THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
PROJECT NO:
United Petrochemical Company (United)
Metallurgy Upgrade of 6th Effect Evaporator, Condenser and 76’’
OH Pipeline of EG-1 Plant Project
DOCUMENT TITLE:
HEAVY LIFTING PLAN FOR HEAVY LIFTING WORK
EXISTING 76'' PIPE DEMOLITION & NEW 76'' PIPE
INSTALLATION
(SUBMITTED BY : SINOPEC)
DOCUMENT NO: WISON-SLT-MS-003
F
For Approval
E
For Approval
D
For Approval
C
For Approval
B
For Approval
A
For Approval
REV.
DESCRIPTION
BY
CHK. APPR.
DATE
PAGE
1 OF 11
Doc No:
WISON-SLT-MS-003
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
`
TABLE OF CONTENTS
1.
PURPOSE............................................................................................................................3
2.
DEFINITION .........................................................................................................................3
3.
RERERENCES ....................................................................................................................3
4.
SCOPE.................................................................................................................................3
5.
ROLES AND RESPONSIBILITIES .....................................................................................4
6.
CRANE PLAN......................................................................................................................6
7.
LIFTING TACKLES PLAN ..................................................................................................7
8.
LIFTING PROCEDURE .......................................................................................................7
9.
SAFETY REQUIREMENTS .............................................................................................. 11
10.
ATTACHMENTS ................................................................................................................ 11
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
2 OF 11
REV.
A
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
1.` PURPOSE
This document covers HEAVY LIFTING PLAN for heavy equipment (EXISTING & NEW 76'' PIPE)
lifting work of Upgrade Metallurgy of 6th Effect Evaporator, Condenser and 76’’ OH Pipeline of
EG-1 Plant Project, which is for existing 76'' PIPE demolition & new 76'' PIPE installation.
2. DEFINITION
Client
:
PMT
United Petrochemical Company (United)
N/A
Contractor
:
EPC - WISON Engineering Ltd.
Subcontractor
:
SINOPEC Engineering Group Saudi Co. Ltd. (SEG)
Project
Upgrade Metallurgy of 6th Effect Evaporator, Condenser and 76’’ OH
Pipeline of EG-1 Plant Project
Work
HEAVY LIFTING WORK
3. RERERENCES

ASME B30.5 Mobile and Locomotive Cranes

ASME B30.23 Personnel Lifting system

OSHA 1926.550 Cranes and Derricks

OSHA 1926.251 Rigging Equipment for Material Handling

SABIC Safety, Health & Environment Management (SHEM) System-08.06 Lifting Equipment

SABIC E&PM PEI 4.9.4 Crane Procedure

SABIC E&PM PEI 4.6.1 SAFETY AND HEALTH

SEG Safety Plan, Safety Manual with Appended Work Instructions and Procedures

Plot Plan and Section Plan of Upgrade Metallurgy of 6th Effect Evaporator, Condenser and
76’’ OH Pipeline of EG-1 Plant Project

General Assembly Drawing of Equipment

Crane Load Chart
4. SCOPE
Work scope contains all direct and indirect work required carrying out and completing heavy items
lifting work described in below list, for Upgrade Metallurgy of 6th Effect Evaporator, Condenser
and 76’’ OH Pipeline of EG-1 Plant Project. Detailed heavy equipment list refers to below table.
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
3 OF 11
REV.
A
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
` Heavy Equipment list
SN
ITEM NO.
Existing 76''
1
PIPE
2
New 76'' PIPE
DIMENSION
DESCRIPTION
(mm)
NET
WEIGHT
Contingency
(T)
(T)
GROSS
WEIGHT
(T)
76'' PIPE
Ø1930X27500
25
2.5
27.5
76'' PIPE
Ø1930X27500
25
/
25
5. ROLES AND RESPONSIBILITIES
5.1 CONTRACTOR
Site Manager
•
He is the wholly authorized representative of Subcontractor at construction site in dealing
with owner, EPC contractor and local government. He is responsible to all the issues related
to site construction management, implement contract articles and project management
requirement of Owner/EPC contractor. He is fully responsible for the safety, quality, schedule,
cost and final results of the project.
•
He will attend the weekly site meeting organized by EPC Contractor and is responsible to
carry out the decided issues.
HSE Manager
•
In relation with Construction Manager issuing and up-dating safety procedure and advising
on its application & effectiveness.
•
Review and comments on HSE documentation produced either in engineering office or at
site by Contractors or his Subcontractor.
•
Assess Subcontractor implementation of safety program against the documentation issued.
•
Assess competence of Contractor or Subcontractor personnel involved in HSE matters.
•
Reviews and if necessary assists on Contractor Training program.
•
Be responsible for ensuring that information obtained about incident /accident is given to
Project Director in case of significant incident /accident.
•
Ensure that incident analysis is thoroughly carried out and suitable corrective measures are
defined.
•
Proposes HSE improvement program.
•
Implementation of HSE training program
•
Supervise basic safety training.
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
4 OF 11
REV.
A
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
`
•
The HSE manager is responsible for issuing of reports either prepared by himself or by safety
inspectors.
•
Issuance of monthly reports is to be done with the agreement of Site Director.
•
Issuance of incident /accident report is to be done with the agreement of Construction
manager.
•
Identify the safety critical elements related to the works.
•
Promote safety awareness throughout the project.
•
Liaise with client’s HSE department.
•
Coordinate the Risk analysis, HAZOPS, Job safety analysis, risk assessments or other
technical HSE studies that may be required and follow up of resulting actions.
•
Ensure that appropriate emergency response arrangements are in place.
•
Lead and in charge of HSE Department.
Safety Officer
•
Ensure appropriate Work permit is obtained for the work and is valid
•
Ensure that the tools and equipment and rigging equipment used are inspected and valid
•
Ensure that daily tool box talk is carried out prior to work commencement.
•
Ensure all personnel are working with appropriate and adequate PPE’s
•
Ensure all the required safety measures are followed at work site.
5.2 SUBCONTRACTOR
Construction Manager
•
Take charge of construction project scheme establishment, statistic work and site
harmonization work.
•
Take charge of site safety management, civilization construction, construction equipment
and temporary facility construction management work and production harmonization meeting.
•
To ensure the quality of the construction /products, and have the direct responsibility for the
Site Manager to handle properly the relations between quality and progress in accordance
with the construction procedures, in directing and managing work of the routine construction
and production, so as to guarantee the quality and quantity and ensure the various tasks of
construction and production to be fulfilled on time.
•
According to quality plan/construction organization design and construction scheme, to
organize construction product, civilized construction and coordinate relation between time
limited and quality.
•
To directly lead and check project schedule, material supply etc.
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
5 OF 11
REV.
A
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
`
•
To organize and lead the scientific quality management methods and experience to be
spread and applied in this Project,
•
Summarize the work of the project section in time and assist Site Manager to decide correctly.
•
Lead and in charge of Construction Department.
Lifting Superintendent
•
Shall obtain all the documentations relating the heavy lift activity including the permit, lift plan
etc.
•
Shall approve the Critical Lifting Plans
•
Shall be responsible for all the lifting activities
•
Monitoring of lifting work site activities and ensure safe work procedures
•
Monitoring the manpower tools & equipment requirement daily for the lifting and rigging and
unloading works
•
Responsible for arranging all the manpower, tool and equipment required for the lifting,
rigging and unloading activities
Rigging Crews
•
Attend the daily tool box talk and ensure safety compliance at work site
•
Shall be responsible for their own safety and the safety of others also.
•
Wear appropriate Personnel Protective Equipment
•
Ensure that work is carried out as per the approved procedures.
•
Ensure that the tools and equipment are operated safely as per the approved procedures.
6. CRANE PLAN
To consider the following factors when choosing cranes for lifting in the jobsite：
•
Lifting technique feasibility of safety
•
Economy
•
Technology advanced
•
Construction mobility
•
Efficiency
All equipment supplied by SEG shall held local government license. These cranes shall be certified
by authorized third party, and approved by client and contractor prior to the usage. Valid certification
shall be provided during the usage.
Heavy equipment plan for above mentioned Heavy EQ. of this project
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
6 OF 11
REV.
A
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
`
Description
Quantity
Manufacturer
Model
Purpose
1250T Crawler Crane
1
DEMAG
CC8800
Main lift
7. LIFTING TACKLES PLAN
All lifting tackles are certified by authorized third party. Valid certification shall be provided during
the usage. Lifting tackles shall be well kept after the usage.
List of lifting tackles used for the project.
NAME
TYPE
QUANTITY
Grommet
Φ78mm×6m
2
Wire rope sling
Φ78mm×10m
1
Wire rope sling
Φ78mm×30m
1
Shackle
S(6) BW 55t bow shackle
2
8. LIFTING PROCEDURE
8.1 Site preparation
1) Ground improvement
Please refer to the Lifting Plan Drawing for the areas of crane standing. The maximum Ground
Bearing Pressure (GBP) of CC8800 is 20 t/m2. Density report and third part compaction certificate
are required before lay the crane mats.
Take the heaviest equipment for example：
When the main crane (CC8800 1250ton) is lifting Existing & New Evaporator C-2536, there are
6 pieces of crane mats under each crawler. The dimension of the crane mat is as follow:
Mat height: 0.3m
Mat length: 5.0m
Mat width: 2.8m
According to ground pressure calculation report (See attachment), Max. GBP under the mats
during the Existing & New Evaporator C-2536 lifting: 19.30 t/ m2.
SN
1
2
3
4
5
6
7
8
Ground Bearing Pressure Calculation of CC8800
Item
Formula
Computation
weight of crane
G1
850.00
superlift
G2
600.00
lifting weight
G3
229.00
weight of mat
G4
120.00
subtotal
G=G1+G2+G3+G4
1799.00
width of mat
L
2.80
length of mat
B
5.00
qty of mat
N
10.00
Unit
t
t
t
t
t
m
m
pieces
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
7 OF 11
REV.
A
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
`
9
area of mat
10
safety factor
11
GBP
2) Underground facilities
S=B×L×N
K
G 总×K/S
m2
/
t/m2
140.00
1.50
19.30
The underground facilities will be surveyed before lifting, such as piping, drain welled. The
underground facilities should be certified safe. A protective measure will be taken if the
underground facilities can’t meet the lifting requirements.
Soil bearing capacity of the existing area where the crane will be positioned during lifting shall
be investigated by Third Party Agency and corrective measures will be applied to the satisfaction
of WISON.
4) Communication
Need to be opposite start with radio if we have any problem with radio we will use hand signal.
International hand signals (ASME B30.5) should be used by rigger during the lifting process. In
case of crane operator didn’t see the signal clearly, radio shall be used to execute the lifting
activity
5) Weather condition
Heavy lifting crew shall pay attention to weather forecast and ensure the good weather condition
when the equipment to be lifted.
When the weather is low visibility, all lifting work shall be stopped.
No heavy lifting activity to be executed if the temperature is too high.
Work in night should be have adequate lighting.
8.2 Lifting works
1) Lift plan preparation
Ensure that all relevant documentation which including critical lift plan, certificates for lifting
tackles and other lifting accessories shall be submitted and approved by Contractor & Client prior
to equipment lifting activity. And attached copy for all this certificates in work permit for each lift.
a. Rigging plan prepared by a certified Rigger 1 and approved by Third Party Certification agency will be
submitted and approved for each critical lifts prior to lifting.
b. Rigging Plans will include the following:

Crane data

Crane load chart properly marked on selected load, operating radius and boom length
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
8 OF 11
REV.
A
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
`

Soil Geotechnical report

Rigging plan drawings indicating Crane study, Load study, Crane lifting analysis, drawing of
equipment to be erected

Underground facilities drawings of the proposed crane position during heavy lift
2) Pre-lifting inspection
Before starting work, all lifting equipment, accessories and relevant personnel shall be qualified
and certificated. After the crane assembled shall be inspected by authorized third party as well
as the certificated to be issued and attached copy for all this certificates in work permit for each
lift.
All lifting equipment, lifting tackles, and accessories shall be pre-lifting inspected and ensure they
are color-coded, certified and valid. And fill in all kinds of checklist before lifting activity.
3) Hazard area setting
Hazard area are set with barricade for lifting activity prior to lift, only the authorized persons are
allowed to work inside, and other activities and unauthorized persons in this area must be
stopped and keep them out. After the equipment erected, the hazard area shall be cancelled or
changed.
In addition, road closure permit shall be prepared in advance if public road occupied by lifting
activity.
Pre-lifting shall be done for the existing equipment to check the gravity of the equipment and
exact weight of the equipment.
4) Taglines arrangement
2 tag lines will be used as well as they are even distributed of the Equipment bottom. The function
of tag lines is to control the movement and adjust the direction of the Equipment. If Necessary
will use chain block with belt for final orientation of the Equipment
5) Bundling Removal
After rigging, the transportation attachment and lashing material bundling of the Equipment shall
be removed and released. Forklift or assist crane will be used to remove attachment (such as
chain blocks, steel belts, turnbuckles, plastic cloth, etc.) And saddles are loosened and released
from the columns, unbolted or welds to be cut loose meanwhile the Equipment to be lifted by one
crane.
6) Equipment unloading
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
9 OF 11
REV.
A
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
` equipment shall be lifted on the trailer or near to the equipment foundation on the ground.
All
7) Pre-lifting meeting
All lifting crew shall attend the pre-lifting meeting, the lifting engineer, safety and lifting
superintendent will declare the technical data and critical factor to the crew with all checklists
completed, ensure all related staff 100% understand the whole lifting process. Then all staff shall
sign off. Finally, the superintendent will arrange the lifting task to the crew.
8) Clear obstacle
Inspect and ensure all obstacle (such as building materials on the ground, foundation. etc. are
cleared before lifting.
8.3 Tandem Lifting Procedure
Step 1: Command the crane hook above the equipment lugs/Trunnions/lifting cover, the lifting
tackle shall be connected the lugs/Trunnions/lifting cover by rigger, if the lugs/trunnions/lifting
cover is over 2m height, the manlift or suitable ladders will be used for lifting tackle connection.
Step 2: Using CC8800 1250T Crawler Crane with superlift counterweight pick up the Equipment.
Step 3: The main crane will lift the lifting the equipment and the tailing crane(If have) lift the tailing
part of the equipment slowly, the Rigger will constantly monitor the cranes and the ground
condition, at the same time, the Rigger and crane operators also constantly monitor the weight
lifted with the cranes to make sure to stay within lifting range.
Step 4: The tag lines will be fitted on the bottom and used to enable the control of any
swing/oscillation induced by the equipment. The Equipment will be totally hanged by the crane
and maintain the working radius and swing the load in designated direction above the foundation.
The equipment will be placed onto the foundation in stages as per procedure from the Main
Construction Contractor. During this process, the Superintendent will observe the movement of
the boom, equipment, and vehicle body to ensure there is no clashes or obstructions between
the boom and structure around, etc. In addition ， lifting Superintendent and riggers assist
equipment installation subcontractor to secure the equipment onto the foundation, during the
process the rigger ensure to keep good communication with main crane operator, and when the
equipment is going down close to the foundation, people must pay attention to your hands to
prevent hands squeezed by the equipment.
Step 5: The equipment will be aligned using shim plates and positioned vertical within limits as
defined by specifications. The nuts/bolts will be attached and the load is secured. Approximate
0% of the gross weight will be kept for alignment by surveyor.
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
10 OF 11
REV.
A
THIS DOCUMENT CONTAINS SEG CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN PART TO OUTSIDE
PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
`
Step
6: The lifting tackle shall be removed by manlift or proper ladders. Housekeeping will be
taken after the tackle removing.
9. SAFETY REQUIREMENTS
1) The lifting works shall always be carried out in a safe manner, with all site personnel, staff and
labour, fully adopting the project safety procedures, Hazard identification and control program.
All parties shall be particularly aware of safety requirements concerning working in structural
steel erection.
2) Prior to start of activity, a work permit shall be secured in place.
3) The supervisor in-charge for barricade work shall be experienced and knowledgeable to the
nature of the work and he must have the ability to assess risks related to the execution of the
work.
4) Existing plant utilities and facilities shall be well protected with safety barricades or bollards
whenever these are mounted very near to the location of installation of hard barricade work.
Safety and traffic signage shall be installed.
5) Other safety policies and procedures laid by the client’s safety department shall be complied
at all times.
6) Where not possible to do the work on the ground or part of a building or permanent structure,
Scaffold platforms must be provided in order to carry out the work safely.
Experienced and
qualified Scaffolds are only allowed to erect, dismantle and modify scaffolding under the
supervision of certified scaffolding supervisors.
7) Only certified Scaffolding Inspector / Supervisor shall inspect, approved and sign Scaffolding
tag prior to the utilization of the erected scaffolding.
10. ATTACHMENTS
Attachment 1: JSA
Attachment 2: LOAD CHARD OF CC8800 1250t CRAWLER CRANE
Attachment 3: PLOT PLAN OF GROUND IMPROVEMENT & CRANE ASSEMBLY
Attachment 4: LIFTING PLAN FOR EXISTING 76'' PIPE
Attachment 5: LIFTING PLAN FOR NEW 76'' PIPE
PROJECT NO.:
HEAVY LIFTING PLAN FOR
Doc No:
WISON-SLT-MS-003
HEAVY LIFTING WORK
(SUBCONTRACTOR: SINOPEC)
PAGE
DATE
26-09-2019
11 OF 11
REV.
A