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KML CC E

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Eur
K M L P I P E S Y-S Tgeprüfte
E M S - T E Squalität
T E D Q UA Lfür
I T Y Fbesondere
O R S P E C I A L anforderungen
REQUIREMENTS
kml rohrsysteme
KML - muffenlose
Cast Iron Socketless
gusseiserne
Drain
Pipe Systems
Abfl
ussrohrsysteme
for besondere
Special Requirements
für
Anforderungen
www.preisgroup.com
www.preisgroup.com
Classic Material
FOR SPECIAL REQUIREMENTS
PREIS® KML - the cast iron
socketless pipe system
Cast iron is the classic material for domestic drainage pipes.
The discharge of particularly aggressive wastewater from facilities such as canteens, commercial kitchens,
laboratories, medical facilities, etc. leads to special requirements for drainage pipes.
Due to the properties of the materials used, PREIS® KML offers all the advantages attributed to a cast iron
drainage system such as soundproofing properties, fire safety, temperature resistance, etc. In addition to this,
PREIS® KML pipes are coated on both sides, inside and outside, applying a highly resistant coating with a
special procedure; this provides protection against aggressive sewage water and ensures that the pipes are
suitable for underground laying.
The following standards and regulations are relevant to PREIS® KML products:
EN 877 I Cast iron pipes and fittings, their joints and accessories for the evacuation of water from building.
Requirements, test methods, and quality assurance.
RAL-GZ 698 I RAL quality label demanding a notably extended test range and stricter requirements on quality,
which goes far beyond the requirements of EN 877.
DIN 19522 I Complementary standard to EN 877. This standard mainly includes details about design and layout
measures of pipes and fittings.
EN 1561 I Standard for casting of products made from grey cast iron with lamellar graphite.
Material characteristics
Density
Crushing strength
Coefficient
of thermal conductivity
Wärmeleitzahl
approx. 7.2 kg/dm3 (71.5kN/m3)
(peak compressive strength)
≧ 350 MPa
Tensile strength
Modulus of elasticity
Coefficient of linear expansion
Poisson´s ratio
only 0,0105mm/mK (between 0
und 100°C) more or less similar to
concrete; can be set in concrete
without any difficulty
≧ 150 MPa for fittings
≧ 200 MPa for pipes
Compressive strength
approx. 3 to 4 times the value for
tensile strength
Shear strength
pprox. 1.1 to 1.6 times the value for
tensile strength
8 . 104 bis 12 . 104 N/mm3
-(0.3)
Chemical resistance
PREIS® KML s highly resistible
against domestic sewage water
with a pH value between pH1 to
pH14.
50-60 W/mK (t
20°C)
(bei
20°C)
Heat resistance
PREIS® KML complies with fire
resistance class A2 according to
E 13501 - not combustible*
*Annex F.2 of EN877 confirms: "Cast Iron products in accordance with this European Standard are non-flammable and non-combustible. In case of fire they retain their functional characteristics and they remain fire proof for a few hours, that is to say during
this period their walls are tight against flames and gases and they remain free from bursts, distortions and they are failsafe. Wall
and ceiling pass through remain intact."
02
Proven
Quality
RAL-Gütezeichen
Temperaturwechseltest
__ Das von der Gütegemeinschaft verliehene RAL-Gütezeichen ist in
This quality label from GEG is a guarantee for cast iron drainage
Zukunft Garant für vertrauenswürdige, gusseiserne Abflussrohrsysteme.
systems you can trust also in future.
Zur
Qualitätssicherung
wurde unter
der Federführung
„Deutschen
Instituts
für Gütesicherung
For quality
assurance reasons,
the „German
Institute fordes
Quality
Assurance
and Certification“
(RAL),
und
Kennzeichnung
Sankt
Sankt
Augustin, took(RAL)“,
the lead
andAugustin,
foundeddie
theGütegemeinschaft
GütegemeinschaftEntwässerungstechnik
EntwässerungstechnikGuss
Gusse.V.
e.V.
(GEG -gegründet.
German Association for Drainage Technology Castings).
(GEG)
Das vorrangige Ziel ist es, die exzellente Produktqualität – dokumentiert durch das Gütezeichen
Its main 698)
objective
is toinguarantee
productEsquality
also for the
futuredie
- documented
by
(RAL-GZ
– auch
Zukunft excellent
zu garantieren.
gibt Anbieter,
welche
erforderlichen
the quality label (RAL-GZ 698). There are suppliers who do not comply with the required quality
objectives which have always been relevant criterion for cast iron drain pipes. The quality label takes
waren und sind, nicht erfüllen. Mit dem Gütezeichen wird dem Sicherheitsbedürfnis der Partner im
into account the need for safety of all our partners, such as distributors, craftsmen, planning firm or
Fachhandel, Handwerk, in Planungsbüros und bei Behörden Rechnung getragen.
authorities.
Qualitätsgedanken, die stets ein wesentliches Entscheidungskriterium für gusseiserne Abflussrohre
Die Verleihung des Gütezeichens erfolgt nach der bestandenen, aufwendigen Erstprüfung, die
The quality label is awarded upon successful completion of an extensive initial test by independent,
recognised test institutes. In addition, the test institutes conduct ad hoc external inspections at least
Prüfinstitute mindestens 2-mal jährlich unangemeldete Fremdüberwachungen vorgenommen, um
twice a year to assure the quality of the products meets the stringent quality requirements.
durch unabhängige, anerkannte Prüfinstitute durchgeführt wird. Darüber hinaus werden durch die
die Qualität der Produkte gemäß den strengen Gütebestimmungen zu sichern.
qualität und sicherheit
höchstem
niveau
CERTIFIEDauf
QUALITY
ASSURANCE
Qualität und
Sicherheit
Evidence
of quality
and durch
safety
das RAL-Gütezeichen
given by the GEG quality label
These measures guarantee consistently high quality and express the great responsibility of
manufacturers towards their partners in the market, for example distributors, fitters and end
Verantwortungsbewusstsein der Hersteller gegenüber den Marktpartnern wie dem Handel, den
customers.
Diese Maßnahmen gewährleisten eine durchgehend hohe Qualität und verdeutlichen das große
Installateuren und den Endkunden.
*
Anforderungen
nach
,
Requirements as
of g
EN 877
EN
GEG
salt spraying
Salzsprühnebel
350Stunden
hours
350
1500Stunden
hours
1500
Resistance
to waste
water*
Beständigkeit
Abwasser*
30Tage
days bei
at 23°C
30
23°C
30Tage
daysbei
at 50°C
30
50°C
ChemicalBeständigkeit
resistance
Chemische
pH 2 bis pH 12, 30 Tage bei 23°C
within a range of pH 1 to pH 14,
30 days at 23°C
erweiterte
Prüfungen
enhanced
tests withmit
aggressiven
Substanzen,
aggressive
substances
such
z.B.:
Phosphorsäure
(pH1)1)
as phosphoric
acid (pH
*For
typicalZusammensetzung
composition of waste
see EN
877,EN
chapter
5.7.2.2,5.7.2.2,
tableTabelle
5
Typische
vonwater
Abwasser
siehe
877, Kapitel
5

Anforderungenand
undinspections
Prüfungen
Requirements
__103
1
Proven Quality
CERTIFIED QUALITY ASSURANCE
04
Third party certified
quality assurance
We continually strive for a certified quality assurance system and quality assurance of cast
iron drainage pipes, fittings and couplings.
Production
Produktion
__At
PREIS
& CO produziert
in der Gießerei
the foundry
of FERRO-PREIS,
PREIS &FERRO-PREIS
CO manufactures
Lamellengraphit.
greyProdukte
cast ironaus
products
containing lamellar graphite.
Die Gießerei FERRO-PREIS
ist mit
modernsten
ausgestattet.
Dasusermöglicht
eine
effiefficient
ziente sowie
FERRO-PREIS
is equipped with
state
of the artAnlagen
machinery.
This enables
to produce
in an
and
umweltfreundliche Herstellung
der Produkte.
environment-friendly
way.
The
quality
of wird
our products
is extremely
important
to us.Als
Therefore,
PREIS
CO / &
FERRO-PREIS
takes the
Größter
Wert
auf die Qualität
der Produkte
gelegt.
Produzent
nützt&PREIS
CO / FERRO-PREIS
die
opportunity
to
continuosly
monitor
all
production
steps
to
constantly
improve
production
processes.
Möglichkeit, sämtliche Schritte der Produktion stetig zu überwachen und Prozesse laufend zu verbessern.
Hence,
for very
geometric
shapes
cast ironProduktentwicklung
parts we use state-of
artkomplexen
3-D measuring
system
Zur Kontrolle
dercomplex
Erzeugnisse,
wie auch
zur of
laufenden
beithe
sehr
Geometrien
during
on-going product
andder
forletzten
carryingGeneration
out inspection
of the products.
der Gussstücke,
wird eindevelopment
3-D Meßsystem
eingesetzt.
All
workingArbeitsprozesse
processes are accompanied
and
supervised byZertifi
international
certifications:
Sämtliche
werden durch
internationale
zierungen
begleitet und überwacht:
QUALITYMANAGEMENTSYSTEM
wir konstruieren
und produzieren
Production
Produktion
• ISO 9001:2008: Zertifizierung des Qualitätsmanagements

• ISO 9001:2008: Certificate of quality management
• ISO 14001:2009: betrieblicher Umweltschutz
• ISO 14001:2009: operational environment
• BS OHSAS 18001:2007: Arbeitsschutz als Qualitätsstandard
• BS OHSAS 18001:2007: Occupational health and safety as a quality standard
__0053
Production
PRODUCTION PROCESS
Production process
= Quality control
Pipes
Electric holding
furnace
Grinding (inner side)
Pressure test
Cooling
+
-
Centrifugal casting (die)
Fe
S
PREIS KML
Si
C
Mn
P
Abc
~1400°C
+
-
FP PREIS KML EN877 DIN
Labelling
Induction
furnace
Packaging
Drying
furnace
Coating inside
and outside
Shot peening
(outside)
Raw material
Electric holding furnace
„Puromat“
Fittings
+
-
Cooling
„Disamatic“
Shakeout
Casting
flaskless moulding
+
Packaging
Storage
06
Burning
furnace
Powder
coating
Intermediate
drying
Surface
preparation
Grinding
Shot peening
for aggressive wastewater
Manufacturer marking for fittings
Production
MANUFACTURER MARKING
Marking of PREIS® KML
pipes and fittings
Fittings
1
FP - manufacturer label
2
DIN - label
3
EN 877 - reference to the standard
4
RAL quality label - of the GEG
5
CE - label of conformity
6
Nominal width and angular position of the fitting
7
Day/month/year period of production
Manufacturer markings for pipes
Pipes
1
FP PREIS® - manufacturer label
2
KML - Product labeling
3
EN 877 - reference to the standard
4
RAL quality label - of the GEG
5
DIN - label
6
CE - label of conformity
7
DN - nominal width
7
Day/month/year period of production
07
Production
LABELING TECHNOLOGY
Coating technology from PREIS® KML
Special applications need special coatings
Aggressive wastewaters are defined by their composition and their temperature fluctuations. Furthermore,
the trend towards water-saving building drainage leads to a higher concentration of organic and inorganic
substances in the pipelines.
The quality of the inner coating is decisive for the lifetime of the drainage system. Increasingly aggressive
wastewater causes special demands on the inner coating.
PREIS® KML is particularly suitable for these requirements due to the high-quality interior and exterior coating.
PREIS® KML pipes
The inner coating of PREIS® KML pipes consists of a double, fully cross-linked epoxy resin coating of each
120μm and reliably protects the pipe from aggressive wastewater.
Outside, the pipes are provided with a galvanizing of 130 g/m2 and an epoxy resin cover coating of at least
60μm.
Epoxy resin cover coating at
least 60μm thick
Zinc coating
Grey cast iron with lamellar
Double coating of the interior fully
130 g/m2 graphite according to EN 1561 cross-linked epoxy resin layers, each
of them 120μm thick
PREIS® KML Fittings
The coating of the fittings is carried out inside and outside by an at least
200 μm thick epoxy powder-coating. This creates a high strength bond
between the fitting and the coating, as well as a thermal and chemical
resistance that meets the very stringent requirements of EN 877 and RALGZ 698.
08
Chemically highly resistant
Preventive fire protection
Specially developed for aggressive wastewater PREIS® KML pipes and fittings
are not combustible
Characteristics
Noise protection
reduced sound transmission
100% recyclable
no problems with disposal
Sturdy and dimensionally stable
impact resistant
High abrasion resistance
easy flow due to the
smooth surface
Not sensitive to heat and cold
low thermal expansion (0,0105 mm/mK)
more or less similar to concrete; It can,
therefore, be set in concrete without
any difficulty
Buriable
Thanks to high-quality outer coating
buriable
Weatherproof
Proofed against the
weather influences
OUR ADVANTAGES
The benefits of cast iron
drainage systems
FP PREIS® KML
No waste of resources
PREIS® KML are mainly made of
scrap iron
FP PREIS® SML
kg
Easy-to-assemble
in a flexible manner - no need for
special tools
09
Characteristics
CHEMICAL RESISTANCE
Chemical resistance
of PREIS® KML
PREIS® KML is the perfect solution for
Resistance of PREIS® KML
chemical
formula
building drainage whenever the composition
conc.
pH
of wastewater requires specific materials.
WATER
As resistance of the pipe system against
Wastewater acc. to DIN EN 877
-
-
7.0
wastewater is not only influenced by the
Saltwater
H20/NaCl
30g/l
5.6
Freshwater
H20
-
-
Demineralized water
H20
100%
6.4
composition of chemical elements, but
also by pressure, temperature, etc., details
INORGANIC ACIDS
given in the table have to be taken as a
Phosphoric acid
H3PO4
25%
1.0
recommendation for your orientation.
Phosphoric acid
H3PO4
10%
1.3
Phosphoric acid
H3PO4
5%
1.8
Phosphoric acid
H3PO4
3%
2.0
Nitric acid
HNO3
10%
2.0
Hydrochloric acid
HCL
5%
1.0
Send us your detailed specifications or a
Sulfuric acid
H2SO4
10%
1.0
2,0
sample - we will be pleased to analyse it in
Sulfuric acid
H2SO4
1%
2.0
Hydrogen peroxide
H 2O 2
10%
3.5
Acetic acid
C 2H 4O 2
30%
1.7
Acetic acid
C 2H 4O 2
10%
2.0
Lactic acid
C 3H 6O 3
10%
1.1
Lactic acid
C 3H 6O 3
1%
2.0
Citric acid
C 6H 8O 7
5%
2.0
Ammonia
NH3
10%
12.1
Potash
K2CO3
50%
12.4
Potash
K2CO3
10%
12.0
Sodium
Na2CO3
10%
11.4
Ammonium sulfate
(NH4)2SO4
3%
6.7
Potassium chloride
KCl
3%
4.2
Sodiumhydrogenphosphat
NaH2PO4
3%
4.2
Ethanol
C2H5OH
-
-
Glycol (ethylene glycol)
C 2H 6O 2
-
-
For detailed information, please, ask for our
form "Resistance”.
our laboratory.
ORGANIC ACIDS
ALKALIS
SALTS
SOLVENT
10
All Purpose cleaner
-
5%
-
Dish soap
-
5%
-
20°C 60°C 80°C
Preventive fire protection is the generic term for all preventive measures taken to inhibit or limit fire
outbreak, spreading of fire or the effects of fire. Constructional measures are varied, especially for public
buildings where people gather, and they already start with the selection of materials and components.
As set forth in EN 877, the Austrian Research Institute for Chemistry and Technology tested our cast
iron PREIS® KML drainage system for fire behaviour according to EN 13823 (reaction to fire tests for building
products) by means of the SBI-test (Single Burning Item Test) and according to EN ISO 1716 (Determination
of the heat of combustion) by means of an oxyen bomb calorimeter and it confirmed the classification of
A2 according to EN 13501.
Characteristics
PREIS® KML fulfils all requirements.
FIRE PROTECTION
Preventive fire protection
SBI-Test (Single-Burning-Item-Test):
Test scenario according
to DIN EN 13823
Installation
Firing
Results
The advantages of the cast iron drainage system PREIS® KML are confirmed:
• non-flammable (fire class A2 acc. to EN 13501).
• No smoke development through the system
• no burning or dripping material due to the heat generated
Classification and direct scope*
This classification was carried out in accordance with ÖNORM EN 135010-1. The construction product called
"cast iron socketless drainage system FP PREIS® KML" is classified in relation to its fire behavior:
Fire behavior
Smoke development
Dripping off while burning
A2
s1
d0
This classification is valid for the following end use conditions: "Building drainage systems"
*ofi - classification report Nr. 408.676/1 (2013-03-06)
11
__ Sound
Lärmschutz
ist einiswichtiger
Vorteil
insulation
one of the
maindes
advantages of PREIS® KML.
gusseisernen Entwässerungssystems
Aufgrund
hohen
Materialdichte
der of
Pufferwirkung
durchin
diethe
Gummidichtungen
Due to theder
high
density
of cast ironvon
andGusseisen
the bufferund
effect
the rubber lining
couplings, sound
bei
den Verbinderelementen
wird die Körperschallübertragung
auf ein for
Minimum
reduziert, sodass das
transmission
is reduced to a minimum
so that the system is a guarantee
silent drainage.
System
eine beinahe
Entwässerung
Diesand
erhöht
daswhich
allgemeine
Wohlbefi
nden
This provides
the basislautlose
for general
well-being ingewährt.
both homes
offices,
is required
by law
andund
laid
down
in DIN 4109.
den
Komfort
sowohl in Wohn- als auch in Bürogebäuden und ist gesetzlich in der DIN 4109 geregelt.
Fallrohrstütze
1 Downpipe
Abzweig100/100/88°
100/100/88°
2 Branch
Die
Tests
Tests
PREIS&&COCO
out the
PREIS
hathas
dencarried
Schallschutztest
soundDIN
insulation
testEN
in accordance
nach
4109 und
14366 beim
with
DIN
4109
and
EN
14366
at the
renommierten Fraunhofer-Institut
in
renowned
Fraunhofer
Institute
in
Stuttgart durchgeführt.
Stuttgart.
FP PREIS®Rapid
Verbinder
practice-related
situations
were
simuliert
um zu zeigen,
dass nicht
~
3050
2500
~
~
Ground floor front
190
~
Ground floor
back
200
auch beim täglichen Einbau auf der
500
under laboratory
best
Ergebnisse
erzielt, conditions,
sondern diese
Die Tests haben gezeigt, dass das
900
Pipe clamp
simulated
to show that notbeste
only
nur
unter Laborbedingungen
results are achieved, but also
achieved during daily installation
Baustelle erreicht werden.
on the construction site.
235
Rooftop
1000
~
~
1300
Water
lead-in
The tests have
shown that the
gusseiserne
Entwässerungssystem
castden
ironRapid-Verbindern
drainage systemals
with
the
mit
eigen-
Rapid connectors as a stand-alone
system has a very low noise level.
Installation wall
220 kg/m2
12
12__
zu setzen.
~
500
~
Basement front
410
~
Basement back
Cellar
Downpipe v
570
the Wahl
first um
choice
to meet der
the
erste
die Anforderungen
requirements
of
sound
insulation
Schallschutzvorschriften mit einem
regulations with a standard
Standardprodukt zu erfüllen ohne
product without additional costly
zusätzliche kostspielige Maßnahmen
measures to set.
~
PREISKML
systems von
fromPREIS®
PRICEsind
are somit
therefore
systeme
die
Branch
100/100/88°
150
Socket-less gusseiserne
cast-iron drainage
pipe
Muffenlose
Abflussrohr-
200
Geräusch-Niveau aufweist.
2500
ständiges System ein sehr niedriges
3050
und
praxisbezogene
Situationen
In these
tests, everyday
and
Connector
4 Rapid Verbinder
550
Bei diesen Tests wurden alltägliche
Rohrschelle
3 Clamp
~
Characteristics
Eigenschaften
SOUNDschallschutz
INSULATION
Sound insulation
Schallschutz
Basement arch 2 x 45°
with intermediate
calming section
~
1050
Area shown rotated by 90°
Test set-up for thefür
sewage
system, attached angebracht
to the installation
with different pipe
clamps (illustrationRohrschellen
not to scale,
Versuchsaufbau
das Abwassersystem,
an derwall
Installationswand
mit unterschiedlichen
dimensions in
mm).
Sketch Fraunhofer
Institute
for Building
Physics
(Darstellung
nicht
maßstäblich,
Maßangaben
in mm).
Skizze Fraunhofer-Institut
für Bauphysik
to the
water
collector
Nominal
width
External diameter
DN
DE
50
70
75-S
80
58
78
75
83
100
125
150
200
250
300
110
135
160
210
274
326
Permitted
deviation
+2
-1
+2
-2
+2,5
-2,5
Insertion length
Pipe weight
Surface
Pipes and fittings
permitted deviation
(sealing zone)
t
empty approx. full approx.
kg/m
kg/m
approx. m2
per m
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
30
35
35
35
Wall thickness
e
3.5
3.5
3.5
3.5
3.5
4.0
4.0
5.0
5.5
6.0
40
45
50
60
70
80
-0.5
-1.0
-1.0
-1.0
4.3
5.9
5.7
6.3
8.5
6.4
9.9
10.1
10.6
16.7
11.9
14.2
23.3
24.5
32.2
54.5
87.6
120.6
33.5
43.6
0.18
0.25
0.25
0.26
0.35
0.42
0.50
0.65
0.85
1.02
KML pipes and fittings
Product overview
Dimensions and weights
KML PIPES AND FITTINGS
KML pipes
Product overview
3000 mm PIPE
15° BEND
30° BEND
DN
kg/pcs.
ART.NR
PU
50
70
13.0
17.7
28163
28164
37
41
75-S
80
17.0
18.9
28158
28165
41
38
100
125
150
25.4
35.7
42.5
28159
28160
28161
38
23
20
200
69.8
28162
10
DN
kg/pcs.
ART.NR.
x
50
70
75-S
80
100
125
150
200
0.4
0.6
0.6
0.7
1.0
1.8
2.6
4.6
28258
28259
28260
28261
28253
28254
28255
28256
40
45
45
45
50
60
65
80
DN
kg/pcs.
ART.NR.
x
50
75
75-S
80
0.5
0.7
0.7
0.8
28269
28270
28271
28272
45
50
50
50
100
125
150
1.3
2.1
3.0
28264
28265
28266
60
70
80
75-S = Scandinavian norm. Further products available on request
13
Product Overview
KML PIPES AND FITTINGS
45° BEND
DN
kg/pcs.
ART.NR.
x
50
70
75-S
80
100
125
150
200
0.5
0.9
0.8
0.9
1.6
2.3
3.5
5.7
28278
28280
28283
28285
28155
28275
28276
28277
50
60
60
60
70
80
90
110
DN
kg/pcs.
ART.NR.
x
50
70
75-S
80
100
125
150
0.7
1.1
1.1
1.2
1.9
2.9
4.1
28295
28296
28297
28298
28291
28292
28293
65
75
75
80
90
105
120
DN
kg/pcs.
ART.NR.
x
50
70
75-S
80
100
125
150
0.7
1.2
1.2
1.3
2.1
3.2
4.3
28305
28306
28315
28316
28300
28302
28303
75
90
90
95
110
125
145
68° BEND
88° BEND
88° BEND WITH STRAIGHT LINE
45° BRANCH
DN
kg/pcs.
ART.NR
X1
X2
X3
100
4.8
28250
70
312
291
DN
kg/pcs.
ART.NR
X1
X2
X3
L
50 x 50
70 x 50
1.4
1.6
2.1
1.6
2.1
1.6
2.3
2.3
3.0
3.0
3.0
4.4
3.2
4.0
4.4
5.0
6.1
28200
28201
28202
28203
28204
28205
28206
28180
28181
28182
28183
28179
28186
28187
28188
28184
28185
50
40
55
40
55
45
60
35
50
50
50
70
20
40
51
60
80
135
150
160
130
160
135
155
165
185
185
170
205
185
200
189
220
240
135
150
160
130
160
135
155
165
185
185
170
205
185
200
189
220
240
185
190
215
170
215
180
215
200
235
235
220
275
205
240
240
280
320
70 x 70
75-S x 50
75-S x 75-S
80 x 50
80 x 80
100 x 50
100 x 70
100 x 75-S
100 x 80
100 x 100
125 x 50
125 x 70
125 x 80
125 x 100
125 x 125
75-S = Scandinavian norm. Further products available on request
14
88° BRANCH
PLUG
kg/pcs.
ART.NR.
X1
X2
X3
L
150 x 70
5.3
28192
30
215
215
245
150 x 80
5.3
28193
115
140
105
220
150 x 100
6.5
28189
55
240
240
295
150 x 125
7.2
28190
70
255
255
325
150 x 150
8.3
28191
90
265
265
355
200 x 125
11.6
28195
55
280
280
335
200 x 150
13.3
28196
75
300
300
375
200 x 200
17.2
28197
115
340
340
455
DN
kg/pcs.
ART.NR.
X1
X2
X3
L
50 x 50
0.9
28214
55
80
80
135
70 x 50
1.0
28215
55
90
90
145
70 x 70
1.2
28207
70
100
100
170
100 x 50
1.9
28209
55
110
100
155
100 x 70
2.4
28210
70
120
110
180
100 x 100
2.9
28208
85
130
130
215
125 x 100
3.9
28211
85
145
140
225
DN
kg/pcs.
ART.NR.
X1
X2
X3
L
50 x 50
1.1
28233
79
80
66
145
70 x 50
1.3
28235
83
90
72
155
70 x 70
1.7
28236
97
95
83
180
75-S x 75-S
1.6
28239
97
95
83
180
80 x 50
1.4
28240
85
90
75
160
80 x 80
1.8
28241
95
95
85
180
100 x 50
2.1
28217
94
105
76
170
100 x 70
2.4
28218
102
110
88
190
100 x 75-S
2.3
28219
102
110
88
190
100 x 80
2.4
28220
100
110
90
190
100 x 100
2.9
28216
115
115
105
220
125 x 50
3.0
28223
98
120
82
180
125 x 70
3.6
28224
107
125
93
200
125 x 80
3.4
28225
105
125
100
205
125 x 100
4.0
28221
125
130
110
235
125 x 125
4.6
28222
137
135
123
260
150 x 50
4.4
28230
100
140
100
200
150 x 100
4.7
28226
130
145
115
245
150 x 125
6.2
28228
147
150
128
275
150 x 150
6.9
28229
158
155
142
300
DN
kg/pcs.
ART.NR.
L
50
70
75-S
80
100
125
150
200
0.3
0.4
0.4
0.5
0.8
1.1
1.6
3.1
28352
28353
28347
28354
28348
28349
28350
28351
30
35
35
35
40
45
50
60
75-S = Scandinavian norm. Further products available on request
Product overview
68° BRANCH
DN
KML PIPES AND FITTINGS
45° BRANCH
15
Product Overview
KML PIPES AND FITTINGS
ECCENTRIC REDUCER
DN
kg/pcs.
ART.NR.
70/50
75-S/50
80/50
100/50
100/70
100/75-S
100/80
125/50
125/70
125/80
125/100
150/70
150/80
150/100
150/125
200/100
200/125
200/150
0.7
0.6
0.7
0.9
0.9
0.9
1.0
1.4
1.6
1.7
1.8
2.2
2.3
2.4
2.6
4.1
4.1
4.3
28406
28407
28408
28390
28391
28392
28393
28395
28396
28397
28394
28401
28402
28398
28399
28403
28404
28405
DOWNPIPE BRACKET
CLEANING PIPE WITH
CLEANING PIPE WITH
SIPHON
COVER
COVER
L
10
70 x 5010
13
25
16
10
14
38,5
28,5
26
12,5
41
39
25
12,5
50
37,5
25
75
75
80
80
85
75
90
85
90
95
95
100
100
105
110
115
120
125
DN
kg/pcs.
ART.NR.
D
L
80
1.8
28364
118
220
100
2.7
28355
145
200
125
3.0
28356
170
200
150
4.0
28360
195
200
200
5.9
28361
245
200
DN
kg/pcs.
ART.NR.
H
d1
d2
L
50
2.3
28370
59
53
105
190
70
2.8
28371
69
73
125
210
75-S
2.8
28372
68
73
125
210
80
3.5
28373
71
73
125
210
100
4.8
28369
84
104
159
260
DN
kg/pcs.
ART.NR.
H
G
d
A
F
L
100
7.0
28375
83
160
100
200
230
340
125
10.0
28376
101
190
125
225
255
370
150
12.8
28377
112
215
150
250
280
395
200
25.2
28378
137
265
200
300
330
465
DN
kg/pcs.
ART.NR.
I
h
X1
X2
X3
X4
w
50
2.9
28384
190
250
182
68
122
68
60
70
5.8
28385
265
293
200
93
172
93
60
80
5.9
28386
265
293
200
93
172
93
60
100
9.5
28380
325
392
282
110
215
110
100
125
13.0
28381
390
446
316
130
260
130
100
150
21.8
28382
470
493
348
145
325
145
100
75-S = Scandinavian norm. Further products available on request
16
A
75-S 100
125
150
200
250
300
PREIS® Rapid coupling 0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.3
0.3
PREIS®
Rapid clamp
10
10
10
10
7
6
4
3
-
-
PREIS®
CV - coupling
-
-
-
-
-
-
-
-
-
-
10
10
10
10
10
5
5
3
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
CV - clamp
Universal - clamp
Rapid Rapid Rapid
5
5
5
CV CV CV
5
3
5
Universal clamp
80
CV Clamp
70
PREIS® CV
Coupling
50
PREIS® Rapid
Clamp
Axial restraint (bar)
PREIS® Rapid
Coupling
Compatibility-chart
 x 
x x x

x x

x
 x 
Product overview
Compatibility and axial restraint
COUPLINGS
Couplings
 x  x
Couplings and clamps
Properties
PREIS® Rapid coupling with EPDM gasket
• Building component approved according to EN877
• Material: chrom steel 1.4520
• A special coating provides a high protection level against corrosion of all lockers and fittings
• Axial restraint up to 0,5 bar inner pressure
• Locked with only one screw (up to DN100)
• Tightening without special tools, only visual check necessary
• Quick assembly and disassembly
• Integrated EPDM lining
• High lateral rigidity enables the pipes to be pre-assembled
• Meets the corresponding fire safety requirements
PREIS® Rapid INOX coupling with EPDM gasket
• Applications: for underground laying and may also
be exposed to all weather conditions for aggressive
environments (when air contains salt,...)
• Axial restraint up to 0,5 bar inner pressure
• Locked with only one screw (up to DN100)
• Materials:
- Coupling: stainless steel V4A 1.4571
- Locked by a screw M6 x 45mm, 6mm
Hexagon socket: stainless steel A4-80
- Clamping bolt: stainless steel V4A 1.4404
- Rubber gasket for sound reduction: EPDM - Shore=55° +/- 5°
DN
PU
ART.NR.
Torque (Nm)
50
100
20903
13-15
70
100
20904
13-15
75-S
100
23335
13-15
80
100
20905
13-15
100
50
20906
13-15
125
35
20907
13-15
150
25
20908
13-15
200
15
27193
13-15
DN
PU
ART.NR.
Torque (Nm)
50
50
26680
13-15
70
50
26682
13-15
75-S
50
26683
13-15
80*
50
26684
13-15
100
50
26685
13-15
125*
35
26686
13-15
150
25
26687
13-15
* in preparation / PU = packing units / Art.Nr = article number
17
Product Overview
COUPLINGS
Couplings and clamps
Properties
PREIS® CV coupling with EPDM gasket
• Tried and tested coupling for all standard
application in wastewater pipelines
• Double screw locked
• Suitable for situations with reduced height
• May also be used for repair work
• Does not meet the fire safety requirements
PREIS® Rapid clamp
• Material: DD11 - galvanized
• Clip collar with axial restraint
• For internal pressure loads up to 10 bar
• Two parts clip collar with claws and
four Allen screws (up to DN 125)
• The same tools to be used as PREIS® Rapid - couplings,
therefore, no change of tools necessary - saves time
• Applications: Pressurized pipes, rainwater and wastewater
pipelines in areas affected by backwater
CV clamp
• Clip collar with axial restraint
• For internal pressure loads up to 10 bar
• Material: galvanized steel
• Locker: galvanized steel
• Screw size:
- DN 50-80: cylinder head bolt with hexagon socket
Including flat washer M8 x 50
- DN 100-150: cylinder head bolt with hexagon socket
including flat washer M10 x 45
• Applications: Rainwater and wastewater pipelines in
areas at risk from backwater
* in preparation / PU = packing units / Art.Nr = article number
18
DN
PU
ART.NR.
Torque (Nm)
50
100
18405
4-6
70
100
18406
4-6
75-S
100
18408
4-6
80
50
18407
6-8
100
50
18409
10-12
125
25
18410
10-12
150
20
18411
10-12
200
10
18412
15-20
DN
PU
ART.NR.
Torque (Nm)
50
25
21855
27-29
70/80
25
21856
27-29
100
25
21857
27-29
125
10
21858
27-29
150*
10
21859
27-29
DN
PU
ART.NR.
Torque (Nm)
50
10
24768
12-14
70/75-S
10
24769
12-14
80
10
24770
12-14
100
10
24771
32-35
125
10
24772
32-35
150
5
24348
45-49
200*
1
24349
40-50
Rollfix
• For connectiong cast iron pipes to HT-pipes or to PVC pipes
with sockets or for connecting PVC-pipes to cast iron
pipes with socket
• Safes time
• No double stock-keeping necessary (Mengenring and O-ring)
• Safe connection
• Material: EPDM
VE
ART.NR.
-
50
50
18240
-
70
50
19120
-
80
20
19999
-
100
20
18656
-
125
10
19121
-
DN
VE
ART.NR.
-
50
1
25771
-
70
1
25772
-
100
1
25773
-
125
1
26305
-
150
1
26308
-
200
1
26309
-
Product overview
• For connecting pipes to other materials
(steel or plastics) to SML
• With NORMACLAMP® TORRO® in 12mm range;
stainless steel band 1.4016, powerful worm thread clamp
• Material EPDM
DN
COUPLINGS
Konfix
* PU = packing units / Art.Nr = article number
Universal coupling LP 0,6 bar*
Example:
Fields of application: max internal
pressure 0,6 bar without shear strength
Product
Holding range: from 24 to 225 mm
denomination
Recommended torque: up to
100 mm-3 Nm/from 100 mm-6 Nm
ALP115
Span
di (mm)
Profile width Weight
(mm)
(kg)
100-115
0.45
120
Universal coupling HP 2,5 bar*
Example:
Fields of application: max. internal
Product
pressure 2,5 bar, exposed to shear strength
denomination
Holding range: from 55 to 385 mm
Recommended torque: 10Nm
AHP115
Span
di (mm)
Profile width Weight
(mm)
(kg)
100-115
120
0.80
Universal joint 0,6 bar*
Fields of application: up to 0,6 bar
internal pressure, without shear strength
Holding range: from 32 to 460 mm
Recommended torque: up to
100 mm - 3 Nm / from 100 mm - 6 Nm
Example:
Product
Span A
di (mm)
Span B
di (mm)
Profile
width
(mm)
Weight
(kg)
AUG1153
100-115
40-50
120
0.45
*) Material: Universal joints and universal couplings are made of high-quality, ozone-resistant EPDM-elastomer (etylene-propylendienerubber). Clamping braces made from austenitic stainless premium steel (1.4301, V2A). Resistance to chemicals: Contact with benzine
has to be avoided and it may to be exposed to oil or solvents only in very restricted circumstances. High resistance to acids and alkaline
solutions. Suitable for underground installation Resistant to UV light. Heat resistance: between -40°C and +120°C
19
Product Overview
PIPE EDGE PROTECTION
PREIS®PEP (Pipe Edge Protection)
for PREIS® Drainage Systems cast iron
drainage systems according to EN 877
Areas of application:
Characteristics:
Pipe Edge Protection for PREIS® Drainage Systems
cast iron drainage pipe systems (KML + SML), used
succesully in the tests with PREIS® KML according
to DIN EN 877 and RAL GZ 698.
• mostly chemical resistant
• very good adhesion
• permanently flexible
• inpermeable to water
• resistant to aging
Advantages:
• Separator with fingerlift for fast and easy
detachment from the backing paper
• Fast and easy application to the cutting edge of
the pipe
• quick installation without drying times
Material:
Butyl rubber with special polyethylene film
Silicone paper seperation layer with fingerlift for
easy removal
Assembly instruction
Please note:
store always cool and dry (+5°C bis +25°C) and
UV-protected
Minimum shelf life 24 month
(at +5°C bis +25°C)
Working temperature:
Processing from +5°C to +40°C
Processing instructions:
first read and follow the installation instructions
PREIS®PEP according to application instructions
(Page 3) to process
Table longitudinal cutting
Cut
Fertility
• PREIS®PEP is not resistant to oils and organic
solvents (e.g. gasoline).
DN
PREIS®PEP
[mm]
PREIS®PEP
[Edge/Tape]
• If necessary, loosen the clamping screw of the
connector before pushing it on.
50
170
58
70
230
43
• It is essential to use PREIS®PEP for cutting
edges on KML pipes.
75
220
45
80
250
40
• PREIS®PEP is recommended as cut edge
protection for SML pipes.
100
330
30
125
410
24
• Keep out of the reach of children!
150
490
20
200
640
15
250
840
11
300
1000
10
You will find more information on the professional installation
of PREIS® Drainage Systems in our technical documentation
at www.preisgroup.com
20
Storage:
Assembly instructions
Assembly instructions
PREIS® PEP Instructions for use:
PIPE EDGE PROTECTION
After cutting the pipe, break sharp edges on the in- and outside
Clean up in- and outside of the
tubes surface 3 cm wide, until it is
dry, free of dust and grease.
Cut PREIS®PEP on the length
specified corresponding DN on
the table (page 20).
Remove the release film up to
half the tape length.
Position PREIS®PEP on the inside
of the cut pipe so that half the
width (approx. 15 mm) protrudes
beyond the edge of the pipe.
Technical changes and misprints reserved.
Continue to 6
21
Firmly press PREIS®PEP on the inner tube without creases, remove
the remaining release liner.
PIPE EDGE PROTECTION
Product Overview
Assembly instructions
Press PREIS®PEP firmly on the full
inner tube circumference without
wrinkles and tension.
Attention: PREIS®PEP must not
be stretched - tension forces!
The ends of the PREIS®PEP must
overlap (approx. 10 mm), a gap is
not permitted.
Turn the PREIS®PEP inside out and
press it all the way around on the
outside of the pipe until the cut
edge is completely surrounded by
the PREIS®PEP special tape.
If necessary, loosen the connector slightly and place it on the
PREIS®PEP protected pipe end as usual and screw it tight.
FINISHED!
Technical changes and misprints reserved.
22
sind nach EN 877 gefertigt und geprüft.
Die KML-Rohre werden vom Verarbeiter auf die gewünschte
PREIS®
KML pipes, fittings and coupling systems are proLänge zugeschnitten. Die Schnittkanten sind mittels
duced
and
inspected according to EN 877.
speziellem Kantenschutzband PREIS®PEP zu schützen
The
KML pipes are cut to the required length directly by
– Montageanleitung beachten! Rohre und Formstücke
the
personnel
working with the material. Pipes and fitwerden mit den geeigneten Rohrschellen verbunden.
tings are joined with suitable pipe clamps.
= PREIS® Rapid-Verbinder
Rapid coupling
= PREIS® Kralle
Clamp
Hauptlüftung
Ventilation
Waagrechte Leitungen müssen an allen RichtungsändeRegenwasser
Rainwater
e.g.
DN100
100
z.B. DN
Schmutzwasser
Waste
water
rungen
undpipes
Abzweigen
befestigt
werden.
Horizontal
have to ausreichend
be adequately
fastened
at all
Fallleitungen
sind mit
einem Höchstabstand
von 2matzu
turns and branches.
Downpipes
have to be fastened
a
befestigen.
In Gebäuden
Geschossen
die5Fallleitung
maximum distance
of 2ab
m.5 In
buildings ist
with
floors or
ab
DN the
100downpipes
durch eine of
Fallrohrstütze
gegenshould
Absenkung
zu
more,
DN 100 or larger
be secu-
sichern.
Außerdem
istmeans
bei höheren
Gebäuden
in jedem
red against
sinking by
of a downpipe
support.
Ad-
ditionallyfünften
for higher
buildings
downpipe support
should
weiteren
Geschoss
einea Fallrohrstütze
einzubauen.
be fitted at every subsequent fifth storey.
Assembly
instructions
Montagehinweise
PREIS® KML Rohre, Formstücke und Verbindungssysteme
allgemeines
GENERAL
Assembly
Montagehinweise
and
installation
instructions
Abwasserleitungen sind als drucklose Gefälleleitungen
Fire
protection insulation
Brandschutzisolierung
bei fire-proofing
Brandschutzanforderungen
for
requirements
vorgesehen.
Dies
nicht aus, gravity
dass unter
Drainage pipes
areschließt
plannedjedoch
as unpressurized
flow
DN 50
bestimmten
Betriebszuständen
Drückethe
in pipe
den Leitungen
lines. However,
this does not prevent
being unauftreten
können.
Abwasserund
Lüftungsleitungen
der pressure if certain operating conditions occur. As drai-
müssen
deshalb
bei einem
und äußeren
Überdruck
nage and
ventilation
pipesinneren
are subject
to possible
intervon
0 bis
0,5 barthe
unter
den
Ihnen und Ihrer
actions
between
pipes
andzwischen
their environment,
they
Umgebung
Wechselwirkungen
have to be möglichen
permanently
leak-tight againstdauernd
internaldicht
and
sein.
Umpressure
diesen Drücken
bestehen
die
external
of between
0 andzu
0,5können,
bar. To müssen
sustain this
z.B. DN
e.g.
DN100
100
Leitungsteile
längskraftschlüssig
verbunden,
gelagert
bzw.
pressure, those
pipe parts subject
to longitudinal
movebefestigt
werden.
ment must
be fitted along the longitudinal axis, properly
supported and secured.
Für die Längskraftschlüssigkeit der Verbindungen ist aber
This kind of fitting
to bezuused
whenever
presinsbesondere
dannhas
Sorge
tragen,
wenn interior
in Abwasser-
Clamp for
warpage
Kralle bei Verzug
Clamp
for bei
Kralle
pressure
pipe
Druckleitung
Optional:
Optional: venting
Lüftung system
wird
in die Hauptlüftung
integrated
in the main
eingebunden
venting
system
anders festgelegt)
Clamp
for pressure
Kralle wenn
Druck
greater
than
größer 0,5
bar0,5 bar
Zum
To
Kanal
duct
suchbei
as in the following case:
z.B.
• Regenwasserleitungen
• Rainwater pipes
• Pipes in the blackwater basin
• Schmutzwasserleitungen ohne weiterer Ablaufstelle,
• sofern
Wastewater
pipesmehrere
which run
through more
diese durch
Tiefgeschosse
führen
than
one
basement
without
further
outlets
• Druckleitungen an Abwasserhebeanlagen
• Pressure pipes at wastewater pumps
• Leitungen im Rückstaubereich
Rohrleitungen mit nicht längskraftschlüssigen Verbin-
dungen,
in denen pipelines
planmäßigsubject
Innendruck
herrscht
oder
Non-friction-fitted
to possible
internal
dieser
imor
Betriebszustand
entstehen
kann.
Vor allem
bei
pressure
pressure developing
during
operation.
These
Pump
station
Hebeanlage
e.g.
DN80
80
z.B. DN
Kralle bei
Clamp
for rainwater
Regenwasserleitungen
pipes
below the back
unterhalb
der Rückstauebene
pressure level
sure exceeding
bar may arise
theauftreten
drainagekönnen,
pipes,
leitungen
höhere0,5
Innendrücke
als 0,5inbar
Richtungsänderungen
sind
diea Rohrleitungen
pipes must be provided
with
suitable fixture,durch
aboveeine
all
entsprechende
Befestigung
Auseinandergleiten
along in turn, to
secure thegegen
axes from
slipping apart und
and
Zulauf
Inlet
Abwasserhebeanlage
Sewage
pump station
Ausweichen
separating. der Achse zu sichern.
Die
geforderteresistance
Längskraftschlüssigkeit
KMLThe required
of the pipe andwird
fittingbei
connecRohren
KML-Formstücken
durch die
der
tions to und
longitudinal
forces is achieved
by Absicherung
installing additi-
Verbindungen
mit zusätzlichen
erzielt
(Innenonal clamps (internal
pressure loadKrallen
up to 10
bar possible)
druckbelastung
at the joints. bis 10 bar).
Weiterführende
technische
Informationen
Sie bitte
Further
information
on technical
issues entnehmen
can be found
in our
unserem technischen
brochure
for technicalKatalog.
specifications and details.
PREISKML
Top edge of the road back
pressure area (where nothingStraßenoberkante
is stipulated to =the
Rückstauebene
contrary
locally)
(wenn nicht örtlich
Ventilation
the roof
Lüftung bis over
über Dach
__223
3
FERRO-PREIS
•Zagreb
Head office
Foundry products
PREIS & CO Ges.m.b.H
FERRO-PREIS d.o.o
Josef Nitsch-Straße 5
A-2763 Pernitz, Austria
Tel: +43 (0)2632/733 55-0
Fax: +43 (0)2632/729 76
office@preis-co.at
WEBSITE. Stay up-to-date and visit our homepage.
www.preisgroup.com
SUBSIDIARIES
This document is not exhaustive. No liability is assumed for printing or type setting errors. Version 9.0, as of May 2018
•
Vienna
PREIS & CO
Dr. Tome Bratkovica 2
HR-40000 Cakovec, Croatia
Tel: +385 (0)40/384 206
Fax: +385 (0)40/384 209
office@ferro-preis.com
Website
graphik.design www.enzo.at
Your PREIS® SML sales representative:
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