Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Method Statement for Installation of Boomerang Roller Coaster of Morocco
Basic tools for Installation
Mobile crane
80 t
1 set
Mobile crane
50 t
2 sets
Mobile crane
25 t
1 set
shackles
32t
4 sets
shackles
10t
8 sets
Wire rope
Ø13-/ Ø19.5
/Ø26/ Ø36
20 ea
Chain block
5t
4 sets
Chain block
3t
4 sets
Chain block
2t
4 sets
hemp rope
100m(Ø14)
2 rolls
clamper
Steel wire rope Ø26
1850mpa
200 m
Steel wire rope Ø13
1850mpa
300 m
Torque wrench 500-1000Nm
100-500 Nm
1 set
With sockets
Jack
32t
4 pcs
Jack
16t
4 pcs
1
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Jack
10t
2 pcs
Electrical
300-500 Nm
1 set
tensioner
500-1000Nm
Adjustable
12”/24”
2 pcs
Box spanner
Each type
2 sets
Crowbar
big
2 pcs
Crowbar
small
4 pcs
Big hammer
12 pound
1 pc
Small hammer
4 pound/2.5
2 ea
With sockets
spanner
φ
pound
Pipe pliers
Big/small
Hacksaw frame
Theodolite
laser
1 ea
1 set
With saw blade
1 set
With tripod
Dumpy level
1 set
tag line
200m
Fire
10 pcs
extinguisher
Safety harness
8 sets
Safety helmet
10 pcs
2
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Walkie talkie
5 pcs
3
With charger
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Steel wire
8#、14#
1 bundle
each
Paint brush
Roller, handle
scaffolding
Several
Several
With horizontal and
omni-direction clamper
Scaffold plate
thickness
10 pcs
50mm
Angle steel
5×50
300m
For installation of
temporary platorm
Secondary
big
1 set
With power meter
2 sets
Electrician's Tools
power
distribution box
(cabinet)
Tertiary power
distribution box
(Electrician bring along)
(cabinet)
Welding
machine
Arc welding
Carbon
dioxide（400
2 sets
With accessories
1 set
Portable, with
above）
small（315）
machine
Oxygen,
accessories
2 pcs
acetylene
Electrode dryer
With meter, hose,
connector, cutter
1 sets
4
（506/507）2 box
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Electrode
2 sets
incubator
Welding wire
Flux core
several
Purchase 60 rolls as
per usage in drawing
Angle grinder
100/150
2 sets
5
With grinding
disk,cutting disk, wire
mesh
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Goggles
10 pcs
Face shield,
several
glass
Head grinder
2 sets
Power cable
several
Steel ruler
1m
2 pcs
tape
5m
3 pcs
tape
50 m
2 pcs
Triangle ruler
With grinding heads
2 pcs
marker, ink (bucket) line, spirit level,
puncher, shovel, Ø16-20 nylon rope
Installation key points
All data (column/track) must be measured and determined
based on the foundation 000 (coordinate benchmark)!
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Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Work deployment
1：Wash the bolts on the steel foundation plate first to ensure cleanliness and convenience
for installation.
2：Measure whether each foundation position meets the requirements of the drawing!
GSC(HXS-I).00.TJ
3：First install column set 1 and diagonal column set 2/ of lifting section. Those are column
sets that need primary and secondary concreting.
Measure columns by
total station and see
whether they meet
requirements of the
drawing. And nut shall
be tightened to rated
torque. A secondary
grouting is required in
the drawing
M1/M4 Anchor connection form
7
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
All columns have No. marks on it. Flange connected by bolts.
M24*120 bolt for big pipe flange, M24*80 bolt for others, all of which
are double nut and double washer.
Note: When installing bolts larger than M12 on the
equipment, use a torque wrench to achieve the pretightening torque in the drawing, and make a mark
for preventing loosening.
8
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
with no.
with no.
(rotating)
cross angle steel support diagram
diagonal angle steel support diagram
lift 1# and 9# track.
1# is primary lifting section, total 3 parts.
Refer to GSC(HXS-I).02.01 for details
M24*110 bolt for big pipe flange, M24*100 bolt for others, all of which are double-nut
and double washer.
connection diagram for track support column flange
7
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
track joint installation diagram
track pipe outer side
8
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Hook mechanism GSC(HXS-I).02.01.01.04
GSC(HXS-I).02.01
Tractor brake
technical requirement
1.for unspecified weld, apply fillet weld and weld height shall not
be less than the thickness of thinner part of base material and
not less than 8mm
2.for track joint form, refer to GSC(HXS-I).02. among which 4
pcs for track joint A and 6pcs for track joint B, and 10pcs of joint
connection plate
3.before weld, make sure flange between 1,2,3 are in line with
angle as shown in the drawing, and weld pair-wise
Roller/frame GSC (HXSI).02.01.01.05
9
flat washer
lock nut
torque
nut
bolt
lifting track1-3
lifting track1-2
lifting track1-1
component lifting track
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
track 1#, 2#, 3# are installed as a group (1# first, then 2#, finally 3#)
track 9#-8# are installed as group (first 9#, then 8#)
track 7# (360° vertical ring) as a group
track 4#, 5#, 6# as a group
site handled track joint
site handled track joint
site handled track joint
When lifting column 1 and track 1/track 9, use one 80t mobile crane and one 50t crane.
Connections between column and track are welded at site, cutting and beveling as per the position of column and track.
10
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
track 1#, 2#, 3# are installed as a group (1# first, then 2#, finally 3#)
vertical ring 360
track 9#-8# are installed as group (first 9#, then 8#)
track 7# (360° vertical ring) as a group
track 4#, 5#, 6# as a group(first 6#, then 5#, finally 4#)
site weld joint
track
site weld joint
11
site weld joint
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
site weld！
12
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
After installation of 1#-2# primary lifting track 1 and track 2
8#_9# secondary lifting track 2 and track 8
First install drawing No.7 (vertical ring 360),
According to the welding number of the
track, all the sections are assembled and
connected on the ground, and the big flange
is connected with M24*110 bolts.
M20*100 bolt for track connection.
At the track junction, use auxiliary materials
to strengthen the connection.
Red auxiliary structure
installed to strength the
connection for the safety
of lifting
On the foundation plate，assemble H24A-H24B, H23A-H23BR 2-in1 column and H21, H22, H25, H26 single column
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Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
support/column benchmark points
technical requirement:
1.for unspecified weld, it should all be
continuous fillet weld, weild height not
less than the thckness of thinner part of
base material, and not less than 8mm
2.for track joint form and bolt
connection form, refer to GSC (HXSI).02. 12ea for track joint A and B, total
24 pcs of joint connection plate
3.track support and column installation
sequence mark: F6-1, F6-2, F6-3,
F6-4,F6-5,F6-6,F6-7,F6-8;
4.support/column benchmark point is
dimension point for support and column
welding and can be used as benchmark
point for installation tool verification,
among which G2,G3,G4 are installation
tool measurement point
5.the weld joint between dia 325
supporting pipe and flange shall be
100% MT tested (penetration), for MT
(penetration) test method and citeria,
refer to JB/T4730-2006, quality not
lower than level III
6.add cover plate t3× dia 309 at
position that are 3mm from 2 ends of
supporting pipe
7.sand blasting and painting. apply rustproof primer 2 times,finish coat color
depends on equipment theme
rendering drawing
8.except support 6-4 and 6-5, track is
symmetrical to A29B29C29
For measurement of important data of drawing, use 00
original coordinates as benchmark for total station!
14
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
air supply for brake at top of track, air pipe installed along track
air supply for brake at top of track, air pipe installed along track
Weld at site！
Weld at site！
Weld at site！
Smooth joint
transition
Weld at site！
15
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Use 2 cranes to lift vertical ring. Slowly move to the
connection point of column, and measure until it’s in correct
position. All of 8 joints between column and tracks are welded
at site
One example of installation
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Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Install column
H6/ H7/ H8/ H9/ are single column
H10A/ H10B are double column
H11（A/B/C） triple column
H12（A/B）double column
H13（A/B）double column
H14（A/B/C）triple column
H15A/ H15B double column
H16/ H17/ H18/ H19/ are single column
17
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Use total station to measure the coordinates of top point of
each column and make sure they reach the requirement
of drawing.
Use 2 cranes to lift track. And another crane or scaffolding
for workers to access to height for connection of tracks.
18
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
use 3 cranes in the same time to
assemble track 5#
19
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
assemble track 4#
20
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Smooth transition for each joint
21
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Assemble track for station platform.
22
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
heading direction of roller coaster
flat washer
technical requirement:
1.tighten bolts as per
required torque value
code
2.refer to GSC(HXS-I).02
for weld joint form.
In the general layout drawing of track, 4ea for track joint and
8 pcs in total for joint connection plate
23
3.reder to GSC(HXS-I).11 for brake arrangement
lock nut
bolt
lock nut
flat washer
Phillips countersunk head screws
lock nut
flat washer
Phillips countersunk head screws
lock nut
nut
torque
flat washer
bolt
friction plate
friction plate
press bar mechanism
platform track
platform track
note
name qty material
component
zhejiang juma
platform track
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
There are 9 sets of brakes at the station platform. The
installation height of brake shall be according to the
dimension in the drawing. It’s preferred to put cabin on
the track and install brake with reference to it.
24
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Traction steel cable transition trolley
tractor
25
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
when lift hook
the principle of primary and secondary lifting is same
26
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
transition wheel at top of
lifting track
transition trolley
technical requirement:
1.winch connect with foundation as per foundation
interface drawing, anchor bolt tightening as per rated
toeque
2.after steel wire rope is tensioned, adjust roller
height to ensure upper surface of roller and steel wire
rope have 10~20mm gap in between
3. when purchase steel wire rope, request
manufacturer to use babbit alloy to make a end fitting
together with steel rope collar. Fitting type: TLB38-36,
refer to GB/T6946-1993 for dimension and
manufacturing requirement. Ensure that the fitting
can bear 700KN static load and 230KN impact load.
4.the other end of steel wire rope connect with winch,
connect with reserved steel wire rope interface on the
winch stronly and reliably.
tractor
winch
heavy duty collar
open slot pin
steel wire rope
isolation washer
isolation sleeve
self made washer
steel wire rope installation shaft
winch assembly
top transition wheel group
winch transition trolley
primary lifting tractor
27
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
afte tractor is
installed,
install
verification
system of hook
and
de-hook
working position
technical requirement
1.adjust position of item No.1 to make dimension
230≤d≤235
2.when item No.1 in working position, detection
plate must cover proximity sensor
sensoring range for proximity sensor is
20mm
flat washer
nut
bolt
lock nut
bolt
bolt
spring washer
flat washer
nut
bolt
adjusting washer
rod
bushing
shaft
spring seat
arm seat
spring
spring block
rod
proximity sensor
arm seat
bolt
arm
adjusting washer
limit block
beam
components
hook detection assembly
28
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
29
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Hook verification
system
30
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Cabin press bar mechanism. Electrical control push cylinder upward, push the small wheel under cabin to
open press bar of seat.
part of welded pipe hidden
nut
flat washer
bolt
guide plate
press bar cylinder
plug cylinder
press bar
press bar
components
bolt
press bar mechanism
flat washer
bolt
lock nut
31
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Small wheel go upward, push
sling, open press bar of seat
32
Method Statement for Installation of Roller Coaster of Morocco
1.technical requirement:
1.each rotating joint between cabins are fully lubricated, ensure smooth
movement and rotation
2.commissioning of press bar mechanism together during overall assembly
3.when assemble item C2, moderate tension is enough, ensure item No.4
rotate freely and no axial swing. finally flip 2 ears of lock washer into slot on nut
4.FRP form of the cabin in this drawing is different from standard cabin. final
form will be decided by graphic designer
5.apperance and form of cabin will be decided by graphic designer
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
periodically
check
connection bolts
between cabins
to see if there
is any loosening
open slot pin
open slot nut
baffle ring
shaft cup
single ear lock washer
bolt
bolt
press block
self made round nut
steel wire rope
periodic check point
prevent loosening!
thread sealer gel
flat washer
bolt
cross connection block
copper sleeve
copper sleeve
flat washer
shaft
press plate
copper sleeve
connection fork
copper washer
tail cabin
standard cabin
jianhua bearing
factory
components
general assembly of cabin
33
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Connection points
between cabins
34
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
35
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
technical requirement,
1.this drawing is mechanical structure drawing, for electrical/hydraulics/pneumatics and control equipment, please refer to schematic sub drawings and installation drawings
2.refer to civil interface drawing for equipment foundation and anchor force requirement
3.for the dimensions not indicated in this drawing, refer to component drawing of each.
4.weld platform column anchor with embedded foundation plate as per requirement this drawing at site
5.this equipment must be installed on foundation that have been inspected and accpeted.
6.Level A qualification is required for the installation team that carry out installation of this equipment, each joint position/dimension/bolt torque and
other important parameters shall strictly comply with design requirement
equipement parameter
coverage of land: 88m*30m
total height: 39m
operation height: 35m
total length of track:285m
capacity:28 person/train
operation time: 4min/round
max. speed:78km/h
total power of
equipment:230kw(excluding
lighting)
Power spply:AC 380V 50Hz
7.during installation, each lubrication point shall be fully lubricated as per the regulation of this equipment
8.refer to user manual for the requrement on ambient environment and preventive measures for thunder/
storm and other natural disasters
1.the design scope of this drawing is structure lightning protection, this structure belong to category II
lightening protection structure
2.use steel structure and lightning rod as arrester, dia 8 round bar as downlead connection, after
bonding of those 2 parts and then connect with earthing pole reliably, earthing resistance less than 10Ω.
if it is not fufilled, install additional earthing pole, main rebar in foundation are welded together as
earthing conductor. refer to 92QD1313-25 for the method.
3.eathing form of LV power distribution system is TN-S. each grounding share with lightning protection
system, all metal enclosure normally without carring current shall be grounded
all mechanism of primary and
secondary lift are same. Install
tractor and hook mechanism as
per drawing of primary lift.
Platform roof and
electrical
equipment/circuit
installation. Mechanical
installation work is
basically done, wait for
electrical equipment
commissioning. Meet
requirement of general
drawing！
suspension maintenance
flat washer
nut
platform
bolt
top maintenance
flat washer
platform
nut
right maintenance ladder
bolt
left maintenance ladder
bolt
platform
flat washer
secondary lift assembly
nut
primary lift assembly
bolt
column assembly
lock nut
track assembly
flat washer
cabin assembly
nut
roller coaster general layout drawing
bolt
lightning rod
hook detection assembly
brake assembly
Juma
Technical
Dept.
2020.9.29
Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD