Medical Gases Systems
Presented By: Mohamed Salah
THE FIFTH LECTURE.
2005628
03/05/12
Page 1 of 9
Issue 3
mAIR Medical Air, cAIR Combined Air & sAIR Surgical Air Systems
– EN ISO 7396-1/HTM 02-01 and HTM2022 EurPh
400V 50Hz, 4 Bar, 7 Bar & 11 Bar Outlet
mAIR MEDICAL
AIR SYSTEMS
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
SPECIFICATION
Air Plant System
Compressors
Surgical air systems shall have a ‘duplexed’ dryer system and a simplex
compressor. Additional compressors shall be available to fully ‘duplex’
the surgical air system, such that any single functional component
failure will not affect the integrity of the air supply.
Variable Speed Drive - Optional
The Medical Air system shall conform to EN ISO 7396-1 and NHS
Health Technical Memorandum HTM02-01. Medical quality air to the
European Pharmacopoeia monograph shall be delivered at pressures of
400 kPa (4 bar), 700kPa (7 bar) or 1100 kPa (11 bar) gauge for supply of
the hospital medical or surgical air systems. The entire system shall be
‘duplexed’ such that any single functional component failure will not
affect the integrity of the medical compressed air supply.
Sources Of Supply - HTM02-01/EN ISO 7396-1
Triplex or quadruplex compressor configurations will produce the
primary supply with two compressors in standby. Each compressor
will be capable of supplying the specified volumetric flow for duplex
and triplex plant, and half flow for quadruplex. For duplex plant the
secondary supply shall be from an automatic manifold capable of
supplying at average demand for 4 hours. For triplex and quadruplex
plant the standby compressors will form the secondary supply.
Sources Of Supply - HTM2022 EurPh
Duplex, triplex or quadruplex compressor configurations will produce
the primary supply with one compressor on standby. A secondary
supply shall be from an automatic manifold capable of supplying at
average demand for 4 hours.
Control System
The central control system shall provide an intelligent human machine
interface incorporating on board flash memory and real-time clock
for recording operational parameters in the in built event log. The
central control system shall operate at low voltage and include BMS
connection for plant fault, plant emergency, reserve fault and pressure
fault. Visualisation of plant inputs, outputs and status through a web
browser, using a simple Ethernet connection shall be available. The
central control unit shall incorporate a user friendly 5.7” high-definition
colour display with clear pictograms and LED indicators, providing easy
access to system operational information.
A mechanical back-up facility shall ensure continued operation in the
event of a control system malfunction. The control system shall normally
employ automatic rotation of the lead compressor to maximise life and
ensure even wear.
Optional Control Equipment
An advanced monitoring system shall be available to give immediate
access to valuable information such as system status, trends, historical
data and system performance. Data collected from all pumps shall be
made available in real-time visualisation pages and shall be accessed
through the hospital’s LAN, such that total data security is assured.
The Airconnect™ monitoring system shall also include :-
Compressors shall be Atlas Copco GA-MED oil injected rotary screw
compressors suitable for both continuous and frequent start/stop
operation at a nominal outlet pressure of 750 kPa (7.5 bar), 950 kPa (9.5
bar) or 13000 kPa (13 bar) gauge. Compressors shall be supplied with
a block and fin style after cooler with a dedicated quiet running fan to
maximise cooling and efficiency. A multistage oil separator capable of
achieving 2ppm oil carry over shall be fitted to minimise contamination
and maintenance. EFF1 (CEMEP) rated TEFC, IP55 class F electric motors
shall be used and incorporate maintenance-free greased for life bearings.
Motors with lower efficiency ratings are not acceptable.
Variable Speed Drive (VSD) shall be available on compressor(s). By
including an AC-DC converter, along with associated control hardware
and software it will enable the compressor to match it’s running speed
on a 1:1 ratio with the flow demand required by hospital. By using
such technology energy of savings of up to 35% shall be achievable as
well as prolonged machine life. Start currents will be reduced and the
motor will run from 0-100% speed increasing or decreasing it’s speed as
necessary to continuously match the required demand. The compressor
shall operate from 400-1300kPa (4-13 bar) gauge.
‘Full VSD’ air plant shall incorporate VSD controllers on all compressors,
cycling the lead compressor to ensure even wear as per HTM02-01
requirements.
‘Mixed VSD’ air plant shall incorporate a VSD controller on the lead
compressor and the remaining compressors will be fixed speed.
Dryer/Filter/Regulator System
The duplexed filter and dryer module shall incorporate high efficiency
water separators, oil filters, heatless regenerative desiccant dryer,
dust/activated carbon filters, hopcolite filters and bacterial filters with
autoclavable element. Electrical contacts shall be installed on the filters
to provide warning alarms on the dryer controller in the event of high
pressure drop (ie blockage) and shall also include connections for BMS.
Contaminants in the delivered air downstream of the bacterial filters
shall be maintained at levels below those shown in the following table:
Contaminant
Threshold
H2O
67 ppm v/v
Dry particulates
Free from visible particulates in a 75 litre
sample
Oil (droplet or mist)
0.1 mg/m³
CO
5 ppm v/v
CO2
500 ppm v/v
SO2
1 ppm v/v
NO
2 ppm v/v
NO2
2 ppm v/v
• Logging and trending for an accurate performance status of the system.
• Desktop event notification to avoid constant status checking.
• E-mail and SMS event notification for additional convenience.
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
Dryer Purge Control - Optional
The dryer control system shall incorporate a Purge Saver Energy
Management system that freezes the regeneration of the desiccant once
adequate dew point is reached in the inactive tower. Only when the
dewpoint level in the active tower deteriorates to an unacceptable level
will the intelligent controller switch towers. This shall be achieved by
including an additional dew point sensor and associated software in the
dryer controller to effectively manage the system as well as providing on
screen measurements of purge savings.
Dew Point Monitoring
The dryer shall incorporate a ceramic dew point hygrometer with an
accuracy of ±10C in the range -20 to -800C atmospheric dew point and
4-20mA analogue output. Aluminium oxide or palladium wire sensors
are not acceptable. An alarm condition shall trigger on the dryer control
panel if the dew point exceeds a -460C atmospheric set point. The plant
control unit shall incorporate a multifunctional LCD displaying, amongst
other things, the dew point of the delivered air to enable monitoring of
the air quality by the hospitals estates department. Volt free contacts
shall be included to enable the dew point alarm signal to be connected
to a central medical gas alarm system and/or building management
system (BMS). To enable periodic calibration of the dew point sensor
element, the hygrometer shall be remotely connected downstream of
the dryer via a micro-bore tube. It is not acceptable to install the sensor
directly into the medical air supply pipeline.
2005628
03/05/12
Page 2 of 9
Issue 3
Oil-free Compressors - Optional
Medical air plant, surgical air plant 7 bar and combined medical and
surgical air plant 7 bar can be supplied with oil-free compressors.
Incorporating either Atlas Copco ZT Claw compressors or SF Scroll
compressors - all available upon special request.
CE Marking
The standard range of BeaconMedæs Medical Air plant systems are ‘CE’
marked under the Medical Devices Directive 93/42/EEC with approval
from notified body no. 0088 (Lloyd’s Register Quality Assurance). Under
this directive, the specified products are classified as Class IIa Medical
Devices.
Typical Layout
Receivers
Compressors
Receiver Assembly
Air receivers shall comply with DIRECTIVE 97/23/EC, supplied with
relevant test certificates. Each air receiver shall be hot dip galvanised
inside and out and fitted with a zero loss electronic drain valve. Float
type drain valves are not acceptable. The receiver assembly shall be
fitted with a pressure safety valve capable of passing the maximum flow
output of the compressor at 10% receiver overpressure. The receiver
shall be further protected by a safety pressure relief valve and include a
pressure gauge.
Optional Items
There shall be the followings options available for enhanced operation
of the air plant system:• Phase sequence relays that prevent unintentional reverse operation of
the compressors
• OCS electronic water/oil drains for the air plant system
• EWD zero loss electronic water drains for the dMED dryer including
secure mounting to the dryer base
Dryer
Note:Inter connecting pipework (blue illustration) between components to
be made on site and provided by the installer. Controller CAN cables
are provided as a 10m assembly with each compressor which can be
shortened on site if required.
Combined Air Plant Sizing Guide
In HTM02-01, the relative size of receiver capacity and compressor
capacity on surgical air or combined medical/surgical air systems
changes according to the design flow rate. In order to correctly calculate
the receiver capacity and compressor capacity, both the medical and
surgical design flow-rates (DF’s) are required. It should be noted that
for all combined air systems, an additional duplex regulating station
(ordered separately) is needed to supply the medical air pipeline.
• VSD compressors and optional harmonics filter for installation close to
highly sensitive equipment
• Synthetic oil for increased compressor life
• QDT saturation indicators to give clear visual indication of oil carry
over to the activated carbon tower
Surgical Air
Compressors
Design Flow
(l/min)
Value ‘A’
FAD (l)
<500
0.33 x DF
500-3500
0.66 x DF
>3500
0.5 x DF
Table 1: Surgical Air Plant Flow Rate Multiplier Value ‘A’.
• Tropical thermostatic sensors for countries with high humidity
• Heavy duty inlet filters for compressors installed in areas of highly
concentrated dust levels
• Painted hot dipped galvanised vessels
• CO and CO2 monitors including full integration into the ES-Med
central controller giving alarm warnings when unacceptable CO and
CO2 levels are present
Surgical Air
Receivers
Design Flow
(l/min)
Value ‘B’ Receiver
water capacity (l)
<500
1 x 200% x DF
500-2000
2 x 66.6% x DF
2001-3500
2 x 50% x DF
>3500
3 x 33.3% x DF
Table 2: Surgical Air Receiver Multiplier Value ‘B’.
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
2005628
03/05/12
Page 3 of 9
Issue3
Example 1 - Small Day Treatment Centre (Upgrade)
Example 2 - Large District Hospital
Flow Rate and Dryer Sizing
Medical Air DF = 555 l/min (FAD) (4 Bar)
Surgical Air DF = 1138 l/min (FAD) (7 Bar)
Combined/total DF = 1693 l/min (FAD) (11 Bar high pressure system)
Flow Rate and Dryer Sizing
Medical Air DF = 4920 l/min (FAD) (4 Bar)
Surgical Air DF =2888 l/min (FAD) (11 Bar)
Combined/total DF = 7808 l/min (FAD) (11 Bar high pressure system)
A dryer greater than 1693 l/min outlet flow should be selected
(outlet flow is the inlet flow minus purge losses)
= dMED25 inlet flow 2025 l/min, outlet flow 1755 l/min
A dryer greater than 7808 l/min should be selected
(outlet flow is the inlet flow minus purge losses)
= dMED145 inlet flow 11745 l/min, outlet flow 10092 l/min
Flow Rate and Compressor Sizing
From Table 1 surgical air DF is between 500-3500 l/min, so the
multiplying factor ‘A’ = 0.66
Flow Rate and Compressor Sizing
From Table 1 surgical air DF is between 500-3500 l/min, so the
multiplying factor ‘A’ = 0.66
Compressor flow rate
= Med. DF + (Surg. DF x A)
= 555 + (1138 x 0.66)
= 555 + 751
= 1306 l/min
Plant flow rate
We also need to add the purge losses to the compressor output. For
additional purge consumption use:-
We also need to add the purge losses to the compressor output. For
additional purge consumption use:-
dMED inlet - dMED outlet = purge losses lpm
= 2025 - 1755 = 270 l/min
dMED inlet - dMED outlet = purge losses lpm
= 11745 - 10092 = 1653 l/min
Compressors should be selected with a flow rate greater than
1306 l/min + 270 l/min = 1576 l/min
Compressors should be selected with a flow rate greater than
6827 l/min + 1653 l/min = 8480 l/min
Receiver Sizing
From Table 2 surgical air DF is between 500-2000 l/min, so the
multiplying factor ‘B’ = 2 x 2/3
Receiver Sizing
From Table 2 surgical air DF is between 2001-3500 l/min, so the
multiplying factor ‘B’ = 2 x 1/2
Capacity
Capacity
= (Med. DF x 0.5) + (Surg. DF x B)
= (555 x 0.5) + (1138 x 2 x 2/3)
= 278 + 1518
= 1796 litres
= Med. DF + (Surg. DF x Value ‘A’)
= 4920 + (2888 x 0.66)
= 4920 + 1907
= 6827 l/min
= (Med. DF x 0.5) + (Surg. DF x B)
= (4920 x 0.5) + (2888 x 2 x 1/2)
= 2460 + 2888
= 5348 litres
A combination of receivers with a minimum number of 2 should be
selected
A combination of receivers with a minimum number of 2 should be
selected
Selected receiver capacity = 2000 litres (2 x 1000 litre)
Selected receiver capacity = 6000 litres (3 x 2000 litre)
Plant System Selection
Selected plant part number = cAIR-1755-TGA11
Plant System Selection
Selected plant part number = n/a
If no standard model is available for selection from the standard range a
bespoke configuration of dryer, compressors and receivers are available
and can be quoted by our sales and sales support teams.
If no standard model is available for selection from the standard range a
bespoke configuration of dryer, compressors and receivers are available
and can be quoted by our sales and sales support teams.
Receiver Selection Table
*
Receiver Capacity (litres)
250
500
1000
1500
2000
Maximum working pressure (bar)
16
16
16
16
16
Individual Receiver Dimensions
(diameter, height, mm)
500/1950
600/2350
800/2550
1000/2525
1150/2605
Receiver Weight (kg)
80
160
304
445
557
Receiver pipe size (mm)
22
22
28
28
35
Receiver Part Number
Accessory Kit Part Number *
8101 0211 97
Specific to plant
8101 0212 62
Specific to plant
8101 0213 12
Specific to plant
8102 0213 38
Specific to plant
8101 0213 53
Specific to plant
Drawing Number
tbc
tbc
tbc
tbc
tbc
Accessory kit for medical air receiver complete with plant data plate, test certificate, pressure safety valve, zero-loss electronic drain
valve (with isolation and bypass valve), pressure gauge (with isolation valve), safety pressure relief valve and inlet and copper outlet
union connection pipes (each with isolation valve).
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
2005628
03/05/12
Page 4 of 9
Issue 3
Compressor Selection Table - Fixed Speed
Model Name
GA-MED 5
GA-MED 7
GA-MED 11
GA-MED 15
GA-MED 18
GA-MED 22
Output flow (litres/minute) *
7.5 bar variant
900
1308
1842
2580
3150
3612
Output flow (litres/minute) *
10 bar variant
702
1032
1560
2178
2610
3102
Output flow (litres/minute) *
13 bar variant
504
852
1320
1806
2232
2700
Footprint L x W x H (mm)
1140 x 700 x
1240
1140 x 700 x
1240
1140 x 700 x
1240
1285 x 680 x
922
1285 x 680 x
922
1285 x 680 x
922
Compressor weight (kg)
270
284
310
375
395
410
Service connection (mm)
22
22
22
22
22
22
Noise level/pump (dB[A])
60
61
62
72
73
74
Maximum ambient temperature (0C)
46
46
46
46
46
46
Supply voltage (v)
400
400
400
400
400
400
Supply frequency (Hz)
50
50
50
50
50
50
Nominal motor rating (kW)
5
7
11
15
18
22
Full load current per compressor (A)
17
22
32
36
43
54
Starting current (A)
98.6
131
188
252
302
383
Cooling air flow per compressor
(m3/s)
0.8
0.8
1
1.1
1.15
1.2
Part Number - 7.5 bar
8153 0344 86
8153 0344 94
8153 0345 02
8153 0350 04
8153 0350 38
8153 0350 61
Part Number - 10 bar
8152 0341 89
8153 0342 05
8153 0342 21
8153 0350 12
8153 0350 46
8153 0350 79
Part Number - 13 bar
8153 0341 97
8153 0342 13
8153 0342 39
8153 0350 20
8153 0350 53
8153 0350 87
Drawing Number
9828 4969 26
9828 4969 26
9828 4969 26
9820 6060 17
9820 6060 17
9820 6060 17
* Output flow stated at reference conditions
Compressor Selection Table - Variable Speed Drive
*
Model Name
GA-MED VSD 5
GA-MED VSD 7
GA-MED VSD 11
GA-MED VSD 15
Output flow (litres/minute)
7.5 bar , 10 bar and 13 bar variants *
900/ 792 / 600
1218 / 1008 / 828
1842/ 1446 / 1242
2226 / 1854 / 1488
Footprint L x W x H (mm)
1345 x 700 x 1240
1345 x 700 x 1240
1345 x 700 x 1240
1345 x 700 x 1240
Compressor weight (kg)
290
295
308
315
Service connection (mm)
22
22
22
22
Noise level/pump (dB[A])
62
64
66
69
Maximum ambient temperature (0C)
46
46
46
46
Supply voltage (v)
400
400
400
400
Supply frequency (Hz)
50
50
50
50
Nominal motor rating (kW)
5
7
11
15
Full load current per compressor (A)
20.9
24.3
36.3
45.3
Cooling air flow per compressor (m3/s)
0.8
0.8
1
1
Part Number
8153 0343 61
8153 0343 79
8153 0343 87
8153 0343 95
Drawing Number
9828 4969 27
9828 4969 27
9828 4969 27
9828 4969 27
Variable speed drive compressor operate from 4-13 bar at 0-100% speed - start currents nominal for VSD
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
2005628
03/05/12
Page 5 of 9
Issue 3
Dryer Selection Table
dMED145
Inlet flow at 7.5 bar (litres/minute)
420
780
1500
2100
3000
4200
4800
6000
8700
Output flow (litres/minute)
at 4 bar line pressure *
340
632
1230
1722
2430
3444
3936
4860
7047
Inlet flow at 10 bar (litres/minute)
504
936
1800
2520
3600
5040
5760
7200
10440
Output flow (litres/minute)
at 7 bar line pressure *
424
788
1530
2142
3030
4284
4896
6060
8787
Inlet flow at 13 bar (litres/minute)
567
1053
2025
2835
4050
5670
6480
8100
11745
Output flow (litres/minute)
at 10 bar line pressure *
487
905
1755
2457
3480
4916
5616
6960
10092
Footprint L x W x H (mm)
1920 x
600 x
1590
1920 x
600 x
1590
1920 x
600 x
1590
1920 x
600 x
1590
1920 x
600 x
1870
2160 x
1250 x
1850
2160 x
1250 x
1850
2160 x
1250 x
1850
2160 x
1250 x
1870
Dryer weight (kg)
255
275
325
345
415
615
700
705
895
Inlet and outlet connections (mm)
15
15
15
28
28
28
28
28
28
Supply voltage (v)
230
230
230
230
230
230
230
230
230
Supply frequency (Hz)
50
50
50
50
50
50
50
50
50
Central control supply
- single phase (mm2/Amps)
1.5
(2)
1.5
(2)
1.5
(2)
1.5
(2)
1.5
(2)
1.5
(2)
1.5
(2)
1.5
(2)
1.5
(2)
Part Number - dryer at 7 bar outlet +
QDT hopcolite filter for EurPh
8102 1433 54
0000 0203 58
8102 1433 62
0000 0203 58
8102 1433 70
0000 0203 71
8102 1433 88
0000 0203 71
8102 1433 96
0000 0203 72
8102 1434 04
0000 0203 73
8102 1434 12
0000 0203 73
8102 1434 20
0000 0203 74
8102 1434 38
0000 0203 75
Part Number - dryer at 10 bar outlet +
QDT hopcolite filter for EurPh
8102 1434 46
0000 0203 58
8102 1434 53
0000 0203 58
8102 1434 61
0000 0203 71
8102 1434 79
0000 0203 71
8102 1434 87
0000 0203 72
8102 1434 95
0000 0203 73
8102 1435 03
0000 0203 73
8102 1435 11
0000 0203 74
8102 1435 29
0000 0203 75
Drawing Number
9827 7000 08
9827 7000 09
9827 7000 10
9827 7000 11
9827 7000 12
9827 7000 13
9827 7000 14
9827 7000 15
9827 7000 16
Part Number - dryer at 4 bar outlet +
QDT hopcolite filter for EurPh
8102 1432 55
0000 0203 75
dMED100
8102 1432 48
0000 0203 74
dMED80
8102 1432 30
0000 0203 73
dMED70
8102 1432 22
0000 0203 73
dMED50
8102 1432 14
0000 0203 72
dMED35
8102 1432 06
0000 0203 71
dMED25
8102 1431 98
0000 0203 71
dMED13
8102 1431 80
0000 0203 58
dMED7
8102 1431 72
0000 0203 58
Model Name
* Output flow stated includes calculated purge lost during the regenration process of between 15-19% depending on model and inlet pressure.
Notes on plant
•
•
•
•
•
Design flow in terms of free air delivered after losses at working pressure with the reserve compressor(s) on standby. Tolerance ±5%.
Component dimensions supplied do not include maintenance access space, and are provided to allow customer to arrange plant
components within plant room. Complete installation drawings are available on request. Quote the drawing number required.
Duplex systems must be installed with a manifold as the third source of supply for HTM02-01 complaince.
Mean sound level in accordance with ISO 2151.
Electrical details are provided for guidance only. Site conditions may impose a larger cable size. For exact cable sizing, and fuse / MCB
ratings, consult a qualified electrical engineer.
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
2005628
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
03/05/12
Page 6 of 9
Issue 3
Standard Models
mAIR-1465-TGF4
mAIR-1720-TGF4
mAIR-2000-TGF4
mAIR-2410-TGF4
mAIR-2855-TGF4
mAIR-3445-QGF4
mAIR-3935-QGF4
mAIR-4860-QGF4
mAIR-5570-QGF4
mAIR-6000-PGF4
mAIR-7045-PGF4
1230
1465
1720
2000
*2430
2855
3445
3935
4860
5570
6000
7045
Number of
compressors
3
3
3
3
3
3
3
3
3
3
4
4
4
4
5
5
Type of
compressor
GAMED
5
GAMED
5
GAMED
5
GAMED
7
GAMED
11
GAMED
11
GAMED
15
GAMED
15
GAMED
18
GAMED
22
GAMED
15
GAMED
15
GAMED
18
GAMED
22
GAMED
15
GAMED
18
Type of dryer
dMED
7
dMED
13
dMED
13
dMED
25
dMED
25
dMED
35
dMED
35
dMED
50
dMED
50
dMED
70
dMED
70
dMED
80
dMED
100
dMED
145
dMED
145
dMED
145
Number of receivers
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Receiver
volume (l)
(each)
250
250
250
250
500
500
500
500
1000
1000
1000
1000
1500
1500
1500
2000
8153 0353 01
9827 8413 00
8153 0353 19
9827 8413 00
8153 0353 27
9827 8414 00
8153 0353 35
9827 8414 00
8153 0353 43
9827 8415 00
8153 0353 84
9827 8421 00
8153 0353 92
9827 8421 00
8153 0354 00
9827 8421 00
8153 0354 18
9827 8421 00
8153 0354 26
9827 8422 00
8153 0354 59
9827 8424 00
mAIR-1230-TGF4
1000
8153 0354 42
9827 8422 00
mAIR-1000-TGF4
630
8153 0354 34
9827 8422 00
mAIR-630-TGF4
500
8153 0353 76
9827 8420 00
mAIR-500-TGF4
340
8153 0353 68
9827 8420 00
mAIR-340-TGF4
Design flow
(litres/minute)
8153 0353 50
9827 8415 00
Model
Number
Part Number
Drawing Number
HTM02-01 Medical Air 4 bar
cAIR-1000-TGF7
cAIR-1530-TGF7
cAIR-2140-TGF7
cAIR-2450-TGF7
cAIR-3030-QGF7
cAIR-4285-QGF7
cAIR-4895-QGF7
cAIR-6000-QGF7
cAIR-8000-PGF7
cAIR-8790-PGF7
790
998
1530
2140
2450
3030
4285
4895
6000
8000
8790
524
664
1269
1776
2035
2515
3556
4064
4980
6000
6593
985
1248
1402
1962
2245
2777
3213
3672
4500
6000
6593
3
3
3
3
3
3
4
4
4
4
5
5
Type of compressor
GAMED
5
GAMED
5
GAMED
7
GAMED
11
GAMED
15
GAMED
18
GAMED
11
GAMED
15
GAMED
18
GAMED
22
GAMED
18
GAMED
18
Type of dryer
dMED
7
dMED
13
dMED
25
dMED
25
dMED
35
dMED
50
dMED
50
dMED
70
dMED
80
dMED
100
dMED
145
dMED
145
1
2
1
2
2
2
2
2
2
3
3
4
1000
500
1500
1000
1000
1500
1500
2000
2000
1500
2000
2000
8153 0355 33
9827 8424 00
8153 0355 41
9827 8424 00
8153 0355 58
9827 8423 00
8153 0355 66
9827 8425 00
8153 0355 74
9827 8426 00
Part Number
Drawing Number
Number of receivers
Receiver volume (l) (each)
8153 0355 25
9827 8419 00
Number of compressors
8153 0355 17
9827 8422 00
530
8153 0355 09
9827 8421 00
282
Required receiver volume *
8153 0354 91
9827 8417 00
Required compressor output *
8153 0354 83
9827 8418 00
420
8153 0354 75
9827 8415 00
Design flow (litres/minute)
8153 0354 67
9827 8416 00
Model
Number
cAIR-420-TGF7
cAIR-790-TGF7
HTM02-01 Combined Medical & Surgical Air 7 bar
*
Flow output based on a 50/50 split of medical and surgical air design flow (D.F)
For examples on how to calculate the required design flow, compressor flow and receiver volume refer to earlier page,
in line with HTM02-01 requirements and tables.
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
2005628
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
03/05/12
Page 7 of 9
Issue 3
*
cAIR-1260-TGF11
cAIR-1755-TGF11
cAIR-2180-TGF11
cAIR-2460-TGF11
cAIR-3480-QGF11
cAIR-4470-QGF11
cAIR-4915-QGF11
cAIR-5460-QGF11
cAIR-6000-PGF11
cAIR-6955-PGF11
cAIR-8000-PGF11
cAIR-8760-QGF11
905
1260
1755
2180
2460
3480
4470
4915
5460
6000
6955
8000
8760
Required compressor
output *
324
532
601
1046
1457
1809
2039
2888
3710
4079
4532
4980
5773
6000
6570
Required receiver
volume *
609
1000
1130
1155
1609
1998
2252
3190
3353
3686
4095
4500
5217
6000
6570
Number of
compressors
3
3
3
3
3
3
3
4
4
4
4
5
5
5
4
Type of compressor
GAMED
5
GAMED
7
GAMED
7
GAMED
11
GAMED
15
GAMED
18
GAMED
22
GAMED
15
GAMED
18
GAMED
22
GAMED
22
GAMED
18
GAMED
22
GAMED
22
GAMED
30
Type of dryer
dMED
7
dMED
13
dMED
13
dMED
25
dMED
25
dMED
35
dMED
35
dMED
50
dMED
70
dMED
70
dMED
80
dMED
100
dMED
100
dMED
145
dMED
145
Number of receivers
1
1
2
2
2
2
2
2
2
2
3
3
3
3
4
Receiver volume (l)
(each)
1000
1000
1000
1000
1000
1000
1500
2000
2000
2000
1500
1500
2000
2000
2000
8153 0355 82
9827 8416 00
8153 0355 90
9827 8416 00
8153 0356 16
9827 8417 00
8153 0356 24
9827 8421 00
8153 0356 32
9827 8421 00
8153 0356 57
9827 8424 00
8153 0356 65
9827 8424 00
8153 0356 73
9827 8424 00
8153 0356 81
9827 8423 00
8153 0356 99
9827 8423 00
8153 0357 07
9827 8425 00
n/a special
cAIR-905-TGF11
800
8153 0357 15
9827 8425 00
cAIR-800-TGF11
485
8153 0356 40
9827 8422 00
cAIR-485-TGF11
Design flow
(litres/minute)
8153 0356 08
9827 8417 00
Model
Number
Part Number
Drawing Number
HTM02-01 Combined Medical & Surgical Air 11 bar
Flow output based on a 50/50 split of medical and surgical air design flow (D.F).
For examples on how to calculate the required design flow, compressor flow and receiver volume refer to earlier page,
in line with HTM02-01 requirements and tables.
sAIR-485-SGF11
sAIR-750-SGF11
sAIR-905-SGF11
sAIR-1445-SGF11
sAIR-1755-SGF11
sAIR-2460-SGF11
sAIR-3225-SGF11
sAIR-3890-SGF11
sAIR-4915-SGF11
sAIR-5615-SGF11
HTM02-01 Surgical Air 11 bar
Design flow (litres/minute)
485
750
905
1445
1755
2455
3225
3890
4915
5615
Required compressor output *
161
495
597
954
1158
1642
2129
1945
2458
2808
Required receiver volume *
974
1000
1207
1927
2340
2460
3225
3890
4915
56105
Model
Number
1
Type of compressor
GA-MED
30
Type of dryer
dMED
7
dMED
13
dMED
13
dMED
25
dMED
25
dMED
35
dMED
50
dMED
70
dMED
70
dMED
80
1
2
2
2
2
2
2
3
3
3
1000
500
1000
1000
1500
1500
2000
1500
2000
2000
Part Number
Drawing Number
Number of receivers
Receiver volume (l) (each)
n/a special
1
GA-MED
30
n/a special
1
GA-MED
22
8153 0357 98
9827 8423 00
1
GA-MED
22
8153 0357 80
9827 8424 00
1
GA-MED
18
8153 0357 72
9827 8422 00
1
GA-MED
15
8153 0357 64
9827 8422 00
1
GA-MED
11
8153 0357 56
9827 8417 00
1
GA-MED
7
8153 0357 49
9827 8417 00
1
GA-MED
7
8153 0357 31
9827 8415 00
1
GA-MED
5
8153 0357 23
9827 8416 00
Number of compressors
*
For examples on how to calculate the required design flow, compressor flow and receiver volume refer to earlier page,
in line with HTM02-01 requirements and tables.
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
2005628
03/05/12
Page 8 of 9
Issue 3
HTM02-01 Combined Medical & Surgical Air 11 bar - Varible Speed Drive
Available upon request
Model
Number
mAIR-340-DGF4
mAIR-500-DGF4
mAIR-630-DGF4
mAIR-1000-DGF4
mAIR-1230-DGF4
mAIR-1465-DGF4
mAIR-1720-DGF4
mAIR-2000-DGF4
mAIR-2430-DGF4
mAIR-2855-DGF4
mAIR-3445-TGF4
mAIR-3935-TGF4
mAIR-4860-TGF4
mAIR-5570-TGF4
mAIR-6000-QGF4
mAIR-7045-QGF4
Design flow
(litres/minute)
340
500
630
1000
1230
1465
1720
2000
2430
2855
3445
3935
4860
5570
6000
7045
Number of
compressors
2
2
2
2
2
2
2
2
2
2
3
3
3
3
4
4
Type of
compressor
GAMED
5
GAMED
5
GAMED
5
GAMED
7
GAMED
11
GAMED
11
GAMED
15
GAMED
15
GAMED
18
GAMED
22
GAMED
15
GAMED
15
GAMED
18
GAMED
22
GAMED
15
GAMED
18
Type of dryer
dMED
7
dMED
13
dMED
13
dMED
25
dMED
25
dMED
35
dMED
35
dMED
50
dMED
50
dMED
70
dMED
70
dMED
80
dMED
100
dMED
145
dMED
145
dMED
145
Number of receivers
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
Receiver volume (l)
(each)
250
250
500
500
1000
1000
1000
1000
1500
1500
2000
2000
1500
1500
1500
2000
Part Number
Drawing Number
8153 0358 06
9827 8427 00
8153 0358 14
9827 8427 00
8153 0358 22
9827 8428 00
8153 0358 30
9827 8428 00
8153 0358 48
9827 8429 00
8153 0358 55
9827 8429 00
8153 0358 63
9827 8430 00
8153 0358 71
9827 8430 00
8153 0358 89
9827 8431 00
8153 0358 97
9827 8431 00
8153 0359 05
9827 8434 00
8153 0359 13
9827 8434 00
8153 0359 21
9827 8432 00
8153 0359 39
9827 8432 00
8153 0359 47
9827 8432 00
8153 0359 54
9827 8435 00
HTM2022 EurPh Medical Air 4 bar
cAIR-425-DGF7
cAIR-555-DGF7
cAIR-785-DGF7
cAIR-1000-DGF7
cAIR-1290-DGF7
cAIR-1530-DGF7
cAIR-1800-DGF7
cAIR-2140-DGF7
cAIR-2535-DGF7
cAIR-3000-TGF7
cAIR-3600-TGF7
cAIR-4285-TGF7
cAIR-4895-TGF7
cAIR-6000-QGF7
cAIR-7655-QGF7
cAIR-8790-PGF7
Design flow
(litres/minute)
425
555
785
1000
1290
1530
1800
2140
2535
3000
3600
4285
4895
6000
7655
8790
Number of
compressors
2
2
2
2
2
2
2
2
2
3
3
3
3
4
4
5
Type of compressor
GAMED
5
GAMED
5
GAMED
7
GAMED
11
GAMED
11
GAMED
15
GAMED
15
GAMED
18
GAMED
22
GAMED
15
GAMED
15
GAMED
18
GAMED
22
GAMED
18
GAMED
22
GAMED
18
Type of dryer
dMED
7
dMED
13
dMED
13
dMED
25
dMED
25
dMED
25
dMED
35
dMED
35
dMED
50
dMED
50
dMED
70
dMED
70
dMED
80
dMED
100
dMED
145
dMED
145
Number of receivers
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
3
Receiver volume (l)
(each)
250
500
500
500
1000
1000
1000
1500
1500
1500
2000
1500
1500
1500
2000
1500
8153 0359 70
9827 8428 00
8153 0359 88
9827 8428 00
8153 0359 96
9827 8428 00
8153 0360 02
9827 8429 00
8153 0360 10
9827 8430 00
8153 0360 28
9827 8430 00
8153 0360 36
9827 8431 00
8153 0360 44
9827 8431 00
8153 0360 51
9827 8431 00
8153 0360 69
9827 8434 00
8153 0360 77
9827 8432 00
8153 0360 85
9827 8432 00
8153 0360 93
9827 8432 00
8153 0361 01
9827 8435 00
8153 0361 19
9827 8433 00
Part Number
Drawing Number
Model
Number
8153 0359 62
9827 8427 00
HTM2022 EurPh Combined Medical & Surgical Air 7 bar
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
2005628
03/05/12
Page 9 of 9
Issue 3
•
•
•
•
•
Model
Number
cAIR-425-DGF11
cAIR-500-DGF11
cAIR-705-DGF11
cAIR-905-DGF11
cAIR-1000-DGF11
cAIR-1535-DGF11
cAIR-1755-DGF11
cAIR-2325-DGF11
cAIR-3000-TGF11
cAIR-3710-TGF11
cAIR-4645-TGF11
cAIR-4915-QGF11
cAIR-5615-QGF11
cAIR-6960-QGF11
cAIR-7270-PGF11
cAIR-8790-PGF11
Design flow
(litres/minute)
425
500
705
905
1000
1535
1755
2325
3000
3710
4645
4915
5615
6960
7270
8790
Number of
compressors
2
2
2
2
2
2
2
2
3
3
3
4
4
4
5
5
Type of compressor
GAMED
5
GAMED
7
GAMED
7
GAMED
11
GAMED
11
GAMED
15
GAMED
18
GAMED
22
GAMED
15
GAMED
18
GAMED
22
GAMED
18
GAMED
18
GAMED
22
GAMED
18
GAMED
22
Type of dryer
dMED
7
dMED
13
dMED
13
dMED
13
dMED
25
dMED
25
dMED
25
dMED
35
dMED
50
dMED
70
dMED
70
dMED
70
dMED
80
dMED
100
dMED
145
dMED
145
Number of receivers
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
3
Receiver volume (l)
(each)
250
250
500
500
500
1000
1000
1500
1500
2000
1500
1500
1500
2000
2000
2000
Part Number
Drawing Number
8153 0361 27
9827 8427 00
8153 0361 35
9827 8427 00
8153 0361 43
9827 8428 00
8153 0361 50
9827 8428 00
8153 0361 68
9827 8428 00
8153 0361 76
9827 8430 00
8153 0361 84
9827 8430 00
8153 0361 92
9827 8431 00
8153 0362 00
9827 8431 00
8153 0362 18
9827 8434 00
8153 0362 26
9827 8432 00
8153 0362 34
9827 8432 00
8153 0362 42
9827 8432 00
8153 0362 59
9827 8435 00
8153 0362 67
9827 8435 00
8153 0362 75
9827 8436 00
HTM2022 Combined Medical & Surgical Air 11 bar
Design flow in terms of free air delivered after losses at working pressure with the reserve compressor(s) on standby. Tolerance ±5%.
Component dimensions supplied do not include maintenance access space, and are provided to allow customer to arrange plant
components within plant room. Complete installation drawings are available on request. Quote the drawing number required.
Duplex systems must be installed with a manifold as the third source of supply for HTM02-01 complaince.
Mean sound level in accordance with ISO 2151.
Electrical details are provided for guidance only. Site conditions may impose a larger cable size. For exact cable sizing, and fuse / MCB
ratings, consult a qualified electrical engineer.
BeaconMedæs
Telford Crescent,
Staveley, Derbyshire
S43 3PF, England
Tel: +44 (0) 1246 474 242
Fax: +44 (0) 1246 472 982
www.beaconmedaes.com
E-mail: gbn.info@beaconmedaes.com
0088
2005161
08/11/11
Page 1 of 4
Issue 6
mVAC Medical Vacuum System 400v 50Hz
– EN ISO 7396-1 & HTM 02-01
mVAC MEDICAL
VACUUM SYSTEM
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
SPECIFICATION
mVAC Medical Vacuum
The mVAC Medical Vacuum System shall conform to EN ISO 7396-1
and NHS Health Technical Memorandum No. 02-01 (HTM 02-01). The
Medical Vacuum System shall ensure the minimum pipeline vacuum
level of 450mmHg is maintained at the plant service connection point at
the rated volumetric ‘free air’ flow rate with two pumps in standby. The
bacteria filtration system shall be ‘duplexed’ such that each filter can be
isolated for replacement of the filter cartridge.
Vacuum Pumps
Vacuum pumps shall be air-cooled, oil lubricated rotary vane type
suitable for both continuous and frequent start/stop operation at
nominal inlet vacuum levels of between 578mmHg and 728mmHg.
Composite carbon fibre rotor blades shall be fitted to minimise the
cost of maintenance. Rotors shall be driven by directly coupled TEFV,
IE2 efficiency electric motors. Pump inlets shall include a wire mesh
filter and integral non-return valve to prevent oil suck back and pressure
increases in the vacuum system. Each vacuum pump shall have an
integral separator filter to ensure a virtually oil-free exhaust. Each pump
shall be fitted with anti-vibration pads between the pump foot and
mounting frame.
Bacteria Filters
The duplex bacteria filter system shall incorporate high efficiency filter
elements. A differential vacuum indicator shall be installed across
the filter to indicate blockage. Additional pressure sensors shall be
installed at the inlet and outlet of the filter to measure the pressure
drop across the filters. Each filter shall be designed and sized to carry
the full plant design flow capacity with a pressure drop not exceeding
33mbar (25mmHg). Bacteria Filter elements shall have penetration
levels not exceeding 0.005% when tested by the sodium flame method
in accordance with BS 3928:1969 and utilising particles in the 0.02 to
2 micron size range. Drain flasks shall be connected to each filter. Drain
flasks shall be manufactured from transparent Pyrex® with a polymer
coating on the inner and outer surfaces in order to maintain a seal in the
event of inadvertent breakage of the Pyrex® flask. All drain flasks shall be
suitable for sterilisation and be connected via a manual isolating valve.
Control System
The central control system shall provide an intelligent human machine
interface incorporating on board flash memory and real-time clock for
recording operational parameters in the in built event log. The central
control system shall operate at low voltage and include BMS connection
for commont fault. Visualisation of plant inputs, outputs and status
through a web browser, using a simple Ethernet connection shall be
available. The central control unit shall incorporate a user friendly 5.7”
high-definition colour display with clear pictograms and LED indicators,
providing easy access to system operational information.
Optional Control Equipment
An advanced monitoring system shall be available to give immediate
access to valuable information such as system status, trends, historical
data and system performance. Data collected from all pumps shall be
made available in real-time visualisation pages and shall be accessed
through the hospital’s LAN, such that total data security is assured.
The Airconnect™ monitoring system shall also include :• Logging and trending for an accurate performance status of your system.
• Desktop event notification to avoid constant status checking.
• E-mail and SMS event notification for additional convenience.
Optional Items
There shall be the followings options available for enhanced operation
of the vacuum plant system:• Synthetic oil for increased pump life.
• Painted hot dipped galvanised vessels.
• Oil level switch and integrated ES-VAC alarm for notification of low oil level in the pumps.
Vacuum Receiver(s)
Vacuum receiver(s) shall be supplied with relevant test certificates and
have a total volume of at least 100% of the plant output in 1 minute
in terms of free air aspired at normal working pressure. Each vacuum
receiver shall be hot dip galvanised inside and out.
Pyrex® is a registered trademark of Corning Glass.
CE Marking
The standard range of BeaconMedæs Medical Vacuum plant systems
are ‘CE’ marked under the Medical Devices Directive 93/42/EEC
with approval from notified body no. 0088 (Lloyd’s Register Quality
Assurance). Under this directive, the specified products are classified as
Class IIa Medical Devices.
Cascading of vacuum pumps shall be achieved by measuring the vacuum
level at the plant inlet with a pressure transducer. A mechanical back-up
facility shall ensure continued operation in the event of a control system
malfunction. The control system shall normally employ automatic
rotation of the lead pump to maximise pump life and ensure even wear.
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
2005161
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
08/11/11
Page 2 of 4
Issue 6
Typical Layout
Model
L (ength)
W (idth)
H (eight)
LMA
WMA
F
G
I (nlet) Ø
E (xhaust) Ø
V (essel con.) Ø
mVAC250 T
2300
980
1650
3600
1980
500
800
54
54
n/a
mVAC330 T
2300
980
1650
3600
1980
500
800
54
54
n/a
mVAC500 T
2400
980
1650
3700
1980
500
800
54
54
n/a
Model
L (ength)
W (idth)
H (eight)
ØD
LMA
WMA
F
G
I (nlet) Ø
E (xhaust) Ø
V (essel con.) Ø
mVAC660 Q
1910
980
2100
660
3210
3740
500
800
54
54
54 outl. unit - 54 inl. vessel
mVAC1000 Q
1910
980
2100
660
3210
3740
500
800
54
54
54 outl. unit - 54 inl. vessel
mVAC2560 Q
2600
1200
2400
1060
3900
4360
500
800
76
54
76 outl.unit - 54 inl. vessel
mVAC3300 Q
2600
1200
2500
1230
3900
4530
500
800
76
54
76 outl.unit - 76 inl. vessel
mVAC3840 P
4100
1250
2500
1230
5990
4580
500
800
76
54
76 outl.unit - 76 inl. vessel
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
Model
L (ength)
W (idth)
H (eight)
ØD
LMA
WMA
F
G
mVAC1280 T
2200
1100
mVAC4950 P
4100
1250
2100
660
4280
3860
500
2500
1230
5990
4580
500
mVAC6000 H
4100
1250
2500
1230
7220
4580
500
Model
mVAC6600 H
L (ength)
W (idth)
H (eight)
ØD
LMA
WMA
4100
1250
2500
1230
7220
4580
2005161
08/11/11
Page 3 of 4
Issue 6
I (nlet) Ø
E (xhaust) Ø
V (essel con.) Ø
800
76
54
54 outl. unit - 54 inl. Vessel
800
108
54
108 outl. unit - 76 inl. Vessel
800
108
54
108 outl.unit - 76 inl. Vessel
F
G
I (nlet) Ø
E (xhaust) Ø
V (essel con.) Ø
500
800
108
54
108 outl.unit - 76 inl. Vessel
Note!
mVAC-6600-H includes 4 x vessels
Drawing shows other models not used in this range and are for
illustration purposes only.
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
•
•
•
•
•
mVAC-250-T
mVAC-330-TH
mVAC-330-T
mVAC-500-TH
mVAC-500-T
mVAC-660-Q
mVAC-1000-Q
mVAC-1280-T
mVAC-2560-Q
mVAC-3300-Q
mVAC-3840-P
mVAC-4950-P
mVAC-6000-H
mVAC-6600-H
08/11/11
Page 4 of 4
Issue 6
Model Number
Plant Output
(litres/minute)
250
250
330
330
500
500
660
1000
1280
2560
3300
3840
4950
6000
6600
System Flow
(m3/h - l/m)
40
665
40
665
52
865
52
865
79
1315
79
1315
105
1750
159
2650
203
3380
406
6765
524
8730
609
10150
786
13100
952
15865
1047
17450
Number of pumps
3
3
3
3
3
3
4
4
3
4
4
5
5
6
6
Number of receivers
1(H)
1
1(H)
1
1(H)
1
2
2
3
2
2
2
3
3
4
Total receiver
volume (litres)
500
500
500
500
500
500
1000
1000
1500
3000
4000
4000
6000
6000
8000
Receiver
connection(s) (mm)
n/a
54
n/a
54
n/a
54
54
54
54
54
76
76
76
76
76
Inlet/service
connection (mm)
54
54
54
54
54
54
54
54
54
76
76
76
108
108
108
Exhaust connection
(mm, per pump)
54
54
54
54
54
54
54
54
54
54
54
54
54
54
54
Maximum exhaust
back pressure (mbar)
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
Noise level/pump
(dB[A])
67
67
69
69
70
70
69
70
72
72
75
72
75
75
75
3820
7.5
7.5
Motor cable size
(mm2/Amps)
1.5
(13)
1.5
(13)
1.5
(13)
1.5
(13)
1.5
(13)
1.5
(13)
1.5
(13)
1.5
(13)
1.5
(13)
1.5
(13)
2.5
(17)
1.5
(13)
2.5
(17)
2.5
(17)
2.5
(17)
Motor rated supply
per pump (A)
10
10
10
10
10
10
10
10
20
20
20
20
20
20
20
FLC per pump (A)
2.8
2.8
3.6
3.6
5.1
5.1
3.6
5.1
12
12
14.9
12
14.9
14.9
14.9
Starting current (A)
14
14
18
18
26
26
18
26
60
60
75
60
75
75
75
Central control supply
- single phase
(mm2/Amps)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
1.5
(5)
Maximum Inlet
Temperature (0C)
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
Cooling air flow
per pump (m3/s)
0.1
0.1
0.1
0.1
0.2
0.2
0.1
0.2
0.3
0.3
0.4
0.3
0.4
0.4
0.4
9820 6370 00
8152 1306 22
3390
7.5
9820 6369 00
8152 1306 20
3190
5.5
9820 6369 00
8152 1306 18
2660
7.5
9820 6368 00
8152 1306 16
2335
5.5
9820 6368 00
8152 1306 14
2215
5.5
9820 6368 00
8152 1306 12
1475
2.2
9820 6369 00
8152 1306 10
1040
1.5
9820 6368 00
8152 1306 08
960
2.2
9820 6368 00
8152 1306 06
-
2.2
8152 1306 50
750
1.5
9820 6365 00
8152 1306 04
-
1.5
81521 306 49
690
1.1
9820 6365 00
81521 306 02
-
1.1
8152 1306 48
650
9820 6365 00
8152 1306 00
Weight (kg)
Motor rating (kW)
Installation Proposal
Part Number
•
2005161
mVAC-250-TH
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
Plant Output in terms of free air aspired at a vacuum of 450 mmHg at the inlet connection with two pumps on standby and with a
tolerance of ±10%.
System Flow at atmospheric pressure at the inlet connection with two pump on standby and with a tolerance of ±10%.
Plant dimensions include the required space around the plant for maintenance access.
Mean sound level measured at a distance of 1m as measured to ISO 2151 / DIN 45635.
Electrical details are provided for guidance only and are referenced at 400C ambient temperature. Site conditions may impose a larger
cable size. For exact cable sizing, and fuse / MCB ratings, consult a qualified electrical engineer.
Plant weight includes packaging for shipping purposes.
BeaconMedæs
Telford Crescent,
Staveley, Derbyshire
S43 3PF, England
Tel: +44 (0) 1246 474 242
Fax: +44 (0) 1246 472 982
www.beaconmedaes.com
E-mail: gbn.info@beaconmedaes.com
2005208
16/03/12
Page 1 of 3
Issue 7
Anaesthetic Gas Scavenging System
HTM02-01/HTM2022/ISO7396-2
SPECIFICATION
Anaesthetic Gas Scavenging System
The Anaesthetic Gas Scavenging (AGS) System shall comply with HTM
02-01, HTM2022 and either EN ISO 7396-2 or BS 6834. The AGS
system shall be a dedicated, specifically designed active extraction
and disposal system for waste anaesthetic gas. It shall provide a
maximum flow rate of 80 l/min (EN ISO 7396-2) or 130 l/min (BS
6834) with a 1 kPa resistance to flow, and a minimum of 50 l/min (EN
ISO 7396-2) or 80 l/min (BS 6834) with a 2 kPa (EN ISO 7396-2) or 4
kPa (BS 6834) resistance to flow at each terminal unit,
irrespective of the number of terminal units in use. The AGS system
shall use dedicated radial blowers in a simplex or duplex
configuration. The AGS pump assemblies shall be skid mounted and
included on the skid shall be the simplex or duplex pump(s), motor
control unit(s) with starter/isolator, moisture drain flask and flexible
connector(s) to connect the plant to the pipeline. Each pump shall
include an electric motor and directly coupled impeller assembly.
Impeller bearings in the pump(s) shall not require lubrication. The
pump(s) shall be air cooled and rated for continuous operation.
Vacuum/Flow Regulating Valve
A vacuum/flow regulating valve shall be provided and positioned
at the pump, comprised of a spring-loaded plate valve and inlet
silencer. The valve should be changeable with the pipeline inlet in
order to provide flexibility on site. The plate shall control air ingress
into the pipeline system, thereby controlling the vacuum level within.
An optional air inlet filter shall be available should the air quality
be poor/dusty offering further protection against dirt ingress into
the pump. Additional in line vacuum/flow regulating valves may be
installed if required and shall be determined by the pipeline designer.
The vacuum/flow regulating valve shall ensure a maximum vacuum
of 200mb below atmospheric pressure is not exceeded and shall be
factory preset at 150mb.
Control System
Each motor control panel shall incorporate an emergency panel
isolation switch facility, which controls all electrical power to the
exhauster unit, remote start switch panels and system indication
lights. All control and status indication circuitry shall be limited to
24V a.c. A green ‘POWER ON’ indicator shall be fitted to the starter/
isolator panel, and shall illuminate whenever power is available to the
24V control and indication circuit. A ‘HAND/OFF/AUTO’ switch shall
be provided to control operation of the pump, running the pump
continuously when selected to ‘HAND’. When selected to ‘AUTO’,
control of the pump shall be passed to the remote start switch panels.
Operation of any of the remote start switches shall activate the pump.
The pump shall continue to run until all remote switches are selected
‘OFF’.
ANAESTHETIC
GAS SCAVENGING
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
Simplex starter/isolator panels c/w alarm pressure switch and duplex
units incorporate line pressure switch. This line pressure switch
monitors vacuum levels and provides an additional control of the
remote start switch and starter/isolator panel green ‘RUNNING’
indicators. The pressure switch shall also include a digital display
providing an accurate readout of the vacuum level in the pipeline in
order to assist with installation/commissioning and annual
re-commissioning.
Simplex installations shall use remote start switches that include a red
‘PLANT EMERGENCY’ indicator. This indicator shall illuminate on all
remote start switch panels if the vacuum level falls below the
pressure switch set point level when the pump has been called, or if
the overload trips. The on/off rocker switch shall include a green
illuminated surround to indicate ‘mains on’.
Duplex installations shall use remote start switches that include an
amber ‘PLANT FAULT’ indicator. This shall illuminate, if either pump is
set to ‘HAND’, or if one of the overloads trip. A red ‘PLANT
EMERGENCY’ indicator shall also be provided and shall illuminate on
all remote start switch panels if the vacuum level falls below the
pressure switch set point level when the pump has been called. The
on/off rocker switch shall include a green illuminated surround to
indicate ‘mains on’.
Where a duplex system is installed each pump shall be controlled by
a separate motor control panel to enable servicing of either pump or
control gear whilst maintaining system operation.
Volt free relay kits for replicating alarm conditions to BMS shall be
available as an optional extra. To be either installed either at factory or
as a retro-fit kit for onsite installation.
Terminal Units
Terminal unit shall be provided with an adjustable orifice to allow
balancing of the terminal unit flows during commissioning. Venturi
style terminal units are not acceptable. Terminal units shall not be
connected to the medical vacuum system.
CE Marking
The standard range of BeaconMedæs Anaesthetic Gas Scavenging
System are ‘CE’ marked under the Medical Devices Directive 93/42/EEC
with approval from notified body no. 0088 (Lloyd’s Register Quality
Assurance). Under this directive, the specified products are classified as
Class IIb Medical Devices.
The starter/isolator panel shall incorporate a thermal protection
overload device. The thermal protection overload device shall also
monitor the electrical power supply and phase input. In the event of a
fault, the overload device shall break the circuit to the pump,
preventing operation until the system is manually re-set. Operation
of the overload device shall also break the circuit to the remote start
switch panels, extinguishing the green running indicator.
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
2005208
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
16/03/12
Page 2 of 3
Issue 7
FLC/pump (A)
Motor start current (A)
Min. cable size (mm2)
Motor rated fused
supply/pump (A)
Length (mm)
Width (mm)
Height (mm)
Weight (kg)
Motor plate (kW)
Noise level per pump
@ 1m dB(A)
Connection (mm)
2.5
16
900
525
1160
96
0.75
60
54
400
3
3.3
23
2.5
16
900
525
1160
121
1.5
64
54
AGS2860-D/3
400
3
7.2
48
4
16
900
525
1160
139
3
69
54
4153 1250 00
AGS520-S/1
230
1
5
20
2.5
16
525
525
1160
56
0.75
60
54
4153 1251 00
AGS520-S/3
400
3
1.8
9
2.5
16
525
525
1160
56
0.75
60
54
4153 1252 00
AGS1560-S/3
400
3
3.3
23
2.5
16
525
525
1160
68
1.5
64
54
4153 1253 00
AGS2860-S/3
400
3
7.2
48
2.5
16
525
525
1160
77
3
69
54
4153 1261 00
AGS650-D/3
380
3
1.8
10
2.5
16
900
525
1160
96
0.9
64
54
4153 1262 00
AGS2210-D/3
380
3
3.3
23
2.5
16
900
525
1160
121
1.8
69
54
4153 1263 00
AGS3770-D/3
380
3
7.2
48
4
16
900
525
1160
139
3.6
70
54
4153 1257 00
AGS650-S/1
220
1
5.5
18
2.5
16
525
525
1160
56
0.9
64
54
4153 1258 00
AGS650-S/3
380
3
1.8
10
2.5
16
525
525
1160
56
0.9
64
54
4153 1259 00
AGS2210-S/3
380
3
3.3
23
2.5
16
525
525
1160
68
1.8
69
54
4153 1260 00
AGS3770-S/3
380
3
7.2
48
2.5
16
525
525
1160
77
3.6
70
54
50 Hz
60 Hz
Duplex
Simplex
4153 1256 00
Duplex
AGS1560-D/3
Simplex
4153 1255 00
Supply frequency (Hz)
9
AGS520-D/3
Voltage (V)
1.8
4153 1254 00
Format
3
Model
400
Part number
Phase ~
AGS Pump Assembly Details
Notes…
1. Noise levels are averages, measured in accordance with ISO 517:1996 Free Air Aspiration and ISO 2151 Mean Sound Level
2. Service connections are copper to BS EN 13348 and relate to the external pipe diameter
BeaconMedæs ● Telford Crescent, Staveley, Derbyshire S43 3PF ● Tel: +44 (0) 1246 474 242 ● Fax: +44 (0) 1246 472 982
Company Reg No. 2957933 (English) ● Company VAT Reg No. 598612590 ● www.beaconmedaes.com ● gbn.info@beaconmedaes.com
Constructionline Reg No. 75463 ● CHAS accredited contractor ● SAFEcontractor Reg No. N00184450
2005208
In an effort to continuously improve our products,
the right is reserved to change the specification of the
items described herein at any time. Please contact us
for further information and up to date specifications.
16/03/12
Page 3 of 3
Issue 7
Typical AGS Pump Assembly Layouts
Duplex Pump Assembly
2
10
7
1
1
3
1160
7
8
Ø54
6
Ø54
10
ALT. 2
INLET
5
ALT. 1
INLET
8
9
9
40
445
525
15
870
900
2
CABLE
ENTRANCE
MOUNTING BY
4x M8 BOLT
Simplex Pump Assembly
Ø54
2
10
7
3
10
ALT. 1
INLET
ALT. 2
INLET
9
1
1160
7
9
8
2
CABLE
ENTRANCE
6
MOUNTING BY
4x M8 BOLT
5
8
40
445
525
15
REF.
1
2
3
4
5
6
7
8
9
10
495
525
DESCRIPTION
FLEXIBLE HOSE
FLOW/REGULATING VALVE
PRESSURE SWITCH
NON-RETURN VALVE
DRAIN FLASK
ISOLATION VALVE
MOTOR CONTROL PANELS
PUMPS
INLET CONNECTION
EXHAUST CONNECTIONS
Note: Items 2 & 9, Flow regulating valve and inlet connection, can be re positioned on site if required
BeaconMedæs
Part of the Atlas Copco Group
Telford Crescent, Staveley,
Derbyshire, S43 3PF, England
Tel: +44 (0) 1246 474 242
www.beaconmedaes.com
0088