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Dyeing Methods - Textile School

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Dyeing Methods
Dyeing can be performed using continuous or batch processes. Yarn dyeing is used to create
interesting checks, stripes, and plaids with different-colored yarns in the weaving process. Substances
which cause these changes are called dyestuffs.
By Textile School
Last updated Feb 21, 2019
FINISHING
PRINTING/DYEING
https://pixabay.com/en/wool-woolen-yarn-hand-spun-dyed-143923/
Yarn Dyeing
Yarn dyeing is used to create interesting checks, stripes, and plaids with different-colored yarns
in the weaving process. In yarn dyeing, dyestuff penetrates the bers in the core of the yarn.
Some methods of yarn dyeing are stock, package, and skein dyeing. Stock dyeing dyes ber
using perforated tubes. In package dyeing, spools of yarn are stacked on perforated rods in a
rack and immersed in a tank where dye is then forced outward from the rods under pressure.
The dye is then pressured back through the packages toward the center to fully penetrate the
entire yarn. Most carded and combed cotton used for knitted outerwear is package-dyed. In
skein dyeing, the yarn is loosely coiled on a reel and then dyed.
The coils, or skeins, are hung over a rung and immersed in a dyebath (Corbman, 1975). The
skein-dyed yarn is used for bulky acrylic and wool yarns. Typical capacity for package
dyeing equipment is 1,210 pounds (550 kg) and for the skein, dyeing equipment is 220 pounds
(100 kg).
Piece Dyeing
The most dyed fabric is piece-dyed since this method gives the manufacturer maximum
inventory exibility to meet color demands as fashion changes. In terms of overall volume, the
largest amount of dyeing is performed using beck and jig equipment (Figure 11). Beck dyeing is
a versatile, continuous process used to dye long yards of fabric. About 1,980 pounds (900 kg) of
fabric can be dyed on beck equipment at a time.
The fabric is passed in rope form through the dyebath. The rope moves over a rail onto a reel
which immerses it into the dye and then draws the fabric up and forwards to the front of the
machine. This process is repeated as long as necessary to dye the material uniformly to the
desired color intensity.
Jig dyeing uses the same procedure as beck dyeing, however, the fabric is held on rollers at full
width rather than in rope form as it is passed through the dyebath (Corbman, 1975). This
reduces fabric tendency to crack or crease. Jig dyeing equipment can handle 550 pounds
(250 kg) of fabric.
Other piece dyeing methods include jet dyeing and pad dyeing. Fabric can be jet-dyed (at up to
1,100 pounds (500 kg)) by placing it in a heated tube or column where jets of dye solution are
forced through it at high pressures. The dye is continually recirculated as the fabric is moved
along the tube. Pad dyeing, like jig dyeing, dyes the fabric at full width. The fabric is passed
through a trough containing dye and then between two heavy rollers which force the dye into the
cloth and squeeze out the excess (Corbman, 1975). Figure 11 illustrates the beck, jig, and jet
methods for dyeing.
Dyeing Methods
Beck Dyeing (end view)
Jet Dyeing
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Jig Dyeing (end view)
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Package Dyeing
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dye
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3 Comments
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MAni Says
 6 years ago
would u like to tell me what process is involved in skein dyeing ???
Priya Says
 6 years ago
how to dye in plain satin fabric
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Mayank Saxena Says
 6 years ago
u can chose disperse dye, or union or cross dye to dye satin fabric
mayank saxena
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