EPA Export 25-07-2013:17:40:53
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ns
en
Co
se
ru
he
ot
.
Maintenance, inspection and repair
1381/03
14.3
Repairs
The following information is limited to work to be expected regularly. Please contact our technical service department prior to undertaking comprehensive repair
work.
Attention!
Only specially trained and instructed personnel are permitted
work exceeding the normal maintenance
scope!
14.4
Maintenance
to undertake
free
Rotary position transducer
All roller and slide bearings
Initiator
Bevel gears (roller drive at roller conveyors)
ot
he
ru
se
.
Coupling
Solenoid impulse valve
Co
ns
en
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
Pneumatic cylinder
Roller limit switch
Roller conveyor bevel gear drives
Electroniclelectro-mechanical
switches with the exception of positioning or
roller switches which are constantly run to, e.g. feeding and stacking stations.
“.O
‘.
EPA Export 25-07-2013:17:40:53
Motors and gears
Maintenance, inspection and repair
Revision:
1381103
14.5
Motors
14.5.1
Three-phase-motor
Machine
and gears
DTlDV
by SEWI
Inspect
05-8,
description
Maintenance
interval [hours of
operation]
brake
-
Measure
resp.
king air gap
disk,
adjust
Lubricant/Grease
If used as a working brake: At
least every 3000
hours of operation
wor-
-
Brake
-
Pressure
lining
-
Carrier
-
Pressure
-
Extract
-
Inspect the switch elements
and replace
if necessary
(e.g. in case of burn-out)
plate
If used as a holding brake:
Depending
on
loading conditions: Every 2 to 4
I gearing
rings
ot
he
ru
matter
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
Inspect
Motor
the abraded
se
.
BMG
[made
Maintenance
component
Brake 803,
BM 15-62
2004-08-05
-
the motor
Inspect the ball bearings,
and change
if required
-
Change
-
Clean
years?
10000 hours
operation
of
10000 hours
operation
of
10000 hours
operation
of
oil seal
the cooling
air passa-
a.
with
back
-
stop
Co
Motor
ns
en
ges
Change
grease
the low viscosity
in the backstop
Tacho-generator
Inspection
I maintenance
described
in the enclosed
rating instructions
as
ope-
Drive
Touch up or renew the corrosion preventing
coating
Varies, (depending on external
factors)
The periods of wear are affected by many factors and may be short. The machine designer must calculate the required inspection/maintenance
intervals individually
in accordance
with the project planning documents
(e.g. Drive Engineering
- Practical
Implementation,
Vol. 4).
Transport-,
Kiihl-,
S%gen
und
Stapelanlage
Line
ftir PU-Foam
Sandwich
Boards
- Transport,
Conditioning,
Sawing
and
Stacking
Line
for
EPA Export 25-07-2013:17:40:53
Maintenance,inspection and repair
Synchronous motor DFSlDFY(made by SEW)
1381/03
Revision: 2004-08-05
14.52
Synchronous motor DFSlDFY (made by SEW)
Isolate the drive from the supply before you start any maintenance work and safeguard the drive against unintentional power-up. Do not undo connectors while the
drive is energized.
Only use original spare parts in accordance
with the valid parts list.
The service life of a part is influenced by many factors and differs for the various
parts. Carry out regular visual inspections of the drive. The bearings should only
be changed by SEW-trained personnel since the resolver must be re-set each time
the motor has been disassembled.
Tools I resources required
n
Standard tools
n
Stud to
DIN 938:
DFY 71 M54.5
se
.
DFY 90M660
in chapter 5 of original
owner manual of
ns
en
You will find further informations
SEW.
Co
Note
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
DFY 112M870
Page 226
EPA Export 25-07-2013:17:40:53
Maintenance, inspection and repair High-speed three-phase-motors [made by Perske]
Revision: 2004-08-05
1381/03
14.5.3
Attention
High-speed
three-phase-motors
[made
by Perske]
When fitting belt pulleys or couplings ensure that the fit of the drilled
(shaft fit IS0 k6) is performed
correctly and is not too tight.
hole
Hard knocks may cause damage to the grooved ball bearings. Support the other
end, if possible.
Only use a suitable pull-off tool for taking out the ball bearings. Heat up to approx.
100°C to make ball bearing removal easier.
Relubricate according to the following time intervals:
Maintenance
Lubrication
interval
for Re-
at 6000 min-’ and max. 95 KW: .,........................,................,...,...,............... 2500 h
Grease .. ......._....................................................... . ........ .. .. ... .. .. 5 g Lithium grease
Excessive
grease quantities
will cause higher temperatures
and electrical
of the bearings
troubles!
ns
en
and can thus lead to mechanical
Co
Attention
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
For the regreasing do only use greases based on lithium, consistency no. 2 with a
seeping point of 185”C, e.g. Fuchs Renolit MP, Mobilux Grease 2, Shell Alvania 2,
or Kluber Centoplex 2.
for PU-Sandwich Boards
Page 227
EPA Export 25-07-2013:17:40:53
I’
Maintenance, inspection and repair
1381103
14.5.4
Attention
Gear
[made
by SEW]
Gears R17, R27, F27 and Spiroplan
not require maintenance
8 gear unite are lubricated
for life and do
Maintenance
interval1
[operating
hours]
Check the oil
3000, at least
every 6 months.
Mineral oil
Change
at least every 3
years
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
se
ot
he
ru
Renew the antifriction bearing grease
.
Oil
LubricanV
Grease
Mineral
oil is the standard
Synthetic oil
Cange
I
Co
ns
en
Oberfleche
lubricant.
at least every
5 years
Renew the antifriction bearing grease
Touch up or replace
surface/corrosion
protection coat
ATTENTION!
R17, R27, F27 and Spiroplan
life and do not require maintenance
Inspection/maintenance
of
Do nof mix synthetic
lubricants
I
I
different (depending on external
influences)
Q gear units are lubricated
wifh each other nor with mineral
for
lubricants!
gear units
The position of the oil level plug, oil drain plug and the breather valve is dependent
on the mounting position.
Checking
the oil level
n
n
w
Check
oil
n
De-energize the drive and secure against unintentional switch-on! Wait until
the gear unit has cooled down - Danger of burns!
See section “Set-up of gear unit” for change in mounting position!
For gear units with oil level plug: remove oil level plug, check fill level and correct if necessary, install oil level plug
De-energize the drive and secure against unintentional
gear unit has cooled down - Danger of burns!
Quinn Group - Transport, Conditioning, Sawing and Stacking Line for PU-Sandwich Boards
switch-on! Wait until
Page 228
EPA Export 25-07-2013:17:40:53
Maintenance, inspection and repair
i3auo3
n
Remove some oil from the oil drain plug
Check oil consistency. Viscosity. If the oil is visibly contaminated, it is recommended to change it sooner than recommended by the maintenance intervals
n
listed under the heading “Inspection and maintenance periods” on page 32
For gear units with an oil level plug: remove oil level plug, check oil fill level
and correct if necessary, install oil level plug
n
On/y change
temperature.
De-energize the drive and secure against unintentional
the gear unit has cooled down - Danger of burns!
n
switch-on! Wait until
of excessively
se
.
Gear unit must still be warm, otherwise the high viscosity
cold oil will make it harder to drain the oil correctly.
the oil drain plug
ot
Place a container underneath
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
Remove oil level plug, breather plug/valve and oil drain plug
Drain oil completely
Install oil drain plug
Fill new oil of the same type through the breather hole, otherwise
consult our
ns
en
service department
- amount in accordance with the mounting position (see section “Lubricant fill
levels”) on the nameplate
-check at the oil level plug
Co
Note
the oil when the gear unit is at operating
ru
the oil
he
Changing
install oil level plug
Install breather plug/valve
Page
229
EPA Export 25-07-2013:17:40:54
Maintenance, inspection and repair
1381103
14.6
..(,
./,
Chains
:;.?
i
,.,
<
.X
.,.
.I
,,
~.
Ulainte&&
Simple roller chain
Stretch
500
Clean
500
Reoil
500
Check safety devices if damaged
160
Check tension, stretch if necessary
500
Reoil
500
Maintenance
ntervall
loperating
1ours]
Lubricant/Grease
Kliiber STRUKTOVIS
GHD
se
ru
he
Klijber STRUKTOVIS
GHD
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
Double roller chain
description
.
Machine component
Double sprocket
Check wear and tear, exchange
if necessary
500
Transport chain
(Simple roller chain)
Stretch
500
Clean
500
500
Kliiber STRUVTOVlS@
BHD 75 TCN for transport and drive-chains
Co
ns
en
Reoil
Tabelle
l
14.7
,
Spindles
i ,.j..- _:_
.,,. . _
kachirie
Trapezium
I
component
Maintenance
description
I
I
Reoil
Lubricant/Grease
Maintenance
interval1
[operating
hours]
Clean
thread spindle
3: Ketten
500
II
500
Aralub HL2
Tabelle
4: Spindeln
1
Transport-, Ki.ihl-, Stigen und Stapelanlage Line fiir PU-Foam Sandwich Boards -Transport,
Conditioning,
Sawing
and Stacking
Line for
EPA Export 25-07-2013:17:40:54
Maintenance, inspection and repair
1381103
14.8
Bearings
14.8.1
Antifriction
High
loaded
face
bles regreasing.
end shields
Lifetime
n
Loading
n
Number
W
Limit
n
Temperature
n
Humidity
High
Bearings
type
are equipped
of a bearing
of revolutions
with
depends
a grease
on following
nipple
which
operating
ena-
parameters:
in operation
of revolutions
in operation
in operation
(temperature
of environment)
in environment
loaded
face
type
end shields
have
to be regreased
in intervals
of 6
months.
of bearing
___..._.__.,.,..,,._..............,.,.,..................,...........,..............
Manufacturer
of grease
__............._.._...........,,.................................................
Kind of grease
of consistence
Range
of temperature
High
1
se
lithium
soaped
Alvania
antifriction
bearing
R2
grease
. . . . . . . . . . . . .._._.._..........................................................................
_.....................................................................
face type
end shields
are for example
2
-20°C
installed
in following
- +120X
machines:
Feeder
Stacker
Scrap
Small
face
Grinder
Co
ns
en
n
loaded
SHELL
..__............................,,...........................................
.,,......____.__.........................
Group
4
ru
of grease
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
Designation
SNR
.
Manufacturer
he
of grease
ot
Kind
n
face
n
Pillow
type
type
end shields
end shields
blocks
with low rpms
for bearing
for bearing
drive
transmission
and low load e.g.
shahs
of belt conveyors
shafts
or transport
rollers
of roller
con-
veyors
are greased
14.9
for life time
plate
adjustment
After
wards,
Quinn Group
- Transport,
Conditioning,
Sawing
is effected,
at the adjustment
into the cassette
causes
maintenance
free.
Double rail and roller cartridge
Fran ke)
The clearance
sette
and consequently
plate,
a displacement
the cassette
plate
the the following
and Stacking
side.
is regulated
of the roller
has been
components
Line for PU-Sandwich
by slightly
Thereafter
releasing
base with
screwed
the screwing
the set screw,
by a hexagon
socket.
reference
on the sliding
(made by
which
Twisting
of the cas-
is integrated
of the set screw
to the cassette
can be controlled.
plate.
After-
will be fastened.
Boards
Page 231
EPA Export 25-07-2013:17:40:54
Maintenance,inspection and repair
(Fa. Neff)
Mechanical Linear Drive Unit “Wiesel Speedline”
1381103
Revision: 2004-08-05
50,ao
401
und 120)
1 Lubricating
positions
ISizes SO, 80 and 1201
2 Lubricating
positions
(Size 401
.
tEaugr68en
tBaugr68e
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
1 Schmieistellen
2 Schmierstellen
Linear Drive Unit “Wiesel
(Fa. Neff)
se
14.10 Mechanical
Speedline”
In order to extend the service life of the guiding system, the idlers must be permanently wetted with a thin oil film free from resin and acid. When the idlers show a
slight reddish discoloration-not
affecting the function of the linear unit, at all-it’s
time to relubricate them. Two lubricating points (I), located on each side of the sliding carriage are being used for lubrication.
Co
ns
en
The preloading of the guide rollers may be changed. The linear drive units are
being deliverd with best possible preloading values. This guarantees not only an
unobjectionable running performance but also ensures the necessary transmission of moments and forces. Modifications to the preload of the guide rollers
should only be carried out after having consulted the service personal.
Reoil the mechanical linear drive unit every 40 operating
free and acid free oil.
Reoil
hours with resin
.I,
.r.
.>
:
.
,,.
,T
Quinn Group - Transport, Gondttioninh, Sawing &l*Stacking Line for PU-Sandwich Boards
Page 232
EPA Export 25-07-2013:17:40:55
Maintenance, inspection and repair
Quad. linear unit EV 50 [Rose und Krieger]
1381103
Revision: 2004-08-05
14.11 Quad. linear unit EV 50 [Rose und Kriegerj
All linear units are supplied with the correct quantity of lubricant by the manufacturer. The maintenance intervals are depandant on working hours, loads and environment (extreme temperature variations, high humidity of the air or aggressive
environment, etc. }
Standard lubrication practices can be used for ACME thread spindles, too.
Either oil or grease can be used as lubricant.
The maintenace intervals with oil lubrication are very short. Please take care, that
there is no dry-running. On principle, all commercially available mineral oils as
used for antifriction bearings are suitable.
The advantage of grease lubricatioin is that the threaded spindles can run for 200
to 500 hours without regreasing. All commercially available antifriction bearing
lubrication greases can be used but should not be mixed.
ot
he
ru
se
.
In the case of the spindle being dirty, the old lubricant should be removed, the
spindle cleaned and lubricated again.
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
The ball bearings are maintenance-free.
A lateral backlash of the guide sledge can be rectified by adjusting the grub screws
at the sides. First lossen the nut, adjust the grub screw and tighten the lock nut
again. It should be possible to move the guide table at the drive pin by hand.
it is possible
that the linear unit locks or
Co
ns
en
If the guide table is fixed too tightly
is damaged.
Quinn Group - Transport, Conditioning, Sawing and Stacking Line for PU-Sandwich Boards
Page 233
EPA Export 25-07-2013:17:40:55
Maintenance,inspection and repair
1381103
14.12 Pneumatic
components
14.12.1 Pressure regulator
Commissioning
Adjusting the regulator:
m
8
m
l
l
Maintenance and care
Slowly pressurize the complete system
Pull the pressure setting button upwards (away from housing)
Turn the pressure setting until the desired pressure is shown on the manometer.
Press the pressure setting button downwards (towards the housing) to secure
it against unintentional turning.
If a condensate
Open the bleeder screw by turning it in an anti-clockwise
direction.
se
.
m
level of approx. 10 mm below the filter is reached:
ot
Replace the filter element
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
n
he
ru
With less flow despite same pressure setting:
1. Exhaust the system and the unit.
2. Turn the filter bowl in an anti-clockwise
direction.
3. Grab the new filter element only at the lower end.
4. Refit the parts in the reverse order from dismantling..
5. Recommission as described in the section ,,Commissioning“.
ns
en
For cleaning use only water, soap sud (max. +6O”C) or benzine.
Co
Cleaning
EPA Export 25-07-2013:17:40:55
EPA Export 25-07-2013:17:40:55
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ns
en
Co
se
ru
he
ot
.
Maintenance, inspection and repair
1381103
14.15 Runner
-,. ,:
;. ,*.
Machine
rollers
-.
,.
kdr&onent
Maikekahce
Flat runner rollers for guide of
gantry carriage
(feeder and stacker)
rail
Maintenance
interval
[operating
hours]
Clean the flat rails on which the
flat roller runs, and tension so
that the roller has no clearence
and both rollers turn during the
traverse movement.
Lubricant/Grease
80
guiding
ot
he
ru
se
.
Profile runner rollerwith
description
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
Mineral oil act. to
DIN 51517, viscosity
IS0 VG 220
ns
en
14.16 Belts
M&ntena&description
Maintenance
interval1
[operating
hours]
Co
I
Tabelle
Flat belt
Always retention
drive shaft slips
or the workpiece
securely carried
when the
when starting
is no longer
along.
500
Endless toothed belt
We recommend to check toothed belt tension every 6
months
500
Cut toothed belt
We recommend to check the
toothed belt tension every 6
months. The factory set toothed
belt tension is I,8 mm per running meter.
I
5: Laufrollen
LubricanffGrease
I
Tabelle 6: Riemen
Transport-, Kijhl-, SIgen und Stapelanlage Line t%r PU-Foam Sandwich Boards -Transport, Conditioning, Sawing and Stacking Line for
EPA Export 25-07-2013:17:40:55
Lubricant list
1381103
15 Lubricant
Attention!
list
We particularly
lubrication
draw
themselves
having
the appropriate
Die richtige
lubricants
The
during
application.
of proper
listed in this chapter
lubricants
have
not
listed
but
may also be used.
bestgeeigneter
Leistungen
to the importance
Naturally,
characteristics
Anwendung
hlichster
attention
Schmierstoffe
und
die Vermeidung
gestattet
von
die
Stiirungen
und
Folgen!
drives
he
ru
Hydraulic
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
15.1
se
.
deren
customers
of our machines.
proven
Erzielung
our
Manufacturer
Kind of viscosity
-
VG22
Arnica 22
Agip OS0 32
Agip OSO-D32
Arniva 32
Agip OS0 46
Agip OSO-D46
Arniva 46
ARAL
AWL Vitam DE 46
ARAL Vitam GF 22
ARAL Vitam DE 32
ARAL Vitam GF 32
ARAL Vitam HF 32
ARAL
ARAL
ARAL
BP
BP Energol
BP Energol
BP Energol HLP32
BP Energol HLPD32
BP BP Bartran HV32
BP Energol HLP46
BP Energol HLPD46
BP BP Bartran HV46
DEA
Astron
Astron
HLP22
HLPD22
Astron HLP32
Astron HLPD32
Astron
Astron
ESSO
NUT0
H22
NUT0 H32
HLP-D OEL 32
NUT0 H46
HLP-D OEL46
Mobil
Mobil DTE 22
Mobil DTE 13
Mobil DTE 24
Mobil DTE 25
Mobil Hydrauilic
Medium
ns
en
Co
Group
- Transport,
Conditioning,
VK46
AgW
SHELL
Quinn
VG32
Sawing
SHELLTellus
s22
and Stacking
HLP22
HLPD22
OIL
Line for PU-Sandwich
SHELLTellus
Boards
OIL S32
Vitam DE 46
Vitam GF 46
Vitam HF 46
HLP46
HLPD46
SHELLTellus
OIL
OIL S46
Page 237
EPA Export 25-07-2013:17:40:56
,,.
Lubricant list
1381103
15.2
Lubrication
of chains, chain drives; open
spur wheel, bevel gears, threaded spindles, worms and worm wheels, anti-friction
and slick bearings
Kliiber
STRUKTOVIS
BHD for transport chains
STRUKTOVIS
GHD for drived chains 1” - 2”
STRUKTOVIS
GHD for drived chains <I”
Aral
Aralub HL 2
BP
Energrease
Caltex
Multifak 2
Aralub FK 2
ru
se
.
LS 2
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
Regal Starfak Premium
2
Beacon 2
Mobil
Mobilux 2
Oest
Mehrzweckfett
EP
Mobilplex 48
LT 190
Co
ns
en
ESSO
Shell
Alvania Fett R 2
Texaco
Multifak 2
Multifak 20
,‘
‘(
,,,
:, :’
‘,.,:
‘.’
*,.:
.~.
%%qo~-,
i<iihl-, Slgen
_.I
i
:
: ”
: .:: :
‘:
,I
.::.
I_
_.,’
und Stapelanl~~e’Lin~‘fijr~~~~~~~~~~~~~’~ch~~~ards
i
: :
-Transport,
Conditioning,
Sawing
and Stacking
Line for
EPA Export 25-07-2013:17:40:56
Lubricant list
1381/03
Oil filling
(SW
of spur wheel back-geard
motors
Co
ns
en
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
15.5
Page240
EPA Export 25-07-2013:17:40:56
Lubricant list
Guiding carriage (made by Bosch Rexroth)
1381/03
Revision: 2004-08-05
15.6
(made by Bosch
Rexroth)
for lubricat
to
f c Fo
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ht ct
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ne pu
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ny
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he
ru
se
.
Glissando R EP 2 LF
Mobil
Mobilux EP 2
KP 2 K-20
Optimol
Longtime PD 2
KP 2 N-40
Shell
Alvania G2
KP 2 N-20
Tribol
Tribol30301100
KP 2 K-30
ns
en
greases
carriage
Co
Suitable
Guiding
Tabelle
8: Suitable
greases
for guiding
carriage
Page 241
EPA Export 25-07-2013:17:40:57
Documentation of the purchase parts
Revision:
1381103
16 Documentation
::.
.-,,,:<
Mzi&a&iei
. ..)
..s..
. .
:.-.-,
,,.,,
l%hatied
-...
:
2004-08-05
of the purchase
.
parts
,.
Part
Type
Co
ns
en
to
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.
.o
.
r,.y
&o&&&Miijning,
‘. : :,,,.
. 1.--e- ,;*. ,..y.
.‘J i,,‘j 8::‘ .%“:i.
Sawing
and Stacking
-
Line for PU-Sandwich
Boards
Page 242
EPA Export 25-07-2013:17:40:57
Transport
1381/03
17 Transport
17.1
Transport
At the factory,
duration
the machines
and storage
the machines
standard.
dismantled.
are correctly
Special
according
to be expected.
can be partially
the delivery
The
attached.
measures
to the transporting
For a more
identifications
The data
are based
means,
convenient
transport,
of packing,
listed
here
meet
on the agreements
necesWemhoner
specified
in
terms.
17.2
Germany
are packed
conditions
sary for the transport
Anlagen
preparation
Packing
is corrosion
protected,
covered
with a tarpaulin.
ru
se
.
Machine
According
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
Europe
Open
to the transporting
means/country
of receiver/distance:
transport:
Closed
External
packing:
internal
packing:
according
Overseas
ns
en
Co
adjustment/drive
protected,
covered
with a tarpaulin
Machine
packing:
Internal
Container.
is corrosion
protected,
with/without
foil covering,
to agreement.
External
parts,
is corrosion
Open-Top
Open-Top
for overdimension:
packing:
according
17.3
Aluminium
Machine
transport
wooden
Machine
Contrakor
Tektyl
100 white
Tektyl
brown.
Under
normal
crate,
is corrosion
seaworthy.
protected,
with/without
foil covering,
to agreement.
Corrosion
Klijber
Container
transport
protection
A 40 F
spindles
Transmission
tected
parts
conveyor,
For expected
exceeding
shafts,
(axle
other
spigot
unprofor roller
etc.)
storage
periods
12 months
necessary.
Attention!
Danger
circumstances,
Commercial
of fire
deliberate
petroleum
and poisoning
removal
benzine
when
may
solvents
of the anticorrosive
be used for cleaning
are used!
Ensure
agent
is not
purposes.
adequate
ventilation!
Quinn
Group
- Transport,
Conditioning,
Sawing
and Stacking
Line for PU-Sandwich
Boards
Page 243
EPA Export 25-07-2013:17:40:57
Transport
i 3ai/o3
17.4
Dismantling
Under normal circumstances the transport packing can be dismantled without special aids. Any precautionary measures are indicated on the packing. The generally
accepted warning and danger symbols according to DIN are used.
Umbrella symbol: Protect against moisture
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
Arrow symbol: Up in arrow direction
ns
en
Chain symbol: Attach here
Do not damage the machine when dismantling
the packing!
Minimum foad carrying capacity of hoist = packing weight!
Co
Attention!
., .‘
&.
.-
Quinn
Group - Transport,
.._
Conditioning,
,. ‘“_). ,_a. . ..a*-.“> i(i.*.‘*,(
Sawing
,,kI~
and Stacking
.
Line for PU-Sandwich
Boards
Page 244
EPA Export 25-07-2013:17:40:57
Transport damages
Transport
Revision: 2004-08-05
1381/03
17.5
Transport
damages
The machine is prepared to withstand all norma! stress of the @am-red transport
path without damage. Particular sensitive parts are packed appropriately or transported with more careful transport devices. System parts requiring special positioning or alignment are inspected upon delivery by personnel authorized by
Wemhtjner Anlagen.
Attention!
In the event of damage to the transport packing, if is absolutely necessary to
check if and to what extent the machine is effected! In particular, check the
frames and supersfrucfures
for deformation!
We strictly specify the following in order to maintain the warranty:
Immediately
inform the supply company, in this case Wemhdner Anlagen,
Herford.
Immediately inform the insurance company.
Consult an average adjuster in agreement with the insurance company and/
or the supply company, depending on the degree of damage to be expected.
ru
se
.
a
ot
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
n
he
n
17.6
Intermediate
storage
ns
en
The machines are prepared for the respective intermediate storage conditions,
providing this is known and contractually agreed by the packing date. Nevertheless, ensure that the machines are stored protected against weather conditions. In
the event of inquiries, please contact our Service Department.
For areas experiencing
extreme climatic conditions (temperature, air
humidify, pollution affects), we specify storing the machine line in an airconditioned
hall! Damage resulting from improper storage will invalidate the
warranfy!
Quinn Group - Transport,
Co
Attention!
Conditioning,
Sawing
and Stacking
Line for P&Sandwich
Boards
Page 245
EPA Export 25-07-2013:17:40:58
Sub-supplier documentation
1381103
18 Sub-supplier
documentation
18.1
Principle
Lifting platforms are hydraulically operated scissor lifting platforms. These platforms comprise of the base frame, scissors, upper frame and hydraulic group. The
scissors consist of two frames fixed at the centre by way of two joints, their movement being performed by hydraulic plunger pistons. One of the scissor frames is
attached on one side to the base frame in two fixed bearings, the other to the
upper frame in two fixed bearings. Two rollers are located on the opposite side,
running on rails in the base or upper frame. The scissor movement lifts the upper
frame, which is guided vertically and parallel to the base frame by the scissors.
n
Due to its position between the two frames, the hydraulically operated scissors with its carrying, guiding and driving functions is a particularly compact
lifting device.
4
The high energy density of the hydraulic drive enables a high load bearing
capacity even with small dimensions.
n
ot
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
n
he
ru
se
.
Advanteges
The simple and reliable technical means joints and rollers make this a robust,
failure avoiding lifting device which is not sensitive to soiling and which is not
inclined to jam even when lifting extremely unbalanced loads,
The various designs, variants, models and versions, together with the skilled
of a scissor lif-
ns
en
use of modern oil-hydraulics enable highly flexible adaptation
ting platform to the required task.
Co
The regular quality and design features of the lifting platform The base frame is
made of rectangular tube, its dimensions allowing the forces to be dissipated into
the ground by way of its combined leveling and anchor plates without any additional shimming.
The upper frame is also made of rectangular tube with an endplate running all
round, its bottom edge supporting the protective contact strip. It is dimensioned
according to the intended loads. Particular attention is given to frequently occurring high edge loads. The cover plate is not used for strengthening purposes ; it
can be and is, for this reason, bolted on.
As a carrying and guiding means, the scissors are dimensioned to incorporate a
high safety factor. In order to meet their guiding task, considerable importance is
attached to high rigidity, this applying, in particular, to the cross direction. To
achieve high guiding accuracy, the mounting holes for the joint and roller journals
are bored in the scissor arms made of high solid steel profiles on a CNC machining
centre. The four scissor arms are then connected in pairs to the two scissor frames
in an adjustable template in parallel and at a precise angle to the hollow profiles.
To obtain the predetermined lifting characteristics, the mounting holes for the
hydraulic cylinders are also set and welded in this template. To avoid buckling
forces acting on the cylinders and bearings, particularly due to strain on the scissors, all joints are of a spherical design (pivoting bearings). The nitrated rollers
running in ball-bearings move on rails which are bolted to the base and upper
frame respectively. The plunger pistons (rods) of the cylinders are hard-chrome
Quinn Group - Transport, Conditioning, Sawing and Stacking Line for PU-Sandwich Boards
Page 246
EPA Export 25-07-2013:17:40:58
Sub-supplier documentation
plated and are dynamically sealed with polyurethane based lip seals. The guide is
surface finished and can be dismantled to allow the cyiinder to be repaired.
The task of the hydraulic unit is to convert the electrical energy into hydraulic
energy, to direct this energy to meet the requirements, to set free most of the
energy loss, essentially comprising the potential energy released during towering,
as heat into the environment as well as minimise the entire energy loss. To economically achieve these objectives Laweco applies the following in addition to the
conventional means: High speed/creep speed gear shifting, multi-stage pumps,
two drives, variable displacement pumps, pressure/current control systems, load
sensing systems, proportional technology, various processes for energy recuperation, hydraulic accumulator systems, cooling units and the precise determination of
the drive rating.
ot
he
ru
se
.
Laweco particularly specializes in application-specific lifting platforms. The mechanics, hydraulics and, if necessary, the electric control system are coordinated in
the design stage and optimally and economically adapted to the application as an
integrated system.
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
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fo y.
ra
ny
The coat of paint fulfills both an optical and an anticorrosive function and is, therefore, applied with particular care: The lifting tables are thoroughly cleaned and
phosphatized to prepare them for the lacquer coat. Subsequently, a zinc priming
and synthetic coat is applied in succession, each being dried and cured at 80°C.
Co
ns
en
The quality control encompasses the goods-in inspection, an attendant manufacturing control, design test and subsequent final inspection.
Quinn
Group
- Transport,
Conditioning,
Sawing
and Stacking
Line for PU-Sandwich
Boards
Page 247
EPA Export 25-07-2013:17:40:58
..
.’
Operating Instructions and Information
Sub-supplier documentation
Revision: 2004-08-05
138-l/03
18.2
Operating
18.2.1
Operating
Instructions
and Information
Lifting platforms may only be operated by persons over 18 years of age who
have been instructed in the operation.
Secure the lifting platform against unauthorized use.
n
n
n
n
n
w
Do not
Secure
Ensure
Do not
exceed the stated loading capacity.
all loads to prevent them from rolling or sliding off the platform.
that no loads protrude over the side of the platform.
ride with the loads on the platform, this is only permitted if the lifting
platform has been especially designed for this purpose.
n
n
I
ru
he
ot
n
Never work on the loads while they are being lifted or lowered.
Never dismount or take the safety devices out of operation or impair their
function.
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
n
se
.
18.2.2 Sicherung des Hebebereichs
w Ensure that there are no obstacles in the moving area.
In the event of a failure or impairment of individual safety devices, immediately shut down the lifting platform.
Prior to performing work beneath the platform, insert the maintenance supports. In the event of a malfunction, remove the loads.
Maintenance supports are only suited to securing an unloaded platform.
ns
en
18.2.3
Service
Co
Only persons authorised by LAWECO are allowed to perform service and maintenance work.
EPA Export 25-07-2013:17:40:58
Sub-supplier documentation
Installation Instructions
Revision: 2004-08-05
1381103
18.3
Installation
Instructions
18.3.1
Prerequisites to be provided by the customer for installation
A suitable pit or base plate must be provided for installation.
If the lifting platform is to be installed in a pit, observe the precise dimensions
and angles of the pit.
Remove all projecting concrete or structural steel.
Ensure that the pit is swept clean.
Install a lockable main switch in a clearly visible position within the vicinity of
the lifting platform.
,i
. . ‘,?,-;‘y**>.
-...
1:
:.:*,:.,
:~\,.::
/
)
.. y
:..
%
:
L
Fuse protection
se
.
p+lg.:;.
6 A slow-blow
to
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ra
ny
I,50 kW
ot
he
ru
0,75- I,10 kW
10 A slow-blow
16 A slow-blow
2,20 - 4,00 kW
5,50 kW
I
750 kW
25 A slow-blow
I
35 A slow-blow
The supply line rating must meet DINNDEO1OO.
ns
en
During installation a power supply of:
Co
n
n
380 Volt 25 amps
220 Volt 16 amps
is required.
r PU-Sandwich Boards
Page 249
EPA Export 25-07-2013:17:40:58
Sub-supplier documentation
1381/03
18.4
Loading
w
m
D
ns
en
n
Co
Installing the lifting platform
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
Only load the lifting platform using a crane! Exclusively use the eyebolts intended
for this purpose and suitable chains or wire cables with the attendant shackles.
n
n
Ensure that supply lines and hydraulic hoses are not damaged during installation.
After positioning the lifting platform, remove all eyebolts including the fastening screws.
Connect the motor provisionally.
If the lifting platform does not raise within 3 seconds in spite of motor sounds,
the motor phases are incorrectly connected. Move the lifting platform into its
top final position to rest on the safety supports.
Subsequently, route the connection lines through the empty pipe from the pit.
You will find the terminal wiring diagram for your lifting platform as well as a
copy of this operating manual in the control andlor terminal box.
EPA Export 25-07-2013:17:40:58
EPA Export 25-07-2013:17:40:59
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ns
en
Co
se
ru
he
ot
.
Sub-supplier documentation
1381103
18.5
Wartungsanleitung
18.5.1
Lubricating
plan for system
Centre bearing
platforms
Fixed bearing
he
ru
se
.
Roller
lifting
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
”
ot
Top cylinder bearin
:
;.
..
*
1
,.
.,-;-a
.,_’
,.
.,,&t;&&
-. ‘...’
;,.
bnce
Maintenance
free
Cubricate’every
6 months
aye&
Co
ns
en
:,,;
r.
‘.
I
Roller
Centre bearing
Fixed bearing
X
X
I
I
I
I
I
I
X
Top cylinder
bearing
X
Bottom cylinder
bearing
X
I
I
I
Check the bearing points of the lift table for wear at regular intervals, and replace,
if necessary.
The owner/user determines the intervals needed to check the wear parts according to the area of application, however, at least once a year.
Quinn Group - Transport, Conditioning, Sawing and Stacking Line for PU-Sandwich Boards
Page 252
EPA Export 25-07-2013:17:40:59
Sub-supplier documentation
1381/03
18.52
Checking
the level
Check the level of the hydraulic fluid in the reservoir every three months. Read off
the level of the oil reservoir at the oil dip stick or at the inspection glass. If the
hydraulic group is located inside the lifting platform, check the level with the
maintenance supports in place. If the hydraulic group is located outside the lifting
platform, check the level when the platform is lowered. Ensure that the oil level
remains within the marks.
0
Co
ns
en
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
18.5.3
Visual check
To check the hydraulic fluid for alterations and contamination, open the reservoir
by removing the cleaning lid or infill strainer. A dark colouration indicates possible
overheating or overageing of the fluid. Milky hydraulicfluid indicates the absorption
of water e.g. condensation water. Change the hydraulic fluid as soon as any such
discolouration is detected. Change the filter and/or filter cartridge with each oil
change.
Page 253
EPA Export 25-07-2013:17:40:59
Sub-supplier documentation
1381103
18.5.4
Mineral
oil based
hydraulic
., :‘- ,~,..-....:,_. ,‘~,:~A.;-,_.;;y: .iY,/ -.,j,<
lWanirf~c;;-‘. ‘,!+coslty%iass.
t+r,
..-.’ :
1;
., : IL, ‘;,;’ $G:.i2
.;.
,‘,
fluids
VG 32
VG46
Nip
Arnica 22
Agip OS0 32
Agip OSO-D32
Arnica 32
Agip OS0 46
Agip OSO-D 46
Arnica 46
ARAL
ARAL Vitam DE 22
ARAL Vitam GF 22
ARAL Vitam DE 32
ARAL Vitam GF 32
ARAL Vitam HF 32
ARAL Vitam DE 46
ARAL Vitam GF 46
ARAL Vitam HF 46
BP
BP Energol
BP Energol
BP Energol
BP Energol
BP Bartran
BP Energol
BP Energol
BP Bartran
DEA
Astron
Astron
ESSO
NUT0
HLP 22
HLPD 22
Astron
Astron
HLP 32
HLPD 32
HLP 46
HLPD 46
HV 46
Astron
Astron
HLP 46
HLPD 46
NUT0
HLP-D
H 46
OEL 46
ru
se
.
HLP 22
HLPD 22
HLP 32
HLPD 32
HV 32
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
H 22
Mobil
Mobil
SHELL
DTE 22
SHELL Tellus OIL
s22
of hydraulic
ns
en
Always dispose
H 32
HLP-D OEL 32
Mobil
Mobil
DTE 13
DTE 24
Mobil DTE 25
Mobil Hydraulik
Medium
SHELL Tellus OIL
S 32
fluids of whatever
OIL
SHELL Tellus OIL
S 46
type in accordance
with the
laws!
Co
environmentalprotection
NUT0
18.5.5
Readily
biodegradable
hydraulic
fluids
(Native hydrauric oils often cover several viscosity classes, please ask your
supplier) Consult the supplier or manufacturer prior to changing from
mineral to less environmentally
harmful hydraulic oils. Always observe the
environmental
protection laws when disposing of hydrauiic fluids of
whatever type!
Viscosity
class
Econa R HLP 32
Chemie Hydrolub IS0 VG 32
I Hydrolub IS0 VG 46
Kettlitz
Quinn Group
- Transport,
Conditioning,
SHEL?
NATURELLE
NATURELLE
Fuchs
Plantohyd
Plantohyd
Sawing
and Stacking
Line for PU-Sandwich
Boards
HF-E 15
HF-E 46
32-N
46-N
Page 254
EPA Export 25-07-2013:17:40:59
Sub-supplier documentation
18.5.6
Dismounting
the hydraulic
cylinder
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
Maintenancr
A support
Lower
the lifting
hydraulic
4 seconds
ns
en
Co
falling
the bolt using
supported.
a pulling-off
Use a suitable
bolt. Pull and turn
ting holes
Secure
Bleed
Quinn
Group
- Transport,
Conditioning,
Sawing
the remaining
Mounting
pressing
fluid
the hydraulic
between
the cylinder
body
for approx.
and cover
with
indicates
the
the open
a hoisting
and pull out
how a cylinder
can be
in the cylinder,
for dismounting
rod bearing
the cylinder
the bolt retention
drawing
that the
“AR”
an oil pan underneath
connections
secure
Remove
The
To ensure
the function
Place
screw
around.
device.
equipment
the cylinder
the hydraulic
to dismounting
and moving
Observe
18.5.7
Prior
supports.
continue
onto the supports.
Undo
foil or plugs.
against
Push
it has lowered
to be removed.
with
sling
onto the maintenance
is depressurized,
once
cylinder
ends
platform
system
and
mounting
the cylinder.
cylinder
the top mounting
to guide
the base
holes
bearing
and drive
in the
to the bottom
moun-
and fix with the bolt.
both
bolts
against
the cylinders
after
and Stacking
torsion
connecting
Line for PU-Sandwich
and displacement
the hydraulic
Boards
supply
line (see
page
16).
Page 255
EPA Export 25-07-2013:17:40:59
‘.
‘,.
Sub-supplier documentation
Replacing the set of hydraulic cylinder gaskets
Revision: 2004-08-05
1381103
Replacing the set of hydraulic cylinder gaskets
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
18.5.8
Co
ns
en
Once the vent screw (8) has been unscrewed, the free end of the locking wire (6)
can be reached using a screwdriver or hook. Turn the piston rod guide (9) using a
hook spanner against the pull-in direction of the locking wire to pull out the wire. If
the wire becomes shorter, the direction of rotation is incorrect. Only once the wire
has been completely pulled out, can the piston rod with the guide be pulled out. Oil
may escape! Remove the retaining ring (11) to pull the piston rod out of the guide.
The seals are now free. Always replace all seals at the same time, while ensuring
that the lip seal (4) is mounted the correct way round and that the bearing ring (5a)
rests on the piston rod side of the cylinder. To make it easier to mount the bearing
ring, apply a little Vaseline to the piston rod guide. Once the guide has been put
back onto the piston rod and the safety ring has been inserted, push the piston rod
with the guide back into the cylinder. If the locking device consists of two wires,
ensure that they run parallel along the entire length and are of equal length. If the
wire is sharp-edged, deburr it but never bevel it.
Quinn Group - Transport,
Conditioning,
Sawi@
&d‘gadking
Line for PU-Sandwich
Boards
Page 256
EPA Export 25-07-2013:17:40:59
Sub-supplier documentation
1381103
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
Prior to inserting the lacking wire, ensure that the mounting holes (5) are sharpedged. New holes must be drilled, if necessary. for this, pull the piston rod and
guide out of the cylinder. To prevent relevant damage to the piston rod, push the
guide to the lower stop.
Co
ns
en
To mount, push the wire deep into the mounting holes and bend it over at a sharp
angle using a screwdriver and a hammer. After bending, it should be possible to
turn th e piston rod guide without exerting much force and the wire should disappear into the grooves during bending. Pull in the wire far enough so that the free
end can always be held easily.
Quinn Group - Transport, Conditioning, Sawing and Stacking Line for PU-Sandwich Boards
Page 257
EPA Export 25-07-2013:17:40:59
Sub-supplier documentation
1381/03
18.5.9
Changing
the cylinder
bearings
When the cylinder is dismounted, remove the securing rings and lightly tap the
pivoting bearings out of the bearing eyes, When reinserting, ensure that the bearing seatings are clean and without burrs.
18.5.10 Venting the hydraulic cylinder
All cylinders must be individually vented after each oil change and following all
repair and maintenance work on the hydraulics.
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
Start by raising the platform and supporting it on maintenance supports. Slowly
loosen screw, but do not take out. The existing pressure in the hydraulic systems
causes the air to escape.
Co
ns
en
Vent until only clear oil escapes instead of air and foam. Subsequently, retighten
the vent screw. Always vent all cylinders to ensure that there is no air left in the
hydraulic system.
EPA Export 25-07-2013:17:40:59
Sub-supplier documentation
1381103
18.5.11
Replacing
a bottom r-oiler
Ensure that the lifting platform is supported on the maintenance supports. Use a
suitable lifting tool (hydraulic lifting device or crane device) to lift the scissors from
the roller side off the runner to make the r&f3 easily accessible. After loosening
the retaining ring from the rotter bott, separate the roller from the ratter bolt using
an extractor. Always inspect both the roller and its runner for possibfe wear. After
placing the roller back on the bolt and inserting the retaining ring,
the scissors can be lowered. Ensure that the roller is correctly aligned on the runner.
18.5.12 Replacing a top roller
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
Ensure that the lifting platform is supported on the maintenance supports. Use a
suitable lifting tool (hydraulic lifting device or crane device) to lift the top frame on
the roller side off the roller to make it easily accessible. After loosening the retaining ring from the roller bolt, separate the roller from the roller bolt using an extractor. Always inspect both the roller and its runner for possible wear. After placing the
roller back on the bolt and inserting the retaining ring, the top frame can be lowered again. Ensure that the roller is correctly aligned on the runner.
18.5.13 Replacing a bottom fixed bearing
ns
en
Ensure that the lifting platform is supported on the maintenance supports. Use a
suitable lifting tool (hydraulic lifting device or crane device) to relieve the weight of
the scissors on the fixed bearing side. The fixed bearing can be unscrewed and
pulled off the bolt.
Co
18.5.14 Replacing a top fixed bearing
NOTE, do not support the
table lifting tool (hydraulic
the weight of the scissors
crewed and pulled off the
Quinn
Group
- Transport,
Conditioning,
Sawing
and Stacking
lifting platform on the maintenance supports. Use a suilifting device or crane device) to lift the top frame to take
on the fixed bearing side. The fixed bearing can be unsbolt.
Line for PU-Sandwich
Boards
Page 259
EPA Export 25-07-2013:17:40:59
:
‘.
;
,:
.-
Sub-supplier documentation
1381103
Malfunctions
pro-
see hydraulic
pump
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
pumps not functioning
ns
en
top final position
Co
;..
,_
Quinn Group
- Transport,
Conditioning,
Sawing
and Stacking
Line for PU-Sandwich
Boards
Page 260
EPA Export 25-07-2013:17:40:59
Sub-supplier documentation
Measures and remedy
Problem
Pressure release
responded
Pressure
leaky
release
valve has
valve
Electric motor does not
start up
Motor overload protection
switch triggered
protection
is over-
reduce
load
pressure relief valve soiled
or defective
clean valve,
vent system
valve defective
replace
brief overload
switch on protective
power supply
not complete
or replace,
valve,
vent system
check connection
pump jammed
repair pump
motor jammed
repair motor
switch
voltage
ru
se
.
Motor overload
ling pfatform
loaded
replace
ot
he
fuse defective
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
supply
line defective
fuse
check power
supply
motor defective
repair motor
Rotational direction of
motor incorrect
Rotational direction does
not follow the arrow on
housing
incorrect
alter phase sequence
Hydraulic
rotate
Motor
ns
en
pump does not
phase sequence
Check
does not turn
Replace
clutch
Co
Clutch defective
motor
Loud hydraulic
sound
pump
pump without
suction
oil
top up oil - check for leakages
line leaky,
repair lines
pump worn
Insufficient
lifting speed
screw connections
suction
Hydraulic
pump leaky
Leakages
replace
line blocked,
- Transport,
Conditioning,
Sawing
and Stacking
see “screw
leaky”
clean suction
check lines
vent system
connections
strainer,
pump worn
repair pump, vent system
housing
damage
replace
defective
seal
screw connections
defective
seal defective
Quinn Group
leaky,
pump,
Line for PU-Sandwich
Boards
pump, vent system
repair pump, vent system,
important - check oil level
losse or
retighten screw connections or replace
replace seal, vent system
important - check oil level
Page 261
EPA Export 25-07-2013:17:41:00
,.
Sub-supplier documentation
1381103
18.7
Waste disposal
18.7.1
Dismantling
and disposal:
Ensure that lifting platform rests on maintenance supports. Remove fastening elements (dowels, foundation bolts). Subsequently, move lifting platform into basic
position and disconnect the hydraulic and electric lines. Screw in the transport
safety devices supplied. Only load the lifting platform using a crane and suitable
chains or wire cables with shackles. Dispose of the electric material and hydraulic
fluid in accordance with the laws of the respective country. The remaining lifting
platform (top, base and scissor frame) is steel scrap.
18.8
General
Designation
Information:
...................................................................................... Lifting Platform
.I32
ru
ot
.......................................................................................
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
Serial number
........................................................................................ .2004
he
Year of construction
se
.
Lifting table type ................................................................................................
04-0184-01
Length ...................................................................................................... .6300 mm
Width .........................................................................................................
1500
mm
Overall height ............................................................................................. .450 mm
Useful lift .................................................................................................... .400 mm
Load-bearing
capacity ................................................................................ 1000 kg
Permitted load ............................................................... distribution distributed load
ns
en
Empty weight ............................................................................................. .2000 kg
Permitted operating pressure
Co
.,
...................................................................... 165 bar
Designed for carrying personnel on the load carrying device.. ............................. no
.o
Designed for use as a lifting platform ................................................................... no
18.8.1
Operating speeds:
maximum lifting speed ............................................................................. 120 mm/s
maximum lowering speed ........................................................................ 150 mm/s
maximum operating speed ................................................................................ m/s
18.8.2
Electrical equipment
Operating
voltage
.. .. ..I ... .. .. .. .. .. . .... .. ..... . .. ...... ........ ..... ... ..... 400 V AC 150 Hz
Control voltage .. ...._..................................................................................... 24 V DC
Quinn Group - Transport, Conditioning, Sawing and Stacking Line for PU-Sandwich
Boards
Page 262
EPA Export 25-07-2013:17:41:00
Sub-supplier documentation
2381103
Steel manufacture
Co
ns
en
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
%3.9.-l
Quinn
Group
- Transport,
Conditioning,
Pos
Designation
1
Hinge cmpl.
(2 x60/40x10)
2
Part
No.
Piece
Length
Unit
00-0609-0200
4
Stk
Maintenance
support
pick-up for pipe D = 33.7
00-0620-0400
4
Stk
3
Liwit switch column
base plate
00-1203-0300
1
Stk
4
Top frame
04-0184-0101-000-01
1
Stk
Sawing
and Stacking
TYP 2
inkl.
complete
Line for PU-Sandwich
Boards
Page 263
EPA Export 25-07-2013:17:41:00
Sub-supplier documentation
1381103
6
Base
7
I?;?;‘,”
8
Round pipe, black, abrasive blasted, 1 Zoll,
DIN 2440, S= 3,25
frame
complete
for Limit switch
04-0184-0103-000-01
1
Stk
04-0184-0104-000-01
1
Stk
600,00
mm
Co
ns
en
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
05-070-033026-03-G 4
~p,p&~&r.,~
lacking
:.
.
Lme for P&Sandwich
Boards
Page 264
EPA Export 25-07-2013:17:41:00
Sub-supplier documentation
1381/03
18.9.2
Scissor
frame
wo
t-
1
ul
Co
ns
en
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
N
WI2
i
Quinn
Group
- Transport,
Conditioning,
Sawing
and Stacking
Line for PU-Sandwich
1
Boards
Page 265
EPA Export 25-07-2013:17:41:00
2
Sub-supplier documentation
;.I*:
Scissor frame
1381103
Revision:
2004-08-05
’
,.
Piece
Length
Unit
Scissor blade, inside
CNC-part
04-0184-Ol02-001-01
4
Stk
4
S$sC~p;tade,
04-0184Ol02-003-01
4
Stk
5
Cylinder
below
04-0184-Ol02-005
2
Stk
6
Square pipe/ EN 10219-2
/St37,120x120x10,0
mm *** Gestrahlt *
05-040-I 20120-10-G 2
2
912,OO
mm
7
Rectangular
pipe I EN
10219-21st37.100x50
x 50 ** gestrahlt *
05-060-I
050-05
OO-
4
1102,OO
mm
8
Rectangular
10219-21st37
120x60~5
05-060-I
060-05
20-
4
912,OO
mm
0,Ol
v
outer
support
9
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
pipe / EN
Sheet metal,
1000 x 2000 x 5.00
ST 37 05
240-I OO-20005
2
Washer DIN 125
fur M 12 I verzinkt
20-0125-012000
12
Stk
Washer DIN 125
fur M 16 / galvanised
20-0125016000
16
Stk
Safly ring,, outside
DIN 471 diameter 40 *
1.75
20-0471-040000
IO
Stk
13
Hex hd screw
DIN 931; Ml 2 x 95 I galvanised
20-0931-012095
12
Stk
14
Hex hd screw
DIN931;M16*85/galvanised
20-0931-016085
16
Stk
15
Running roller LR 85;
complete, within bearing
61-9085-0005
IO
Stk
16
Balance for fixed bearing
GE 30. Height 15 mm
62-2030-0002
6
Stk
17
Centre bearing GE 60
UK complete,
maintenace
free
GE 60 UK 623060-0020
4
Stk
18
Fixed bearing, GE 30 UK
complete, maintenace
free
62-4030-0020
6
Stk
19
Joint bearing
bolt GE 30
GE 30 630030-0020
6
Stk
20
Joint bearing
bolt GE 60
GE 60 630060-0020
4
Stk
IO
11
Co
ns
en
12
Quinn Group
- Transport,
Conditioning,
Sawing
and Stacking
Line for PU-Sandwich
Boards
Page 266
EPA Export 25-07-2013:17:41:00
Sub-supplier documentation
1381103
,__._
..
,_,.
__
Piece
..“‘.
Running roller bolt for LR
85 welded, pin hole
12mm
63-2040-0005
10
..~
.
,
,.
.
Length
.-
Unit
Stk
Co
ns
en
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
21
.
Tr&<$$
%&&&g,
&wins
and Stacking-Line
for PU-Sandwich
Boards
Page ! 267
EPA Export 25-07-2013:17:41:00
Sub-supplier documentation
1381103
Hydraulic
scheme
Co
ns
en
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
18.10
i”,““‘~~f’~~~~,~~~,~~-~-,~~~~“:-.,
Pos
Quinn
Group - Transport,
Conditioning,
~
e-~.
-:DeSignatlon
_ ,: - :_
-..
--
.. ^
Part No.
Piece
Length
Unit
1
Motor I ATB I
2,2 KW; type AF 100 L /
4A-12
41-OOOI0006-01
1
Stk
2
Pump bracket
35-0150-0010
1
Stk
3
Coupling ROTEX
ALU. 28 - 617
35-0100-0050
1
Stk
4
Hydraulic pump 6ccm
manuf. Sauer;
Typ : SNP 2/06 DC002
35-0050-0435
1
Stk
Sawing
and Stacking
250/l/4
24128
Line for PU-Sandwich
Boards
Page 268
EPA Export 25-07-2013:17:41:00
Sub-supplier documentation
Hydraulic scheme
1381103
Revision:
‘6art
No.
Connection
plate NG6
34-0006-0150
type of threading l/2”,
manuf. BOLZ
2004-08-05
Piece
Length
Unit
2
Stk
4/Z - Distrtbuting valve
“24 Volt* Rexroth type 4
WE 6 HA 6X I EG24
N9K4
34-00040003-05
2
Stk
7
Load control block /
HAWE
typeHSV22R2-G24250
34-00050002-07
2
Stk
8
Lowering control valve
type : SB 13 C-5 (Hawe)
34-00010008-07
4
Stk
9
Hydraulic cylinder D = 50
H = 100, Hydraulic cylinder 30 FW bottom 30 UK
30-050-01 oo30.00.0490
4
Stk
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
6
Hydraulic cylinder,
manuf. HYDAC
type:ELFP3FlOWl.O
33-00060001-02
1
Stk
11
Level indicator, manuf.
Flutec, type FSA 76-l .I
33-0005
0001-02
1
Stk
12
Hydraulic pump 4 ccm
manuf. Sauer, type: SNP
2/4 D CO 02
35-0050-1160
1
Stk
13
Coupling
ROTEX 24 ALU .24 B-l 7
35-0100-0040
1
Stk
14
Pump bracket
160/4/2-20
PK
35-0150-0030
1
Stk
15
Motor I ATB I
I,5 KW, type AF 90 L I
48-11
41-00010005-01
1
Stk
16
Return line filter / Hydac
type: RFP 30 G 20 A 1 .I/
T
33-00010003-02
1
Stk
17
lmpurification
control
Hydac type : V R 2 E.0
33-0018-0010
1
Stk
60
Hydraulic hose
PHD 110 x4500
32-0001-4500
1
Stk
Co
ns
en
IO
Quinn Group
- Transport,
Conditioning,
AFL
61
Hydraulic hose
PHD 110 x 3000 AFL
32-0001-3000
2
Stk
62
Hydraulic hose
PHD 110 x 400 AFL
32-0001-0400
4
Stk
63
Hydraulic hose manuf.
Heusinger + Salmon
8 LOLA DN 12 meter
goods
32-0002031 3-05
Sawing
and Stacking
Line for PU-Sandwich
0,67
m
B?;7r@
7&??2lv
EPA Export 25-07-2013:17:41:00
Sub-supplier documentation
1381lO3
Hydraulic hose manuf.
Heusinger + Salmon
8 LOLA DN 12 meter
goods
32-00020313-05
0.65
m
65
Hydraulic hose manuf.
Heusinger + Salmon
8 LOLA DN 12 meter
goods
32-00020313-05
0,62
m
66
Hydraulic hose
PHD 110 x 500 AFL I
AFL90”(12L)
32-00010500-90
67
Hydraulic hose manuf.
Heusinger + Salmon
8 LOLA DN 12 meter
goods
32-00020313-05
055
m
68
Hydraulic hose manuf.
Heusinger + Salmon
8 LOLA DN 12 meter
goads
32-0002031 3-05
0,60
m
Hydraulic hose manuf.
Heusinger + Salmon 0,7
m
6 LOLA DN 12 meter
goods
32-0002031 3-05
0,70
m
Hydraulic hose
PHD 110 x 400 AFL /
AFL 90”
32-00010400-90
1
Stk
100
Oil tank 600 x 300 x 400,
ca. 70 Liter
33-0013-0100
1
Stk
101
Tank cap
for filter 30 Liter
33-0008-0050
1
Stk
102
Tank cap for oil filling filter
33-0008-0080
1
Stk
Co
ns
en
70
he
ot
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
69
ru
se
.
1
w
.
‘“‘.
,.,
,_’
sport, Conditioning,
.,,.‘,$.
?, :._:YC’.‘_
.,,, II .‘;.; ,_ i..:,+
..c,.+;;a~;,~;.. :<I’ ‘r.,.Ti:‘. ‘.
.Sa&ing and $ta&ng
‘Line for PU-Sandwich
Boards
Page 270
EPA Export 25-07-2013:17:41:00
Sub-supplier documentation
1381103
18.10.1
Elektric
--.,“~‘-““~
7-‘.-~~~~--$-~,
p.&.
, . . . -‘.-.~”
L.:..Designhtion‘
,.
-.,-
,
,-,
_-
.,
‘Part No.
Piece
1
Length
Unit
._,:.
1
Evaluation system,
manuf. Gelbau type:
252.46 tJZ2
40-0045-0023
2
Contact switch
manuf. Gelbau
003.10
40-0320-0320
15,6
m
3
C-Rail, elox. within
Shackle manuf.: Thyssen
(35x30~1 Omm)
40-0320-0339
156
Stk
4
Terminal box, manuf.
Bernstein CT- 502 (521
50135)
40-0020-0211
4
Stk
5
Diode clamp within control device, type: 271 302, manuf. Wage
40-01 oo0125-08
4
Stk
4
Stk
.
se
ru
he
ot
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
Flourescent
diode plug,
24 V 34-0007-0002-12
type: 16 71 13 7 , manuf.
Phoenix
l
Co
ns
en
6
strip,
type:
Stk
EPA Export 25-07-2013:17:41:00
Hand-over declaration
1381/03
19 Hand-over
declaration
Machines listed in following table 12 were purchased by the customer listed under
“CuStOmerS address”. Operating manual 1381/03 was handed over to the customer. The machines were handed-over to the customer in accordance with the
manufacturer’s directives.
e,‘r$->,~:
m-~~~~~i,-..~~~?:-~x.-,~~,?“-.....-.*--,. .‘
.
.:,i:;:.,..i..‘.,.-..i.%:.;
.‘<,i:
pas”‘,.:.-..
,.: I .‘ -::,.;‘:.I (.,_(
&t.~dd:
__
lt&kine
Note
Prod-No. M-No.
I.._
., Qty... “T$?
designation
.‘.
20
1
101565
6
W 90A
ca. 33 m
Roller conveyor
nicht
angetrieben
688701, -02,
-03, 04, -05,
-06
30
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
20
not driven Roller
conveyor
30
301756
1
Driven Mangle
W 52
Contact pressure
mangle
Diagonal
1
301756
1
W 52
Contact pressure
mangle
40
502709
1
W 150
Diagonal saw
Co
40
50
gef. als
Pos. 3.1
52-21
430901
gef. als
Pos. 3.1
52-21
430902
150-175
6177
saw
ns
en
40
1
Driven Roller
conveyor
1
50
401981
1
W 86
Roller conveyor
-
86-741
5701
50
401985
1
W 86
Roller conveyor
-
86-742
5753
60
Angular
1
transfer
60
401927
1
W 24
Angular transfer
treibt 241 24-255
256 mit
an
5798
60
401959
1
W 24
Angular transfer
wird von
241255
angetrieben
5928
24-256
Tabelle
Quinn Group - Transport, Conditioning, Sawing and Stacking Line for PU-Sandwich Boards
12:
Page 272
EPA Export 25-07-2013:17:41:00
Hand-over declaration
1381103
.,
dekignation
:..
402100
2
W 102
Belt conveyor
-
102-611
554701, -02
60
402098
2
W 102
Belt conveyor
-
102-613
560701 ( -02
60
402097
1
W 102
Belt conveyor
-
102-612
5630
60
401933
1
W 24
Angular transfer
-
24-250
5185
60
401659
1
W 24
Angular transfer
-
24-251
5257
60
401948
1
W 24
Angular transfer
-
24-252
5359
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
60
1
Cooling
table total was pos.
7.0
402064
I
W 24
Angular transfer
-
24-258
4429
70
402057
I
W 24
Angular transfer
-
24-259
4500
70
402041
1
W 24
Angular transfer
-
24-260
4602
401655
1
W 130
Cooling table
axis-center
distance
20475
130-6
3498
Co
70
ns
en
70
70
mm; was
pos. 7.1
70
402094
1
W 24
Angular transfer
-
24-261
4673
70
402089
1
W 24
Angular transfer
-
24-262
4752
70
402080
1
W 24
Angular transfer
-
24-263
4862
80
1
Cooling
table total was pos.
8.0
80
402074
1
W 24
Angular transfer
-
24-264
4941
80
402070
1
W 24
Angular transfer
-
24-265
5012
80
402065
1
W 24
Angular transfer
-
24-266
5114
Tabelle
Quinn
Group
- Transport,
Conditioning,
Sawing
and Stacking
Line for PU-Sandwich
Boards
9:
Page 273
EPA Export 25-07-2013:17:41:00
:.
Hand-over declaration
1381/03
80
401788
1
W 130 Cooling table
axis-center
distance
14175
mm; was
pos.
90
1
130-7
4000
8.1
driven roller
conveyor
90
402007
1
W 86
Roller conveyor
90
402018
1
W 86
Roller conveyor
5980
wird von
86-743
angetrieben
86-744
6024
Roller conveyor
4 Grad
nach
links
83-43
6046
Saw for
longitudinal
processing
und profilieru
w
mit Belt
conveyor
1021610
12-8
6389
einge-
102-610
5900
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
treibt 86- 86-743
744 an
90
1
W 83
1
Co
ns
en
100
402079
100
502625
1
W 12
Longitudinal
cessing
100
502673
1
W 102
Belt conveyor
pro-
baut in
1218
1
110
Saw for
Querkantenbesh
mung
und profilieru
w
0
110
601959
1
W 86
Roller conveyor
-
86-745
6524
110
601836
1
W 24
Angular transfer
mit Hubrechen
und
Schieber
24-257
6795
Tabelle 9:
Quinn Group - Transport, Conditioning, Sawing and Stacking Line for PU-Sandwich
Boards
Page 274
EPA Export 25-07-2013:17:41:00
Hand-over declaration
1381 IO3
designation
601819
1
W 24
Pusher (top) for
Angular transfer
Pos. 15
24-254
7202
110
402226
1
W 150
Cross cut saw
7 Saws
2 hoggers
150-176
6482
110
602192
1
W 195 Transfer station
Hubrethen;
Schubrethen
vunt.
195-59
7598
110
402386
1
W86
-
86-755
7192
se
.
110
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
Roller conveyor
120
1
0
driven roller
conveyor with
pusher
120
402134
1
WI90
Transfer station
-
190-109
7313
120
402150
1
W86
Roller conveyor
-
86-746
7102
1
Belt conveyor (2
transport height
levels)
Co
ns
en
130
0
130
602090
1
WI02
Belt conveyor
mit
Wippe
102-617
9084
130
601973
1
WI02
Toothed belt conveyor
-
102-614
9014
130
503225
1
w 86
Roller conveyor
-
86-752
8091
130
602134
1
WI02
Belt conveyor
mit
Wippe
102-618
9151
130
503297
1
W86
Roller conveyor
-
86-753
8178
130
602152
1
WI02
Belt conveyor
-
102-619
8762
130
602152
1
WI02
Belt conveyor
-
102-619
8794
140
1
Endtrim
0
Tabelle 9:
Quinn Group
- Transport,
Conditioning,
Sawing
and Stacking
Line for PU-Sandwich
Boards
Page 275
EPA Export 25-07-2013:17:41:00
Hand-over declaration
Revision: 2004-08-05
1381/03
_,Note’
Prod-No.
M-No.
IO-15
10709
designation
140
502650
1
W 10
1
150
Endtrim
Belt conveyor (2
transport height
levels)
602140
1
W 102
Belt conveyor
150
602135
1
W 102
Belt conveyor
150
602144
1
W 102
Belt conveyor
mit
Wippe
mit
Wippe
102-620
7980
102-621
8247
102-622
8839
160
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
150
0
1
160
170
502650
1
Endtrim
W 10
1
0
Endtrim
Angular
IO-15
transfer/
10925
Stapelanlage
0
301948
1
W 180
Transfer station
3 Schiebewagen
u.1
Schiebwagen
180-33
8534
170
302367
1
W 40
Belt conveyor
compl.
mit
Anschlag
e
40-I 24
8699
170
402440
1
W 770
Table
einseitig
770-16
heb+senk
bar
9247
170
302370
1
W 40
Belt conveyor kpl.
mit
Anschlag
e
40-I 25
8733
170
602302
1
W 770
Table
770-I 5
9274
170
602280
1
W 102 V-belt conveyor
102-627
8908
170
302320
1
W 195
195-60
9285
Co
ns
en
170
Pusher
Tabelle 9:
Quinn Group - Transport, Conditioning,
Sawing
and Stacking
Line for PU-Sandwich
Boards
Page 276
EPA Export 25-07-2013:17:41:00
Hand-over declaration
1381/03
180
180
1
402217
W 170
device
Turnover
device
0
-
1
Stacker
1
on
Roller conveyor
scissor lifting table
170-I
67
integrate
d in pos.
170
8408
0
ru
0
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
200
se
.
190
1
Turnover
200
402276
W 86
1
Roller
conveyor
transfer
station
402277
1
W 190
Transfer
210
402349
1
W 86
Roller
402333
1
W 86
Roller
Co
210
210
220
220
230
240
240
402353
1
-
190-110
9751
conveyor
-
86-748
11391
conveyor
-
86-749
11435
0
m. Stapelausrichtung
1
Shrink wrapping
machine
rechts
1
Driven
veyor
Roller
Roller
conveyor
1
7162
0
conveyor
1
250
86-747
Belt conveyor
1
402458
-
Angular
ns
en
210
1
W 40
W 86
Belt
Belt conveyor
40-I
23
9748
0
0
con-
-
86-751
11523
0
Tabelle
Quinn
Group - Transport,
Conditioning,
Sawing
and Stacking
Line for PU-Sandwich
Boards
9:
Page 277
EPA Export 25-07-2013:17:41:00
,’
:
”
Hand-over declaration
1381103
Revision: 2004-08-05
250
402458
1
W 40
Belt conveyor
m. Stapelausrichtung
links
260
1
Shrink wrapping
machine
270
1
Driven Roller
conveyor
402363
1
W 86
Roller conveyor
M-No.
40-I 23
9749
0
0
-
86-750
11479
Tabelle 9:
Transport, Conditioning,
Customer’s address
Quinn Group
Sawing and Stacking Line for PU-Sandwich
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
Commission
ot
he
ru
se
.
270
Prod-No.
Boards
Derrylin,
Co. Fermanagh
Manufacturer’s address
Wemhdner
Anlagen GmbH & Co. KG
ns
en
Northern Ireland BT92 9AU
8
Co
Hasenbrink
D - 32052 Herford
Company stamp and signature of customer
Company stamp and signature of the manufacturer
Quinn Group - Transport, Conditioning,
Sawing
and Stacking
Line for P&Sandwich
Boards
Page 278
EPA Export 25-07-2013:17:41:00
..&.‘.
-.
.’
,‘.
._
w
5RUNDFOS”
xsition
Qty.
Description
1
CR 1-21
1,\
Company
name:
Created by:
Phone:
kx:
Date:
Single
Price
Note! Product
Price
on request
picture may differ from actual product
Product
No.: 96447401
Vertical,
non-self-priming,
multistage,
centrifugal
pump for installation
in
and mounting
on a foundation.
pipe
in-line,
systems
Liquid:
Minimum
Maximum
is
liquid
liquid
a 3 -phase
temperature:
temperature:
AC motor.
ns
en
The motor
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
) The pump has the following
characteristics:
- Impellers
and intermediate
chambers
are made of
Stainless
steel
DIN W.-Nr.
1.4301
DIN W.-Nr..
- Pump head and base are made of Cast iron
.
- The shaft
seal has assembly
length
according
to DIN 24960.
- Power transmission
is via cast iron
split
coupling.
- Pipework
connection
is via DIN flanges.
-20 OC
90 Oc
Co
/ 0
03/08/2004
.
,,.,;:
:
Technical:
Speed for pump data:
Rated flow:
Rated head:
Type of shaft
seal:
Approvals
on nameplate:
Materials:
Material,
pump housing:
Material,
impeller:
2900 rpm
1.8 m3/h
95.7 m
HUUE
CE
Cast iron
EN-JLlD30
DIN W.-Nr.
25 B ASTM
Stainless
steel
1.4301
DIN W.-Nr.
304 AISI
Installation:
Maximum ambient
temperature:
Max pressure
at stated
temp:
Standard,
pipe connection:
Size,
pipe connection:
Pressure
stage,
pipe connec.:PN
Flange
size for motor:
40 'C
25 / 90 bar / "C
DIN
DN 25 / DN 32
16 / PN 25
FTlOO
Electrical
data:
Motor type:
Number of poles:
Rated power
(P2):
Power (P2) required
Mains frequency:
Rated voltage:
BOB
2
1.1 kW
1.1 kW
50 Hz
3 x 220-240
by pump:
D / 380-415
Y V
EPA Export 25-07-2013:17:41:00
Company
name:
Date:
escription
ated current:
tarting
current:
OS phi - power
ated speed:
nclosure
class
nsulation
class
Single
factor:
(IEC 34- 5):
(IEC 85 ) :
thers:
et weight:
ross weight:
hipping
volume:
Price
4.5 / 2.6 A
580-630
%
0,81-0,75
2820-2850
rpm
IP55
F
ns
en
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
ot
he
ru
se
.
33 kg
36.5 kg
0.08 m3
Co
bsition
03108/2004
213
EPA Export 25-07-2013:17:41:01
:
:
.,
’
.“. /
‘,
I.
w
SRUNDFOS”
1)\
oduct No
oduct name
4N
..-.- number
.- ....-....
Imp
. .versron
_.
lnnect code
aterial code
,de far rubber
iaft
.-.-... seal
-... .-..
>provals
_______ -..-___ _.ange
_.- ..--.,-standard .
ross
werght
_..........._
-...
sad max
speller
96447401
_
CR 1-21
5700394185554
_ ~A_.
E!
A
E
i-lUUE
-..
cc
.
.- DIN..-...
36.5
-._ kg
127 m
304 AISI
Stainless steel
1 4301
DIN W -Nr.
. - -_.-.
.._. -.
____.:
.__...__..._.....L
.___
ipellers _...
s~~~~~~
- ._._..- ..___F21 ._...__ _......._.....
. .
._
1Class
IP55
quid max temp
90°C
~~~.~;~temp..
._
.-.-.
-20 “C
ode1
A
otor flange
FTIOO
otor No
85900040
otor protec
NONE
otor type
808
2900 rpm
et weight
33 kg
!!@%!3?
-_ ._.....- .._I _ .I“!? . .
0310812004
.-
..-
-.
.._
ot
he
ru
se
.
__._ _
..-.
7
PNl6 I PN 2
25BASTM
Cast iron
EN-JLI
- -.- .
-. - -- - 030 DiN W.-Nr. .
tated
1.8 m3/h
..- . . .. flow
.._._........
.
.
tated
head
95.7. m
“.~ ..-.....-......_
ihrpprng volume
\
0.08 m3
itages
21
max amb
40 “C
10s phi
0,81-0,75
_.._________._................~......
.._.__... .._. .~n’iri.~_
ns
en
ressure stage
ump housing
pax:
Date:
to
f c Fo
op r i
yr ns
ig pe
ht ct
ow ion
ne pu
r r rp
eq os
ui es
re o
d nl
fo y.
ra
ny
0
Company name:
Created by:
Phone:
Co
.,
0
___________..
.._
Start
L
‘2
Eated
_....current
.._
1
____
___......
.._._
__ __._
.-.
“V
I
IL
.__._____..........._...~..
580-630 - . %. . .
.. .._.___.........
2820-2850
rpm
_....~._..__..._______~
.1.1 kW
4.5 I 2.6 A
220-240
D j380-415
_
._
.
v v
1
313
EPA Export 25-07-2013:17:41:01