.
PROCESS INSULATION
THICKNESS
BACKING PLATE
(NOTE 17)
HOT INSULATION
PROTECTION
(NOTE 11)
UNINSULATED EQUIPMENT
ON CONCRETE
BASE PLATE
INSULATED EQUIPMENT
ON CONCRETE
=
P
=
P
( NOTES 5 & 6 )
50 MIN.
NOTE 13 , 22
30 GROUTING
30 GROUTING
GUSSETS
50 MIN.
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - REQUIRED EQUIPMENT WALL INSULATION THK. : SEE EQUIPMENT DRAWING, BUT NOT OVER 200 mm
3 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE CONSTRUCTOR (BUT THE MENTIONNED
THICKNESSES SHALL BE CONSIDERED AS MINIMUM VALUES FOR THE LOAD "P").
4 - FOR COLD INSULATED EQUIPMENT, THE DESIGN OF BRACKETS SHALL BE ADAPTED TO FIT INSULATION BLOCK AS
WELL AS THE SLOTTED HOLES LOCATION REGARDING THE THERMAL EXPANSION DIRECTION.
5 - LOAD "P" IS CONSIDERED AS APPLIED IN THE MIDDLE OF BEARING SURFACE SUPPORT.
6 - EACH EQUIPMENT WILL HAVE A SUPPORT QUANTITY AS MENTIONED ON THE GENERAL DRAWING GUIDE.
IT REMAINS TO THE MANUFACTURER RESPONSIBILITY TO CHECK THAT THESE SUPPORT QUANTITY IS IN
ACCORDANCE WITH THE SUPPORT CAPACITY. THE RULE TO BE APPLIED TO CHECK THE SUPPORT IS :
- FOR EQUIPMENT WITH TWO BRACKETS SUPPORTS, EACH SUPPORT WILL BE DESIGNED WITH THE TOTAL
LOAD APPLIED (EQUIPMENT TOTAL WEIGHT) DIVIDED BY TWO.
- FOR EQUIPMENT WITH MORE THAN TWO BRACKETS SUPPORTS, EACH SUPPORT WILL BE DESIGNED WITH
THE TOTAL LOAD (EQUIPMENT TOTAL WEIGHT) DIVIDED BY THE SUPPORT QUANTITY MINUS 1.
7 - ALL WELDS MUST BE CONTINUOUS.
8 - FOR ALL FILLET WELDS, THROAT THICKNESS SHALL NOT EXCEED 0,7 x THE THINNEST OF WELDED PLATES.
9 - DRILLING OF BRACKETS MUST BE DONE ACCORDING TO STEEL BEAMS DRILLING GAUGE AND CODES.
10 - TOLERANCES OF FABRICATION ACCORDING TO GEC-WW-MEC-STD112-01E.
GEC-WW-EDO-STD112-01E
HOT HOT
INSULATION
PROTECTION
NOTDETAILS
REQUIRED.
11 - FOR
INSULATION
PROTECTION
SEE GEC-WW-EDO-STD830-02E
12 - FOR BRACKETS WITH CONCRETE FIREPROOFING PROTECTION, THE DESIGN FOR INSULATED EQUIPMENT
BRACKETS MUST BE APPLIED.
13 - NUTS WILL BE MOUNTED WITHOUT TIGHTENING, COUNTER-NUTS TO ENSURE THE NUTS POSITION.
14 - THE THICKNESSES OF THE TABLE INCLUDE A CORROSION ALLOWANCE OF 2 mm ON EACH SURFACE IN CONTACT
WITH THE ATMOSPHERE. IN CASE OF STAINLESS STEEL SUPPORT, THE THICKNESSES E & T CAN BE REDUCED
OF 1,5 mm ON EACH FACES IN CONTACT WITH THE ATMOSPHERE.
15 - APPROXIMATE MASS, WITHOUT LIFTING BARS, FOR ONE CARBON STEEL BRACKET.
16 - N.A.
17 - EQUIPMENT SHELL THICKNESS HAS NOT BEEN CONSIDERED IN THE DESIGN OF THE BRACKETS.
18 - MATERIALS :
- GUSSETS AND BASE PLATE : ACCORDING TO EQUIPMENT DRAWING. IF NO MATERIAL IS INDICATED, USE
P235GH - 1.0345 - EN 10028-2 OR ASME SA-285 GRADE C, OR OTHER MATERIAL SUITABLE FOR THE DESIGN
TEMPERATURE (I.E. IF LOW TEMPERATURE)
- BACKING PLATE : SAME MATERIAL AS EQUIPMENT WALL.
19 -N.A.
20 - IF THE DESIGN SUPPORT LOAD "P" IS MUCH MORE SMALLER AS THOSE INDICATED IN THE TABLES, THE
MANUFACTURER MAY, WITH JUSTIFICATIONS, REDUCE ONLY THE SIZES "E" & "T" BUT NEVER UNDER 6mm THK.
21 - PRE-DIMENSIONNING HAS BEEN MADE ACCORDING AD2000 MERKBLATTER - S3/4 - EDITION 2001.
22 - EXCEPT IF OTHERWISE NOTED, ANCHOR BOLTS, NUTS AND WASHERS SHOULD NOT BE PROVIDED
BY EQUIPMENT MANUFACTURER.
UNINSULATED EQUIPMENT
ON STEEL STRUCTURE
INSULATED EQUIPMENT
ON STEEL STRUCTURE
NOTE 13 , 22
P
( NOTES 5 & 6 )
50 MIN.
P
GROUP ENGINEERING & CONSTRUCTION
50 MIN.
GEC Design Offices
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS
SUPPORT BRACKETS FOR VERTICAL EQUIPMENT
Rev
T (NOTE 14)
50
H
K
=
T (NOTE 14)
E (NOTE 14)
=
R
=
M
NOTE: No.2 SUPPORTS BRACKET CAN BE USED ONLY FOR EQUIPMENT UP TO 20"/508 mm
(RESPECTING MAX ACCEPTABLE LOAD FOR EACH LUG AS SPECIFIED).
=
EQUIPMENT O.D.
CASE -1-
CASE -2-
CASE -1- : FOR EQUIPMENT ERECTED
ANYWHERE IN A BUILDING.
CASE -2- : FOR EQUIPMENT
LINKED TO A COLUMN.
N
N
C
C
d/2
GROUP ENGINEERING & CONSTRUCTION
GEC Design Offices
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
L
F
D
L
F
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
d
D
d/2
d
50
B
50
A
B
STATIC EQUIPMENTS
SUPPORT BRACKETS FOR VERTICAL EQUIPMENT
A
Rev
T (NOTE 14)
T (NOTE 14)
=
THERMAL INSULATION
=
INSULATION
PROTECTION
(IF APPLICABLE)
(NOTE 11)
W
(MAX = 200)
CASE -1CASE -1- : FOR EQUIPMENT
ERECTED
ANYWHERE IN A BUILDING.
E (NOTE 14)
50
K
H
R
=
EQUIPMENT O.D.
M
NOTE: No.2 SUPPORTS BRACKET CAN BE USED ONLY FOR EQUIPMENT UP TO 20"/508 mm
(RESPECTING MAX ACCEPTABLE LOAD FOR EACH LUG AS SPECIFIED).
=
CASE -2CASE -2- : FOR EQUIPMENT
LINKED TO A COLUMN.
C
C
N
N
d/2
d/2
d
GROUP ENGINEERING & CONSTRUCTION
GEC Design Offices
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
L
F
D
L
F
STANDARD
PAGE
d
D
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
50
B
50
A
W
B
A
STATIC EQUIPMENTS
SUPPORT BRACKETS FOR VERTICAL EQUIPMENT
W
Rev
=
T (NOTE 14)
T (NOTE 14)
=
E (NOTE 14)
50
H
K
R
=
M
=
EQUIPMENT O.D.
L
N
d
D
C
GROUP ENGINEERING & CONSTRUCTION
GEC Design Offices
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
d/2
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
50
B
STANDARD
A
PAGE
STATIC EQUIPMENTS
SUPPORT BRACKETS FOR VERTICAL EQUIPMENT
Rev
INSULATION PROTECTION
(IF APPLICABLE)
(NOTE 11)
T (NOTE 14)
=
T (NOTE 14)
E (NOTE 14)
=
50
K
H
R
=
M
=
THERMAL INSULATION
EQUIPMENT O.D.
N
L
d
D
C
GROUP ENGINEERING & CONSTRUCTION
GEC Design Offices
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
50
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
d/2
B
A
STANDARD
W
PAGE
STATIC EQUIPMENTS
SUPPORT BRACKETS FOR VERTICAL EQUIPMENT
Rev
New Standard.It was reviewed with teams Capex X and HSE, who
agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- THE DESIGN OF THE LEGS, BACKING PLATE & BASE PLATE REMAINS UNDER THE
RESPONSABILITY OF THE VESSEL MANUFACTURER.
- THE LEGS SIZED IN THIS STANDARD ARE VALID FOR A VERTICAL VESSEL
WHERE :
- THE MAXIMUM DISTANCE BETWEEN T.L. IS LESS OR EQUAL TO TWICE THE VESSEL O.D.
- A CORROSION ALLOWANCE EQUAL TO 1mm.
FOR OTHER / STRONGER CONDITIONS THE MANUFACTURER WILL PERFORM A CORRESPONDING DESIGN.
- WELDS MUST BE SMOOTH, REGULAR. UNDERCUTS ARE NOT ALLOWED.
- IF FIREPROOFING IS SPECIFIED ON THE VESSEL DATASHEET, THE LEGS WILL BE EQUIPPED WITH TWO OPPOSITE
SQUARE NUTS M10 (OR CLIPS WITH 12mm HOLE DIA.) WELDED ON THE WHOLE LEGS LENGTH EQUALLY SPACED OF
MAX. 500mm ( MIN. NUTS PER LEG : 6 ).
- EARTHQUAKE DESIGN HAS NOT BEEN TAKED INTO ACCOUNT.
IF EARTHQUAKE HAS BEEN SPECIFIED, A CORRESPONDING DESIGN HAS TO BE PERFORMED BY THE
MANUFACTURER.
- EXCEPT IF OTHERWISE NOTED, ANCHOR BOLTS, NUTS AND WASHERS SHOULD NOT BE PROVIDED BY THE
EQUIPMENT MANUFACTURER.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS
SUPPORT LEGS FOR VERTICAL VESSEL
Rev
SHELL THK.
G
O.D.
R2
M
H
BACKING
PLATE
0
50
J MIN.
.
IN
WELD LINE
.
T.L.
50 mm MIN.
OR 3 x SHELL THK.
L ( MAX. )
WELD LINE
LEGS MADE FROM ANGLES
ON CONCRETE
OD
L(max)
(mm)
(mm)
UP TO 610
100
BASE
PLATE
BACKING
PLATE (mm)
BASE PLATE (mm)
ON STEEL STRUCTURE
FROM 611
UP TO
1000
C
EARTHING
LUG
PROFILE
A
B
1300
60 x 60 x 8
80
50
1700
80 x 80 x 10
100
60
100 x 100 x 10
120
70
FROM 1701 UP
TO 2000
FROM 1001
UP TO
1200
2000
100 x 100 x 10
120
70
FROM 1201
UP TO
1400
1500
100 x 100 x 10
120
70
C
D
E
F
12
18
12
WEIGHT FOR
FOURLEGS ( kg )
H
J
M16
120
5
7,63 + 0,0284 x ( L+ 126 )
18
M16
120
5
11,79 + 0,0476 x ( L + 132 )
12
18
M16
160
5
14,45 + 0,06 x ( L + 178 )
12
18
M16
180
5
21,34 + 0,06 x ( L + 198 )
12
18
M16
200
5
22,86 + 0,06 x ( L + 218 )
G
SHELL THK MIN.
EARTHING LUG
GEC-WW-MEC-STD552-01E
REFER TO VESSEL DRAWING
30 mm
GROUTING
D
LEG
A
B
A
C
50
MI
N.
B
MECHANICAL DEPARTMENT
N.
MI
0
5
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
C
STANDARD
PAGE
STATIC EQUIPMENTS
SUPPORT LEGS FOR VERTICAL VESSEL
Rev
SHELL THK.
O.D.
G
0
R2
H
BACKING
PLATE
WELD LINE
.
T.L.
50 mm MIN.
OR 3 x SHELL THK.
50
J MIN.
LEGS MADE FROM BEAMS
BACKING
PLATE (mm)
BASE PLATE (mm)
OD
L(max)
WEIGHT FOR
FOURLEGS ( kg )
A
B
D
E
F
FROM 1501
UP TO 2000
HEB100
180
120
14
18
M16
200
5
31,67 + 0,0283 x ( L + 216 )
1600
HEB100
180
120
14
18
M16
200
5
35,16 + 0,0816 x ( L + 222 )
FROM 1601
UP TO 2000
HEB120
200
140
16
18
M16
200
5
43,46 + 0,1068 x ( L + 220 )
FROM 1601
TO 2200
2500
HEB160
260
180
18
22
M20
200
5
71,19 + 0,1704 x ( L + 224 )
FROM 2201
TO 2400
2500
HEB180
280
200
20
22
M20
250
5
92,32 + 0,2048 x ( L + 278 )
FROM 2401
TO 3000
2500
HEB240
390
290
22
26
M24
250
5
174,61 + 0,3328 x ( L + 278 )
1900
HEB260
410
310
22
22
M20
300
5
213,04 + 0,372 x ( L + 328 )
FROM 1901
UP TO 3000
HEB280
430
330
24
30
M27
300
5
242,12 + 0,412 x ( L + 326 )
1300
HEB280
430
330
24
30
M27
300
5
242,12 + 0,412 x ( L + 326 )
FROM 1301
UP TO 3000
HEB300
450
350
24
30
M27
300
5
261,25 + 0,468 x ( L + 326 )
(mm)
FROM 1201
TO 1400
FROM 1401
TO 1600
30
D
BASE
PLATE
100
EARTHING LUG
GEC-WW-MEC-STD552-01E
ON CONCRETE
ON STEEL STRUCTURE
FROM 3001
TO 3200
C
FROM 3201
TO 3400
EARTHING
LUG
A
C
G
SHELL THK MIN.
LEG
PROFILE
(mm)
REFER TO VESSEL DRAWING
L ( MAX. )
WELD LINE
H
J
50
B
EARTHING
LUG
A
M
IN
C
B
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
50
C
M
STANDARD
IN
PAGE
STATIC EQUIPMENTS
SUPPORT LEGS FOR VERTICAL VESSEL
Rev
This standard replace the Solvay legacy standard STD10203
( adapted with Basf document WN 72-010 LU-MC310 ).
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- RELATED DOCUMENTS :
GEC-WW-MEC-STD112-01E : FABRICATION TOLERANCES
GEC-WW-MEC-STD112-12E : TEMPLATE FOR SKIRT SUPPORT
GEC-WW-MEC-STD552-01E : EARTHING LUGS ON STATIC EQUIPMENTS
GEC-WW-MEC-STD836-01E : CONCRETE FIRE PROTECTION FOR EQUIPMENTS
GEC-WW-MEC-STD836-02E : SRINKLING FIRE PROTECTION FOR EQUIPMENTS
GEC-WW-MEC-STD346-01E : ANCHOR BOLT FRAME FOR EQUIPMENT ON TYPE 2 SKIRT
GEC-WW-MEC-STD830-02E : HOT INSULATION FIXING
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
ACCESS OPENING DETAIL
VESSEL O.D.
INSULATION
(IF REQUIRED)
SMALLEST VALUE BETWEEN 15 mm AND "S" (NOTE 15)
S
PADLOCKED DOOR
25 THK. GRATING
(NOTE 23)
T.L.
X
VALVES AND FLANGED CONNECTIONS
SHALL NOT BE LOCATED WITHIN THE SKIRT
SKIRT ACCESS
OPENINGS
SCAFFOLDING SUPPORTS
(NOTE 9)
VESSEL O.D.
OD < 900
INTERNAL LADDER
(NOTE 9)
HEAD HOLE
EARTHING LUGS
SEE GEC-WW-MEC-552-01E
TAILING LUG
BOTTOM OF SKIRT
ELEVATION ACCORDING
TO VESSEL DRAWING
FIXING TYPE 2
ANCHOR BOLT CHAIR
SEE PAGE 5
DRAIN HOLES
ACCESS
OPENING
A
4 x ANCHOR BOLT DIA.
WITH FIXING TYPE 2
MIN.= 120
500 MAX.
PIPE OPENING
2200 MIN.
ACCORDING VESSEL DRAWING
SKIRT VENTS
HINGE
'X'
FOR
SKIRT
INSULATION
VENTS
THICKNESS UP
TO (NOTE 6)
HEAD HOLE
8 MIN.THK.
B
75 125 250 QTY.
210 270 400
2
250 310 450
2
280 350 500
4
320 380 540
4
350 410 580
4
380 440 620
4
400 480 650
8
450 530 710
8
480 560 750
8
530 620 820
8
550 640 840
8
70 MIN.
(NOTES 15 & 22)
70 MIN.
(NOTE 22)
FIXING TYPE 1
ANCHOR BOLT BRACKET
SEE PAGE 5
NOTE 18
TEMPLATE FOR ANCHORAGE
TO BE SUPPLIED BY VESSEL
MANUFACTURER.
SEE GEC-WW-MEC-112-12E
MIN. 4 SCAFFOLDING SUPPORTS.
QUANTITY & DESIGN BY
VESSEL MANUFACTURER
(NOTE 9)
INTERNAL LADDER
VESSEL OD
TAILING LUG
(NOTE 21)
300 WITH FIXING TYPE 1
INSULATION
SUPPORT RINGS SEE
GEC-WW-MEC-STD830-02E
A
QTY.
B
600 TO 800
HEAD HOLE DN 300 (12"NPS)
1
801 TO 1000
HEAD HOLE DN 400 (16" NPS)
1
1001 TO 1400
800
400
1
1401 TO 3000
1200
600
1
> 3000
1200
600
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
ANCHOR HOLES
(NOTE 14)
MATERIALS : SEE PAGE 6 - NOTE 19
PAGE
0
E2
T
NO
Rev
SKIRT VENTS
T.L.
DRAIN HOLES
T.L.
100 (NOTE 22)
70 (NOTE 22)
DRAIN HOLES EQUISPACED
AND CENTRALLY BETWEEN
2 ANCHOR BOLTS.
POSITIONING A HOLE CLOSE TO
THE ACCESS IN THE SKIRT.
2 HOLES FOR O.D. <= 1500
4 HOLES FOR O.D. > 1500
8
MIN.
MIN.
100
100
70 (NOTE 22)
70 (NOTE 22)
PIPES DN 100 - 6,3 mm THK. - C.S.
PIPES DN 100 - 3,2 mm THK. - S.S.
PIPES 4" NPS - SCH. 40 - C.S.
PIPES 4" NPS - SCH. 10S - S.S
120 (NOTE 22)
PIPE OPENINGS
ONE OF THE SKIRT VENT IS SIZED FOR A PORTABLE
BLOWER FLEXIBLE HOSE.
- FOR SKIRT DIA. 2000 : PIPE DN 200 - 8,8 mm THK. - C.S.
PIPE DN 200 - 4 mm THK. - S.S.
PIPE 8" NPS - SCH. 40 - C.S.
PIPE 8" NPS - SCH. 10S - S.S.
- FOR SKIRT DIA. > 2000 : PIPE DN 300 - 11 mm THK. - C.S.
PIPE DN 300 - 5 mm THK. -S.S.
PIPE 12" NPS - SCH. 40 - C.S.
PIPE 12" NPS - SCH. 10S - S.S.
LADDER RUNGS
WELDED ON PIPE ONLY.
THK = 0,03 PIPE O.D. - MIN. 6 mm
100
70 (NOTE 22)
300
MIN. GAP
(TYP)
"X" SEE PAGE 3
50 MIN.
300
INSULATION
INNER AND OUTER
INSULATION SUPPORT RINGS.
HOLES 12 DIA. SPACED 300 MAX.
THROUGH INNER AND OUTER
SUPPORT RINGS (NOTE 7)
SKIRT VENT PIPES
CARBON STEEL
MIN.
CARBON STEEL PART
SKIRT O.D. (NOTE 4)
SKIRT O.D. X S
(300 MIN.)
SKIRT UPPER PART
MATERIAL TO BE
IDENTICAL TO DISHED
HEAD MATERIAL
S
T.L.
NOTE 5
10
8 MIN.
(NOTE 15)
70 MIN
(NOTES 15 & 22)
MIN. WELD
HEIGHT = 2 x S
T.L.
70 MIN
(NOTES 15 & 22)
FULL PENETRATION WELD
TO BLEND SMOOTHLY
WITH DISHED HEAD
(NOTE 3)
VESSEL O.D. (NOTE 4)
MAX. GAP AT ROOT
OF WELD TO BE 3 mm
BEFORE WELDING.
SKIRT TO BE A CLOSE
FIT WITH HEAD.
300
INSULATION SUPPORT RINGS
150 MIN.
SKIRT WELD
250 + FIREPROOFING THK.
SKIRT O.D.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
MATERIALS : SEE PAGE 6 - NOTE 19
Rev
TYPE 2 - ANCHOR BOLT CHAIR
TYPE 1 - ANCHOR BOLT BRACKET
TO BE USED FOR VESSELS NOT SUBJECT
TO SIGNIFICANT BENDING MOMENTS.
A
E
THREADED PLASTIC
CAP PROTECTION
C
W
T2
SQUARE WASHER
HOLE DIA. = BOLT DIA. + 3 mm
(NOTE 8)
CONICAL SKIRT
125
CONICAL SKIRT
14
T3
14
20
THREADED PLASTIC
CAP PROTECTION
TOP RING
(NOTE 12)
a (0,7 x S)
a (0,7 x S)
a (0,7 x S)
L1
65
F
B
20
20
15
SQUARE WASHER
HOLE 27 DIA.
12
BASE RING
40
MAX
T1
200
a (0,7 x S)
BASE RING
M 24
(NOTE 8)
60
M
160
G
K
U
G
NOTE 16
BOLT CIRCLE DIAMETER
BOLT CIRCLE DIAMETER
VIEW -A-
P
R
TYPE 2 - DIMENSIONS
MIN. BOLT QTY
TYPE 1 & 2
TYPE TYPE
SKIRT DIA.
1
2
4
4
BOLT
SIZE
C
E
NOTE 13
M24
M27
G
MIN.
K
L1
M
MIN.
N
P
R
VIEW -BT1
T2
T3
MIN.
MIN.
MIN.
FMAX
U
W
kN
NOTE 17
50,8
65
120
10
40
300
80
70
130
64
190
25
20
15
90
80
70
130
10
45
300
85
70
130
67
195
25
20
15
90
90
67
81,4
1200-1799
4
8
M30
75
140
10
50
300
90
75
140
70
210
25
25
15
95
100
1800-2099
8
12
M36
85
160
12
55
400 105
80
160
76
240
30
25
15
105
120
119
2100-2699
8
16
M42
95
175
12
60
400 120
90
180
82
275
30
30
15
120
130
159,1
2700-3599
12
20
M48
100
185
15
65
400 125
95
190
88
315
35
35
20
125
140
209,6
12
24
M56
105
195
15
70
500 135
105
210
96
325
45
40
20
135
150
290
NOTE 20
M64
110
200
20
75
500 145
115
230 104
345
50
45
25
155
150
372,2
THE NUMBER OF HOLES
MUST BE A MULTIPLE OF 4
M72
115
210
20
80
600 155
125
255 112
355
55
55
25
165
160
485,6
125
230
25
85
600 165
130
270 120
410
60
60
30
180
180
612,2
MATERIALS : SEE PAGE 6 - NOTE 19
N
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
NOTES :
1-
ALL DIMENSIONS ARE GIVEN IN mm.
2-
ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE EQUIPMENT MANUFACTURER (BUT THEY SHALL BE CONSIDERED AS A MINIMUM) TAKING INTO ACCOUNT AN ENVIRONMENTAL CORROSION ALLOWANCE OF 1 mm ON ALL C.S. SURFACES AND 2mm ON ALL
C.S. SURFACES FOR SKIRT WITH FIREPROOFING PROTECTION. NO CORROSION ALLOWANCE FOR S.S. PARTS.
3-
CIRCUMFERENTIAL WELD BETWEEN SKIRT AND EQUIPMENT HEAD SHALL BE INSPECTED BY: - A) MAGNETIC PARTICLE METHOD FOR MAGNETIC MATERIALS.
- B) DYE PENETRANT METHOD FOR OTHERS MATERIALS.
4-
IF THE DIFFERENCE BETWEEN THE SKIRT THICKNESS AND EQUIPMENT THICKNESS IS GREATER THAN 6 mm, THEN LINE UP BOTH WALL CENTER LINES.
5-
IF BOTTOM OF EQUIPMENT IS EQUIPPED WITH AN INSIDE SKIRT FLANGED CONNECTION PIPE, SKIRT PIPE OPENING OR ACCESS OPENING MUST BE BIG ENOUGH TO PERMIT DISMANTLING OF THE PIPE AND ITS ACCESSORIES.
6-
"X" DIM. IS BASED ON 2:1 RATIO ELLIPTICAL HEADS, IT MUST BE ADAPTED FOR OTHER TYPES.
7-
INSULATION SUPPORT RINGS TO HAVE A MINIMUM THICKNESS = 4 mm IN CORRODED CONDITION. THEIR MATERIAL MUST BE IDENTICAL TO THE SKIRT ON WHICH THEY ARE WELDED.
8-
EXCEPT IF OTHERWISE NOTED, ANCHOR BOLTS, NUTS, CAPS AND WASHERS SHOULD NOT BE PROVIDED BY EQUIPMENT MANUFACTURER.
9-
INTERNAL LADDER AND SCAFFOLDING SUPPORTS REQUIRED ONLY IF REQUESTED ON EQUIPMENT DRAWING
10 -
DELETED.
ACCESSORIES FOR FIREPROOFING AND SPRINKLER FIXING : ONLY IF REQUIRED BY EQUIPMENT DRAWING, ACCORDING GEC-WW-MEC-STD836-01 AND GEC-WW-MEC-STD836-02E
11 -
TOLERANCES OF FABRICATION ACCORDING GEC-WW-MEC-STD112-01E.
12 -
CONTINUOUS TOP RING MAY BE SUBSTITUTED IN ALL CASES, BUT MUST BE PROVIDED IF THE FOLLOWING LIMITS ARE EXCEEDED :
3,14 x BOLT CIRCLE DIAMETER
BOLT QUANTITY
13 -
IN THE CASE OF MOUNTING ON A STEEL STRUCTURE, BOLTS FIXATION DIA. SHALL BE LIMITED TO M27. M27 BOLT SIZE SHOULD BE ONLY USED FOR EQUIPMENT ATTACHED TO METALLIC STRUCTURE. M80 BOLT SIZE SHOULD ONLY BE SPECIFIED IF NO ALTERNATIVE
IS POSSIBLE.
14 -
BOLT HOLES TO BE OFF EQUIPMENT MAIN CENTER LINES UNLESS OTHERWISE STATED.
15 -
THE VALUES GIVEN FOR THE REINFORCEMENT OF OPENINGS ARE GUIDE VALUES, LENGTH AND PLATE THICKNESS ARE TO BE VERIFIED BY CALCULATION.
16 17 -
THESE VALUES APPLY TO ANCHOR BOLTS MATERIAL S355J2 - 1.0577 - EN10025-2 (NOV 2004) IN DESIGN CONDITIONS. ALLOWABLE STRENGTH BASED ON YIELD STRENGTH DIVIDED BY 2,2 AND APPLIED TO MIN. ROOT CROSS SECTION.
ALLOWABLE STRENGTH VALUES :
THE USE OF HIGHER STRENGTH MATERIAL DOES NOT CHANGE THE VALUES OF F
MAX.
18 19 -
MATERIALS :
ANCHOR BOLT CHAIRS OR BRACKETS, SKIRT, PIPE OPENINGS, ACCESS HOLES : ACCORDING TO EQUIPMENT DRAWING.
SQUARE WASHERS SHALL BE GALVANIZED CARBON STEEL FOR C.S. CHAIRS AND IN THE SAME CHAIR MATERIAL FOR
STAINLESS STEEL CHAIRS.
SKIRT ACCESS PADLOCKED DOOR : GALVANIZED CARBON STEEL.
20 -
THE ANCHOR BOLT SPACING IN ALL CASES MUST NOT BE LESS THAN 6 x THE ANCHOR BOLT DIA.
21 -
TAILING LUG : IF SKIRT BRACES ARE NEEDED, THEY WILL BE BOLTED TO THE SKIRT.
22 -
INCREASE THIS DIMENSION IF NECESSARY; DEPENDING ON THE FIREPROOFING THICKNESS.
23 -
USE OF GRATING FOR PADLOCKED DOOR IS MANDATORY (FULL PANEL DOOR IS FORBIDDEN)
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11019.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES :
- RELATED DOCUMENTS :
GEC-WW-MEC-STD346-01E : ANCHOR BOLT FRAME FOR EQUIPMENT ON TYPE 2 SKIRT
GEC-WW-MEC-STD112-11E : SKIRT SUPPORT
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
160
B
B
140
=
=
OT
N
1(
80
W
.
E DIA
RCL
LT CI
= BO
=
ANCHOR BOLT DIA. + 3 mm
QUANTITY DEFINED BY
MANUFACTURER ( NOTE 8 )
=
C
15 ( NOTE 2 )
C
SECTION -B-B-
)
E6
15
PLATE 12 THK.
6)
80
(
W1
TE
NO
DETAIL 1
.
C=
OLT
DIA
B
BOLTS M16
100
LE
C
CIR
140
140
A
160
80
A
DI
A
.
80
(
W1
=
SECTION -A-A-
=
BO
15
20
ANCHOR BOLT DIA. + 3 mm
QUANTITY DEFINED BY
MANUFACTURER ( NOTE 8 )
BOLTS M16
BOLTS M16
DETAIL -115 ( NOTE 2 )
DETAIL -1-
15 ( NOTE 2 )
C
30
15
=
E
RC
L
C
LT
CI
TE
NO
15 ( NOTE 2 )
140
80
SECTION -C-C6)
6
6 3 6
ANCHOR BOLT DIA. + 3 mm
QUANTITY DEFINED BY
MANUFACTURER ( NOTE 8 )
DO NOT WELD
(NOTE 9)
NOTES :
DO NOT WELD
(NOTE 9)
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER ( BUT THEY SHALL BE CONSIDERED AS A MINIMUM ).
3 - BOLT HOLES TO BE OFF EQUIPMENT MAIN CENTER LINES UNLESS OTHERWISE STATED.
4 - MATERIALS : PLATES S235JR - 1.0038 - EN 10025-2 OR ASME SA-283 GRADE C
BOLTS : CLASS 8.8 OR ASME SA-307
NUTS : CLASS 8 OR ASME SA-563 GRADE A
NO CORROSION PROTECTION TO PROVIDE.
YELLOW PAINTED.
6 - W1 = 150 FOR ANCHOR BOLTS M24 TO M56.
W1 = 200 FOR ANCHOR BOLTS M64 TO M80.
7 - TO BE USED WITH ANCHOR BOLT CHAIRS TYPE 2 ACCORDING GEC-WW-MEC-STD112-11E ( SKIRT SUPPORT ).
8 - THE TEMPLATE MUST BE DRILLED TOGETHER WITH THE SKIRT ANCHOR BOLT CHAIRS OR BRACKETS.
9 - THESE WELDS WILL BE PERFORMED ON SITE BY THE CIVIL WORKS CONTRACTOR.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11008.
It was completed with DIN lugs and lifting trunnions.
It was reviewed with teams Capex X and HSE, who agreed.
The loads for the model with thermal insulation were added on
pages 3 & 5
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- THIS DOCUMENT SPECIFIES STANDARDS TO BE USED, ACCORDING TO THE TYPE OF LIFTING DEVICE DEFINED ON THE GUIDE
DRAWING. IT ALSO DEFINES THE LIMITS OF USE OF THEM AND SOME SPECIFIC RULES OF SOLVAY.
- RELATED DOCUMENTS :
- GEC-WW-MEC-STD-830-02E : HOT INSULATION FIXING
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
FG
NO LOAD ALLOWED IN THIS DIRECTION
UNINSULATED EQUIPMENT
S1
CHAMFER
R1
FG
S2
H
D
LE
HO
L
INSULATION THK. (mm)
FG max.
SIZE FH max.
(kg)
B
R2
AREA TO ENGRAVE THE MAX. LIFTING LOAD
FG
B
D
H
L
R1
R2
50
100
150
200
S1
S2
1
1900
90
38
55
170
55
20
10
10
12
16
20
2
7700
110
38
60
250
85
30
15
15
22
26
32
3
13100
160
50
75
320
105
40
15
20
24
32
38
4
21800
200
62
95
390
130
50
20
24
30
38
44
5
33200
240
74
115
470
155
60
25
30
36
42
50
TO BE CALCULATED
0
INSULATED EQUIPMENT
NO LOAD ALLOWED IN THIS DIRECTION
FH
INSULATION THK.
H
HOT INSULATION PROTECTION
NOT
REQUIRED
ACCORDING
GEC-WW-MEC-STD830-02E
SEE PAGE 6/6 FOR NOTES
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
AREA TO ENGRAVE THE MAX. LIFTING LOAD
Rev
NO LOAD ALLOWED IN THIS
DIRECTION
UNINSULATED EQUIPMENT
INSULATED EQUIPMENT
F2
S1
NO LOAD ALLOWED IN THIS
DIRECTION
HOT INSULATION PROTECTION
F1
ACCORDING
GEC-WW-MEC-STD830-02E
NOT
REQUIRED
S1
CHAMFER
F2
D
LE
HO
1
R
S1
L3
AREA TO ENGRAVE
THE MAX. LIFTING LOAD
BY LIFTING DEVICE
F1
A3 = S1
L8
AREA TO ENGRAVE
THE MAX. LIFTING LOAD
BY LIFTING DEVICE
L1
L6
xB
2
T.L.
0,
5
W.L.
L4
3 MIN.
5
R2
L5
L7
L2
R2
R2
A1
S2
B2
INSULATION THK.
B1
B1 + 60
2100
2
4600
3
8000
4
12200
5
17700
A1
B1
min.
B2
D
L1 L2
L3
min. min.
L4
L6
L5
L7
max.
min.
5
110
40
38
355 120
80
50
100
60
70
7,5
142
50
38
446 155
90
55
130
68
100
7,5
210
70
50
625 210 110
60
180
90
150
10
260
90
62
765 265 160
65
230 110 200
12,5 310 100
74
885 300 200
70
260 120 230
L8
R1
R2
S1
55
15
10
71
20
15
105
30
15
130
40
20
155
50
25
S2
SEE PAGE 6/6 FOR NOTES
MECHANICAL DEPARTMENT
TO BE CALCULATED
1
F2
VARIABLE FOLLOWING
INSULATION THK.
F1 max.
(kg)
TO BE CALCULATED
SIZE
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
UNINSULATED EQUIPMENT
INSULATED EQUIPMENT
FA
D3
D2
B
D1
S1
FB (1)
FB (2)
R
VENT HOLE
6 DIA.
VENT HOLE
6 DIA.
AREA TO ENGRAVE
THE MAX. LIFTING LOAD
AREA TO ENGRAVE
THE MAX. LIFTING LOAD
B
=
S3
=
S2
L1
=
INSULATION THK.
( UNINSULATED )
L1
5
D1
D2
D3
S1
S2
1
4900
2000
1200
114,3
175
275
5,6
20
2
7350
3800
2500
168,3
265
375
5,6
20
3
18200
10600
7600
219,1
400
470
11
30
4
32100
20800
12500
273
450
520
12,5
30
5
53000
37100
23600
355.6
535
605
14,2
30
6
72500
52600
34500
406,4
585
655
16
30
S3
TO BE CALCULATED
FA
FB(1)
FB(2)
SIZE max. (kg)
max. (kg) max. (kg)
=
L1
B
R
40
230
50
60
340
80
80
440
100
125
550
125
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
135
710
160
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
135
810
200
SEE PAGE 6/6 FOR NOTES
MECHANICAL DEPARTMENT
PAGE
Rev
SCOPE
THIS DOCUMENT SPECIFIES STANDARDS TO BE USED, ACCORDING TO THE TYPE OF LIFTING DEVICE DEFINED ON THE GUIDE DRAWING. IT ALSO DEFINES THE LIMITS OF USE OF THEM AND SOME SPECIFIC RULES OF SOLVAY.
THE LATEST EDITION OF BASIC STANDARDS TO BE USED ARE:
NOTES
1. FOR ANY OTHER CASES BEYOND THE LIMITS OF THE 3 BASIC STANDARDS, THE MANUFACTURER SHALL VERIFY WITH THE CALCULATING METHOD DEFINED IN THESE STANDARDS, THE VALIDITY OF LIFTING ACCESSORIES AND RESIZE IF NECESSARY.
(E.G. LESS RESISTANT MATERIAL, GREATER LEVER ARM , ETC.). THE MANUFACTURER WILL MAINTAIN IN THIS CASE THE PRINCIPLE OF THE DESIGN OF THE BASIC STANDARDS.
2.
QUALITY AS THE EQUIPMENT WALL.
3. THE MANUFACTURER MUST ENSURE THE RESISTANCE OF THE EQUIPMENT WALL ON WHICH IS ATTACHED THE LIFTING DEVICE; IT WILL DO THROUGH THE METHOD OF "WRC BULLETIN 107" AND / OR "WRC BULLETIN 297"
4. LIFTING DEVICE SIZE SHALL BE SELECTED FOR A LOAD TAKING INTO ACCOUNT A DYNAMIC IMPACT FACTOR EQUAL TO 1,6 AND TO APPLY ON THE MAXIMUM VESSEL ERECTION WEIGHT.
5. IF THE EQUIPMENT IS LINED, INTERNALLY COATED OR ENAMELED, COMPLIANCE WITH THE RELEVANT REQUIREMENTS SHALL BE ENSURED BY THE MANUFACTURER.
6. THE MANUFACTURER MUST ENSURE THAT THE FINAL DESIGN IS CONSISTENT WITH THE EXISTING LOCAL LEGISLATION AND RULES.
7. THE QUANTITY AND LOCATION OF LIFTING ACCESSORIES ARE GIVEN IN THE GUIDE DRAWING OF THE EQUIPMENT BUT ARE PART OF THE MANUFACTURER RESPONSIBILITY. THE MANUFACTURER WILL ALSO CONSIDER THE HANDLING OF THE
EQUIPMENT IN THE WORKSHOP, AT THE HARBOR AND ON SITE.
8. ON VERTICAL VESSEL TRANSPORTED HORIZONTALLY, A THIRD LIFTING LUG SHALL BE PROVIDED FOR SETTING UP-RIGHT AGAIN ON SITE USING 2 CRANES.
9. NO WELDING ON THE EQUIPMENT WILL BE LOCATED WITHIN 50 MM OF THE WELDING EQUIPMENT. IF THIS IS NOT POSSIBLE, THEN THE SEAM UNDER LIFTING DEVICE SHALL BE GROUND FLUSH AND RADIOGRAPHED.
10. ALL WELDING SHALL BE PERFORMED IN ACCORDANCE WITH APPLICABLE SPECIFICATION AND USING QUALIFIED WELD PROCEDURES.
11. BEFORE CUTTING AND MACHINING OF LIFTING DEVICES PARTS, ULTRASONIC EXAMINATIONS SHALL BE CARRIED OUT FOR LAMELLAR TEARING OR PLATE DELAMINATION. AFTER COMPLETION OF FABRICATION AND HEAT TREATMENT, MAGNETIC
PARTICLE EXAMINATIONS SHALL BE CARRIED OUT.
12. EQUIPMENT ERECTION SHALL BE CONDUCTED IN SUCH A WAY THAT LOADS WILL BE APPLIED IN THE DIRECTION PROVIDED BY BASIC STANDARDS. IT IS IMPERATIVE THAT A SPREADER BEAM BE USED DURING ERECTION TO SATISFY THIS
REQUIREMENT.
13. ALL TELLTALES HOLE 6,8 MM DIA. PROVIDED IN BASIC STANDARDS FOR REINFORCEMENT PLATES ARE NOT ALLOWED.
14. THE LIFTING DEVICES DESIGNED TO LIFT THE ENTIRE EQUIPMENT MUST BE PAINTED YELLOW. OTHER LIFTING DEVICES MUST BE PAINTED THE SAME COLOR AS THE EQUIPMENT.
15. FOR EACH LIFTING DEVICE, THE MANUFACTURER SHALL ENGRAVE THE MAXIMUM LOAD IN THE INTENDED AREA.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11004.
It was reviewed with teams Capex X and HSE, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES :
IT WAS COMPLETED FOR MANHOLES DIAMETER GREATER THAN DN 600 / NPS 24".
- RELATED DOCUMENTS :
- ASME B16.5 ( PIPE FLANGES AND FLANGED FITTINGS ).
- ASME B16-47 SERIE B ( LARGE DIAMETER STEEL FLANGES)
- EN 1092-1 ( CIRCULAR FLANGES FOR PIPES, PN DESIGNATED ).
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
EYE BOLT
DETAIL 2
DETAIL -1-
DETAIL -2-
LUG
DETAIL 4
DAVIT
DETAIL 1
DETAIL -3-
EYE BOLT
DAVIT
BRACKETS
0.5 D MIN.
B
a10
a10
L
WASHER
M20
95
165
HANDLES
DETAIL 5
WELD
a6
a6
I.D
DETAIL -450
E
R
20
B
50
THRUST WASHER
a8
DETAIL -5-
5
SEE EQUIPMENT
GUIDE DRAWING
0.5 E
=
40
20 DIA. ROD
15
22
80
LUG
H
25
D+15
400
=
FLANGE THK.
A
.3
0
=
K
25
=
F
a12
4 THREADED HOLES
M20 WITH JACK SCREWS
RECOMMANDED LAYOUT
600 MIN.
HANDLE
=
160
=
a6
LUG
R2
ASME
20"
B16.5
24"
B16.5
26"
28"
30"
32"
34"
36"
38"
40"
B16.47 SERIE B
CLASS
A
B
150#
300#
600#
150#
300#
600#
635
673
695
693
745
765
678
705
750
780
813
863
923
948
400
445
475
460
515
545
445
470
495
535
570
605
640
665
150#
D
40
45
55
40
55
65
40
45
45
50
55
60
65
65
+/- 600
5
TYPE OF NOZZLE FLANGE ACCORDING TO EQUIPMENT DRAWING .
BLIND FLANGE ACCORDING TO ASME B16.5 UP TO 24"
AND ASME B16.47 SERIE B FROM 26" AND HIGHER
SIZE
K
8
NOTE 7
ARM (NOTE 4)
15
G
BRACKETS
DETAIL 3
70
NOTES :
E
F
G
H
K
L
80
110
135
85
125
145
80
90
90
95
105
110
120
120
330
360
380
380
430
450
380
380
400
430
460
480
480
480
495
530
550
550
600
615
535
560
585
615
645
670
705
730
260
265
270
265
270
280
265
270
310
310
315
365
415
415
230
235
240
235
240
250
235
240
280
280
285
335
385
385
25
30
35
30
35
45
30
35
35
40
45
55
55
55
WEIGHT
(NOTE 3)
14 kg
19 kg
28 kg
16 kg
28 kg
40 kg
15 kg
19 kg
20 kg
24 kg
30 kg
38 kg
47 kg
48 kg
1 - ALL DIMENSIONS ARE IN mm.
2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS A MINIMUM
3 - WEIGHT EXCLUDING FLANGE, BLIND FLANGE & THEIR BOLTS.
4 - THE LIFTING CAPACITY OF THE DAVIT WILL BE STAMPED ON THE ARM.
5 - FLATNESS OF SEALING FACE WILL BE CHECKED AFTER WELDING OF BRACKETS.
6 - MATERIALS : EXCEPT OTHERWISE NOTED :
- DAVIT : PAINTED CARBON STEEL - ASME SA675 GRADE 90
- HANDLES : SAME MATERIAL QUALITY AS THE BLIND FLANGE
- BRACKETS : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED
- EYE BOLT , LUG , NUTS , WASHER , SPLIT PIN : SAME MATERIAL QUALITY AS FLANGE BOLTING
- JACK SCREWS : SA-540 GRADE B22 CLASS 1 - GALVANIZED ASTM A153
- THRUST WASHER : BRASS
7- FULL PENETRATION WELD. DIMENSIONS SUITABLE FOR BRACKET THICKNESS.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
EYE BOLT
DETAIL 2
DETAIL -1-
DAVIT
DETAIL 1
DETAIL -2-
DETAIL -3-
EYE BOLT
DAVIT
BRACKETS
B
0.5 D MIN.
WASHER
M20
HANDLES
DETAIL 5
K
8
G
BRACKETS
DETAIL 3
a10
a10
L
LUG
DETAIL 4
NOTE 7
95
H
20 DIA. ROD
0.5 E
50
R
15
=
B
E
D+15
80
LUG
40
22
25
DETAIL -4-
=
FLANGE THK.
.3
0
400
4 THREADED HOLES
M20 WITH JACK SCREWS
a6
a6
I.D
A
=
25
K
F
a12
WELD
15
165
=
ARM (NOTE 4)
SEE EQUIPMENT
GUIDE DRAWING
20
a8
50
THRUST WASHER
600 MIN.
=
5
DETAIL -5-
RECOMMANDED LAYOUT
HANDLE
=
a6
160
LUG
SIZE
DN 500
DN 600
DN 700
DN 800
DN 900
DN 1000
NOTES :
CLASS
A
B
D
E
F
G
H
K
L
PN10
PN16
PN25
PN40
PN10
PN16
PN25
PN40
PN10
PN16
PN10
PN16
PN10
PN16
PN10
PN16
620
645
655
655
680
710
710
735
745
760
825
830
880
890
945
965
395
410
415
440
450
490
490
505
515
525
585
585
635
640
695
705
40
40
40
40
40
45
50
50
45
50
55
55
60
60
65
70
80
80
80
90
80
90
90
90
85
90
90
95
95
105
105
125
310
330
330
350
365
390
390
420
420
420
470
470
510
510
560
580
480
505
515
515
535
565
565
590
590
600
650
655
700
710
760
775
260
260
260
260
270
270
270
270
290
300
330
330
340
340
350
360
230
230
230
230
240
240
240
240
260
270
300
300
310
310
320
330
30
30
30
30
35
35
40
40
40
45
50
50
60
60
65
65
WEIGHT
(NOTE 3)
15 kg
15 kg
15 kg
16 kg
16 kg
20 kg
23 kg
23 kg
21 kg
25 kg
31 kg
32 kg
38 kg
40 kg
48 kg
54 kg
+/- 600
R2
5
TYPE OF NOZZLE FLANGE ACCORDING
TO EQUIPMENT DRAWING.
BLIND FLANGE ACCORDING EN 1092-1 TYPE 05
70
1 - ALL DIMENSIONS ARE IN mm.
2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS A MINIMUM
3 - WEIGHT EXCLUDING FLANGE, BLIND FLANGE & THEIR BOLTS
4 - THE LIFTING CAPACITY OF THE DAVIT WILL BE STAMPED ON THE ARM.
5 - FLATNESS OF SEALING FACE WILL BE CHECKED AFTER WELDING OF BRACKETS
6 - MATERIALS : EXCEPT OTHERWISE NOTED :
- DAVIT : PAINTED CARBON STEEL - 1.0045 / S355JR / EN 10025-2
- HANDLES : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED
- BRACKETS : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED
- EYE BOLT , LUG , NUTS , WASHER , SPLIT PIN : SAME MATERIAL QUALITY AS FLANGE BOLTING
- JACK SCREWS : SA-540 GRADE B22 CLASS 1 - GALVANIZED EN ISO 1461
- THRUST WASHER : BRASS
7- FULL PENETRATION WELD. DIMENSIONS SUITABLE FOR BRACKET THICKNESS.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
DETAIL 1
B
=
WASHER
30
a12
0
R=
305
8
A
22
25
M20
WELD
a6
a6
H
D+15
K
80
NOTE 7
15
ARM (NOTE 4)
L
a10
a10
F.O.F.
SEE EQUIPMENT
GUIDE DRAWING
BRACKETS
100
G
BRACKETS
DETAIL 3
EYE BOLT
B
25
HANDLE
DETAIL 5
LUG
DETAIL 4
DETAIL 3
DAVIT
0,5 D MIN.
DAVIT
DETAIL 1
DETAIL 2
=
EYE BOLT
DETAIL 2
0,5 E
I.D
.3
15
E
0
TYPE OF NOZZLE FLANGE ACCORDING TO EQUIPMENT DRAWING .
BLIND FLANGE ACCORDING TO ASME B16.5 UP TO 24"
AND ASME B16.47 SERIE B FROM 26" AND HIGHER
20
5
THRUST WASHER
RECOMMANDED LAYOUT
400
DETAIL 4
DETAIL 5
40
LUG
HANDLE
20 DIA. ROD
OBSTRUCTION
160
50
5
R2
R
70
a6
DAVIT ORIENTATION TO BE DEFINED
TO ALLOW EASY OPERATION AND
A COMPLETE OPENING OF THE HOLE ACCESS
50
a8
4 THREADED HOLES
M20 WITH JACK SCREWS
WEIGHT
SIZE
ASME
20"
B16.5
24"
B16.5
26"
28"
30"
32"
34"
36"
38"
40"
B16.47 SERIE B
CLASS
A
B
D
E
G
H
K
L
(NOTE 3)
150#
300#
600#
150#
300#
600#
570
615
690
570
630
710
560
570
595
595
600
625
625
630
400
445
470
460
515
535
455
480
510
540
570
600
635
660
40
45
55
45
55
65
40
45
50
50
55
65
65
65
80
100
120
85
120
135
80
90
90
95
100
110
110
120
335
348
377
335
357
390
328
334
334
336
337
338
337
339
230
255
285
230
260
290
230
235
260
260
265
290
290
295
200
225
255
200
230
260
200
205
230
230
235
260
260
265
25
30
35
30
35
45
30
35
35
40
45
50
50
55
15 kg
20 kg
30 kg
18 kg
30 kg
43 kg
15 kg
19 kg
23 kg
24 kg
29 kg
39 kg
41 kg
43 kg
150#
NOTES :
1 - ALL DIMENSIONS ARE IN mm.
2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS A MINIMUM
3 - WEIGHT EXCLUDING FLANGE, BLIND FLANGE & THEIR BOLTS.
4 - THE LIFTING CAPACITY OF THE DAVIT WILL BE STAMPED ON THE ARM.
5 - FLATNESS OF SEALING FACE WILL BE CHECKED AFTER WELDING OF BRACKETS.
6 - MATERIALS : EXCEPT OTHERWISE NOTED :
- DAVIT : PAINTED CARBON STEEL - ASME SA675 GRADE 90
- HANDLES : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED
- BRACKETS : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED
- EYE BOLT , LUG , NUTS , WASHER , SPLIT PIN : SAME MATERIAL QUALITY AS FLANGE BOLTING
- JACK SCREWS : SA-540 GRADE B22 CLASS 1 (GALVANIZED ASTM A153)
- THRUST WASHER : BRASS
7- FULL PENETRATION WELD. DIMENSIONS SUITABLE FOR BRACKET THICKNESS.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
DETAIL -2-
DAVIT
EYE BOLT
0,5 D MIN.
WASHER
0
a12
L
30
R=
NOTE 7
A
ARM (NOTE 4)
100
a10
a10
BRACKETS
DETAIL 3
25
G
LUG
DETAIL 4
=
B
DAVIT
DETAIL 1
HANDLE
DETAIL 5
BRACKETS
=
B
DETAIL -3-
8
EYE BOLT
DETAIL 2
DETAIL -1-
M20
22
80
a6
a6
H
D+15
K
WELD
15
SEE EQUIPMENT
GUIDE DRAWING
325
F.O.F.
0,5 E
I.D
E
15
25
.3
0
TYPE OF NOZZLE FLANGE ACCORDING TO EQUIPMENT DRAWING .
BLIND FLANGE ACCORDING TO EN 1092-1 TYPE 05
20
5
THRUST WASHER
RECOMMANDED LAYOUT
DETAIL 5
400
DETAIL 4
HANDLE
LUG
40
OBSTRUCTION
20 DIA. ROD
160
50
R
5
R2
70
a6
DAVIT ORIENTATION TO BE DEFINED
TO ALLOW EASY OPERATION AND
A COMPLETE OPENING OF THE HOLE ACCESS
50
4 THREADED HOLES
M20 WITH JACK SCREWS
SIZE
DN 500
DN 600
DN 700
DN 800
DN 900
DN 1000
CLASS
PN10
PN16
PN25
PN40
PN10
PN16
PN25
PN40
PN10
PN16
PN10
PN16
PN10
PN16
PN10
PN16
A
569
580
616
618
575
590
622
641
575
600
584
600
589
604
595
615
a8
B
D
E
G
H
K
L
385
410
415
435
445
480
480
505
505
515
565
570
615
625
675
690
40
40
40
45
40
45
50
55
45
50
55
55
60
60
65
70
80
80
80
90
85
90
95
100
100
110
130
135
160
135
175
140
340
350
360
360
345
360
370
380
345
365
355
365
360
370
360
375
230
230
250
250
230
230
250
250
230
235
230
235
230
235
235
240
200
200
220
220
200
200
220
220
200
205
200
205
200
205
205
210
25
30
30
35
25
35
40
45
30
35
35
35
35
45
40
55
WEIGHT
(NOTE 3)
17 kg
18 kg
18 kg
23 kg
18 kg
23 kg
28 kg
34 kg
24 kg
29 kg
35 kg
36 kg
44 kg
44 kg
52 kg
59 kg
NOTES :
1 - ALL DIMENSIONS ARE IN mm.
2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS A MINIMUM
3 - WEIGHT EXCLUDING FLANGE, BLIND FLANGE & THEIR BOLTS.
4 - THE LIFTING CAPACITY OF THE DAVIT WILL BE STAMPED ON THE ARM.
5 - FLATNESS OF SEALING FACE WILL BE CHECKED AFTER WELDING OF BRACKETS.
6 - MATERIALS : EXCEPT OTHERWISE NOTED :
- DAVIT : PAINTED CARBON STEEL - 1.0045 / S355JR / EN 10025-2
- HANDLES : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED
- BRACKETS : SAME MATERIAL QUALITY AS THE PART ON WHICH THEY ARE WELDED
- EYE BOLT , LUG , NUTS , WASHER , SPLIT PIN : SAME MATERIAL QUALITY AS FLANGE BOLTING
- JACK SCREWS : CLASS 12.9 EN ISO 898-1 - GALVANIZED EN ISO 1461
- THRUST WASHER : BRASS
7- FULL PENETRATION WELD. DIMENSIONS SUITABLE FOR BRACKET THICKNESS.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes the Rhodia legacy standard EC219.
It was reviewed with the team Capex X and HSE, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- RELATED DOCUMENTS :
GEC-WW-MEC-STD830-02E : HOT INSULATION FIXING FOR STATIC EQUIPMENTS
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
OUTSIDE NOZZLE PIPE 355,6
RAISED FACE 430
460
505
80
A
INSULATION PROTECTION
ACCORDING
GEC-WW-MEC-STD830-02E
BOLTS M20
INSPIRED BY FLANGE
DN 350 - PN10
150
OUTSIDE NOZZLE PIPE 505,6
RAISED FACE 580
INSULATION THK.
250
INSULATION THK.
250
610
655
OUTSIDE NOZZLE PIPE 406,4
RAISED FACE 482
515
565
SECTION A-A
BOLTS M24
INSPIRED BY FLANGE
DN 400 - PN10
100
OUTSIDE NOZZLE PIPE 506,4
RAISED FACE 582
INSULATION PROTECTION
ACCORDING
GEC-WW-MEC-STD830-02E
A
615
MECHANICAL DEPARTMENT
665
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm
2 - ALL THICKNESSES SHALL BE CALCULATED BY MANUFACTURER ACCORDING TO EQUIPMENT DESIGN CONDITIONS.
3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING
4 - HANDLING DEVICES SHOULD BE DESIGNED BY THE MANUFACTURER ACCORDING TO THE COVER WEIGHT (HANDLES, LIFTING LUG,
DAVIT, ETC...)
PAGE
Rev
A
OUTSIDE NOZZLE PIPE 355,6
RAISED FACE 412,8
476,3
533,4
INSULATION PROTECTION
ACCORDING
GEC-WW-MEC-STD830-02E
BOLTS 1" UNC
INSPIRED BY FLANGE
NPS 14" - 150#
150
OUTSIDE NOZZLE PIPE 505,6
RAISED FACE 562,8
INSULATION THK.
250
INSULATION THK.
250
626,3
683,4
OUTSIDE NOZZLE PIPE 406,4
RAISED FACE 469,9
539,8
596,9
SECTION A-A
BOLTS 1" UNC
INSPIRED BY FLANGE
NPS 16" - 150#
100
OUTSIDE NOZZLE PIPE 506,4
INSULATION PROTECTION
ACCORDING
GEC-WW-MEC-STD830-02E
A
RAISED FACE 569,9
639,8
MECHANICAL DEPARTMENT
696,9
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm
2 - ALL THICKNESSES SHALL BE CALCULATED BY MANUFACTURER ACCORDING TO EQUIPMENT DESIGN CONDITIONS.
3 - MATERIALS : SEE EQUIPMENT GUIDE DRAWING
4 - HANDLING DEVICES SHOULD BE DESIGNED BY THE MANUFACTURER ACCORDING TO THE COVER WEIGHT (HANDLES, LIFTING LUG,
DAVIT, ETC...)
PAGE
Rev
New Standard.
It was reviewed with the team Capex X and HSE, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- RELATED DOCUMENTS :
GEC-WW-MEC-STD830-02E : HOT INSULATION FIXING FOR STATIC EQUIPMENTS
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
9
BRACING - IPE 80
TYPE OF TROLLEY
TO CHOOSE BY THE
MANUFACTURER
25
20
3
130
100
5
1
6
PTFE WASHER
2 THK.
0
20
MAIN AXLE
20
LOAD CAPACITY LABEL
(NOTES 4 & 8)
5
ATTACH TO ADAPT TO
THE TYPE OF TROLLEY
120
110
55
20
GREASE
NIPPLE M6
M 20
HANDLE NUT
NOTE 3
VARIABLE
TO CALCULATE BY
MANUFACTURER
BOTTOM EYE BOLT
LUGS
DESIGN FOLLOWING
C.G. LOCATION
CENTER OF GRAVITY
OF BLIND FLANGE
WITH BUFFER
100
M 20
6
C.G.
150
68
4
R1
22
0
SPINDLE
BOTTOM
EYE BOLT
SPLIT PIN
15
BACKING PLATE
24
FLAT SPOT FOR
KEY 36 mm
INSULATION THK.
16
HANDLE NUT
120
15
CHAMBERING
55
10
36
BUSHING
130
M 20
LEFT THREAD
65
INSULATION PROTECTION
NOT
REQUIRED
ACCORDING
GEC-WW-MEC-STD830-02E
TOP EYE BOLT
110
100
M 20
LEFT THREAD
SEE EQUIPMENT GUIDE DRAWING
SEE EQUIPEMENT GUIDE DRAWING (BUT 950 MAX. )
TOP
EYE BOLT
HOLE
BACKING PLATES
DIMENSIONS
SHALL BE DEFINED
BY MANUFACTURER
14
100 x 70
20
450
DAVIT - IPN 100
20
200
R1
145
15
THRUST WASHER
5
VARIABLE
TO ADAPT FOLLOWING
TROLLEY DIMENSIONS
M 10 x 20
110
12
BLIND FLANGE AND BUFFER
DETAILS ACCORDING EQUIPMENT
GUIDE DRAWING
LUGS
MECHANICAL DEPARTMENT
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 -THIS DAVIT IS DESIGNED FOR A LOAD OF 700 kg MAXIMUM BUT THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE
MANUFACTURER, AND THEY SHALL BE CONSIDERED AS MINIMUM AFTER MACHINING.
3 - NUTS TO BE LOCKED AFTER ADJUSTMENT
4 - THE NOMINAL LOAD LABEL WILL BE PAINTED IN YELLOW WITH HEIGHT OF CHARACTERS = 50 mm
5 - MATERIALS : - DAVIT & BRACINGS : ASME SA-36 OR 1.0038 / S235JR / EN 10025-2
- BACKING PLATES : SAME MATERIAL AS EQUIPMENT SHELL
- BUSHING AND THRUST WASHERS : BRONZE
- PLATES, EYE BOLTS, SPINDLE, HANDLE NUT & MAIN AXLES : ASME SA-36 OR 1.0038 / S235JR / EN 10025-2
- SPLIT PIN : S.S. TYPE 304
- LUGS ON COVER : SAME MATERIAL AS COVER FLANGE
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11017.
It was reviewed with teams Capex X & HSE, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- OTHER DIAMETERS MAY IN FUTURE BE STUDIED AND WILL BE ADDED AS AND WHEN REQUIRED.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
3
MANDATORY
LIGHT SLOPE TO AVOID
WATER STAGNATION
3
MANDATORY
50
115
LIGHT SLOPE TO AVOID
WATER STAGNATION
3
MANDATORY
GASKET
NOTE 1
3
MANDATORY
2 CROSS
STIFFENERS 30 x 12
RING 30 x 12
35
30
SQUARE PITCH 20 mm
TACK WELDED ON RING
3 NUTS M10
CONTINUOUSLY WELDED
PTFE WASHER
SCREWS M10 x 55
I.D.
STOP PLATE
3 SUPPORTS FOR DN400 TO DN600 (NPS 16" TO 24")
4 SUPPORTS FOR DN700 TO DN900 (NPS 28" TO 36")
NOZZLE THK. ACCORDING EQUIPMENT
GUIDE DRAWING - 5 MIN.
60
5
(SLOTTED HOLE IN COVER RIBS)
25
50
85
55
25
20
TEST COVER
OPENED POSITION VIEW
20
20
0
NOTE 3
25
1 HANDLE FOR
DN400 TO DN600
(NPS 16" TO 24")
FULL DISC GASKET
10
RIB 10
STOP
PLATE
NOTE 6
45
ACCORDING EQUIPMENT GUIDE DRAWING
OPERATING
HINGED COVER
SNAP
HOOK
NOTE 4
E
O.D.
NOTES
1 - PTFE WALFLON TAPE 30 x 6 THK. FIXED WITH STAINLESS STEEL RIVETS ON COVER. EACH RIVET HOLE MUST BE IN FRONT OF A
FLANGE BOLT HOLE (RIVET HOLES TO BE SEALED WITH SILICONE AFTER ASSEMBLING).
2 - MATERIALS: - LIGHT COVER AND FLANGE PROTECTION GRID : SAME MATERIAL AS EQUIPMENT INTERNALS.
25
35
5
2 HANDLES FOR
DN700 TO DN900
(NPS 28" TO 36")
HOLE
FOR SPLIT
F
SIZE SIZE
O.D.
NPS DN
A
B
C
D
E
F
G
BOLTS
Q' TY
J
COVER
WEIGHT
(kg)
(NOTE 5)
(mbar)
(NOTE 5)
TOTAL
WEIGHT
(kg)
16"
400
406
486
451
520
530
160
300
20
350
11,5
8,2
45
20"
500
508
588
553
620
630
160
350
20
450
16,5
7,6
60
24"
600
610
690
655
720
730
160
400
20
550
18,5
6
70
28"
700
711
791
756
830
840
200
455
24
655
25,5
6,1
90
32"
800
813
893
858
930
940
200
505
24
755
27,5
5
95
36"
900
914
994
959
1030 1040 200
555
24
855
32,5
4,8
110
I.D.-15
FOR 200mm NOZZLE LENGHT- 5 mm THK.
- SCREWS AND NUTS ON NOZZLE PIPE : SAME MATERIAL AS EQUIPMENT INTERNAL SCREWS
- GASKET : EXPANDED PTFE TYPE "WALFLON" TAPE 30 x 6 OR EQUIVALENT
- TEST COVER: ASME SA 285 GRADE C (P235GH 1.0345 EN 10028-2)
- TEST GASKET: KLINGERSIL C4400 3 mm THK OR EQUIVALENT (FULL DISC GASKET)
- TEST BOLTS: ASME SA-193 GRADE B7 (CLASS 5.6 EN ISO 898 - 1)
- TEST NUTS: ASME SA-194 GRADE 2H (CLASS 5 EN ISO 20898 - 2)
3 - RED PAINTED BLIND FLANGE FOR TEST (TO BE REMOVED AFTER TEST OR DELIVERY FOR SHOP FABRICATED EQUIPMENT).
TO BE TENSE FOR A FULL OPENING.
5 - THE LIGHT COVER OPERATES AS A RELIEF-VALVE FOR THE EQUIPMENT, THEREFORE, THE WEIGHT OF COVER CANNOT BE
MODIFIED .
P" IS THE OPENING PRESSURE .
6 - SUPPORT FOR OPENING DETECTION SWITCH. DETAILS WILL BE PROVIDED DURING DETAIL ENGINEERING.
7 - ALL WELDS MUST BE CONTINUOUS.
8 - THE MANUFACTURER MUST CHECK THE OPENING PRESSURE BY A TEST AND PROVIDE A TEST REPORT IN THE DATA BOOK
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11009.
It was reviewed with teams Capex X & HSE, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
SECTION -AA-
A
75
280 TO 300
400
2000 MAX.
530 MAX.
115
MANHOLE
200
A
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
NOTES :
1 - USE THIS STANDARD ONLY FOR EQUIPMENT WITHOUT INTERNAL CORROSION / EROSION.
2 - SEE EQUIPMENT GUIDE DRAWING FOR LADDER RUNGS QUANTITY
3 - RUNGS SHALL BE SAME MATERIAL AS SHELL OF EQUIPMENT.
4 - RUNGS WELDS SHALL BE 100 % DYE-PENETRANT CHECKED.
PAGE
Rev
This standard supersedes the Rhodia legacy standard EC 222.
It was reviewed with the team Capex X and HSE, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- RELATED DOCUMENTS :
GEC-WW-MEC-STD830-02E : HOT INSULATION FIXING FOR STATIC EQUIPMENTS
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
20
30
260
L - ACCORDING EQUIPMENT GUIDE DRAWING (NOTE 8)
20
180
1000
235
185
SEE EQUIPMENT
GUIDE DRAWING
10
20
2 PIPES 1" SCH 80
DN 25 x 5,6
INSULATION
H - ACCORDING EQUIPMENT GUIDE DRAWING
0
R80
150
50
50
TROLLEY
SEE PAGE 4 FOR DETAILS
(NOTE 5)
1000
50
P
VIEW -X-
GUIDE
(NOTE 6)
20
E
20
20
BR
AC
IN
D G
N P
2
IP
X
415
5
LOAD CAPACITY LABEL
(NOTES 4 & 8)
750 MIN.
STOP DISC
DAVIT PIPE
DN1
INSULATION PROTECTION
NOT
REQUIRED
ACCORDING
GEC-WW-MEC-STD830-02E
90
SEATING PLATE
20
E
BACKING PLATE THK.
DEFINED BY
MANUFACTURER
F
B
A
B + 100 MIN.
A
NOTES :
300
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - THE THICKNESSES SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER, BUT THEY SHALL BE CONSIDERED AS
MINIMUM AFTER MACHINING.
3 - MATERIALS :
- PLATES: ASME SA-283 GRADE C OR 1.0038 / S235JR / EN 10025-2
- DAVIT : ASME SA-53 GRADE B - TYPE E OR 1.0345 / P235GH / EN 10217-2 (WELDED PIPE)
- BACKING PLATE : SAME MATERIAL AS EQUIPMENT SHELL
- SEATING PLATE & STOP DISC : ASME SA-240 TYPE 304L OR 1.4307 / X2CRNI18-9 / EN 10028-7
- SPLIT PIN : S.S. TYPE 304
4 - THE NOMINAL LOAD LABEL WILL BE PAINTED IN YELLOW WITH HEIGHT OF CHARACTERS = 50 mm
5 - THE CART IS NOT MANDATORY, HIS PRESENCE IS DEFINED IN THE EQUIPMENT GUIDE DRAWING.
6 - WELDED GUIDE TO BE PROVIDED IF TROLLEY IS REQUESTED.
7 - THE HOIST WEIGHT IS LIMITED TO 20% OF NOMINAL LOAD
8 - SELECTION FOR DIMENSION "L" AND LOAD "P" , SEE TABLE ON PAGE 4
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
A
SECTION -AA-
5
0,
A
50 MIN.
PAGE
Rev
TROLLEY TYPE 1
136
FOR SPLIT PIN
80
R
57
,2
50
15
DN1
GUIDE 30 x 30
(NOTE 6)
115
19
135
335
34
10
140
10
20
20
50
ARM
NPS 4" SCH.80
DN 100 x 8,8 THK.
100
TROLLEY TYPE 2
FOR SPLIT PIN
P - NOMINAL LOAD (kg)
190
50
15
4
L
H
110
R8
(NOTE 7)
,2
34
GUIDE 30 x 30
(NOTE 6)
120
165
395
21
DN1
50
20
ARM
NPS 6" SCH.80
DN 100 x 11 THK.
20
194
12
12
100
TROLLEY TYPE 3
2000
200
150
100
-
-
2500
150
100
-
-
-
3000
150
100
-
-
-
2000
800
550
400
350
300
2500
650
450
350
250
200
3000
550
350
300
200
200
2000
2200 1500 1100
900
700
2500
1800 1200
900
800
600
3000
1500 1000
700
600
500
TROLLEY
A
TYPE
DN1
DN2
4" SCH 80
DN 100 x 8,8 THK
2" SCH 80
DN 50 x 5,6 THK
1
210
150
133 x 6
12
6" SCH 80
DN 100 x 11 THK
3" SCH 80
DN 80 x 8 THK
2
300
200 194 x 10
16
3
400
250 245 x 10
20
8" SCH 80
4" SCH 80
DN 200 x 12,5 THK DN 100 x 8,8 THK
B
F
FOR SPLIT PIN
140
R1
50
09
,6
236
1000 1500 2000 2500 3000
15
34
GUIDE 30 x 30
(NOTE 6)
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
50
ARM
NPS 8" SCH.80
DN 200 x 12,5 THK.
20
115
185
22
445
1
DN
15
20
100
240
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
15
Rev
This standard supersedes Solvay legacy standard STD10301.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES :
- TYPE 3 OF STD10301 WAS NOT INCLUDED BECAUSE NEVER USED AND EXPENSIVE TO MANUFACTURE.
A SIMPLER FILTRATION SOLUTION WILL BE APPLIED IN EACH FUTURE CASE.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
A
S ( NOTE 2 )
B
S
S ( NOTE 2 )
PLATE
THK."S"
S
TYPE - 2 - AT THE END OF AN INNER PIPE
TYPE - 1 - ON THE BOTTOM HEAD
B
PLATE
THK."S"
D
FILTER
(NOTE 6)
DN ( NPS )
B = DN
100
20
50
3 FLAT BARS
TO BE DEFINED
ON EQUIPMENT
GUIDE DRAWING
50
100
20
TO BE DEFINED
ON EQUIPMENT
GUIDE DRAWING
B = DN
3 FLAT BARS
DN ( NPS )
DN ( NPS )
75
TO BE DEFINED
ON EQUIPMENT
GUIDE DRAWING
FILTER
(NOTE 6)
4 WINGS
THK."S"
75
4 WINGS
THK."S"
DN ( NPS )
DN ( NPS )
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm
2 - THICKNESS " S " = 5 mm MIN. + 2 x INTERNAL CORROSION ALLOWANCE FOR CARBON STEEL.
3 mm MIN. + 2 x INTERNAL CORROSION ALLOWANCE FOR STAINLESS STEEL AND NONFERROUS MATERIAL.
3 - IN CASE OF DISCORDANCE WITH VESSEL STANDARD, EQUIPMENT GUIDE DRAWING SHALL GOVERN.
4 - MATERIAL : IN ACCORDANCE WITH EQUIPMENT GUIDE DRAWING.
5 - USE : WHEN REQUIRED AT ORIFICE OF CONNECTION NOZZLE FOR CENTRIFUGAL PUMP SUCTION LINE.
6 - OPTIONAL CIRCULAR FILTER. TO INSTALL ONLY IF REQUIRED ON EQUIPMENT GUIDE DRAWING.
HEIGHT AND SPECIFICATION ACCORDING EQUIPMENT GUIDE DRAWING.
B = DN
S
C
B = DN
C
S
DN ( NPS )
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11005.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES :
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
ELEVATION VIEW
SECTION -A-A-
B
A
A
B/2
R
=
2
x
E
(NOTE 4)
H
G
L
D
NOTE 4
e
A
M
e
e
M
K
C
B
E
e
(NOTE 3)
(NOTE 3)
40
6
300
60
360
400
375
450
12"
450
350
14"
400
DN
NPS
A
B
C
D
100
4"
150
180
200
150
6"
225
270
200
8"
300
250
10"
300
E
F
B/2
L
E
B
DN ( NPS )
E
F
G
H
K
L
M
4
130
20
45
180
30
30
6
4
195
30
70
280
30
45
80
8
6
260
40
90
375
30
60
500
100
10
6
325
50
105
475
50
75
540
600
120
10
6
390
50
140
575
50
75
525
630
700
140
12
8
455
50
160
675
50
100
16"
600
720
800
160
12
8
520
50
180
750
50
100
450
18"
675
810
900
180
14
10
585
50
200
850
50
120
500
20"
750
900
1000
200
16
12
650
50
220
950
50
120
600
24"
900
1080
1200
240
16
12
780
50
260
1100
50
120
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm
2 - MATERIALS IN ACCORDANCE WITH EQUIPMENT GUIDE DRAWING.
3 - MINIMUM THICKNESS ( CORROSION / EROSION ALLOWANCE EXCLUDED ).
4 - USED ONLY FOR DN 350 - NPS 14"
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
This standard supersedes Solvay legacy standard STD11006.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES :
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
SECTION VIEW - 4 DEFLECTORS
1,
5
G
(2 1,5
5
M G
IN
.)
SECTION VIEW - 3 DEFLECTORS
5
(2
MIN. GAP
IN
M
)
MIN. GAP
=
D
=
D
DN
NPS
A
B
100
4"
170
109
150
6"
220
149
C
(NOTE 2)
D
E
100
65
G
( NOTE 3 )
DEFLECTOR WEIGHT
QUANTITY ( NOTE 5 )
4 kg
8 kg
150
3
=
F
6
2 x M12
3
8"
270
194
175
11 kg
250
10"
330
229
200
15 kg
300
12"
380
272
G
(2 1,5
5
M G
IN
)
(2
5
M
IN
5
1,
.)
=
200
)
14"
420
302
400
16"
460
340
M
IN
350
23 kg
160
75
4
175
4
200
)
0
M
IN
(1
(1
0
C
C
C
18"
520
365
500
20"
580
413
29 kg
38 kg
3 x M16
5
450
3 x M12
10
175
43 kg
200
63 kg
230
86 kg
6
=
MIN. GAP
)
24"
680
488
650
26"
740
524
28"
775
614
12
0
(1
4 x M16
5
151 kg
265
=
C
700
100
750
30"
820
650
800
32"
900
710
900
36"
195 kg
270
G
(1
0
)
300
236 kg
16
1000 770
283 kg
325
PLAN VIEW - TYPICAL
IN
5
1,
5
(2
C
SECTION VIEW - 5 DEFLECTORS
10
C
M
IN
)
=
B
C
131 kg
250
8
MIN. GAP
IN
M
600
=
C
=
B
C
C
C
M
C
MIN. GAP
NOTES :
=
=
=
=
=
=
D
A
=
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - MINIMUM THK. EXCLUDING CORROSION ALLOWANCE. CORROSION ALLOWANCE IS APPLICABLE ON BOTH SIDES.
3 - BOLT DIA. MUST BE ADAPTED FOR CORROSION ALLOWANCE, IF APPLICABLE. GIVEN QUANTITY IS PER SIDE.
4 - MATERIALS : EXCEPT OTHERWISE NOTED ON EQUIPMENT GUIDE DRAWING:
)
IN
M
- DEFLECTOR PLATES: SIMILAR TO SHELL
- BOLTS : ASME SA 193 GRADE B8 ( S.S. 304)
1.4307 / X2CrNi18-9 / EN 10269
- NUTS : ASME SA 194 GRADE 8 ( S.S. 304)
1.4307 / X2CrNi18-9 / EN 10269
C
0
(1
OR HIGHER QUALITY
5 - IN CORRODED CONDITION.
MECHANICAL DEPARTMENT
G
=
C
C
C
C
C
F
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
B
=
C
=
)
1,5 G
( 25 MIN )
FLUSH WELD
M
IN
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
=
MIN. GAP
(1
0
5
(2
IN
C
1,
5
G
)
M
WELDS DIMENSION
TO ADAPT FOLLOWING
SUPPORT PLATE THK.
PAGE
E
Rev
This standard supersedes Solvay legacy standard STD11016.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
ACCORDING EQUIPMENT
GUIDE DRAWING
NPS
DN
A
B
C
D
1/2"
15
20
50
50
100
( 3/4" )
( 20 )
25
50
50
100
1"
25
30
50
50
100
( 1" 1/4 )
( 32 )
40
60
60
100
1" 1/2
40
45
70
70
100
50
50
80
80
100
( 2" 1/2 )
( 65 )
65
100
100
130
3"
80
80
120
120
160
( 3" 1/2 )
-
90
130
150
180
4"
100
100
150
170
200
( 5" )
( 125 )
125
180
200
250
6"
150
150
230
250
300
8"
200
200
300
350
400
10"
250
250
350
400
500
12"
300
300
400
500
600
14"
350
350
450
550
700
16"
400
400
500
600
800
18"
450
450
550
700
900
20"
500
500
600
750
1000
( 22" )
-
550
650
850
1100
24"
600
600
700
900
1200
2"
VIEW -AD
SUPPORT BRACKET(S)
IF SPECIFIED
ON EQUIPMENT
GUIDE DRAWING
B
HOLES 15 DIA.
FOR PLUG WELDS
(NOTE 2)
C
a = 0,7 T
A
A
R
TELLTALE HOLE
1/4" NPT (NOTE 5)
R
35
50
T - SAME THICKNESS AS SHELL
BUT MAX. 6 THK. IN CORRODED CONDITION
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm.
MECHANICAL DEPARTMENT
2 - PLUG WELDS ; QUANTITY AND ARRANGEMENT SHALL BE DEFINED BY THE MANUFACTURER.
THEY SHALL BE USED ONLY FOR VESSELS SUBJECT TO NEGATIVE DESIGN PRESSURE.
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
3 - MATERIAL : EXCEPT OTHERWISE NOTED, USE SAME MATERIAL AS SHELL.
4 - A DYE PENETRANT TEST WILL BE PERFORMED ON ALL WELDS.
PAGE
5 - TIGHTNESS OF WELD SEAMS SHALL BE TESTED WITH DRY AIR AT A MINIMUM 0,3 barg USING A SOAP SOLUTION.
TELLTALE HOLE MUST BE PLUGGED & SEALED BY WELD PLUG IMMEDIATELY AFTER TIGHTNESS TEST.
Rev
This standard supersedes Solvay legacy standard STD11010.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
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SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
T
T
"ASME" EQUIPMENT
NPS
"ASME" EQUIPMENT
- DRILLING DIMENSIONS, OUTSIDE DIAMETER, RAISED FACE DIMENSIONS
AND FLANGE FACINGS FINISH ACCORDING TO ASME B16-5 CLASS 150.
- GASKET DIMENSIONS ACCORDING TO ASME B16.21
- FLANGE THICKNESSES ACCORDING TO THE TABLE.
- BOLTING DIMENSIONS ACCORDING TO ASME 18.2.1 & ASME 18.2.2 ( UNC 2A/2B ).
T
"EN" EQUIPMENT
MASS ( kg )
MASS ( kg )
( PAIR OF
FLANGES WITH
BOLTING )
( mm )
( PAIR OF FLANGES
WITH BOLTING )
DN
1"
14
1,93
25
1,55
1" 1/2
16
2,79
40
2,75
2"
16
4,10
50
2,98
3"
18
6,44
80
5,82
4"
18
9,32
100
6,59
6"
20
12,75
150
10,33
8"
22
19,08
200
14,41
10"
24
28,68
250
25,56
12"
24
39,27
300
26,10
14"
26
53,42
350
35,71
16"
28
70,13
400
43,33
18"
30
80,78
150
52,75
20"
30
94,30
500
57,93
24"
32
126,22
600
77,84
NOTES :
1 - ONLY TO BE USED FOR NON PRESSURE PIPE CONNECTIONS INSIDE EQUIPMENTS
2 - MASS CALCULATED WITH SPECIFIC GRAVITY OF 7,85.
3 - MATERIALS : ACCORDING TO EQUIPMENT GUIDE DRAWING.
4 - MASS WILL BE ADAPTED WITH SPECIFIC GRAVITY OF USED MATERIAL.
5 - ALL WELDS MUST BE CONTINUOUS.
MECHANICAL DEPARTMENT
"EN" EQUIPMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
- FLANGES ACCORDING TO EN 1092-1 PN6 TYPE 01-B1
- GASKETS DIMENSIONS ACCORDING TO EN1514-1 TYPE IBC
PAGE
- BOLTING DIMENSIONS ACCORDING ISO 4017 / ISO 4032
Rev
This standard supersedes Rhodia legacy standards EC209 & EC218.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- RELATED DOCUMENTS :
- GEC-WW-MEC-STD112-02E "NOZZLES PROJECTION"
- GEC-WW-IAE-GDE6-03E "GUIDE - INSTRUMENT INSTALLATION ON PIPING AND VESSEL
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
D1
NOTE 2
A
ACCORDING EQUIPMENT GUIDE DRAWING
NOTE 2
ACCORDING EQUIPMENT GUIDE DRAWING
150
75
ACCORDING EQUIPMENT GUIDE DRAWING
D2
HOLES DEFINITION
ACCORDING EQUIPMENT
GUIDE DRAWING
CENTERING
PIN
ACCORDING EQUIPMENT GUIDE DRAWING
D1
D2
TYPE 4
TYPE 3
NOTE 2
D1
TYPE 2
NOTE 2
TYPE 1
( STANDARD DESIGN )
C
DN 32
DN 50
DN 80
DN 100
DN 150
DN 200
DN 250
DN 300
DN 350
DN 400
DN 450
DN 500
DN 600
DN 80
DN 100
DN 150
DN 150
DN 250
DN 300
DN 350
DN 400
DN 450
DN 500
DN 600
DN 600
DN 700
1 1/2" NPS
2" NPS
3" NPS
4" NPS
6" NPS
8" NPS
10" NPS
12" NPS
14" NPS
16" NPS
18" NPS
20" NPS
24" NPS
3" NPS
4" NPS
6" NPS
6" NPS
10" NPS
12" NPS
14" NPS
16" NPS
18" NPS
20" NPS
24" NPS
24" NPS
28" NPS
EN
D2
DN 50
D1
ASME
D2
2" NPS
NOTES :
B
1 - ALL DIMENSIONS ARE IN mm
2 - SEE EQUIPMENT GUIDE DRAWING OR STANDARD GEC-WW-MEC-STD112-02E
3 - FOR DIP PIPES CONNECTED TO AN INSTRUMENT, SEE DOCUMENT GUIDE GEC-WW-IAE-GDE6-03E
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
45
5
50
BOLTED
GUIDES
50
45
45
5
TYPE 4
TYPE 1
FUNNEL
(NOTE 4)
FOR
6
50
6
6
WELDED
GUIDES
L
400
FOR
L
400
L
BOLTS M12
DN 250 (10" NPS)
BOLTS M16
FOR D1> DN 250 (10" NPS)
FOR D1
45
6
45
6
40
40
40
(FLANGE OD)
FOR
TYPE 6
6
L
TYPE 2
45
FOR
(FLANGE OD)
L
L
TYPE 7
FOR
TYPE 5
50
TYPE 3
>
50
FOR
BOLTS M12
FOR D1 DN 250 (10" NPS)
BOLTS M16
FOR D1> DN 250 (10" NPS)
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
6
ACCORDING EQUIPMENT
GUIDE DRAWING
50
50
FOR
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
NOTES :
1 - ALL DIMENSIONS ARE IN mm AND IN CORRODED CONDITION
2 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE EQUIPMENT
MANUFACTURER (BUT THEY SHALL BE CONSIDERED AS A MINIMUM)
3 - MATERIAL : SIMILAR TO EQUIPMENT SHELL.
4 - ALL FUNNEL DIMENSIONS ARE TYPICAL
PAGE
Rev
New standard.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
BOLTING & GASKET
ACCORDING
EQUIPMENT GUIDE DRAWING
ASME B16-5 SLIP-ON FLANGE
OR FLAT FLANGE TYPE 01- EN 1092-1
MATERIAL SIMILAR TO EQUIPMENT NOZZLE FLANGE.
DN - PN / NPS - CLASS : ACCORDING TO EQUIPMENT GUIDE DRAWING
20
20
ASTM A580 TYPE 304L
1.4307 X2CrNi18-9 EN 10088-3
TACK WELD EACH 100 mm.
BUT MIN 8 WELDS PER GRID
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
New Standard.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
ALTERNATIVE
WITH HEX. HEAD SCREW
DETAIL 2 (NOTE 6)
ALTERNATIVE
WITH PLUG WELD
DETAIL 3 (NOTE 6)
LINING WELDABLE TO FLANGE
20
DETAIL 1
NOTES 1 & 2
PLUG WELD
DETAIL 1
3
NOTE 3
IN S.S. 304 TO INSTALL IMMEDIATLY
AFTER WELDING OF THE LINING
IN S.S. 304 TO INSTALL IMMEDIATLY
AFTER WELDING OF THE LINING
BUFFER WELD
SAME GRADE
MATERIAL AS LINING
HEX. HEAD SCREW
SAME MATERIAL
AS LINING
18
22
DETAIL 2
M8
3,5
DETAIL 3
18
20
NOTE 3
SLOTTED COUNTERSUNK HEAD SCREW
SAME MATERIAL AS LINING
NOTES :
M8
1 - FOR TONGUE, GROOVE AND RING JOINT FACE, THE THICKNESS AND PROFILE MUST BE ADAPTED ACCORDINGLY
2 - SURFACE FINISH FOR JOINTING FACES : SERRATED CONCENTRIC GROOVES ACCORDING RULES OF EN 1092-1 OR ASME B16.5
3 - THESE SURFACES SHALL BE NOT CORRODED, CLEAN, DRY AND DEGREASED BEFORE WELDING OF THE LINING.
4 - QUANTITY AND LAYOUT OF PLUG WELDS IS TO BE DEFINED BY EQUIPMENT MANUFACTURER BUT NO LESS THAN
4 EQUISPACED WELDS FOR NPS 8" ( DN 200 )
8 EQUISPACED WELDS - MORE 1 WELD IN CENTER OF FLANGE - FOR NPS > 8" ( DN > 200 ).
5 - BLIND FLANGE AND LINING MATERIAL ACCORDING EQUIPMENT GUIDE DRAWING.
6 - THE ALTERNATIVE WITH HEX. HEAD SCREWS IS THE STANDARD VERSION.
USE SLOTTED COUNTERSUNK HEAD SCREWS FOR EQUIPMENTS TO BE POLISHED.
7 - ALL WELDS SHALL BE 100 % DYE-PENETRANT CHECKED AND TIGHTNESS TEST SHALL BE PERFORMED.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
5 MIN.
AFTER MACHINING
NOTES 1 & 2
LINING UNWELDABLE TO FLANGE
5 MIN.
AFTER MACHINING
3 SILVER
BRAZING
New standard.
It was reviewed with teams Capex X & HSE, who agreed.
Document Visibility level : Green (ALL)
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SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
DETAIL1
DETAIL 2
ELEVATION VIEW
TOP VIEW
DETAIL 1
50
TAPPING
SCREWS
OVERFLOW LEVEL
OR MAX. LIQUID LEVEL
TANK WALL
3)
T
EN
EX T
EN
RE
C
S
A NG L E
200
50
40
20
UPPER PART
TAPPING
SCREWS
D.
K O.
TAN
SC
R E
EN
50
TAPPING
SCREWS
NOZZLE COVER SCREEN
OT
E
(N
X
SPLASH SCREEN
CORRUGATED PLATE
0,7 MIN. THK.
HORIZONTAL RING
EX T
EN
T
D2
TANK WALL
DETAIL 2
A NG L E
D1
30
FOLDED ANGLE
3 THK. IN CORRODED
CONDITION
BUND
H
MIN. GAP
RIVET
HOLE FOR ACCESS
TO NOZZLE WELDS
USE GREATEST OF D1 - D2
50
50
BUND WALL
MIN.
NOZZLE COVER
SCREEN
1000 MAX. (TYP.)
SPLASH SCREEN
20
DETAIL 3
BUND
SC
REE
N
LOWER PART
FOLDED ANGLE
DETAIL 3
TANK WALL
OF
NG
RDI PE
O
CC
TY
T A ATE
DAP ED PL
A
0 TO GAT
~ 50 ORRU
C
VERTICAL CLOSING ANGLE
AT SPLASH SCREEN EXTREMITIES
FOLDED ANGLE
A NG L E
T
EN
EX T
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER.
3 - X = 0,5 (H + 10 P) ( X = m. H = m. P = MAX. OPERATING PRESSURE OF TANK = barg.)
4 - MATERIALS :
- SPLASH SCREEN, NOZZLE COVER SCREEN & VERTICAL CLOSING ANGLE : ALUMINUM OR STAINLESS STEEL
SA 240 TYPE 304L (X2CrNi18-9 1.4307 EN 10028-7) (TO DEFINE BY THE PROJECT)
- HORIZONTAL RING, RIVETS & TAPPING SCREWS : SA 240 TYPE 304L (X2CrNi18-9 1.4307 EN 10028-7)
- FOLDED ANGLE 50x50 : IDENTICAL TO TANK MATERIAL
5 - REMOVE BURRS FROM ALL EDGES WITH 180 GRIT SANDPAPER AND THEN PROTECT THE SHARP EDGES WITH A RUBBER
PROTECTION PROFILE.
RIVETS
MECHANICAL DEPARTMENT
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Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
HORIZONTAL RING
PAGE
RIVETS
SPLASH SCREEN
Rev
New Standard.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
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SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
A + 25
A
2xD
A
A + 25
2xD
NOTE 4
I.D.
B.C.D.
STOP BLOCK
DIMENSIONS DETERMINED
BY MANUFACTURER OF EQUIPMENT
CLAMPED ELEMENT
INTERNAL DIA. OF
THE EQUIPMENT
I.D. > 3000
QUANTITY
M12
2
M16
4
M20
4
M24
4
M33
6
M36
> B.C.D. x 3,14 / 1500
ROUNDED TO THE NEXT
HIGHER EVEN NUMBER
NOTES :
MECHANICAL DEPARTMENT
1 - ALL DIMENSIONS ARE IN GIVEN mm.
2 - LOCATE THE JACK SCREWS IN THE FLANGE BOLT CIRCLE, BETWEEN 2 FLANGE BOLTS AS SYMMETRICALLY AS POSSIBLE.
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
JACK SCREW HOLE TO BE THREADED OVER FULL FLANGE THICKNESS.
4 - JACK SCREWS SHALL BE FITTED IN THE FLANGE OF THE REMOVABLE PART ( E.G. FOR HEAT EXCHANGER : AT SHELL COVER FLANGE , AT
CHANNEL FLANGE AT TUBESHEET)
5 - MATERIALS :
JACK SCREWS : CLASS 12.9 / EN ISO 898-1 (GALV. EN ISO 1461) OR ASME SA-540 GRADE B22 CLASS 1 (GALV. ASTM A153)
STOP BLOCK : IDENTICAL TO CLAMPED ELEMENT
PAGE
Rev
This standard supersedes Solvay legacy standard STD11001.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
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SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- IT WAS CREATED FOR THE MOST COMMON LANGUAGES . OTHERS NAMEPLATES WILL BE MADE AS AND WHEN REQUIRED.
- RELATED DOCUMENTS :
GEC-WW-MEC-STD112-35E : BRACKET SUPPORT FOR NAMEPLATE
SUMMARY OF NAMEPLATE TYPES :
- ENGLISH LANGUAGE
INSIDE EEC
VESSEL
HEAT EXCHANGER
JACKETED VESSEL
PAGE 3
PAGE 4
PAGE 5
OUTSIDE EEC
ASME VESSEL
ASME HEAT EXCHANGER W/UNFIXED TUBESHEETS
ASME HEAT EXCHANGER W/FIXED TUBESHEETS
ASME JACKETED VESSEL
PAGE 6
PAGE 7
PAGE 8
PAGE 9
- FRENCH LANGUAGE
INSIDE EEC
VESSEL
HEAT EXCHANGER
JACKETED VESSEL
PAGE 10
PAGE 11
PAGE 12
- DUTCH LANGUAGE
INSIDE EEC
VESSEL
HEAT EXCHANGER
JACKETED VESSEL
PAGE 13
PAGE 14
PAGE 15
- PORTUGUESE LANGUAGE (FOR BRAZILIAN EQUIPMENTS)
NR-13 VESSEL
NR-13 HEAT EXCHANGER
NR-13 JACKETED VESSEL
PAGE 16
PAGE 17
PAGE 18
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
YEAR BUILT
(YEAR OF THE MANUFACTURING COMPLETION)
SERVICE
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
EQUIPMENT CATEGORY
(DIRECTIVE 2014/68/EU)
OPERATING PRESSURE
(7)
PS : MAX. ALLOWABLE PRESSURE
(7)
MIN. ALLOWABLE PRESSURE
(7)
(7)
PT : TEST PRESSURE (VERT. / HORIZ.)
bar
(7)
bar
(AREA FOR
bar
STAMPS)
bar
(45 x 56)
155
(DIRECTIVE 2014/68/EU)
145
FLUID GROUP
OPERATING TEMPERATURE
TS min. / TS max. ALLOWABLE TEMPERATURE
TOTAL CORROSION AND EROSION ALLOWANCE
mm
RADIOGRAPHY
%
(8)
HEAT TREATMENT
TEST DATE
(5)
CONSTRUCTION CODE & EDITION
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
FLUIDS
TOTAL VOLUME
TARE MASS
(10)
L
DENSITY
kg
MAX. FILLING MASS
kg/L
(9)
kg
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD.
GEC-WW-MEC-STD112-35E
7 - RELATIVE PRESSURE
8 - YES OR NONE
9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY
10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS ,ETC ...)
11 - THIS STANDARD IS ALSO APPLICABLE FOR STORAGE TANKS.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
YEAR BUILT
(YEAR OF THE MANUFACTURING COMPLETION)
SERVICE
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
EQUIPMENT CATEGORY
(DIRECTIVE 2014/68/EU)
TUBE SIDE
OPERATING PRESSURE
(7)
bar
(7)
bar
PS : MAX. ALLOWABLE PRESSURE
(7)
bar
(7)
bar
MIN. ALLOWABLE PRESSURE
(7)
bar
(7)
bar
STAMPS)
bar
(37 x 52)
PT : TEST PRESSURE (VERT. / HORIZ.)
(7)
(7)
bar
(7)
(7)
(AREA FOR
155
(DIRECTIVE 2014/68/EU)
145
SHELL SIDE
PRODUCT GROUP
OPERATING TEMPERATURE
TS min. / TS max. ALLOWABLE TEMPERATURE
TOTAL CORROSION AND EROSION ALLOWANCE
mm
RADIOGRAPHY
mm
%
(8)
HEAT TREATMENT
%
(8)
TEST DATE
(5)
CONSTRUCTION CODE & EDITION
FLUIDS
SHELL VOLUME
L
DENSITY (SHELL / TUBES)
TUBE VOLUME
L
MAX. FILLING MASS
(9)
kg
kg
EXCHANGE SURFACE
(11)
m
TARE MASS
(10)
kg/L
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU
( E.G.: IF PS <= 0.5 Bar )
6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD.
GEC-WW-MEC-STD112-35E.
7 - RELATIVE PRESSURE
8 - YES OR NONE
9 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY.
10 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS, ETC...)
11 - TOTAL EXTERNAL SURFACE OF TUBES.
12 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER TYPE
OF HEAT EXCHANGER.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
YEAR BUILT
(YEAR OF THE MANUFACTURING COMPLETION)
SERVICE
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
(DIRECTIVE 2014/68/EU)
(DIRECTIVE 2014/68/EU)
OPERATING PRESSURE
(7)
PS : MAX. ALLOWABLE PRESSURE
(7)
(7)
MIN. ALLOWABLE PRESSURE
PT : TEST PRESSURE (VERT. / HORIZ.)
(7)
(7)
bar
bar
(7)
bar
(AREA FOR
bar
STAMPS)
(7)
bar
(7)
(7)
bar
(7)
MAX. DIFFERENTIAL DESIGN PRESSURE
bar
(7)
bar
155
PRODUCT GROUP
EQUIPMENT CATEGORY
145
SHELL SIDE JACKET SIDE
(37 x 54)
bar
OPERATING TEMPERATURE
TS min. / TS max. ALLOWABLE TEMPERATURE
TOTAL CORROSION AND EROSION ALLOWANCE
mm
mm
%
%
RADIOGRAPHY
(8)
HEAT TREATMENT
TEST DATE
(5)
CONSTRUCTION CODE & EDITION
FLUIDS
kg/L
SHELL VOLUME
L
JACKET VOLUME
L
(9)
kg
kg
(9)
kg
TARE MASS
(10)
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU
6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD.
GEC-WW-MEC-STD112-35E
7 - RELATIVE PRESSURE
8 - YES OR NONE
9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY
10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS, ETC....)
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
180
170
5
EXAMPLE OF ADDITIONAL NAMEPLATE FOR " U" STAMPED EQUIPMENTS
(OTHERS DIMENSIONS AND LAYOUT CAN BE USED) (NOTE 11)
5
5
CERTIFIED BY
CERTIFIED BY
(MANUFACTURER'S NAME, ADRESS AND LOGO)
ACME MFG.
YEAR BUILT
(YEAR OF THE MANUFACTURING COMPLETION)
SERVICE
U
W - RT1
HT
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
OPERATING PRESSURE
(6)
bar
DESIGN PRESSURE
(6)
bar
TEST PRESSURE (VERT. / HORIZ.)
(6)
(6)
MAWP
12
bar
AT
200
MAWP
- 0,5
bar
AT
150
AT
12
YEAR
2014
MDMT
- 20
SERIAL # 1234567
bar
bar
OPERATING TEMPERATURE
SCALE : 1/1
(6)
MAX. ALLOWABLE WORKING PRESSURE
(6)
MAX. ALLOWABLE EXTERNAL WORKING PRESSURE
(6)
155
MAX. ALLOWABLE WORKING PRESSURE
145
DESIGN TEMPERATURE
( AREA FOR STAMPS )
(6)
bar
mm
TOTAL CORROSION AND EROSION ALLOWANCE
%
RADIOGRAPHY
(7)
HEAT TREATMENT
TEST DATE
CONSTRUCTION CODE & EDITION
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
FLUIDS
TOTAL VOLUME
TARE MASS
(9)
L
DENSITY
kg
MAX. FILLING MASS
(DESIGN DENSITY)
(8)
kg/L
kg
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD.
GEC-WW-MEC-STD112-35E
6 - RELATIVE PRESSURE
7 - YES OR NONE
8 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY
9 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....)
10 - THIS STANDARD IS ALSO APPLICABLE FOR STORAGE TANKS.
11 - FOR "U" STAMPED EQUIPMENTS, AN ADDITIONAL NAMEPLATE CONFORMING TO THE CODE EXAMPLE SHALL BE USED, WITH OTHERS
MANDATORY MARKINGS AS TYPE OF CONSTRUCTION ( W , P ,...) - SPECIAL SERVICE ( L , UB ,...) - EXTENT OF RADIOGRAPHY
( RT1 , RT2 ,...) - POSTWELD HEAT TREATMENT ( HT,...).
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
180
170
EXAMPLE OF ADDITIONAL NAMEPLATE FOR " U" STAMPED
HEAT EXCHANGERS WITH UNFIXED TUBESHEETS
(OTHERS DIMENSIONS AND LAYOUT CAN BE USED (NOTE 12))
5
5
5
CERTIFIED BY
(MANUFACTURER'S NAME, ADRESS AND LOGO)
CERTIFIED BY
ACME MFG.
YEAR BUILT
MAWP
12 / - 1
(YEAR OF THE MANUFACTURING COMPLETION)
SERVICE
bar
- 20
(6)
bar
(6)
bar
DESIGN PRESSURE
(6)
bar
(6)
bar
(6)
(6)
AT
12
AT
100
AT
10
YEAR
2014
bar
TUBE SIDE
OPERATING PRESSURE
TEST PRESSURE (VERT. / HORIZ.)
200
U SHELL
MDMT
W - RT1
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
SHELL SIDE
AT
bar
(6)
(6)
MAWP
10
bar
bar
TUBES
DESIGN TEMPERATURE
MAX. ALLOWABLE WORKING PRESSURE
(6)
(6)
MAX. ALLOWABLE WORKING PRESSURE
(6)
(6)
(6)
(6)
(6)
TOTAL CORROSION AND EROSION ALLOWANCE
( AREA FOR STAMPS )
(33 x 67)
(6)
bar
mm
RADIOGRAPHY
MDMT
- 20
SERIAL # 1234567
bar
bar
mm
%
%
(7)
HEAT TREATMENT
155
145
OPERATING TEMPERATURE
(7)
SCALE : 1/1
TEST DATE
CONSTRUCTION CODE & EDITION
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
FLUIDS
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
SHELL VOLUME
L
DENSITY (SHELL / TUBES)
TUBE VOLUME
L
MAX. FILLING MASS
kg
EXCHANGE SURFACE
TARE MASS
(9)
kg/L
(8)
kg
(10)
m
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - FOR NAMEPLATE SUPPORT SEE
GEC-WW-MEC-STD112-35E.
Ta91/100/06/AD.
6 - RELATIVE PRESSURE
7 - YES OR NONE
8 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY.
9 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....)
10 - TOTAL EXTERNAL SURFACE OF TUBES.
11 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER
TYPE OF HEAT EXCHANGER.
12- - FOR "U" STAMPED EXCHANGERS, AN ADDITIONAL NAMEPLATE CONFORMING TO THE CODE EXAMPLE SHALL BE USED, WITH OTHERS
MANDATORY MARKINGS AS TYPE OF CONSTRUCTION ( W , P ,...) - SPECIAL SERVICE ( L , UB ,...) - EXTENT OF RADIOGRAPHY
( RT1 , RT2 ,...) - POSTWELD HEAT TREATMENT ( HT,...).
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
180
170
5
5
5
CERTIFIED BY
EXAMPLE OF ADDITIONAL NAMEPLATE FOR " U" STAMPED
HEAT EXCHANGERS WITH FIXED TUBESHEETS
(OTHERS DIMENSIONS AND LAYOUT CAN BE USED) (NOTE 11)
(MANUFACTURER'S NAME, ADRESS AND LOGO)
CERTIFIED BY
YEAR BUILT
ACME MFG.
(YEAR OF THE MANUFACTURING COMPLETION)
MAWP
12 / - 1
SERVICE
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
SHELL SIDE
(6)
OPERATING PRESSURE
(6)
DESIGN PRESSURE
TEST PRESSURE (VERT. / HORIZ.)
(6)
(6)
bar
(6)
- 20
MAWP
10
bar
DESIGN TEMPERATURE
MAX. ALLOWABLE WORKING PRESSURE
(6)
(6)
STAMPS)
(6)
(6)
(33 x 67)
(6)
bar
mm
%
%
(7)
HEAT TREATMENT
(7)
TEST DATE
CONSTRUCTION CODE & EDITION
L
DENSITY (SHELL / TUBES)
TUBE VOLUME
L
MAX. FILLING MASS
kg
EXCHANGE SURFACE
(9)
bar
100
AT
12
bar
YEAR
2014
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
SHELL VOLUME
TARE MASS
MDMT
- 20
SERIAL # 1234567
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
FLUIDS
AT
bar
CAUTION : THE CODE REQUIRED PRESSURES AND
TEMPERATURES MARKED ON THE HEAT EXCHANGER
RELATE TO THE BASIC DESIGN CONDITIONS. THE
HEAT EXCHANGER DESIGN HAS BEEN EVALUATED
FOR SPECIFIC OPERATING CONDITIONS AND SHALL
BE REEVALUATED BEFORE IT IS OPERATED AT
DIFFERENT OPERATING CONDITIONS.
bar
mm
170
(6)
160
(6)
TOTAL CORROSION AND EROSION ALLOWANCE
12
TUBES
(AREA FOR
MAX. ALLOWABLE WORKING PRESSURE
RADIOGRAPHY
AT
bar
(6)
OPERATING TEMPERATURE
(6)
200
bar
(6)
bar
(6)
AT
U SHELL
MDMT
W - RT1
TUBE SIDE
bar
bar
kg/L
(8)
kg
(10)
m
SCALE : 1/1
CAUTION : THE CODE REQUIRED PRESSURES AND TEMPERATURES MARKED ON THE HEAT EXCHANGER RELATE TO THE
BASIC DESIGN CONDITIONS. THE HEAT EXCHANGER DESIGN HAS BEEN EVALUATED FOR SPECIFIC OPERATING
CONDITIONS AND SHALL BE REEVALUATED BEFORE IT IS OPERATED AT DIFFERENT OPERATING CONDITIONS.
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - FOR NAMEPLATE SUPPORT Ta91/100/06/AD.
SEE GEC-WW-MEC-STD112-35E.
6 - RELATIVE PRESSURE
7 - YES OR NONE
8 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY.
9 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....)
10 - TOTAL EXTERNAL SURFACE OF TUBES.
11 - FOR "U" STAMPED EQUIPMENTS, AN ADDITIONAL NAMEPLATE CONFORMING TO THE CODE EXAMPLE SHALL BE USED, WITH OTHERS
MANDATORY MARKINGS AS TYPE OF CONSTRUCTION ( W , P ,...) - SPECIAL SERVICE ( L , UB ,...) - EXTENT OF RADIOGRAPHY
( RT1 , RT2 ,...) - POSTWELD HEAT TREATMENT ( HT,...).
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
180
170
5
5
5
CERTIFIED BY
EXAMPLE OF ADDITIONAL NAMEPLATE FOR " U" STAMPED JACKETED EQUIPMENTS
(OTHERS DIMENSIONS AND LAYOUT CAN BE USED) (NOTE 10)
(MANUFACTURER'S NAME, ADRESS AND LOGO)
CERTIFIED BY
ACME MFG.
YEAR BUILT
MAWP
12 / - 1
(YEAR OF THE MANUFACTURING COMPLETION)
SERVICE
bar
- 20
(6)
bar
(6)
bar
DESIGN PRESSURE
(6)
bar
(6)
bar
(6)
(6)
(6)
bar
(6)
MAWP
10
bar
(6)
(6)
(AREA FOR
MAX. ALLOWABLE WORKING PRESSURE
(6)
(6)
STAMPS)
(6)
(6)
(6)
TOTAL CORROSION AND EROSION ALLOWANCE
RADIOGRAPHY
AT
100
AT
10
YEAR
2014
bar
(6)
bar
MDMT
- 20
SERIAL # 1234567
bar
(33 x 70)
N.A.
bar
155
MAX. ALLOWABLE WORKING PRESSURE
145
DESIGN TEMPERATURE
(6)
12
JACKET
OPERATING TEMPERATURE
MAX. DIFFERENTIAL DESIGN PRESSURE
AT
JACKET SIDE
OPERATING PRESSURE
TEST PRESSURE (VERT. / HORIZ.)
200
U SHELL
MDMT
W - RT1
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
SHELL SIDE
AT
bar
mm
mm
%
%
SCALE : 1/1
(7)
HEAT TREATMENT
TEST DATE
CONSTRUCTION CODE & EDITION
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
FLUIDS
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
DENSITY (SHELL / JACKET)
kg/L
SHELL VOLUME
L
JACKET VOLUME
L
(8)
kg
kg
(8)
kg
TARE MASS
(9)
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD.
GEC-WW-MEC-STD112-35E
6 - RELATIVE PRESSURE
7 - YES OR NONE
8 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY
9 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....)
10 - FOR "U" STAMPED EQUIPMENTS, AN ADDITIONAL NAMEPLATE CONFORMING TO THE CODE EXAMPLE SHALL BE USED, WITH OTHERS
MANDATORY MARKINGS AS TYPE OF CONSTRUCTION ( W , P ,...) - SPECIAL SERVICE ( L , UB ,...) - EXTENT OF RADIOGRAPHY
( RT1 , RT2 ,...) - POSTWELD HEAT TREATMENT ( HT,...).
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
ANNEE DE CONSTRUCTION
SERVICE
(YEAR OF THE MANUFACTURING COMPLETION)
GROUPE DE FLUIDE
(DIRECTIVE 2014/68/EU)
CATEGORIE DE L'EQUIPEMENT
(DIRECTIVE 2014/68/EU)
(7)
bar
PRESSION MAXIMALE ADMISSIBLE
(7)
bar
(AREA FOR
PRESSION MINIMALE ADMISSIBLE
(7)
bar
STAMPS)
bar
(45 x 56)
PRESSION D' EPREUVE (HORIZONTALE / VERTICALE)
(7)
(7)
145
PRESSION NORMALE DE SERVICE
155
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
TEMPERATURE NORMALE DE SERVICE
TS min. / TSmax. TEMPERATURES ADMISSIBLES
SUREPAISSEUR TOTALE DE CORROSION/EROSION
mm
RADIOGRAPHIE
%
(8)
TRAITEMENT THERMIQUE
DATE DE L' EPREUVE
(5)
CODE DE CONSTRUCTION & EDITION
FLUIDES
VOLUME TOTAL
TARE
(10)
L
MASSE SPECIFIQUE
kg
MASSE DE REMPLISSAGE
kg/L
(9)
kg
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU
6 - FOR NAMEPLATE SUPPORT SEE GEC-WW-MEC-STD112-35E
Ta91/100/06/AD.
7 - RELATIVE PRESSURE
8 - YES (OUI) OR NONE (NON)
9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY
10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....)
11 - THIS STANDARD IS ALSO APPLICABLE FOR STORAGE TANKS.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
165
5
155
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
ANNEE DE CONSTRUCTION
SERVICE
(YEAR OF THE MANUFACTURING COMPLETION)
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
CALANDRE
(DIRECTIVE 2014/68/EU)
PRESSION NORMALE DE SERVICE
(7)
bar
(7)
bar
PRESSION MAXIMALE ADMISSIBLE
(7)
bar
(7)
bar
PRESSION MINIMALE ADMISSIBLE
(7)
bar
(7)
bar
STAMPS)
bar
(37 x 52)
PRESSION D' EPREUVE
(7)
(7)
bar
(7)
(7)
155
(AREA FOR
145
GROUPE DE FLUIDE
BOITE
TEMPERATURE NORMALE DE SERVICE
TS min. / TS max. TEMPERATURES ADMISSIBLES
SUREPAISSEUR TOTALE DE CORROSION/EROSION
mm
RADIOGRAPHIE
mm
%
TRAITEMENT THERMIQUE
(8)
%
(8)
DATE DE L' EPREUVE
(5)
CODE DE CONSTRUCTION & EDITION
FLUIDES
VOLUME CALANDRE
L
MASSE SPECIFIQUE
( CALANDRE / BOITE )
VOLUME BOITE
L
MASSE DE REMPLISSAGE
(9)
kg
kg
SURFACE D' ECHANGE
(11)
m
TARE
(10)
kg/L
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD.
GEC-WW-MEC-STD112-35E
7 - RELATIVE PRESSURE
8 - YES (OUI) OR NONE (NON)
9 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY
10 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS, ETC...)
11 - TOTAL EXTERNAL SURFACE OF TUBES.
12 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER
TYPE OF HEAT EXCHANGER.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
(YEAR OF THE MANUFACTURING COMPLETION)
ANNEE DE CONSTRUCTION
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
SERVICE
DOUBLE
ENVELOPPE
CORPS
PRESSION NORMALE DE SERVICE
(7)
PRESSION MAXIMALE ADMISSIBLE
(7)
(7)
PRESSION MINIMALE ADMISSIBLE
PRESSION D' EPREUVE
(7)
(7)
bar
bar
(7)
bar
(AREA FOR
bar
STAMPS)
(7)
bar
(7)
(7)
PRESSION DIFFERENTIELLE MAXIMALE
bar
(7)
bar
bar
(7)
bar
155
(DIRECTIVE 2014/68/EU)
145
GROUPE DE FLUIDE
(37 x 54)
N.A.
TEMPERATURE NORMALE DE SERVICE
TS min. / TS max. TEMPERATURES ADMISSIBLES
SUREPAISSEUR TOTALE DE CORROSION/EROSION
mm
mm
%
%
RADIOGRAPHIE
TRAITEMENT THERMIQUE
(8)
DATE DE L' EPREUVE
(5)
CODE DE CONSTRUCTION & EDITION
FLUIDES
VOLUME CORPS
L
MASSE SPECIFIQUE
( CORPS / DOUBLE ENVEL.)
VOLUME DOUBLE
ENVELOPPE
L
MASSE DE REMPLISSAGE
CORPS
(9)
kg
kg
MASSE DE REMPLISSAGE
DOUBLE ENVELOPPE
(9)
kg
TARE
(10)
kg/L
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU
6 - FOR NAMEPLATE SUPPORT SEE GEC-WW-MEC-STD112-35E.
Ta91/100/06/AD.
7 - RELATIVE PRESSURE
8 - YES (OUI) OR NONE (NON)
9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY.
10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....)
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
SERIE NR.
BOUWJAAR
(YEAR OF THE MANUFACTURING COMPLETION)
TAG NR./ EQUIPMENT NR.
FUNCTIE
VLOEISTOF GROEP
(RICHTLIJN 2014/68/EU)
RISICO CATEGORIE
(RICHTLIJN 2014/68/EU)
(7)
bar
MAX. TOEGELATEN WERKDRUK
(7)
bar
(AREA FOR
MIN. TOEGELATEN WERKDRUK
(7)
bar
STAMPS)
bar
(45 x 56)
HYDRAULISCHE TESTDRUK (VERT. / HORIZ.)
(7)
(7)
145
NORMALE WERKDRUK
155
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
NORMALE WERKTEMPERATUUR
MIN. / MAX. TOEGELATEN TEMPERATUUR
CORROSIE / EROSIE TOESLAG
mm
RADIOGRAFIE
%
SPANNINGSVRIJ GLOEIEN
(8)
PROEFDATUM
(5)
CONSTRUCTIE CODE EN UITGAVE
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
VLOEISTOF
TOTAAL VOLUME
LEDIG GEWICHT
(10)
L
DICHTHEID
kg
GEWICHT VOL
kg/L
(9)
kg
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU
6 - FOR NAMEPLATE SUPPORT SEE GEC-WW-MEC-STD112-35E
Ta91/100/06/AD.
7 - RELATIVE PRESSURE
8 - YES (YA) OR NONE (NEE)
9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY
10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS,ETC....)
11- THIS STANDARD IS ALSO APPLICABLE FOR STORAGE TANKS.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
SERIE NR.
BOUWJAAR
(YEAR OF THE MANUFACTURING COMPLETION)
TAG NR./ EQUIPMENT NR.
FUNCTIE
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
PIJPEN ZIJDE
RISICO CATEGORIE
(RICHTLIJN 2014/68/EU)
NORMALE WERKDRUK
(7)
bar
(7)
bar
MAX. TOEGELATEN WERKDRUK
(7)
bar
(7)
bar
MIN. TOEGELATEN WERKDRUK
(7)
bar
(7)
bar
STAMPS)
bar
(37 x 52)
HYDRAULISCHE TESTDRUK (VERT. / HORIZ.)
(7)
(7)
bar
(7)
(7)
(AREA FOR
155
(RICHTLIJN 2014/68/EU)
145
VLOEISTOF GROEP
NORMALE WERKTEMPERATUUR
MIN. / MAX. TOEGELATEN TEMPERATUUR
CORROSIE / EROSIE TOESLAG
mm
RADIOGRAFIE
mm
%
(8)
SPANNINGSVRIJ GLOEIEN
%
(8)
PROEFDATUM
(5)
CONSTRUCTIE CODE EN UITGAVE
VLOEISTOF
INHOUD MANTEL
L
DICHTHEID (MANTEL / PIJPEN)
INHOUD PIJPEN
L
GEWICHT VOL
(9)
kg
kg
W.W. OPPERVLAKTE
(11)
m
LEDIG GEWICHT
(10)
kg/L
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEELASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD.
GEC-WW-MEC-STD112-35E
7 - RELATIVE PRESSURE
8 - YES (YA) OR NONE (NEE)
9 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY
10 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS,ETC....)
11 - TOTAL EXTERNAL SURFACE OF TUBES.
12 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER
TYPE OF HEAT EXCHANGER.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
SERIE NR.
BOUWJAAR
(YEAR OF THE MANUFACTURING COMPLETION)
TAG NR./ EQUIPMENT NR.
FUNCTIE
(RICHTLIJN 2014/68/EU)
(RICHTLIJN 2014/68/EU)
NORMALE WERKDRUK
(7)
bar
(7)
bar
MAX. TOEGELATEN WERKDRUK
(7)
bar
(7)
bar
(AREA FOR
MIN. TOEGELATEN WERKDRUK
HYDRAULISCHE TESTDRUK (VERT. / HORIZ.)
(7)
bar
STAMPS)
MAX. DRUKVERSCHIL
(7)
(7)
(7)
bar
(7)
(7)
bar
bar
(7)
bar
155
VLOEISTOF GROEP
RISICO CATEGORIE
145
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
(37 x 54)
N.V.T.
NORMALE WERKTEMPERATUUR
MIN. / MAX. TOEGELATEN TEMPERATUUR
CORROSIE / EROSIE TOESLAG
mm
mm
%
%
RADIOGRAFIE
(8)
SPANNINGSVRIJ GLOEIEN
PROEFDATUM
(5)
CONSTRUCTIE CODE EN UITGAVE
VLOEISTOF
INHOUD MANTEL
L
DICHTHEID
(MANTEL/DUBBELE MANTEL)
INHOUD
DUBBELE MANTEL
L
GEWICHT VOL MANTEL
(9)
kg
kg
GEWICHT VOL
DUBBELE MANTEL
(9)
kg
(10)
kg/L
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - THE "CE" MARK MAY NOT APPEAR IF THE EQUIPMENT IS NOT SUBJECTED TO "CE" MARKING ACCORDING TO THE DIRECTIVE 2014/68/EU
6 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD.
GEC-WW-MEC-STD112-35E.
7 - RELATIVE PRESSURE
8 - YES (YA) OR NONE (NEE)
9 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY.
10 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....)
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
(YEAR OF THE MANUFACTURING COMPLETION)
TAG DO EQUIPAMENTO
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
CATEGORIA DO EQUIPAMENTO
(6)
(6)
(6)
bar
(AREA FOR
bar
STAMPS)
bar
145
(6)
155
bar
(6)
(45 x 70)
mm
RADIOGRAFIA
%
(7)
DATA DO TESTE
(FLUIDS GIVEN ON GUIDE DWG. OR DATA SHEET)
FLUIDOS
L
VOLUME TOTAL
PESO DA TARA
(9)
kg/L
DENSIDADE
kg
(8)
kg
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - FOR NAMEPLATE SUPPORT Ta91/100/06/AD.
SEE GEC-WW-MEC-STD112-35E.
6 - RELATIVE PRESSURE
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
8 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY.
9 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....)
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
(YEAR OF THE MANUFACTURING COMPLETION)
TAG DO EQUIPAMENTO
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
LADO TUBO
CATEGORIA DO EQUIPAMENTO
(6)
bar
(6)
bar
(6)
bar
(6)
bar
(6)
bar
(6)
bar
STAMPS)
bar
(37 x 67)
(6)
bar
(6)
(6)
mm
RADIOGRAFIA
155
mm
%
(7)
(AREA FOR
145
(6)
%
(7)
DATA DO TESTE
FLUIDOS
kg/L
VOLUME DO COSTADO
L
VOLUME DO TUBO
L
(8)
kg
kg
(10)
m
PESO DA TARA
(9)
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEELASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - FOR NAMEPLATE SUPPORT SEE Ta91/100/06/AD.
GEC-WW-MEC-STD112-35E
6 - RELATIVE PRESSURE
8 - SUM OF BOTH SIDES, CONSIDERING THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY
9 - INCLUDING BUNDLE, WITHOUT EXTERNAL DEVICES (LADDERS, PLATFORMS,ETC....)
10 - TOTAL EXTERNAL SURFACE OF TUBES.
11 - THIS NAMEPLATE IS SPECIFIC TO SHELL AND TUBE HEAT EXCHANGERS AND SHALL BE ADAPTED BY MANUFACTURER FOR OTHER
TYPE OF HEAT EXCHANGER.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
165
155
5
5
5
(MANUFACTURER'S NAME, ADRESS AND LOGO)
(YEAR OF THE MANUFACTURING COMPLETION)
TAG DO EQUIPAMENTO
(NAME OF THE EQUIPMENT GIVEN ON GUIDE DWG. OR DATA SHEET)
LADO CAMISA
(6)
(6)
(6)
bar
(6)
bar
bar
(6)
bar
(AREA FOR
bar
STAMPS)
(6)
bar
(6)
(6)
RADIOGRAFIA
(6)
bar
(6)
bar
155
(6)
145
CATEGORIA DO EQUIPAMENTO
(37 x 70)
bar
mm
mm
%
%
(6)
DATA DO TESTE
FLUIDOS
kg/L
VOLUME DO COSTADO
L
VOLUME DA CAMISA
L
(8)
kg
kg
(8)
kg
PESO DA TARA
(9)
5
R2
SCALE : 1/1
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm, OTHER SIZES FOR STAMPING AREAS TO BE TAKEN FROM THIS STANDARD.
2 - NAMEPLATE MATERIAL (EXCEPT IF REQUIRED OTHERWISE) : 3 mm THK. STAINLESS STEEL ASME SA240 TYPE 304 OR
X2CrNi18-9 - 1.4307 - EN 10028-7.
3 - FRAME SIDES, CHARACTERS AND BLOCKS FOR STAMPING SHALL SHOW POLISHED SURFACE PROTRUDING ABOVE BLACK PAINTED
BACKGROUND.
4 - HEIGHT OF CHARACTERS STAMPED BY MANUFACTURER = 4 mm.
5 - FOR NAMEPLATE SUPPORT SEE GEC-WW-MEC-STD112-35E.
Ta91/100/06/AD.
6 - RELATIVE PRESSURE
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
8 - THE HEAVIEST BETWEEN FULL OF WATER OR THE DESIGN FILLING AT DESIGN DENSITY.
9 - INCLUDING INTERNALS, WITHOUT EXTERNAL DEVICES (LADDERS,PLATFORMS, ETC....)
Rev
This standard supersedes Rhodia legacy standard EC 210.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
LOCATION FOR LOOSE FLANGES WITH
WELD-ON COLLAR PLATE ACCORDING EN 1092-1
(TYPE 02 & 32)
10
10
10
LOCATION FOR LAPPED FLANGES ACCORDING ASME B16.5
WITH STUB ENDS SHORT PATTERN ACCORDING ASME B16.9
10
NOTCH DIMENSION
SUITABLE FOR
PIPE NOZZLE WELD
PLAN VIEW FOR
STOPPER PLATE DETAIL
30
PLAN VIEW FOR
DN < 200 - NPS < 8"
2 STOPPER PLATES
3 STOPPER PLATES
20
NOTES :
1- MATERIAL : IDENTICAL TO NOZZLE PIPE OR STUB END.
3 mm + ENVIRONMENTAL
CORROSION ALLOWANCE
ON EACH SIDE
RELATIVE TO THE HORIZONTAL.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
New Standard.It was reviewed with teams Capex X and HSE, who
agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-RELATED DOCUMENTS :
- GEC-WW-MEC-STD112-39E : PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS
- GEC-WW-MEC-STD112-40E : SUPPORT PLATES FOR LADDERS AND PLATFORMS
- EN ISO 14122-4 : SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY.
PART 4 : FIXED LADDERS.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS
ACCESS LADDER FOR STATIC EQUIPMENTS
Rev
WELDED
CONSTRUCTION
BOLTED
CONSTRUCTION
25
CHAMFER
530
STRINGERS
UPE 80
RUNG
25x25
(NOTE 12)
PLATFORM, HANDRAIL
& ACCESS GATE SEE
GEC-WW-MEC-STD112-39E
DETAIL 3
85
HOOPS PLATE
40x6
RUNG
25x25
350
FIXATION
DETAIL 2
140
NOTE 5
=
0
INSULATED EQUIPMENT
100
100
MIN.600 (450)
(NOTE 8)
=
35
70
140
BOLTS M16x50
(SEE DETAIL 2 - FIXING)
10
(NOTE 9)
10
=
30
HOOP OR
BRACING
STRINGERS
30
FIRST RUNG CAN BE FLUSH WELDED
IF REQUIRED BY ANGLE LOCATION
R1
2
BOLT M10x30
5
DETAIL 1 : ANCHOR BRACKETS DETAIL
RUNG 25x25
(NOTE 12)
18
HIGH STRENGTH
THERMAL INSULATION
140x60x6
35
200
100
MIN.400 (250)
(NOTE 8)
600
BETWEEN ANCHOR BOLTS
DETAIL 2 : FIXATION
2500 MAX.
OCTOGONAL
CONCRETE
PEDESTRAL
200 MIN.
300 MAX.
2300
450
BOLTS M10x30
CONCRETE
SLAB
STRINGERS
R3
5
UNINSULATED EQUIPMENT
STRINGERS
ANCHORING
DETAIL 1
SECTION -BBSAFETY
CAGE
415
300 TYPICAL
(NOTE 6)
SAFETY
CAGE
(NOTE 7)
350
2500 < H <= 6000 MAX
2500 MAX.
BOLTS M16x40
5 VERTICAL
PLATES 50x8
WELDED
B
25
100
MIN.600 (450)
(NOTE 8)
100
600
NOTE 3
HOOP
140
1500
25
B
=
100
500
600
HOOPS : EQUISPACED <= 1500
DETAIL 3
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
TOG
700
VIEW -A-
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
50
A
5
25
500
15
20
BOLT M16x35
RUNG 25x25
(NOTE 12)
NOTES :
L80x80x8
46
25
15
45
(ANCHORING ON CONCRETE)
45
STANDARD TO BE CHECKED / ADAPTED
IN ACCORDANCE WITH LOCAL
REGULATIONS / RULES
WELDED
CONSTRUCTION
BOLTED
CONSTRUCTION
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS - ACCESS LADDER FOR STATIC EQUIPMENTS
SECTION FROM GROUND - LATERAL ACCESS LADDER
Rev
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
DETAIL 1
VIEW -A-
25
HOOP
B
(NOTE 5)
=
140
RUNG
25x25
(NOTE 10)
140
=
25
530
85
RUNG
25x25
2500 MAX.
CHAMFER
5 VERTICAL
PLATES 50x8
WELDED
50
SAFETY
CAGE
HOOPS PLATE
50x6
R3
350
STRINGERS
UPE 80
420
BOLTS M10x30
H <= 6000 MAX
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
BOLTS M16x40
455
SECTION -BB-
VIEW -A-
UNINSULATED EQUIPMENT
INSULATED EQUIPMENT
INSULATED EQUIPMENT
100
2500 MAX.
VESSEL
O.D.
100
BOLTS M16x50
(SEE DETAIL 2 - FIXING)
10
(NOTE 7)
HIGH STRENGTH THERMAL
INSULATION - 140x60x6
PLATFORM, HANDRAIL
& ACCESS GATE SEE
GEC-WW-MEC-STD112-39E
5
100
200
200
MIN.
TOG
VESSEL
O.D.
200
300 TYPICAL
(NOTE 6)
200 MIN.
300 MAX.
STRINGERS
50
=
B
350
HOOPS : EQUISPACED <= 1500
SAFETY
CAGE
BOLTED
CONSTRUCTION
=
200
1500
600
FIXATION
DETAIL 2
DETAIL 1
WELDED
CONSTRUCTION
25
(NOTE 3)
100
700
TOG
2300
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
UNINSULATED EQUIPMENT
500
600
100
A
R1
2
DETAIL 2 : FIXATION
5
10
HOOP OR
BRACING
RUNG
25x25
BOLT M10x30
500
70
WELDED
CONSTRUCTION
35
=
140
=
35
25
30
30
STRINGERS
BOLTED
CONSTRUCTION
STANDARD TO BE CHECKED / ADAPTED
IN ACCORDANCE WITH LOCAL
REGULATIONS / RULES
NOTES :
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS - ACCESS LADDER FOR STATIC EQUIPMENTS
STANDARD SECTION - LATERAL ACCESS LADDER
Rev
VIEW -A-
530
=
550
85
140
515
RUNG
25x25
(NOTE 10)
R3
BOLTS M16x40
5 VERTICAL
PLATES 50x8
WELDED
=
HOOPS PLATE
50x6
SECTION -BB-
SAFETY
CAGE
H <= 6000 MAX
UNINSULATED EQUIPMENT
INSULATED EQUIPMENT
VESSEL
O.D.
VIEW -AINSULATED EQUIPMENT
BOLTS M16x50
(SEE DETAIL 2 - FIXING)
100
PLATFORM, HANDRAIL
& ACCESS GATE SEE
GEC-WW-MEC-STD112-39E
10
HOOP OR
BRACING
(NOTE 7)
HIGH STRENGTH THERMAL
INSULATION - 140x60x6
R1
BOLT M10x30
5
MIN.
TOG
BOLTS M10x30
85 MAX.
300 TYPICAL
(NOTE 6)
200
INSULATION
O.D.
200
VESSEL
O.D.
100
2500 MAX.
STRINGERS
200 MIN.
300 MAX.
2300
B
50
85 MAX.
(NOTE 5)
GATE
SAFETY
CAGE
25
(NOTE 7)
25
=
200
350
STRINGERS
UPE 80
DETAIL 1
2500 MAX.
HOOP
CHAMFER
RUNG
25x25
50
HOOPS : EQUISPACED <= 1500
GATE
VESSEL
O.D.
FIXATION
DETAIL 2
B
=
920
500
600
TOG
BOLTED
CONSTRUCTION
25
700
(NOTE 3)
100
700
600
UNINSULATED EQUIPMENT
DETAIL 3
DETAIL 1
WELDED
CONSTRUCTION
140
DETAIL 4
50
100
A
2
100
5
10
200
500
25
DETAIL 3
50
20
5
BOLTED
CONSTRUCTION
DETAIL 3
20
920
35
=
25
70
140
=
35
130
20
RUNG
25x25
(NOTE 10)
WELDED
CONSTRUCTION
BOLTS M12x25
20
STRINGERS
DETAIL 4
NOTES :
90
130
=
90
DETAIL 2 : FIXATION
=
L40x40x4
10
L50x50x5
30
MECHANICAL DEPARTMENT
25
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
30
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STRINGERS
50
50
STANDARD
STANDARD TO BE CHECKED
IN ACCORDANCE WITH LOCAL
REGULATIONS / RULES
PAGE
STATIC EQUIPMENTS - ACCESS LADDER FOR STATIC EQUIPMENTS
STANDARD AND TOP SECTION - FRONTAL ACCESS LADDER
140
Rev
New Standard. It was reviewed with teams Capex X and HSE,
who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- GEC-WW-MEC-STD112-38E : ACCESS LADDER FOR STATIC EQUIPMENTS
- GEC-WW-MEC-STD112-40E : SUPPORT PLATES FOR LADDERS AND PLATFORMS
- GEC-WW-MEC-STD111-01E : BRACKETS & CHAIRS FOR FLAT BOTTOM TANK
- GEC-WW-MEC-STD112-11E : SKIRT SUPPORT
- GEC-WW-EDO-STD344-04E : CONCRETE PEDESTALS FOR FLAT BOTTOM STORAGE TANKS
- GEC-WW-EDO-STD344-05E : CONCRETE PEDESTALS FOR EQUIPMENT ON SKIRT - NON CORROSIVE FLUID
- EN ISO 14122 : SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY.
PART 1 : CHOICE OF FIXED MEANS OF ACCESS BETWEEN TWO LEVELS.
PART 2 : WORKING PLATFORMS AND WALKWAYS.
PART 3 : STAIRS, STEPLADDERS AND GUARD-RAILS.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
STANDARD AND TOP SECTION
MAX. 6000
INTERMEDIATE LEVEL FOR STANDARD SECTION
FRONTAL ACCES LADDER
PAGE 7/8
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
200
INTERMEDIATE LANDING
FOR STANDARD SECTION
PAGE 6/8
GATE , PLATFORM &
SUPPORTS DETAILS
PAGE 8/8
100 ( FROM INSULATION )
SECTION FROM GROUND
MAX . 6000
1400
STANDARD SECTION
MAX. 6000
100 ( FROM INSULATION )
1000 or 1200
INTERMEDIATE LEVEL FOR STANDARD SECTION
LATERAL ACCES LADDER
PAGE 7/8
INTERMEDIATE LANDING FOR
SECTION FROM GROUND
PAGE 4/8
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
FIRST INTERMEDIATE LEVEL FOR
SECTION FROM GROUND
PAGE 5/8
400 ( FOR EQUIPMENT WITH SKIRT )
250 ( FOR FLAT BOTTOM TANK )
EQUIPMENT O.D.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS
GENERAL ARRANGEMENT
Rev
15
A
00
B
00
TA
N
MIN.
0
15
0
C
A
15
00
VA
RI
AB
LE
320
700
450
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
450
C
GATE , PLATFORM & SUPPORT DETAIL
SEE PAGE 8
600
1400
100
1500
1500
500
DETAIL -1620
L 60 x 60 x 6 ( TYP)
=
X
=
VARIABLE
( 200 MAX. )
1400
SUB HANDRAIL
PLATE 40 x 10
DETAIL -1-
600
0
98
VARIABLE
( 200 MAX. )
HANDRAIL
L 50x50x5
R: >=1400
LOWER
LADDER
B
980
500
500
600
700
950 (800) NOTE 4
0
55
R
PE ER
U P DD
LA
340
SECTION -C-C-
TA
NG
EN
T
320
100
100
MIN.
10
T.O.G.
110
15
0
T.O.G.
>=
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
600
V
( 2 AR
00 IAB
M LE
AX
.)
INSULATED EQUIPMENT
600
GATE , PLATFORM & SUPPORT DETAIL
SEE PAGE 8
600
C
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
MAX.
300
L 60x60x6
450
600
450
X
=
340
PLATES
40 x 10
PLATES
40 x 10
MAX.
300
L 60x60x6
=
0
500
98
2300
700
0
R: >=140
L 60x60x6
L 50x50x5
500
600
0
R
PE ER
UP DD
LA
LOWER
LADDER
340
PLATES
40 x 10
NT
PLATES
40 x 10
55
950 (800) NOTE 4
320
GE
600
C
14
0
600
15
MIN.
SECTION -B-B-
UPPER
LADDER
0
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
MIN.
SECTION -A-A-
PLATES
40 x 10
15
0
VIEW -X10
>=
UNINSULATED EQUIPMENT
L RAIL
150 x 75 x 10
T.O.G.
BOLTS
M16 x40
BOLTS M16 x 40
( COUNTERSUNK
HEAD )
OPENING AT
ACCESS GATE
L RAIL
150 x 75 x 10
BOLTS
M16 x40
: DENOTES THE GRID SUPPORTING BARS DIRECTION
STANDARD TO BE CHECKED / ADAPTED
IN ACCORDANCE WITH LOCAL
REGULATIONS / RULES
MECHANICAL DEPARTMENT
NOTES :
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS
INTERMEDIATE LANDING FOR SECTION FROM GROUND
Rev
100
VIEW -X-
1200 (
NOTE
5)
1000 (
NOTE
5)
UNINSULATED EQUIPMENT
SECTION -A-AUPPER
LADDER
A
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
MIN.
B
TA
N
450
B
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
INSULATED EQUIPMENT
PLATE
40 x 10
600
DETAIL -1-
T.O.G.
620
A
320
340
VARIABLE
( 200 MAX. )
320
980
1400
100
1500
SECTION -B-B-
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
MIN.
GATE , PLATFORM & SUPPORT DETAIL
SEE PAGE 8
VARIA
B
( 200 M LE
AX. )
100
1200 (
NOTE
5)
1000 (
NOTE
5)
MIN.
IF NO NEIGHBOR UPPER LADDER
B
700
100
450
X
=
=
600
0
98
L 60x60x6
L 60x60x6
LOWER
LADDER
600
700
500
0
R: >=140
600
)
IN.
2300
500
R
PE ER
UP DD
LA
140
0
600
(B
ET
W 2000
EE
N MAX
SU
PP .
OR
TS
NT
0
55
950 (800) NOTE 4
45 M
GE
110
MIN.
PLATES
40 x 10
OPENING AT
ACCESS GATE
L RAIL
150x75x10
500
HANDRAIL
L 50x50x5
LOWER
LADDER
0
98
450
R=1
DETAIL -1L RAIL
150x75x10
T.O.G.
BOLTS M16x40
=
BOLTS M16x40
( COUNTERSUNK
HEAD )
X
=
L 60x60x6 ( TYP)
.
200 MIN
600
BE
TW 200
EE 0 M
N
SU AX.
PP
OR
TS
500
1400
600
700
950 (800) NOTE 4
0
R: >=140
SUB HANDRAIL
PLATE 40x10
T
EN
R
PE ER
P
U DD
LA
NG
TA
0
55
EN
T
500
TA
NG
450
: DENOTES THE GRID SUPPORTING BARS DIRECTION
NOTES :
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
B
BOLTS M16 x40
STANDARD TO BE CHECKED / ADAPTED
IN ACCORDANCE WITH LOCAL
REGULATIONS / RULES
GATE , PLATFORM & SUPPORT DETAIL
SEE PAGE 8
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS
FIRST INTERMEDIATE LEVEL FOR SECTION FROM GROUND
Rev
10
SECTION -A-A-
VIEW -X-
0
SECTION -B-B-
M
IN
.
UNINSULATED EQUIPMENT
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
MIN.
200
0
55
PLATES
40 x 10
310
310
310
10
PLATES
40 x 10
L 60x60x6
T.O.G.
T.O.G.
0
IN
.
INSULATED EQUIPMENT
600
600
GATE , PLATFORM & SUPPORT DETAIL
SEE PAGE 8
600
C
600
500
450
L60x60x6
X
=
600
=
L 60x60x6
0
98
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
PLATES
40 x 10
MAX.
300
PLATES
40 x 10
600
R: >=1400
PLATES
40 x 10
550
700
B
R
PE ER
P
U DD
LA
LOWER
LADDER
450
A
2300
MIN.
C
UPPER
LADDER
600
15
0
12
00
10
(N
00
OT
(N
E
15
OT
4
0
E
)
4
)
TA
NG
EN
T
M
C
200
0
55
700
550
R
PE ER
P
U D
D
LA
0
1000 OR 1200 ( NOTE 4 )
1000 ( NOTE 4 )
VARIABLE
( 200 MAX. )
1200 ( NOTE 4 )
100
100
SECTION -C-CVARIABLE
700
DETAIL -1-
L 60 x 60 x 6
( TYP)
HANDRAIL PIPE
L 50 x 50 x 5
600
SUB HANDRAIL
PLATE 40 x 10
450
GATE , PLATFORM & SUPPORT DETAIL
SEE PAGE 8
BOLTS
M16 x40
OPENING AT
ACCESS GATE
DETAIL -1L RAIL
150 x 75 x 10
T.O.G.
C
VARIABLE
( 200 MAX. )
=
X
=
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
320
980
98
450
340
620
R: >=1
400
LOWER
LADDER
B
320
110
0
15
MIN.
A
100
MIN.
12
00
10
(N
00
OT
(N
E
15
OT
4
0
E
)
4
)
TA
NG
EN
T
500
VARIABLE
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
BOLTS M16 x 40
( COUNTERSUNK
HEAD )
L RAIL
150 x 75 x 10
: DENOTES THE GRID SUPPORTING BARS DIRECTION
STANDARD TO BE CHECKED / ADAPTED
IN ACCORDANCE WITH LOCAL
REGULATIONS / RULES
1000 or 1200 ( NOTE 4 )
MECHANICAL DEPARTMENT
NOTES :
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS
INTERMEDIAIRE LANDING FOR STANDARD SECTION
Rev
V
( 2 ARIA
00
B
MA LE
X.
)
LATERAL ACCESS LADDER
NO
00
TE
12
00
0(
A
MIN.
4)
10
0
MIN.
(N
OT
NO
E
4)
TE
4)
L 60 x 60 x 6
( TYP)
L 50 x 50 x 5
SUB HANDRAIL
PLATE 40 x 10
DETAIL -1L RAIL
150 x 75 x 10
T.O.G.
700
700
550
550
200
MIN.
12
200
MIN.
A
00
(
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
0
600
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
10
700
VARIABLE
10
INSULATED EQUIPMENT
500
10
0
UNINSULATED EQUIPMENT
SECTION -A-A-
BOLTS M16 x 40
( COUNTERSUNK
HEAD )
BOLTS
M16 x40
1000 or 1200 ( NOTE 4 )
450
450
B
A
A
GATE , PLATFORM & SUPPORT DETAIL
SEE PAGE 8
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
SECTION -B-B700
=
=
=
=
HANDRAIL
L 50x50x5 (TYP)
GATE , PLATFORM & SUPPORT DETAIL
SEE PAGE 8
500
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
450
.
TS
AX POR
M
00 UP
20 N S
EE
W
T
E
100
450
.
TS
AX POR
M
00 UP
20 N S
EE
W
T
BE
SUB HANDRAIL
PLATE 40x10
FRONTAL ACCESS LADDER
INSULATED EQUIPMENT
GATE
SEE PAGE 8
L: >=1200
L: >=1200
BOLTS
M16 x40
DETAIL -1-
B
620
=
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
=
85 MAX.
=
=
85 MAX.
200
200
B
BOLTS
M16 x40
110
580
VARIABLE
580
B
L RAIL
150 x 75 x 10
T.O.G.
GATE
SEE PAGE 8
B
L 60x60x6 ( TYP)
DETAIL -1-
600
UNINSULATED EQUIPMENT
OPENING AT
ACCESS GATE
ACCESS LADDER SEE
GEC-WW-MEC-STD112-38E
: DENOTES THE GRID SUPPORTING BARS DIRECTION
L RAIL
150 x 75 x 10
STANDARD TO BE CHECKED / ADAPTED
IN ACCORDANCE WITH LOCAL
REGULATIONS / RULES
MECHANICAL DEPARTMENT
NOTES :
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS
INTERMEDIATE LEVEL FOR STANDARD AND TOP SECTION
Rev
L 50 x 50 x5
PLATFORM & SUPPORT DETAIL
HANDRAIL ANGLE CONNECTION DETAIL
GATE DETAIL
35
700
L 40 x 40 x 5
VARIABLE ( NOTE 4 )
10
DETAIL 1
L RAIL
150 x 75 x 10
690
250
200
35
L 60 x 60 x 6
35
130
80
75
10
55
10
130
10
40
10
10
30
70
130
10
120
100
10
155
10
55
10
BOLTS ( FLUSH HEAD ) M16 x 40
DETAIL 2 : LOWER HINGE
10
60
40
3
60
170
40
=
40
10
40
115
NOTES :
MATERIAL : STAINLESS STEEL ASME 304L
10
MATERIAL : STAINLESS STEEL ASME 304L
=
75
THK. 10
100
DETAIL 1 : TOP HINGE
10
10
10
GAP : 5
50
45
BOLTS M16 x 40
700
10
190
30 TYP.
BOLTS
M16 x40
L RAIL CONNECTION DETAIL
50
L RAIL
150 x 75 x 10
10
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
8
35
35
8
10
10
8
35
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
SPLINT PIN
4 x 25
8
10
SPLINT PIN
4 x 25
37
MECHANICAL DEPARTMENT
45
170
30
35
30
DETAIL 3
35
30
BOLT M12 x 35
GAP : 10
20
DETAIL 3
160
25
60
PLATE
670 x 100 x 5
T.O.G.
10
UPE 200
80
SUB HANDRAIL PLATE
CONNECTION DETAIL
DETAIL 2
390
BOLTS
M24x50
50
5
600
INSULATION
THK. 6 mm
1090
820
640
40
5
PLATE
670 x 40 x 5
L 60 x 60 x 6
600
GRATING
THK. 30
80
BOLT M12 x 25
500
SUB HANDRAIL
PLATE 40 x 10
1100
SUPPORT PLATES
GEC-WW-MEC-STD112-40E
40
60
150
100
L 50 x 50 x 5
500
INSULATION THK.
( 200 MAX. )
35
STANDARD
PAGE
STANDARD TO BE CHECKED / ADAPTED
IN ACCORDANCE WITH LOCAL
REGULATIONS / RULES
STATIC EQUIPMENTS - PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS
GATE , PLATFORM & SUPPORTS DETAILS
Rev
New Standard.It was reviewed with teams Capex X and HSE, who
agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-RELATED DOCUMENTS :
- GEC-WW-MEC-STD112-38E : ACCESS LADDER FOR STATIC EQUIPMENTS
- GEC-WW-MEC-STD112-39E : PLATFORM & HANDRAIL FOR STATIC EQUIPMENTS
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS
SUPPORT PLATES FOR LADDERS AND PLATFORMS
Rev
10 mm
+ ENVIRONMENTAL
CORROSION
SUPPORT PLATES FOR PLATFORMS
INSULATION THK.
( 200 MAX. )
10 mm
+ ENVIRONMENTAL
CORROSION
190
50
30
INSULATED
30
UNINSULATED
10 mm
+ ENVIRONMENTAL
CORROSION
390
60
60
390
270
60
50
CHAMFER
SAME MATERIAL AS
EQUIPMENT WALL
100
30
SLIDING CONNECTION
200
100
100
35
100
=
=
35
FIXED CONNECTION
INSULATION THK.
( 200 MAX. )
200
100
1000 or 1200 or 1400
2000 MAX.
35
100
18
=
35
=
70
140
10 mm
+ ENVIRONMENTAL
CORROSION
100
INSULATION THK.
( 200 MAX. )
10 mm
+ ENVIRONMENTAL
CORROSION
100
SAME MATERIAL AS
EQUIPMENT WALL
70
270
60
490
CHAMFER
30
140
50
100
30
190
50
10 mm
+ ENVIRONMENTAL
CORROSION
INSULATED
500 UNINSULATED
512 INSULATED ( SEE NOTE 4 )
UNINSULATED
SUPPORT PLATES FOR LADDERS
NOTES :
MECHANICAL DEPARTMENT
NOTES :
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
STANDARD
PAGE
STATIC EQUIPMENTS
SUPPORT PLATES FOR LADDERS AND PLATFORMS
Rev
COMPLEMENTARY NOTES
MECHANICAL DEPARTMENT
PAGE
Rev
MECHANICAL DEPARTMENT
PAGE
Rev
MECHANICAL DEPARTMENT
PAGE
Rev
MECHANICAL DEPARTMENT
PAGE
Rev
This standard supersedes the Rhodia legacy standard EC231.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
ZONE "X"
50
INTERNAL SLEEVE
FOR HORIZONTAL
EXCHANGERS ONLY
BUNDLE BAFFLE
( NOTE 5 )
FLOW DIRECTION
SHELL SIDE HEAT
EXCHANGER WALL
> MAX. BELLOWS
EXPANSION
50
25
FLANGE : 4
25
M 12
1 BOLT EACH 500 mm
MIN 6 BOLTS
NOTE 3
20
20
40
SHELL PROTECTION
IN 2 PARTS
NOTE 4
RING : 3
3
RING : 3
20
DRAIN HOLE 10 DIA.
ON LOWEST POINT
FOR HORIZONTAL EXCHANGERS ONLY
20
40
20
SLOTTED HOLES IN
SHELL PROTECTION
14
15 MIN.
8 DRAIN HOLES 10 DIA.
EQUISPACED
ON LOWER RING
FOR VERTICAL EXCHANGERS ONLY
MIN. 3 mm THK.
IN CORRODED CONDITION
BUNDLE BAFFLE
( NOTE 5 )
I.D. NOT SMALLER THAN
THE I.D. OF MAIN SHELL
ZONE "X"
NOTES :
1 - ALL UNREINFORCED AND REINFORCED BELLOWS AND BELLOWS WHOSE THE OUTSIDE DIAMETER OF THE REINFORCEMENT IS LESS
THAN THE OUTER DIAMETER OF THE WAVE OF THE BELLOW WILL BE PROTECTED BY THIS DEVICE.
2 - BELLOWS REINFORCED BY BOTH INTERMEDIATE REINFORCING RINGS AND END REINFORCEMENTS WHOSE OUTER DIAMETER IS
GREATER THAN THE OUTER DIAMETER OF THE WAVE OF THE BELLOW DO NOT NEED TO BE PROTECTED BY THIS DEVICE.
3 - ALL BOLTS MUST BE PAINTED IN RED COLOR.
4 - LABEL TO WRITE IN RED ON THE SHELL : " WARNING - UNSCREWS THE RED SCREWS AFTER INSTALLATION AND BEFORE INSULATING "
HEIGHT OF CHARACTERS = 50 mm MIN.
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
5 - NO BAFFLE IN ZONE "X"
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
6- MATERIALS :
- INTERNAL JACKET AND FLANGES : ASME SA 283 GRADE B OR 1.0038 / S235JR / EN 10025-2 ( PAINTED ).
- RINGS : SAME MATERIAL AS SHELL OF HEAT EXCHANGER
- SCREWS : CLASS 8.8 EN ISO 898-1 OR ASME SA449 TYPE 1
- NUTS : CLASS 8 EN 20898-2 OR ASME SA449 TYPE 1
- INTERNAL SHELL PROTECTION : SAME MATERIAL AS HEAT EXCHANGER SHELL.
PAGE
Rev
New standard. It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
IN OPERATION
SECTION -AA-
A
MIN. 4 ( EQUISPACED )
A
TUBESHEET
SHOULDER BOLT
0,55 D
(ROUNDED TO
THE HIGHER
WRENCH STANDARD SIZE)
0,8 D + 1
*
*
*
0,25 D
*
0,7 D
*
0,8 D
R = 0,75 D + 1
IN DISASSEMBLED POSITION
SHELL SIDE
WITH / WITHOUT
PRESSURE
MECHANICAL DEPARTMENT
NOTES :
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - THE PURPOSE OF THESE BOLTS IS TO DISMOUNT THE TUBE SIDE TO LEAVE THE SHELL SIDE GASKET IN PLACE AND KEEPING (OR NOT) THE
PRESSURE IN THE SHELL . ALL ASSEMBLY BOLTS MUST BE OF SHOULDER TYPE.
3 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER.
4 - DIMENSIONS MARKED WITH AN " *" ARE TO BE DEFINED BY THE MANUFACTURER.
5 - MATERIALS : SHOULDER BOLTS, NUTS AND WASHERS ACCORDING TO EQUIPMENT GUIDE DRAWING.
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
SECTION -AAHIGHER TORQUE ON THE TUBE SIDE
IN OPERATION
MIN. 4 ( EQUISPACED )
A
SHOULDER BOLT
*
0,55 D
(ROUNDED TO
THE HIGHER
WRENCH STANDARD SIZE)
*
*
0,8 D
*
A
0,7D
*
0,25 D
LOWER TORQUE SIDE
HIGHER TORQUE SIDE
HIGHER TORQUE ON THE SHELL SIDE
IN OPERATION
HIGHER TORQUE ON THE SHELL SIDE
TUBE SIDE DISASSEMBLED
SHELL SIDE WITH / WITHOUT PRESSURE
A
SHELL SIDE
WITH / WITHOUT
PRESSURE
A
MECHANICAL DEPARTMENT
NOTES :
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
1 - ALL DIMENSIONS ARE GIVEN IN MM.
2 - THE PURPOSE OF THESE BOLTS IS TO HAVE A DIFFERENT TORQUE FOR EACH SIDE OF THE TUBESHEET.
GASKETS ARE VERY DIFFERENT.
IT CAN ALSO BE USED FOR TO DISMOUNT THE TUBE SIDE KEEPING THE PRESSURE IN THE SHELL (OR NOT).
ALL ASSEMBLY BOLTS MUST BE OF SHOULDER TYPE.
3 - ALL DIMENSIONS SHALL BE CHECKED AND JUSTIFIED BY THE MANUFACTURER.
4 - DIMENSIONS MARKED WITH AN " *" ARE TO BE DEFINED BY THE MANUFACTURER.
5 - MATERIALS : SHOULDER BOLTS, NUTS AND WASHERS ACCORDING TO EQUIPMENT GUIDE DRAWING.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
New Standard.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
VENT
DRAIN
15 MIN
3000 # HEXAGONAL HEAD PLUG NPT THREADED
ACCORDING ASME B16-11
- ASME SA-182 GRADE F304L OR
1.4307 / X2CrNi18-9 / EN 10222-5 FOR
CARBON STEEL TUBESHEET
- SAME MATERIAL AS TUBESHEET FOR
OTHERS TUBESHEETS MATERIAL
SEE TABLE FOR SIZE
=
T
=
=
T
=
D
D
3000 # HEXAGONAL HEAD PLUG NPT THREADED
ACCORDING ASME B16-11
- ASME SA-182 GRADE F304L OR
1.4307 / X2CrNi18-9 / EN 10222-5 FOR
CARBON STEEL TUBESHEET
- SAME MATERIAL AS TUBESHEET FOR
OTHERS TUBESHEETS MATERIAL
SEE TABLE FOR SIZE
15 MIN
T (mm)
D (mm)
PLUG SIZE
25 TO 29
10
1/4"
30 TO 35
12
3/8"
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
> 35
16
1/2"
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
MECHANICAL DEPARTMENT
PAGE
Rev
This standard supersedes the Solvay legacy standard STD10102.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
- COMPARED TO STANDARD STD10102, WE REMOVED THE SPECIFIC DETAILS AT THE HOLD SOLVAY FACTORY IN BAHIA BLANCA
(ARGENTINA)
- RELATED DOCUMENTS :
GTS16E-RUB-LIN : METAL EQUIPMENTS AND VESSELS TO BE RUBBER LINED
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
PTFE GASKETS
3mm THK.
32" NPS PIPE OR SHELL
ANTI ACID CERAMIC BRICKS
65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
PTFE GASKETS
3mm THK.
28" NPS PIPE OR SHELL
CARBON BRICKS 65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
5 MIN.
TYPICAL FOR
ALL JOINTS
BLIND FLANGE 20" NPS - 150#
FLAT FACE ASME B16.5
LINED WITH 5 mm THK. PTFE .
20" NPS MANHOLE
5 MIN.
CARBON BRICKS
30 mm THK.
CARBON BRICKS 65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
BASED ON SCH. 40 NECK THK. (17,48mm)
SUPPLIED WITH LIFTING DEVICES
ANTI ACID CERAMIC BRICKS
65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
5 MIN.
TYPICAL FOR
ALL JOINTS
5 MIN.
CARBON BRICKS
30 mm THK.
NECK THK. ( 15,88 mm)
REDUCTION FLANGE
32" NPS - 150#
ASME B16.47 SERIE B TO
20" NPS- 150# ASME B16.5
LINED WITH 5 mm THK. PTFE .
FLANGE THK. TO BE CALCULATED
BY EQUIPMENT MANUFACTURER
FINAL SEALING COAT OF
FURANIC RESIN
GOOD FLATNESS
REQUIRED ON GASKET
SEATING FACE
OPTIONAL
3 mm THK. PTFE GASKET
DETAIL 1
DETAIL 1
WELDING NECK FLANGE
32" NPS - 150# FLAT FACE
ASME B16.47 SERIE B
DIMENSION TO EQUIPMENT C.L.
SEE EQUIPMENT GUIDE DRAWING
"CARBON CONTAINING FURANIC MORTAR"
REDUCTION FLANGE
28" NPS - 150#
ASME B16.47 SERIE B TO
16" NPS- 150# ASME B16.5
LINED WITH 5 mm THK. PTFE .
FLANGE THK. TO BE CALCULATED
BY EQUIPMENT MANUFACTURER
SUPPLIED WITH LIFTING DEVICES
GOOD FLATNESS
REQUIRED ON GASKET
SEATING FACE
FINAL SEALING COAT OF
FURANIC RESIN
WELDING NECK FLANGE
28" NPS - 150# FLAT FACE
ASME B16.47 SERIE B
DIMENSION TO EQUIPMENT C.L.
SEE EQUIPMENT GUIDE DRAWING
16" NPS INLET REDUCTION NOZZLE
R5
R5
DETAIL -1-
NOTES, PREPARATION AND FINISHING, MATERIALS DEFINITION : SEE PAGE 7
HARD RUBBER PLATE
MECHANICAL DEPARTMENT
EQUIPMENT WALL
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
BUTYL MEMBRANE
4 mm THK.
3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED WITH "FURANIC RESIN",
FIXED TO THE BUTYL MEMBRANE
Rev
8
5 MIN.
TYPICAL FOR
ALL JOINTS
5 MIN.
NO GASKET
REQUIRED
8
PLAIN PTFE SLEEVE
PTFE GASKETS
3mm THK.
30" NPS PIPE OR SHELL
ANTI ACID CERAMIC BRICKS
65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
CARBON BRICKS 65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
5 MIN.
TYPICAL FOR
ALL JOINTS
5 MIN.
PTFE GASKET
3mm THK.
SLEEVE
ASME SB-265 Gr. 7
(TiPa)
100 IN OPERATING
POSITION
BASED ON SCH. 30
NECK THK. (15,88mm)
30" NPS PIPE OR SHELL
342 O.D.
PTFE GASKETS
3mm THK.
DIMENSION TO EQUIPMENT C.L.
SEE EQUIPMENT GUIDE DRAWING
REDUCTION FLANGE
30" NPS - 150#
ANTI ACID CERAMIC BRICKS
ASME B16.47 SERIE B TO
65 mm THK.
16" NPS- 150# ASME B16.5
INSTALLED USING
LINED WITH 5 mm THK. PTFE .
"CARBON CONTAINING
FLANGE THK. TO BE CALCULATED
FURANIC MORTAR"
BY EQUIPMENT MANUFACTURER.
SUPPLIED WITH LIFTING DEVICES
CARBON BRICKS 65 mm THK.
INSTALLED USING
"CARBON CONTAINING
10
FURANIC MORTAR"
BASED ON SCH. 30
NECK THK. (15,88mm)
REDUCTION FLANGE
30" NPS - 150#
ASME B16.47 SERIE B TO
16" NPS- 150# ASME B16.5
LINED WITH 5 mm THK. PTFE .
FLANGE THK. TO BE CALCULATED
BY EQUIPMENT MANUFACTURER.
SUPPLIED WITH LIFTING DEVICES
16" NPS TITANIUM LINED INLET NOZZLE
4
16" NPS PTFE LINED INLET NOZZLE
100 IN OPERATING
POSITION
DETAIL 1
FINAL SEALING COAT OF
FURANIC RESIN
DETAIL 1
WELDING NECK FLANGE
30" NPS - 150# FLAT FACE
ASME B16.47 SERIE B
DIMENSION TO EQUIPMENT C.L.
SEE EQUIPMENT GUIDE DRAWING
3 OFF M6
CENTERING SCREWS
EQUISPACED
ASME SB-265 Gr.7 (TiPa)
GOOD FLATNESS
REQUIRED ON GASKET
SEATING FACE
DETAIL 2
GOOD FLATNESS
REQUIRED ON GASKET
SEATING FACE
DETAIL 2
FINAL SEALING COAT OF
FURANIC RESIN
WELDING NECK FLANGE - 30" NPS - 150# FLAT FACE
ASME B16.47 SERIE B
"CARBON CONTAINING FURANIC MORTAR"
DETAIL -2-
DETAIL -1-
1,3
MIN. RECESS
R5
R5
NOTES, PREPARATION AND FINISHING AND MATERIALS DEFINITION : SEE PAGE 7
MECHANICAL DEPARTMENT
EQUIPMENT WALL
HARD RUBBER PLATE
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
BUTYL MEMBRANE
4 mm THK.
3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED WITH "FURANIC RESIN",
FIXED TO THE BUTYL MEMBRANE
Rev
16" NPS TOP OUTLET NOZZLE
GOOD FLATNESS
REQUIRED ON GASKET
SEATING FACE
CARBON BRICKS 30 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
WELDING NECK FLANGE
24" NPS - 150# - FLAT FACE
ASME B16.5
.
5 MIN
R
L
A FO
TYPIC INTS
ALL JO
CARBON BRICKS 65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
ANTI ACID CERAMIC BRICKS
65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
CARBON BRICKS 30 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
ANTI ACID CERAMIC BRICKS
30 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
"CARBON CONTAINING FURANIC MORTAR"
HARD RUBBER PLATE
DIMENSION TO EQUIPMENT T.L.
SEE EQUIPMENT GUIDE DRAWING
FINAL SEALING COAT
OF FURANIC RESIN
ANTI ACID CERAMIC BRICKS
65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
CARBON BRICKS 65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
24" NPS PIPE OR SHELL
SCH 30 NECK THK.(14,27 mm)
ANTI ACID CERAMIC BRICKS
30 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
FINAL SEALING COAT
OF FURANIC RESIN
5 MIN
.
TYPIC
AL FO
R
ALL JO
INTS
WELDING NECK FLANGE
24" NPS - 150# - FLAT FACE
ASME B16.5
SCH 30 NECK THK.(14,27 mm)
DETAIL 1
(BY ANALOGY)
REDUCTION FLANGE
24" NPS - 150# ASME B16.5 TO
16" NPS- 150# ASME B16.5
LINED WITH 5 mm THK. PTFE .
24" NPS PIPE
OR SHELL
GOOD FLATNESS
REQUIRED ON GASKET
SEATING FACE
PTFE GASKETS
3mm THK.
SQUARE END MANDATORY TO AVOID CONTENT BUILD-UP
R5
DETAIL -1-
NOTES, PREPARATION AND FINISHING AND MATERIALS DEFINITION : SEE PAGE 7
MECHANICAL DEPARTMENT
EQUIPMENT WALL
R5
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
BUTYL MEMBRANE
4 mm THK.
3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS
PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED
WITH "FURANIC RESIN",
FIXED TO THE BUTYL MEMBRANE
DIMENSION TO EQUIPMENT T.L.
SEE EQUIPMENT GUIDE DRAWING
DETAIL 1
16" NPS BOTTOM OUTLET NOZZLE
PTFE GASKETS
3mm THK.
5 MIN.
5 MIN.
REDUCTION FLANGE
24" NPS - 150# ASME B16.5 TO
16" NPS- 150# ASME B16.5
LINED WITH 5 mm THK. PTFE .
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
CARBON BRICKS 65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
12" NPS BOTTOM OUTLET NOZZLE
5 MIN.
TYPICAL FOR
ALL JOINTS
ANTI ACID CERAMIC BRICKS
65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
CARBON BRICKS 30 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
20" NPS PIPE OR SHELL
CARBON TUBULAR BRICK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
ANTI ACID CERAMIC BRICKS
30 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
ANTI ACID CERAMIC BRICKS
65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
.
5 MIN OR
LF
A
C
I
TYP
S
OINT
ALL J
CARBON BRICKS 65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FINAL SEALING COAT
FURANIC MORTAR"
OF FURANIC RESIN
5 MIN.
FINAL SEALING COAT
OF FURANIC RESIN
DIMENSION TO EQUIPMENT C.L.
SEE EQUIPMENT GUIDE DRAWING
REDUCTION FLANGE
6" NPS - 150# ASME B16.5 TO
2" NPS- 150# ASME B16.5
LINED WITH 5 mm THK. PTFE
20" NPS PIPE OR SHELL
DETAIL 1
PTFE GASKETS
3mm THK.
REDUCTION FLANGE
20" NPS - 150# ASME B16.5 TO
12" NPS- 150# ASME B16.5
LINED WITH 5 mm THK. PTFE .
FLANGE THK. TO BE CALCULATED
BY EQUIPMENT MANUFACTURER.
SUPPLIED WITH LIFTING DEVICES
5 MIN.
WELDING NECK FLANGE
6" NPS - 150# - FLAT FACE
ASME B16.5
GOOD FLATNESS
REQUIRED ON GASKET
SEATING FACE
DETAIL 1
(BY ANALOGY)
SCH 30 NECK THK.
(12,7 mm)
PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED
WITH "FURANIC RESIN",
FIXED TO THE BUTYL MEMBRANE
WELDING NECK FLANGE
20" NPS - 150# - FLAT FACE
ASME B16.5
GOOD FLATNESS
REQUIRED ON GASKET
SEATING FACE
PTFE GASKETS
3mm THK.
DETAIL -1-
3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS
DIMENSION TO EQUIPMENT T.L.
SEE EQUIPMENT GUIDE DRAWING
2" NPS INSTRUMENT NOZZLE
SQUARE END MANDATORY TO AVOID CONTENT BUILD-UP
EQUIPMENT WALL
R
5
BUTYL MEMBRANE
4 mm THK.
NOTES, PREPARATION AND FINISHING AND MATERIALS DEFINITION : SEE PAGE 7
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
R5
PAGE
HARD RUBBER PLATE
"CARBON CONTAINING FURANIC MORTAR"
Rev
INTERNAL TRAY OR PACKING BED SUPPORT
5 MIN.
TYPICAL FOR
ALL JOINTS
CARBON BRICKS 65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
ANTI ACID CERAMIC BRICKS
65 mm THK.
INSTALLED USING
"CARBON CONTAINING
FURANIC MORTAR"
FINAL SEALING COAT
OF FURANIC RESIN
TITANIUM SCREWS FIXED INTO HOLES USING
CARBON "CONTAINING FURANIC MORTAR"
GOOD FLATNESS
REQUIRED ON
SEATING FACE
114
NOTES
:
1 - ALL DIMENSIONS ARE GIVEN IN mm.
2 - ALL BRICKS TO BE LAID ON A FULL MORTAR BED
3 - AIR GAPS ARE NOT ALLOWED
5 - PREPARATION AND FINISHING :
1 : SHOT BLASTING : SA 2 21 ON INSIDE OF THE EQUIPMENT
2 : PAINTING : 1 COAT OF PRIMER
3 : LINING : SEE DETAILS
4 : RESIN COATING : FURANIC RESIN ON CARBON BRICKS
I. D. OF SUPPORT
SEE EQUIPMENT GUIDE DRAWING
6 - MATERIALS DEFINITION :
- "CARBON CONTAINING FURANIC MORTAR" : FURANIC MORTAR CONTAINING CARBON FOR CARBON AND
ANTI-ACID BRICKS LINING AT HIGH TEMPERATURE (ASPLIT VP788 OR EQUIVALENT)
- FURANIC RESIN : FURANIC RESIN USED WITH FIBERGLASS REINFORCEMENT (ASPLIT LF OR EQUIVALENT)
- EPOXY MORTAR : MORTAR BASED ON EPOXY RESINS USED FOR BONDING OF HARD RUBBER
- HARD RUBBER : NATURAL RUBBER
- BUTYL : B.I.I.R. (BROMINATED ISOBUTYLENE-ISOPRNE RUBBER) 4 mm THK.SELECTION OF GLUE SYSTEM AND
SPECIALLY SHAPED CARBON BRICKS
3 OVERLAPPING LAYERS OF REINFORCED FIBER GLASS
PLUS 1 LAYER OF GLASS FLEECE ALL IMPREGNATED
WITH "FURANIC RESIN",
FIXED TO THE BUTYL MEMBRANE
7 - CARBON STEEL PREPARATION : CARBON STEEL PREPARATION SHALL BE MADE ACCORDING DOCUMENT
GTS16E-RUB-LIN " METAL EQUIPMENTS AND VESSELS TO BE RUBBER LINED "
MECHANICAL DEPARTMENT
BUTYL MEMBRANE
4 mm THK.
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
EQUIPMENT WALL
PAGE
Rev
This standard supersedes Solvay legacy standard STD10101.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
LUGS LOCATION
(NOTE 2)
ON VERTICAL VESSEL
WITH SKIRT SUPPORT
AND ON FLAT BOTTOM TANK
ON HORIZONTAL VESSEL
EQUIPMENT WALL OR SUPPORT
EARTHING LUG
BETWEEN 2 FIRST
ANCHORAGE HOLES
(NOTE 5)
30
EQUIPMENT WALL OR SUPPORT
THK: 3 mm
EARTHING LUG
30
12,5
12,5
LE
HO
85
25
12,5
25
12,5
HOLE
EARTHING
LUG
25
15
40
2
ON VERTICAL VESSEL
WITH BRACKETS SUPPORTS
HOT INSULATION THK.
=
EARTHING LUG
100
60
3
FOR BODY FLANGES
=
EQUIPMENT WALL OR SUPPORT
EARTHING
LUGS
THK: 3 mm
25
TABLE -1-
12,5
E
OL
H
15
40
COLD INSULATION THK.
OR FIRE PROOFING THK.
OR PERSONNEL PROTECTION THK.
TOTAL EQUIPMENT
CAPACITY
MINIMUM REQ'D
LUGS QUANTITY
V
300
2
300 < V
1000
4
1000 < V
5000
6
5000 < V
10000
8
V > 10000
10
EARTHING
LUG
100
12,5
EARTHING LUG
100
100
EARTHING
LUGS
ON VERTICAL VESSEL
WITH LEGS SUPPORTS
EARTHING LUG
NOTES :
EARTHING LUG
1) IF NOT SPECIFIED ON EQUIPMENT GUIDE DRAWING, AXIS OF LUG WILL BE SET AT MAX. 400 mm ABOVE SUPPORTING LEVEL.
MECHANICAL DEPARTMENT
2) ORIENTATION : ACCORDING THIS STANDARD, EXCEPT IF OTHERWISE NOTED ON EQUIPMENT GUIDE DRAWING AND SHALL BE
CONFIRMED DURING DETAIL ENGINEERING.
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
3) MATERIALS : - FOR STAINLESS STEEL AND NONFERROUS WALL : SAME MATERIAL AS THE WALL TO WHICH ITS IS WELDED.
- FOR OTHER WALL MATERIALS : ASME SA-240 TYPE 304L ( X2CrNi18-9 1.4307 EN 10028-7)
4) THE EFFICIENCY OF THE EARTHING MUST BE CHECKED BY MEASURING THE RESISTANCE BETWEEN EQUIPMENT AND LUG.
THE RESISTANCE MEASURED CANNOT BE MORE THAN 0,1 Ohm.
5) LUGS QUANTITY : SEE TABLE 1 . LUGS SHALL BE EQUIDISTANT, BUT NOT CLASHING WITH MAIN LONGITUDINAL OR CIRCULAR
WELDS, NOZZLES, REINFORCEMENT PADS FOR SUPPORTS & NOZZLES.
PAGE
Rev
This standard supersedes Solvay legacy standard STD41901E.
It was reviewed with the team Capex X, who agreed.
Document Visibility level : Green (ALL)
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers. Any other use of this document is prohibited by the
SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group
without prior written consent in a non-disclosure agreement.
COMPLEMENTARY NOTES
-
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
CONNECTION BETWEEN
EQUIPMENT NOZZLE AND PIPING
EQUIPMENT WALL
CONNECTION BETWEEN
BODY FLANGES OF EXCHANGER
CONNECTION BETWEEN
EQUIPMENT PAD NOZZLE AND PIPING
EQUIPMENT WALL
INSULATION
=
=
LUG WELDED
ON BOTTOM PART
OF PIPE
UNINSULATED
NOZZLE
=
=
LUG WELDED
ON BOTTOM PART
OF PIPE
UNINSULATED
NOZZLE
=
=
=
50
1
LUG WELDED
ON BOTTOM PART
OF PIPE
50 + INSULATION THK.
=
LUG WELDED
ON BOTTOM PART
30
30
3
3
2
4
4
1
3
1
INSULATION
INSULATION
3
2
2
ALTERNATIVE ATTACHMENT TO BE
USED ONLY IF THE NOZZLE LENGTH IS
INSUFFICIENT TO INSTALL THE LUG.
1
4
TYPE 1 - WELDED LUG
CONNECTION BETWEEN
BODY FLANGES OF EQUIPMENT
4
TYPE 2 - BOLTED LUG
30
(TO USE ONLY FOR BLIND FLANGE & FLANGED VALVE )
25
5M
15
40
IN.
ACCORDING TO
FLANGE BOLT DIA.
RIA
VA
1
3
SUPPLIED BY
- EQUIPMENT MANUFACTURER
(FOR EQUIPMENT NOZZLES)
- BY PIPING CONTRACTOR
(FOR PIPING)
5
20
3
15
2
BLE
30
3 THK.
=
=
SUPPLIED BY
ELECTRICAL
CONTRACTOR
MECHANICAL DEPARTMENT
1
4
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
NOTES :
1 - PARTS 1 AND 5 MUST NOT BE PAINTED TO ENSURE GOOD ELECTRICAL CONTACT
2 - PARTS 2 3 4 5 SUPPLIED BY OTHERS
MATERIALS :
1 - WELDED LUG : - FOR C.S. AND S.S. PIPING OR NOZZLE : ASME SA-240 TYPE 304L (X2CrNi18-9 1.4307 EN 10028-7).
- FOR NON-FERROUS PIPING OR NOZZLE : SAME MATERIAL AS THE NOZZLE PIPE.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
3 - BOLT M10 x 25 FULL THREADED + NUT + 2 WASHERS : ASME SA-193 GRADE B8 & SA-194 GRADE 8 (A2-70 EN ISO 3506-1 & 3506-2 ).
5 - BOLTED LUG : ASME SA-240 TYPE 304L (X2CrNi18-9 1.4307 EN 10028-7)
Rev
ASSEMBLY AND ORIENTATIONS
CORRECT
INCORRECT
EQUIPMENT NOZZLE
ORIENTATION ON HORIZONTAL NOZZLE
FLANGE TO FLANGE
INCLUDING : DIAPHRAGM , FLOW ORIFICE ,
TEMPORARY FILTER,
SPECTACLE PLATE ,ETC ...
PIPING
EQUIPMENT NOZZLE
(TYP.)
LUG ON BOTTOM
PART OF NOZZLE
FLANGE TO BLIND FLANGE
EQUIPMENT NOZZLE
BLIND FLANGE TO FLANGED VALVE
ORIENTATION ON VERTICAL NOZZLE
EQUIPMENT
EQUIPMENT NOZZLE
LUG
ITEM BETWEEN FLANGES
VERTICAL
NOZZLE
EQUIPMENT NOZZLE
MECHANICAL DEPARTMENT
This document is reserved strictly for use by SOLVAY Group companies or their authorized suppliers.
Any other use of this document is prohibited by the SOLVAY Group. The SOLVAY Group shall not be held liable for any damage resulting from unauthorized use.
The information in this document shall not be disclosed to any third parties outside the SOLVAY Group without prior written consent in a non-disclosure agreement.
PAGE
Rev
FOR STATIC EQUIPMENT NAMEPLATE REFER TO STD.GEC-WW-MEC-STD112-34E
REGLEMENTATION
1 - Plaque signalétique
Vérification : FA
CONVENTIONS GENERALES
D'ETUDES IG
class.
I&C
C&E
code
9
11
Généralités
règlementation
Ce document est notre
propriété et doit nous être
retourné après usage. Sans
notre autorisation, il ne peut
être communiqué à des tiers.
Etabli à Tavaux le 28.07.95
Mis à jour le 01/10/2014
Par CGn
Indice
Nbre de feuilles : 4
Ta 91/100/06/AD/F1
4
(06)AD.DOC
Approbation : JGi
NAME PLATE BRACKET STD Ta91/100/06/AD REPLACE THE STD GEC-WW-MEC-STD112-35E
2 - Support pour plaque signalétique : (gabarit supérieure à DN150 ou Ø200)
class.
I&C
C&E
code
9
11
Généralités
règlementation
Mis à jour le 01/10/2014
Ta 91/100/06/AD/F2
Indice
4
3 - Support pour appareil de petit diamètre : (inférieur à DN150 ou Ø200)
a) Position verticale :
class.
I&C
C&E
code
9
11
Généralités
règlementation
Mis à jour le 01/10/2014
Ta 91/100/06/AD/F3
Indice
4
b) Position horizontale :
class.
I&C
C&E
code
9
11
Généralités
règlementation
Mis à jour le 01/10/2014
Ta 91/100/06/AD/F4
Indice
4