ME 314 – Energy Engineering Hydro Power GREG M. CUBIO, DEng USTP The Hydrologic Cycle Worlds Hydro Power Capacity • Produces 24% of world’s electricity supply • 675,000 MW combined power output • 2,000 hydro power plants in US with a total capacity of 92,000 MW • Largest hydropower plant in US is the 7,600 megawatt Grand Coulee Power Station, Columbia River, Washington State. Water Power • Theoretical Power (Pt) QH Pt (hp) 33,000 • Where Pt = power in hp Q = mass flow rate, lbs/min Q = ρAv v = velocity of water stream, ft/min A = cross sectional area of water stream, ft2 ρ = density of water, 62.4 lbs/ft3 H = head, ft Water Power • Theoretical Power (Pt) QH Pt (kW ) 102 • Where Pt = power in kW Q = mass flow rate, kg/sec Q = ρAv v = velocity of water stream, m/sec A = cross sectional area of water stream, m2 ρ = density of water, 1000 kg/m3 H = head, m Example • Given: Volumetric flow rate = 35 liters/sec and 1 meter head. Determine the theoretical power possible and actual power if the conversion efficiency was 60%. • Solution 1. Q (kg / sec) 35secli x 1likg 35 kg / sec 35 kg 1 m N sec2 9.8m sec W kW Power (kW )t Q H x x x x x 0.343 kW 2. sec kg m sec2 N m 1000W 3. Power (kW)a Q H Eff 0.343* 0.6 0.206kW 206W 24hrs 365days Yearly Output ( kWh / yr ) 0 . 206 kWx x 1805kWhr / yr 4. day yr 5. Note that 35 lps = 555 gpm. Inefficiencies • Hydraulic loses in conduits and turbines • Mechanical losses in bearings and power transmission system • Electrical losses in generator, station use and transmission (for hydroelectric power) • Overall effect is to reduce the theoretical power by a factor of 0.60 – 0.80 Water Power Generating Devices • Hydraulic Rotating Prime Movers – Waterwheels (overshot, undershot, breast) – Tub wheel/flutter wheel – Turbines (Reaction: Francis, Nagler, Kaplan, Impulse: Pelton, Turgo-wheels) • Hydraulic Rams • Hydraulic Air Compressor Waterwheels Overshot (35 ft x 40” wide) Undershot (10 ft x 24” wide) Undershot Waterwheel Application Application: Water Powered Sawmill Tubwheel: A small undershot wheel mounted horizontally Water Turbines Reaction Turbines ● Reaction turbines are acted on by water, which changes pressure as it moves through the turbine and gives up its energy. They must be encased to contain the water pressure (or suction), or they must be fully submerged in the water flow. ● Newton’s third law (law or reciprocal reactions or conservation of momentum) describes the transfer of energy for reaction turbines. ● Most water turbines in use are reaction turbines. ● They are used in low and medium head applications. Impulse Turbines • Impulse turbines change the velocity of a water jet. The jet impinges on the turbine's curved blades which reverse the flow. The resulting change in momentum (impulse) causes a force on the turbine blades. Since the turbine is spinning, the force acts through a distance (work) and the diverted water flow is left with diminished energy. • Prior to hitting the turbine blades, the water's pressure (potential energy) is converted to kinetic energy by a nozzle and focused on the turbine. No pressure change occurs at the turbine blades, and the turbine doesn't require a housing for operation. • Newton’s second law (F=ma) describes the transfer of energy for impulse turbines. • Impulse turbines are most often used in very high head applications. Francis Turbine Runner Propeller Type Kaplan Runner Impulse: Pelton Runner Turgo-wheels Typical Range of Heads (m) • Kaplan turbine – axial flow reaction turbine – Head: 2 < H < 70 m – Specific speeds: 300 - 1100 rpm • Francis turbine – mixed flow reaction turbine – Head: 300 < H < 500 m – Specific speeds: 60 - 400 rpm • Pelton turbine – an impulse turbine – Head: 50 < H < 1300 m – Specific speeds: 4 - 70 rpm • Turgo wheels – Head: 0 < H < 250 m • Deriaz turbine – reaction turbine, mixed flow – Head: 1 < H < 200 m Primary Characterization of Hydro Turbine: Specific Speed, ηs • ηs = NxP/(h(5/4)) • This number describes the speed of the turbine at its maximum efficiency with respect to the power and flow rate. The specific speed is derived to be independent of turbine size. • Given the fluid flow conditions and the desired shaft output speed, the specific speed can be calculated and an appropriate turbine design selected. • The specific speed, along with some fundamental formulas can be used to reliably scale an existing design of known performance to a new size with corresponding performance. Banki Turbine (Mitchel, Crossflow or Ossberger) Uses nozzles and blades instead of buckets (similar to overshot waterwheels) How a Hydro Power Plant Works Hydro Power Monograph Types of Hydro Power Plant • On the basis of operation – Base load plant and Peak load plant • Plant capacity – – – – Micro (< 5 MW) Medium capacity (5 – 100 MW) High capacity plant (100-1000 MW) Super power plant (> 1000 MW) • Based on head – Low head (<15 m) – Medium head plant (15-50 m) – High head plant (>50 m) Grouping done arbitrarily and not sacrosanct Types of Hydro Power Plant • Based on hydraulic features – Conventional – Pumped storage – Tidal power type • Based on Construction Feature – Run-of-river – Valley dam type – Diversion canal – High head diversion Diversion Canal: Tazimina Project, Alaska Types of Hydro Plant • Run-of-the-river • Diversion Canal • Valley Dam type • High head diversion Types of Pumped Storage Hydro Electric Power System 800 kW Hydro Power Facility, King Cove, Alaska (700 residents) Hoover Dam (17 generators @ 133 MW each produces >2,000 MW) The Grand Coulee Power Plant 7,600 MW Largest Hydroelectric Power Plant in the World (13,320 MW), Brazil Sample Calculations • Given: H = 294 meters, pipe diameter = 6 m; terminal velocity = 10 m/s; Efficiency 80%. Determine the power output. • Solution: • 1. Theoretical Power QH 294m (6m) 2 10m 1000kg N s 2 9.8m W s Pt (W ) x x x x x 2 x 3 102 4 s m kg m s N m Pt ( MW ) 814,642W MW x 815MW 6 1x10 W • 2. Actual Power Output Pa ( MW ) 815MWx 0.80 650MW Sample2 Condition: H = 5 m, Q = 16.5galx3.875(L/gal)/2.5s = 25 L/s x 1 m3 per 1000L = 0.025 m3 per second Assumed Efficiency = 70% Solution: P = ɣQH (Eff), watts = 9800N/ m3 (0.025m3 /s)(5 m) (0.7) = 857 watts Environmental Issues • Water quality (losses oxygen and gains nitrogen and phosphorus) • Damage to surroundings • Obstruction of aquatic life • Siltation • Affect irrigation scheduling • Overflowing of dams