TRANSFORMERS 3.1 Introduction A transformer is a static electrical device that changes A.C electric power at one voltage level to A.C electric power at anther voltage level of the same frequency through the action of a magnetic field. It consists of two or more coils of wire wrapped around a common ferromagnetic core, these coils are (usually) not directly connected. One of the transformer winding is connected to a source of A.C electric power, and the second transformer winding supplies electric power to loads. The transformer winding connected to the power source is called the primary winding or input winding, and the winding connected to the loads is called the secondary winding or output winding. Power can flow in either direction, as either winding can be used as the primary or the secondary. Constructionally, the transformers are of two general types, distinguished from each other merely by the manner in which the primary and secondary coils are placed around the laminated core. The two types are known as is core-type and shell-type. In the so-called core type transformers, the windings surround a considerable part of the core where as in shell-type transformers, the core surrounds a considerable portion of the winding as shown in fig.(3.1). Core-Type Shell-Type Fig.(3.1) 71 3.2 The Ideal Transformer An ideal transformer is a lossless device with an input winding and an output winding. The relationships between the input voltage and output voltage and between the input current and the output current, are given by two simple equations. Fig.(3.2) shows an ideal transformer. Flux φm VP VS NP NS Fig.(3.2) When a sinusoidal voltage is applied to primary winding, the same magnetic flux (φm) goes through both windings. According to Faraday's law, the voltage across the primary winding is vp = NP dφ m dt While that across the secondary winding is vS = N S dφ m dt Dividing, we get vp vS = Np NS =a Where the subscript "m" indicates mutual flux linking and, N P : number of turns of primary N S : number of turns of secondary 72 a : is the turn ratio or transformer ratio dφ m : is the time rate of change of flux linking the coil dt For the reason of power conservation, the energy supplied to the primary must equal the energy absorbed by the secondary, since there are no losses in an ideal transformer. This implies that v p .i p = v S .i S vp vS iS ip = Combining equations gives vp vS Np iS = =a ip NS = In terms of phase quantities, these equation are VP I S N P = = =a VS I P N S Where VP : The voltage across the primary winding VS : The voltage across the secondary winding I P : The primary current I S : The secondary current If (a>1), we have a step-down transformer, since the voltage is decreased from primary to secondary (vs< vp) on the other hand, if (a< 1), the transformer is a step-up transformer, as the voltage is increased from primary to secondary (vs> vp). Note that: The rating of a transformer is stated in terms of the voltamperes that it can transform without overheating. The transformer rating is either (VpIP) or (VSIS), where (IS) is the full-load secondary current. 73 3.3 The Transformer (E.M.F) Equation The induced e.m.f. due to mutual flux, N dφ m dt Since the flux varies sinusoidally, φ m = φˆm sin ωt , where ( φˆm ) is the maximum value reached in the cycle. The induced e.m.f. is thus. e=N e.m.f ( ) d ˆ φ m sin ωt = ωN .φˆm cos ωt dt The maximum value of e.m.f. occurs when ( cos ωt = 1 ), i.e. Eˆ m = ω.N .φˆm The r.m.s value is E= Eˆ m 2 = ω.N .φˆm 2 , now ω = 2.π . f hence E = 1 2 (2πf .N .φˆ ) = 4.44 f .N .φˆ m m Applying equation to two coil E P = 4.44 f .N p .φˆm = The r.m.s primary e.m.f due to mutual flux. E S = 4.44 f .N S .φˆm = The r.m.s secondary e.m.f due to mutual flux. φm φ m = φˆm sin ωt Fig.(3.3) 74 volt 3.4 The real Transformer In section (3.2), we idealized the transformer. We now add back the effects that we ignored. (a) Leakage flux While most flux is confined to the core, a small amount (called leakage flux) passes outside the core and through air at each winding as in fig.(3.4). The effect of this leakage can be modeled by inductances (Lp) and (Ls) as indicated in figure. The remaining flux, the mutual flux ( φ m ) links both windings and is accounted for by the ideal transformer as previously. Fig.(3.4) 75 (b) Winding Resistance The effect of coil resistance can be approximated by resistances (Rp) and (Rs) as shown in fig.(3.5). The effect of these resistances is to cause as light power loss and hence a reduction in efficiency as well as a small voltage drop. (The power loss associated with coil resistance is called copper loss and varies as the square of the load current). Fig.(3.5) (c ) Core Loss Losses occur in the core because of eddy current and hysteresis. First, consider eddy currents. Since iron is a conductor, voltage is induced in the core as flux varies. This voltage creates current that circulate as "eddies" within the core itself. One way to reduce these currents is to break their path of circulation by constructing the core from thin laminations of steel rather than using a solid back of iron. 76 Laminations are insulated from each other by a coat of ceramic, varnish, or similar insulating material. (Although this does not eliminate eddy current, it greatly reduces them). Another way to reduce eddy current is to use powered iron held together by an insulating binder. Ferrite core are made like this. Now consider hysteriesis. Because flux constantly reverses, magnrtic domains in the core steel constantly reverse as well. This takes energy. However, this energy is minimized by using special grain-oriented transformer steel. The sum of hysteresis and eddy current loss is called core loss or iron loss. The core-loss current (Ic) is a current proportional to the applied to the core that is in phase with the applied voltage, so it can be modeled by a resistance (Rc) connected across the primary voltage source. As long as voltage is constant (which it normally is), core losses remain constant. IP IS IP Io VP EP IC Im Fig.(3.6) 77 ES VS (e) magnetizing current We have also neglected magnetizing current. In a real transformer, however, some current is required to magnetize the core. The magnetization current(Im) is a current proportional (in the unsaturated region) to the voltage applied to the core and lagging the applied voltage by (900), so it can be modeled by inductance (Lm) connected across the primary voltage source. Although fig.(3.6) is an accurate model of a transformer, it is not a very useful one. To analyze practical circuit containing transformers, it is normally necessary to convert the entire circuit to an equivalent circuit at a single voltage level. Therefore, the equivalent circuit must be referred either to its primary side or to its secondary side in problem solutions. Fig.(3.7) Exact transformer models. 78 Resistance (RS) in fig.(3.6) can be replaced by inserting and additional resistance (a2 RS) in the primary circuit such that the power absorbed in (a2 RS) when carrying the primary current is equal to that in (RS) due to the secondary current, i.e ⎛I From which RS = (a .RS ) = ⎜⎜ S ⎝ IP 2 I P2 .(a 2 .R S ) = I S2 .R S 2 ⎞ ⎟⎟ .RS ⎠ The simplified equivalent circuit of a transformer is shown in fig.(3.8). Then the total equivalent resistance in the primary circuit ( Req ) is equal to the primary and secondary resistances of the actual transformer. Hence ReqP = RP + RS i.e Req P = RP + a 2 .RS By similar reasoning, the equivalent reactance in the primary circuit is given by X eqP = X P + X S , i.e X eqP = X P + a 2 . X S . Fig.(3.8) Approximate transformer models. 79 The excitation branch has a very small current compared to the load current of the transformer. The excitation branch is simply moved to the front of the transformer, and the primary and secondary impedances are left in series with each other. These impedances are just added, creating the approximate equivalent circuit in fig.(3.8). 3.5 Determining the value of components in the transformer It is possible to experimentally determine the values of the inductances and resistances in the transformer model. An adequate approximation of these values can be obtained with only two tests. The open-circuit test and the short-circuit test. 3.5.1 Open-Circuit or no-load test The purpose here is to measure the iron losses (core loss) and the components of the no-load current which in turn will give the relevant components of the equivalent circuit. One winding is open-circuited and rated voltage at rated frequency is applied to the other winding. Quite often the low-voltage winding is supplied, to reduce the test voltage required. Providing that the applied voltage per turn is normal, either winding may be used, since the flux and iron losses will then be normal. The primary winding is connected to a full-rated line voltage, and the input voltage, input current, and input power to the transformer are measured. Look at the equivalent circuit in fig.(3.8). under the conditions described, all the input current must be flowing through the excitation branch of the transformer. The series element (Req) and (Xeq) are too small in comparison to (RC) and (Xm) to cause a significant voltage drop, so essentially all the input voltage is dropped across the excitation branch. Iron loss and will be so taken. 80 The equivalent circuit and the phasor diagram of the no-load current, from fig.(3.9) are IC V φ Io Im Fig.(3.9) I C = I o cos(φ ) I m = I o sin(φ ) And the power-factor angle (φ ) is given by ⎛ Po.c ⎝ Vo.c × I o.c φ = cos −1 ⎜⎜ ⎞ ⎟⎟ ⎠ The magnetizing circuit resistance is RC = reactance is X m = Vo.c IC and the magnetizing Vo.c Im 3.5.2 Short-Circuit Test This test used to determine the leakage impedance and the effective current loss (I2Req) . In this test, the secondary terminals of the transformer are short-circuited. And the primary terminals are connected to a fairly low-voltage source. The input voltage is adjusted until the current in short-circuited windings is equal to its rated value. 81 (Be sure to keep the primary voltage at a safe level. It would not be a good idea to burn out the transformer's windings while trying to test it). The input voltage, current, and power are again measured. Since the input voltage is so low during the short-circuit test, negligible current flows through the excitation branch. Since the windings are coupled, any current in one will be opposed magnetically by a current in the other giving the same m.m.f the mutual flux will be very small, just sufficient to provide the secondary leakage impedance drop, so the net magnetizing m.m.f. is negligible. If the excitation current is ignored, then all the voltage drop in the transformer can be attributed to series elements in the circuit. Req I S .C X eq VS .C Fig.(3.10) The magnitude of the series impedances referred to the primary side of the transformer is the leakage impedance is Z eq = VS .C I S .C The power input reading (PS.C), which is due to the loss PS .C = I S2.C × Req The effective resistance Req = PS .C I S2.C 82 The total leakage reactance is X eq = (Z ) − (R ) 2 eq 2 eq If (RP) can be measured, then knowing (Req), we can find RS = Req − RP 3.6 Transformer Voltage Regulation and Efficiency Because a real transformer has series impedances within it, the output voltage of a transformer varies with the load even if the input voltage remains constant. To conveniently compare transformers in this respect, it is customary to define a quantity called voltage regulation (VR). Full-load voltage regulation is a quantity that compares the output voltage of the transformer at no load with the output voltage at full load, it is defined by the equation. V .R = VS , N .L − VS , F .L VS , F .L × 100 0 0 Usually it a good practice to have as small a voltage regulation as possible. For an ideal transformer, V .R = 0 percent. The transformers are also compared and judged on their efficiencies. The efficiency of a device is defined by the equation. η= Pout × 100 0 0 Pin To calculate the efficiency of a transformer at a given load, just add the losses from each resistance and apply equation. Since the output power is given by Pout = VS I S cos(φ S ) The efficiency of the transformer can be expressed by η= VS I S cos(φ s ) × 100 0 0 Pcu + p core + VS I S cos(φ S ) 83 η= VS I S cos(φ ) × 100 I R1 + I R2 + PCore + VS I S cos(φ ) 2 1 2 2 Greater accuracy is possible by expressing the efficiency thus, η= = output. power × 100 input. power input. power − losses × 100 , input. power η = 1− losses × 100 input. power Example 3.1: The primary and secondary windings of a 500 KVA transformer have resistance of 0.42 Ω and 0.0011 Ω respectively. The primary and secondary voltages are 6600V and 400 V respectively and iron loss is 2.9 KW. Calculate the efficiency on (i) Full-load and, (ii) Half-load, assuming the power factor of the load to be 0.8. Solution: (i) Full-load secondary current= And, full-load primary current= 500 × 1000 = 1250 A 400 500 × 1000 = 75.8 A 6600 ∴ Secondary copper loss on full-load= (1250) 2 × 0.0011 = 1720 W And, Primary copper loss on full-load= (75.8) 2 × 0.42 = 2415 W ∴ Total copper loss on full-load= 4135 W = 4.135 KW And, Total loss on full-load = 4.135 + 2.9 = 7.035 KW Output power on full-load= 500 × 0.8 = 400 KW ∴ Input power on full-load = 400 + 7.035 = 407.035 KW Efficiency on full-load= ⎛⎜1 − ⎝ 7.035 ⎞ ⎟ × 100 = 98.2 0 0 407.0 ⎠ (ii) Since the copper loss varies as the square of the current. ∴ Total copper loss on half-load= 4.135 × (0.5) 2 = 1.034 KW And, total loss on half-load= 1.034 + 2.9 = 3.934 KW ∴ Efficiency on half-load= ⎛⎜1 − ⎝ 3.934 ⎞ ⎟ × 100 = 98.07 0 0 203.9 ⎠ 84