Shri Prince Shivaji Maratha Boarding House’s
NEW POLYTECHNIC, KOLHAPUR (0047)
DEPARTMENT OF MECHANICAL ENGINEERING
(ME)
MICRO-PROJECT LOG-BOOK
Academic Year:- 2021-22
Program-Sem-Scheme:- ME3I
Course Title-Abbreviation-Code:- Mechanical engg. materials (MEM-22343)
Name of the Course Teacher :- SHRI-PATIL V.V.
Group Number of the Micro Project:- (ME3I)-GR-1/2/3/4/5/6/7/8/9/10/11/12
Roll Nos.:- 45.46.47.48.
Title of the Micro-Project:- Comparative Study of Various Materials Used In Previous
And Current Generation Components Of Mechanical Engineering Machines Like
Lathe Machine, Milling Machine, Drilling Machine, Grinding Machine With Proper
Justifications
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Page 1
Assessment of 16 weeks Micro-Project (MP) Activities
Sr.
No.
Date & Time
Micro Project Activity
1
15-09-2022
(7 TO8 PM)
Discussion on importance & Aims/Benefits of micro-project
2
20-09-2022
(7 TO8 PM)
Group formation & discussion regarding selection of topic
3
25-09-2022
(10TO11PM)
Final allotment of topic. Discussion on COs, POs addressed
by the concerned topic, Proposed methodology
4
02-10-2022
(7 TO8 PM)
Discussion on Preparation of action plan for completion of
MP & Resources required. Submission of Micro-Project
proposal
7
07-10-2022
(6 TO7 PM)
12-10-2022
(7 TO8 PM)
17-10-2022
(7 TO8 PM)
8
20-10-2022
(2 TO3 PM)
Making model
9
23-10-2022
(12TO1PM)
Making model
10
25-10-2022
(7 TO8 PM)
Literature survey / data collection
11
29-10-2022
(8 TO9 PM)
Discussion regarding preparation of Micro-Project report.
Report writing – Title page, Certificate, Acknowledgement
12
3-11-2022
(7 TO8 PM)
Report writing – Subject matter/Literature review
13
07-11-2022
(7 TO8 PM)
Report writing – Outputs of Micro-Project, Skill developed /
LOs and Applications
14
09-11-2022
(6 TO7 PM)
Final printout of Micro-Project report. Discussion regarding
preparation of presentation
15
13-11-2022
(7TO8 PM)
Presentation
16
15-11-2022
(7 TO8 PM)
Viva
5
6
Sign of Course
teacher
project work-drawing and approval
Material purchase
Making model
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Page 2
Annexure-IA PART A-Plan
Micro-Project Proposal
Title of the Micro-Project: Collect Information Related To Heat Treatment
FURNACES, Its Purpose, Types And Applications. Present The Information In
The Form Of Chart.
1. Brief Introduction:




This project will transform theoretical/practical knowledge and its application.
It will enrich knowledge of core principles of manufacturing processes in engineering
technologies.
It will boost curiosity in performing various operations on machines in engineering field.
It will ensure the responsibility towards society.
2. Aim of the Micro-Project:
This Micro-Project aims at –
a) To study program outcomes and course outcomes.
b) To study learning and practical outcomes.
c) To explore the knowledge of manufacturing processes in engineering processes to design analyze
and manufacture industrial equipments.
d) To explore the knowledge of manufacturing processes to manufacture transport system,
aircrafts, robots and other engineering field.
e) Intends to help in performing various operations on lathe, drilling machine, shaper, slotter,
welding and foundry shop.
f) to study of how the raw material gets converted into finished products using various
manufacturing processes and parameters.
g) To complete the project in given time and scheduled budget.
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Page 3
3. Action Plan: (Sequence & Time required for major activities in 8 weeks )
Sr.
Details of
No.
activity
1 Industrial visit
2
Information
search
Planned
start date
1 Aug. 2019
Planned
finish date
14 Aug. 2019
15 Aug. 2019
31 Aug. 2019
Name of the responsible
team member
INAMDAR SAHIL NISIR
JADHAV ATHARV AJINKYA
JADHAV ATHARV AJINKYA
JAGANURE RAKSHAK DILIP
3
Data
compilation
1 Sept. 2019
14 Sept. 2019 JADHAV ATHARV AJINKYA
JAGANURE RAKSHAK DILIP
JONDHALEKAR MAYURESH MANIK
4
Discussion with
guide
15 Sept. 2019 30 Sept. 2019 INAMDAR SAHIL NISIR
JADHAV ATHARV AJINKYA
5
Report
preparation
01 October
2019
10 October
JAGANURE RAKSHAK DILIP
JONDHALEKAR MAYURESH MANIK
4. Resources required: (Major resources such as raw material, some machining
facility, software etc)
Sr.
No.
1
2
3
4
5
Name of resource
/material
Computer
Printer/Scanner
Internet facility
Microsoft office
Printing papers
Specifications
I3, 4GB RAM
Inkjet/Laser jet
Wi-Fi, LAN
Ver-2010
onwards
A4 Size
Qty
Remarks
01
01
01
01
Available
Available
Available
Available
As pre req.
Available
Ref: Guidelines & Assessment Manual for Micro Projects & Industrial Training:
Suggested Rubric –Annexure-III
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Page 4
Micro Project Evaluation sheet
Annexure-
IV
Academic Year: 2021-22
Course Title: MEM
Name of the Course Teacher:PATIL V.V.
Course code: 22343
Program-Sem-Scheme: ME3I
Roll Nos.: 45,46,47,48.
Title of the Micro-Project: Comparative Study of Various Materials Used In Previous And Current
Generation Components Of Mechanical Engineering Machines Like Lathe Machine, Milling Machine, Drilling
Machine, Grinding Machine With Proper Justifications
Course Outcomes (CO’s) Achieved by the Micro Project:
a.
Identify properties of materials.
b.
Select relevant ferrous materials for mechanical components.
c.
Select relevant cast iron for the engineering application.
d.
Use non-ferrous metals for the engineering applications.
e.
Suggest relevant advanced materials for mechanical components.
f.
Select relevant heat treatment process
(A) Process & Product Assessment:
(Convert out of 6 marks: All group members would receive same marks out of 6)
Sr.
No.
1
2
3
4
5
6
Characteristic to be
Assessed / Suggested
Rubric for Assessment
of Micro-Project
(Annexure-III)
Relevance to the Course
Literature Review /
Information collection
Completion of the
Target as per project
proposal
Analysis of Data and
Representation
Quality of Prototype /
Model
Report Preparation
Poor
(Marks
1-3)
Average Good Excellent
(Marks (Marks (Marks
4-5)
6-8)
9-10)
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Sub Total
Out of Converted
10X6=
Out of 6
60
Marks
Marks
Page 5
(B) Individual Presentation / Viva:
(Convert out of 4 marks: All group members may receive different marks based on their
Individual presentation & Viva)
Roll Characteristic to be Assessed
No.
/ Rubric
Poor
(Marks
1-3)
Average Good Excellent
(Marks (Marks (Marks
4-5)
6-8)
9-10)
Sub Total
Out of Converted
10X2=
Out of 4
20
Marks
Marks
Presentation
Viva
Presentation
Viva
Presentation
Viva
Presentation
Viva
Presentation
Viva
Presentation
Viva
Presentation
Viva
Presentation
Viva
Presentation
Viva
Presentation
Viva
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Page 6
Roll
No.
Enrolment
No.
Name of the Student
45
2200470461
INAMDAR SAHIL NISIR
46
2200470479
JADHAV ATHARV
AJINKYA
47
2200470459
JAGANURE RAKSHAK
DILIP
48
2200470457
JONDHALEKAR
MAYURESH MANIK
Marks out
of 6 for
performance
in Process &
Product
assessment
(A)
(D5 Col-8)
Marks out
of 4 for
performance
in Individual
Presentation
/ Viva
(B)
(D5 Col-9)
Total
Marks
Out of
10
Total
Marks
Out of
40
(D3-A
Col-8)
Comments /Suggestions about team work/leadership/Interpersonal communication (If
any):
……………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………
……………………….
(Name & Dated Sign of
the Course Teacher)
Shri-Patil V.V.
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Page 7
A
Micro Project Report
On
“Comparative Study of Various Materials Used In Previous And Current Generation
Components Of Mechanical Engineering Machines Like Lathe Machine, Milling Machine,
Drilling Machine, Grinding Machine With Proper Justifications”
Submitted by  INAMDAR SAHIL NISIR
 JADHAV ATHARV AJINKYA
 JAGANURE RAKSHAK DILIP
 JONDHALEKAR MAYURESH MANIK
Under the Guidance of
PROF. PATIL V.V.
Shree Prince Shivaji Maratha Boarding Houses
New Polytechnic, Kolhapur
Department Of Mechanical Engineering (ME)
(2021-2022)
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Page 8
Certificate
This is to certify that the following students of I/II/III Year Diploma in
mechanical engineering, Semester __III__ have satisfactorily completed their Microproject work title “Comparative Study of Various Materials Used In Previous And
Current Generation Components Of Mechanical Engineering Machines Like
Lathe Machine, Milling Machine, Drilling Machine, Grinding Machine With
Proper Justifications.” of Course abbreviation & code: MEM (22343) towards the
partial fulfillment of the Th/Pr Progressive Assessment (PA) part prescribed in their
curriculum during academic year 2021-2022.
Name of student & Roll No.& Enrollment no.
1. INAMDAR SAHIL NISIR
2. JADHAV ATHARV AJINKYA
3. JAGANURE RAKSHAK DILIP
4. JONDHALEKAR MAYURESH MANIK
Date: Place: - Kolhapur
(Micro-Project Guide)
(HOD)
(Principal)
Prof. Patil V.V.
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Page 9
Acknowledgement
It’s our Pleasure to express sincere and heartiest thanks to our Micro
Project guide Prof. PATIL V.V. for their valuable guidance, encouragement and
support for the accomplishment of Micro Project.
We are also expressing our sincere thanks to our Principal Mr. S.H.
Dabolkar and Head of the department Mr. PATIL S.S. for their constant
encouragement and motivation for accomplishment of Micro Project.
I am thankful to group members of our Micro Project for their valuable
contribution. We are thankful to all those persons who directly or indirectly
helped us in completion of this project.
(Name of Student)
1. INAMDAR SAHIL NISIR
2. JADHAV ATHARV AJINKYA
3. JAGANURE RAKSHAK DILIP
4. JONDHALEKAR MAYURESH MANIK
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
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ABSTACT
We get ample of knowledge from this micro project. Topic of our
project is 'VARIOUS MATERIALS USED IN PREVIOUS AND CURRENT
GENERATION COMPONANTS OF MECHANICAL ENGINEERING MACHINES.
We get knowledge of different machine which can use in mechanical
engineering machines like lathe machine, milling machine, drilling
machine, grinding machine etc.
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
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INDEX
Sr. No.
Name of Topic
Page No.
1
Milling Machine
14
2
Drilling Machine
17
3
Leath Machine
20
4
Grading Machine
24
5
CONCLUSION
25
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
Page 12
Figure Index
Fig.
No.
1
Name of Figure
Page No.
Milling Machine
14
Base & Column , Knee
15
4
Saddle,
16
5
Drilling Machine
17
Motor, Chuck
18
Leth Masin
20
2&3
6&7
8
9&10 Head Stock , Cross Slide
21
11&12 Tall Stock, Lead Screw
22
13
Bed
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Page 13
Milling Machine
Milling can process most rigid materials including most metals: Aluminum,
Stainless Steel,Copper, Steel, Brass, Titanium, Sterling Silver, Bronze, etc.
Fig. No.1
Milling Machine part name
1. Motor
2. Overam
3. Arbor
4. Spindle
5. Work Table
6. Saddle
7. Knee
8. Base
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1. Base & Column :-
The cast iron column and base support the other parts of the milling machine operations. The
column rests on the base and typically houses the oil and coolant system.
Fig. No.2
2. Knee :Some milling machines have power table feed in the transverse direction, and that unit is onthe knee, as
well. The saddle is on top of the knee moving transversely to the column and providing motion in a horizontal
direction to the work piece. It is also made of cast iron
Fig. No.3
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3. Saddle :This machine part is located between the table and the knee as its serve as an intermediate
part between them. This move transversely to the face of column which is to provide motion
in horizontal direction to the work piece. It is also made of cast iron.
Fig. No.4
4. Over-Arm :The overhanging arm, often called the overarm, is a horizontal cat iron beam on the top of the
column on a horizontal milling machine. Similar to the ram on a vertical milling machine,it's
usually a single cast iron piece sliding on the dovetail way.
5. Spindle or Arbor :The milling machine component is used to fastened arbor support. It may consist of one or two
cylindrical bars that slide through the holes in the column. It is also made with cast iron
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
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Drilling Machine
Cast iron or steel material is used to make the base of the drilling machine. The drill base is very
rigid due to being made of cast iron material.
Fig. No.5
Drilling Machine Part
1
2
3
4
5
6
Motor
Spindle
Chuck
Bed
Pillar
Drill Bit
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
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1. Motor :It is fitted with the head of the drilling machine. High carbon chromium steel or steelalloys
are used to make the spindle.
Fig. No.6
machine. The drill base is very rigid due to being made of cast iron material.
2. Spindle :It is used to hold and rotate the drill bits tool. It is fitted with the head of the drillingmachine.
High carbon chromium steel or steel alloys are used to make the spindle.
3. Chuck :Teeth are made inside the jaw which is used to hold the drill easily. And it has a ring nut
when rotate it then the jaw opens and closes simultaneously. Keys are used to tighten the
chuck's jaw. Alloy steel is used to make drill chuck.
Fig. No.7
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
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4. Bed :-
Cast iron or steel material is used to make the base of the drilling machine. The drill base is
very rigid due to being made of cast iron material.
5. Pillar :This is the second most important part of the pillar drill. The rest of the machine parts such as
the worktable, drill head, and electric motor are fitted on the column. Just like the base, the
column is also made from cast iron.
6. Drill Bit :High-speed steel (HSS) is a form of tool steel; HSS bits are hard and much more resistant to
heat than high-carbon steel. They can be used to drill metal, hardwood, and most other
materials at greater cutting speeds than carbon-steel bits, and have largely replaced carbon
steels.
NPK (0047): Dept. of ME: Micro-Project Log-Book-Ann.III/IV
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Leth Masin
Anything from metals like aluminum, steel, and titanium to plastics, wax, and
delrin can be used on a lathe. The different materials used must be within the size
limitations of the machine (8" diameter, 42" length).
Fig. No.8
Part of Leth Masin
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Head Stock
Carriage
Cross Silde
Tool Post
Compound Rest
Tall Stock
Lead Screw
Feed Rod
Hand Wheel
Machine Bed
Machine Leg
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1. Headstock :It is made up of medium carbon steel. It may also be made up of Alloy steel. But mostly, it is
made up of Medium carbon steel and is hardened.
Fig. No.9
2. Cross Slide :It is also made of cast iron. It has six main parts.
Fig. No.10
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3. Tail stock :A tailstock typically is made of a durable, heavy material, such as cast iron, because of
their frequent use and importance. While in use, a lathe center is mounted to the inside end
of the device, which helps to secure the work piece as it rotates.
Fig. No.11
4. Lead Screw :-
Lead screws are commonly made from carbon steel, stainless steel, or aluminum. The addition
ofa PTFE-type coating protects the screw and provides lubrication for the nut.
Fig. No.12
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5. Bed :-
Lathe beds are usually manufactured with Cast iron or Mild steel. In case of extremely large
machines, the bed may be in two or more pieces, bolted together to from the desired length.
Lathe Bed is heavy rigid structure which is having high damping capacity for the vibrations
generated by machines during machining.
Fig. No.13
6. Saddle, Compound rest, Tool Post, Apron, Feed rod :It is usually made of cast iron due to its high compressive strength. It is made by the casting
process and is bolted to the floor space. Its top section consists of bed guide ways or 'V' ways
which are precision machined and used to guide and align the other parts of the lathe.
7. Chuck :It is the main part of the lathe which holds and rotates the chuck. It is made from good
quality alloy steel and it is heat treated. Threads, tapers, etc. are made at one end of the spindle to
which holding devices can be attached.
8. Spindle :Spindle. It is the main part of the lathe which holds and rotates the chuck. It is made from good quality alloy
steel and it is heat treated
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GRINDING MACHINE
Commonly grinding wheels made of aluminum oxide, silicon carbide, cubic boron nitride,
and diamond. A grinding wheel consists of a composite material. This coarse particles
presses and then bonds together by the cementing matrix called a bond.
1. Base & Bed :-
It is very heavy and high strength part of the grinding machine. It rests on the ground and
isolates the vibration to machine from the ground. It is made up of cast-iron casting. Other
parts of the machine are mounted over it.
2. Tailstock :A tailstock typically is made of a durable, heavy material, such as cast iron, because of their
frequent use and importance. While in use, a lathe center is mounted to the inside end of the
device, which helps to secure the work piece as it rotates.
3. Wheel Head :The manufactured abrasives most commonly used in grinding wheels are aluminum oxide,
silicon carbide, cubic boron nitride, and diamond.
4. Grinding or Abrasive Wheel :Manufactured abrasives are made by heating or chemically treating metals or minerals to
give them physical properties needed to abrade, clean, etch, grind, polish, scour, or otherwise
remove material by rubbing action (as in a grinding wheel) or impact (pressure blasting).
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CONCLUSION
To develop ability to study & how to use of Lath Machine, Milling Machine , Drilling
Machine, Grinding Machine
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Page 25