You are always a winner with Bhansali quality.
B
Bhansali
Cables & Conductors
Private Limited
The Bhansali Range of Cables
Cable Type
1 Radio Frequency Coaxial Cables as per British Standards
2316 (UR Series), American Military Standards MILC17D (RG Series), KATHERIN, etc.
Applications
■
■
■
■
■
Radio transmission systems
CATV, MATV and CCTV systems
Electrical instruments
LAN, WAN, ETHERNET, ARCNET, NOVELL, and other
complex applications
Dual coax-workstation for large word processing systems
2 Copper Conductor PVC Insulated Multipair Telephone
Cables with option of Screened/Unscreened pairs, Jellyfilled Armoured/Unarmoured, conforming to specifications
of ITD, OKL, IEB, BPO, etc.
■
■
■
Telephone Systems of any project
EPABX systems
In-house telephone wiring, etc.
3 Instrumentation/Control & Data Cables with HR PVC and
Flame Retardant Low Smoke Outer Sheath as per
National/International specifications.
■
■
■
■
■
■
■
■
Thermal power projects
Fire alarm systems
Refineries and petrochemical projects
Chemical plants
Fire hazard areas
Transmission systems, etc
Computer controlled electrical and electronic equipment
Lifts and conveyor belts
4 Flexible/Solid Copper Conductor PVC/Polyethylene
Insulated Aluminium/Copper Tape Screen Pair/Triads/
Unit Formation with Individual/Overall Screened.
Armoured/Unarmoured PVC Sheathed suitable up to
1.1 kV as per customer specifications.
■
■
■
■
■
■
■
Data Acquisition Systems (DAS)
RTD from junction boxes
To connect various instruments to main junction box
Computer networks
Digital control monitoring and information systems
To connect local junction boxes to terminal boxes
Electrical and electronic equipment.
5 Copper Conductor PVC/Polyethylene Insulated Copper
Wire Braided Screened Instrumentation Cables.
■
■
■
Electric instruments and public address systems
Piped music
Interconnection of electrical machines, instruments and
control panels, etc.
6 Copper Conductor PVC Insulated Armoured/Unarmoured
Control Cables suitable for 1.1 kV as per IS:1554
(PART-I) & BS:5308
■
Interconnection of electrical machines, instruments and
control panels, etc.
7 Compensating Cables & Thermocouple Extension Cables
■
All types of thermocouples as per IS, BS, ANSI, DIN and
JIS standards.
8 Flat Ribbon Cables PVC Insulated Bonded/Extruded
■
■
■
■
Electronic and computer applications
Spacecraft wiring
Under carpet wiring
High flexibility applications
9 Other Winding Wires, Litz Wires, etc.
■
High frequency IF coils/deflection components for Audio/
TV/Telecommunications and professional electronics
10 Telephone Coil Cords and Straight Cords, etc., Computer
Cables and Assemblies.
■
Electronic push button telephones/EPABX, computer
systems, etc.
Note: We also specialise in the manufacture of custom made cables as per customer’s specific requirements.
Index
External Telecom Cables
Equipment Wire
External Telecom Cables
Internal Wiring of Telecables
1128
1179
1198
Energy Cables
Batteries in Telecom Power Plants
1252
LAN Cables
1236
Cat 5e
Dropwire No 1
Cat 6
Internal Telecom Cables
Instrumentation Cables
1293
BS:5308 Part 1/2
1308
Cables to BS:6500
1308 Screened
Cables to BS:6004
1600
CATV Coaxial Cables
1311
RG-6 (Foam)
1316
RG-6 (Airspace)
1044
RG-11
1109
Lift Cable
Cables For Transmission Equipment
Twin coaxial Cable
120Ω PCM Cables
RF Coaxial Cables for Various Antenna
Elaky Cables
Screened Telecom PTS
Radio Frequency Coaxial Cables
Bhansali manufactures one of the most comprehensive
lines of coaxial cables available from any single source.
Signal transmission in electronic applications and data
communications is changing in a dramatic way. Cables now
have to accommodate faster signal speeds over longer
distance with less signal loss. Additionally, new shielding
requirements to meet FCC RFI/EMI emission controls,
tougher fire/temperature requirements requiring special
materials in critical installations and demands for high
density wiring are factors which have been considered in
many of our coaxial and data cable products. Our products
are designed to meet these needs for safe and reliable
transmission of voice, video and data.
Item
(Replaces)
Conductor
Size
Bhansali coaxial cable products are supplied in 50, 75, 93,
125 and 150 ohms impedance grades for most voice, video
and data applications. Our comprehensive line includes:
■ Standard RG/URM/JSS/JIS type coax for commercial
and defence use
■ Triaxial cables-balanced lines for reduced crosstalk
■ Triaxial cables
■ MATV and CATV Cables
■ Networking load for LAN, WAN, ETHERNET, ARCNET,
NOVELL LAN D-LINK and other complex applications
■ Dual Coax-workstation for large word processing
systems.
Dia over
Dielectric
O.D.
Impedance Attenuation
at 200 MHz
Max R.F.
operating
voltage
NORMAL VALUES
(mm)
(mm)
(mm)
(ohms)
(dB/100 m)
kV
Characteristic impedance 50-55 ohms
RG-174/U
7/0.16 (C)
1.50
2.5
50
40
1.5 rms
RG-122/U
27/0.127 (T)
2.40
4.1
50
36
1.9 rms
RG-58/U
0.81 (P)
2.95
5.0
53.5
23
1.9 rms
19/0.18 (T)
2.95
5.0
50
24
1.9 rms
URM-43 (UR 43)
0.9 (P)
2.95
5.0
50
19
2.6 peak
URM-76 (UR 76)
7/0.32 (P)
2.95
5.0
50
22
2.6 peak
RG-58C/U
RG-55B/U
0.81 (S)
2.95
5.2
53.5
20
1.9 rms
RG-223/U (RG-55A/U)
0.9 (S)
2.95
5.5
50
20
1.9 rms
URM-115
0.9 (P)
2.95
7.2
50
19
2.0 peak
RG-212/U (RG-5B/U)
1.2 (S)
4.70
8.4
50
14
3.0 rms
10.3
50
11
5.0 rms
RG-213/U (RG-8A/U)
Similar to and substitutes URM-67 and UR-67
7/0.75 (P)
RG-214/U (RG-9B/U)
URM-91 (UR-91)
RG-217/U (RG-14A/U)
7.25
Similar to and substitutes URM-112 and UR-112
7/0.75 (S)
7.25
10.8
50
11
5.0 rms
7/0.76 (P)
7.25
11.0
50
10
6.5 peak
9.8
13.8
50
7
7.0 rms
22.1
50
4
11.0 rms
2.7 (P)
RG-218/U (RG-17A/U) Similar to and substitutes URM-74 and UR-74
4.95 (P)
17.3
Item
(Replace)
Conductor
Size
Dia over
Dielectric
O.D.
(mm)
(mm)
Impedance Attenuation
at 200 MHz
Max R.F.
operating
voltage
NORMAL VALUES
(mm)
URM-200
(ohms)
Characteristic impedance 70-75 ohms
7/0.2 (P)
2.45
4.1
75
(dB/100 m)
URM-201
URM-202
URM-210
URM-70 (UR-70)
UR-56
URM-117
RG-59B/U
RG-59/U
URM-203
0.71 (P)
7/0.25 (P)
7/0.19 (P)
7/0.19 (P)
0.56 (P)
7/0.212 (P)
0.58 (C)
0.63 (P)
1.12 (P)
3.25
3.25
3.25
3.25
3.25
3.70
3.70
3.70
5.10
5.1
5.1
5.8
5.8
5.9
6.0
6.1
6.2
7.3
75
75
75
75
71
75
75
73
75
16
16
22
22
18
18
16
16
11
URM-204
UR-54
URM-206
1.25 (P)
7/0.193 (P)
1.4 (P)
5.60
3.25
6.35
7.8
8.3
8.7
75
72
75
10
22
8
RG-11A/U
7/0.41 (P)
UR-59
1.12 (P)
URM-65 (UR-65)
1.15 (P)
RG-216/U (RG-13A/U)
7/0.41 (T)
UR-21
1.42 (P)
UR-60
1.12 (P)
RG-34B/U
7/0.64 (P)
URM-77 (UR-77)
2.65 (P)
Similar to and substitutes RG-164/U
7.25
7.25
7.25
7.25
8.40
7.25
11.70
17.30
10.3
10.3
10.3
10.8
11.5
11.7
16.0
22.0
75
75
75
75
71
75
75
75
11
9
9
15
8
9
7
5
Foam-PE
dielectric
-do-do-do1.8 peak
2.5 peak
2.6 peak
2.3 rms
2.3 rms
Foam-PE
dielectric
-do1.8 peak
Foam-PE
dielectric
5.0 rms
5.0 peak
5.0 rms
5.0 rms
5.0 peak
5.0 peak
6.5 rms
12.5 peak
0.64 (C)
3.7
6.1
93
12
0.75 rms
0.64 (P)
3.7
6.4
93
12
0.75 rms
0.64 (P)
7.25
10.3
125
9
1.00 rms
2x7/0.38 (P)
0.61 (P)
2x7/0.12
7.25
7.25
12.0
10.3
10.3
15.9
95
100
95
20
11
12
1.00 rms
3.7 rms
3.0 rms
RG-62A/U
Semi-air spaced
RG-71B/U
Semi-air spaced
RG-63 B/U
Semi-air spaced
RG-22/U
UR-78
RG-57A/U
Twin conductor
23
kV
Note: If you have a new or unusual application or if you cannot find a cable in this section which meets your requirement, then,
please contact us. We can design a custom-made cable for you.
P=Plain copper, T=Tinned copper, S=Silver plated, C=Copper coated steel. Colour: Sheathing — grey/black/white.
Packing: As per customer requirements.
Equipment Wires
Our commitment to quality and service starts from the
beginning...with the manufacturing of a Single Conductor
Technical Data
Conductor:
Hook up wire, the most basic wiring component.
and tinned copper complying with
Our hook up wires, lead wires and equipment wires are
manufactured in a variety of material, size and designs to
meet rigid industrial and goverment specifications.
Bare copper/tinned, copper/pre-twisted
BS:6360
Insulation:
PVC compound complying with
BS:6746
Used extensively for both electrical and electronic
equipment where applications range from inter-connection
Operating
Heat resistant -20° C to + 85°/+105° C
circuits to internal wiring of computers and data processing
temperature:
Low temperature -40° C to +70° C
Normal wires -15° C to + 70° C
equipment, etc.
Size (mm)
Nominal area
(mm²)
Insulation thickness
(mm)
Max. overall
Diameter (mm)
Max. cont.
Voltage rating
Current Rat. (amp) DC
AC
7/.10
0.054
0.15
0.70
0.34
750
500
7/.12
0.080
0.15
0.75
0.51
750
500
7/.15
0.16
0.35
1.1/1.30
1.05
1500
1000
7/.193
0.20
0.30
1.30
1.28
1500
1000
7/.2
0.22
0.30
1.30
1.36
1500
1000
14/.15
0.33
0.40
1.65
2.10
1500
1000
14/.193
0.41
0.40
1.75
2.62
1500
1000
14/.2
0.44
0.40
1.80
2.81
1500
1000
16/.2
0.50
0.40
1.80
3.11
1500
1000
19/.10
0.15
0.25
1.10
1.00
750
500
24/.2
0.75
0.40
2.20
4.66
1500
1000
32/.2
1.00
0.40
2.30
6.20
1500
1000
48/.2
1.50
0.50
2.80
9.33
1500
1000
63/.2
2.00
0.50
3.00
12.44
1500
1000
80/.2
2.50
0.60
3.50
15.55
1500
1000
128/.2
4.00
0.60
4.00
24.88
1500
1000
23/38
0.42
0.40
1.70
2.61
1500
1000
23/36
0.68
0.40
2.10
4.23
1500
1000
40/36
1.17
0.45
2.80
7.26
1500
1000
70/36
2.00
0.50
3.45
12.44
1500
1000
110/36
3.20
0.60
4.00
19.84
1500
1000
Instrumentation and Data Cables (Multipair)
The growing sophistication of the electronic industry
continues to create a need for specially designed cables
for use with computer-controlled electrical and electronic
equipment. To satisfy requirements for impedance
matching, lower bit error rates, lower crosstalk, longer
transmission distances and high signal purity, we are
manufacturing an expanding spectrum of instrumentation,
data and control cables in full range of sizes, insulations of
different types, shields types for special installations. We
can also armour these cables for mechanical protection.
Conductor Solid/stranded, tinned/bare/silver plated and
made up of annealed high conductivity EC Grade copper
as per IEC-60228 with conductor sizes ranging from 0.5 sq
mm to 10 sq mm.
Conductor
No of
Pairs
Part 1 / Type 2 • Collectively Screened
1/0.8 mm (0.5 mm²)
1
2 (Quad)
5
10
20
30
16/0.2 mm (0.5 mm²)
1
2 (Quad)
5
10
20
30
24/0.2 mm (0.75 mm²)
1
2 (Quad)
5
10
20
30
1/1.13 mm (1.0 mm²)
1
2 (Quad)
5
10
20
30
7/0.53 mm (1.5 mm²)
1
2 (Quad)
5
10
20
30
Insulation PE/Foam PE/PP/PVC/Silicone/Special Thermoplastic materials.
Construction Paired/Triads or Quad construction with
individual/collective shields.
Colour Scheme As per IEC/ITD/BS/As per customer
specifications.
Shield Aluminium Mylar with ATC earth wire/Copper Braid
Shielding.
Sheath PVC-FRLS/HR/Halogen Free/ST Grade, PU/
Silicone or any other thermoplastic materials.
Specifications BS 5308/IS Part 1 / Part 2 / Type 1 /
Type 2
Unarmoured
Nominal Overall
diameter (mm)
6.3
7.1
11.6
15.0
19.4
23.0
7.0
7.9
13.1
17.2
22.3
26.9
7.3
8.3
14.3
18.7
24.5
29.5
7.4
8.4
14.2
18.4
24.4
29.0
8.3
9.7
16.4
21.6
28.5
34.3
Armoured
Nominal Overall
diameter (mm)
10.7
11.5
16.2
20.7
26.0
29.8
11.4
12.3
17.9
22.9
29.1
33.9
11.7
12.9
19.8
25.3
31.3
37.5
11.8
13.0
19.7
24.3
31.2
36.2
12.9
14.3
22.1
28.4
35.7
42.5
Instrumentation and Data Cables (Multipair)
Conductor
No of
Pairs
Unarmoured
Nominal Overall
diameter (mm)
Part 1 / Type 2 • Individual Pair and Collectively Screened
1/0.8 mm (0.5 mm²)
2
10.3
5
13.5
10
18.3
20
23.5
30
27.9
16/0.2 mm (0.5 mm²)
2
12.0
5
15.2
10
21.1
20
27.3
30
32.3
24/0.2 mm (0.75 mm²)
2
12.8
5
16.3
10
22.7
20
29.8
30
35.5
1/1.13 mm (1.0 mm²)
2
12.8
5
16.2
10
22.6
20
29.8
30
35.4
7/0.53 mm (1.5 mm²)
2
14.7
5
18.8
10
26.5
20
34.4
30
41.0
Part 2 / Type 2 • Collectively Screened
16/0.2 mm (0.5 mm²)
1
7.0
2 (Quad)
7.9
5
13.1
10
17.2
20
22.3
30
26.9
24/0.2 mm (0.75 mm²)
1
7.3
2 (Quad)
8.3
5
14.3
10
18.7
20
24.5
30
29.5
7/0.53 mm (1.5 mm²)
1
8.3
2 (Quad)
9.7
5
16.4
10
21.6
20
28.5
30
34.3
Armoured
Nominal Overall
diameter (mm)
14.9
19.0
24.2
30.3
34.9
16.8
20.9
27.9
34.3
40.5
17.6
22.0
29.5
37.8
-17.6
21.9
29.4
37.8
-20.4
25.4
33.5
42.6
-11.4
12.3
17.9
22.9
29.1
33.9
11.7
12.9
19.8
25.3
31.3
37.5
12.9
14.3
22.1
28.4
35.7
--
Control Cables (IS 1554 Part-I, 1988)
Bhansali can supply a wide range of control cables, i.e., copper/aluminium conductor. The control
cables generally have the ability to transmit electricity and signals so that you can avoid
transformation of signals from low voltage in order to control motors and relays. Electromagnetic
disturbances generally have no influence due to the strength of the signals, or we can say that
Control Cables play a vital and keen role in our systems.
The high flexibility in control cables is achieved by the use of fine wire copper strands, short lay
lengths and by powdering of the cores to decrease and maintain core separation.
We are renowned for our control cables which generally have the following characteristics:
● Stranded/Solid conductor
● Multi-core cables (available up to 61 cores)
● Primary insulation (Type A, Type C, HR- 85°C/105°C)
● Voltage grade 1100 Volts
● Core identification as per ISI colour code along with numbering
● Sheath materials PVC ST-1, ST-2, HR, FRLS, Halogen Free
● Armoured/unarmoured (round wire/flat strip)
● Jacket materials PVC ST-1, ST-2, HR, FRLS, Halogen Free
Description
Solid/stranded annealed plain high conductivity electrolytic grade copper/aluminium conductor
confirming to IS:5831 (1984).
Individual core insulated with extruded PVC compound type ‘A’ confirming to IS: 5831 (1984).
All such cores laid up in a common covering of PVC called inner sheath, Armoured with galvanised
mild steel wire/strip confirming to IS:3975 (1979) and finally jacketed with extruded PVC type ST-1
confirming to IS:5831(1984).
Technical Data
For Copper, Control Cables, Type YY / YWY / YFY
Conductor Stranding: Solid/Stranded (7 Strands)
Bending Radius (Min.) (For Single Core): 12 x Cable Diameter
Bending Radius (Min.) (For Multi Core): 15 x Cable Diameter
Colour Code: As per ISI
Working Voltage: 650/1100 Volts
Test Voltage: 3000 Volts
Insulation Resistance: 36.7 M Ohm/km
Note: The cables specified above conform to BIS standards. We also design, develop and manufacture
cables as per various other international standards like VDE, BS, IEC, ASTM, JIS, etc., and also as per
specific customer requirements.
Cables to BS 6004
We offer a wide range of copper electrical power cables for
all domestic, commercial and industrial uses. All cables
comply with the relevant British Standards. We can supply
all standard PVC/XLPE/PVC underground cables and
housewiring cables.
Technical Data
Single Core Conduit Cables: Solid or stranded plain
copper conductor, PVC insulated
Single Core Double Insulated Cables/Twin and Earthed
Cables/Three Core and Earthed Cables: Solid or
stranded, plain copper conductor.
Normal Duty Flexible Cords: Flat twin, Circular twin,
Circular 3 core, Circular 4 core.
Light Flexible Cord: Flat twin, Circular twin, Circular 3
core, Circular 4 core, plain copper flexible conductor, PVC
insulated, PVC sheathed.
Single Core Conduit Cables
Nominal CrossSectional Area
(mm²)
1.0
1.5
1.5
2.5
2.5
Min. no of
wires
1
1
6
1
6
Radial thickness
of insulation
(mm)
0.6
0.7
0.7
0.8
0.8
Mean Overall
Diameter
Upper Limit (mm)
2.8
3.3
3.5
3.9
4.2
Approx. Nett
Weight per
1 km
15
21
21
33
35
Harmonised
Code
4.0
6.0
10.0
16.0
25.0
35.0
6
6
6
6
6
6
0.8
0.8
1.0
1.0
1.2
1.2
4.8
5.4
6.8
8.0
9.8
11.0
50
70
120
175
290
400
H07V-R
H07V-R
H07V-R
H07V-R
H07V-R
50.0
70.0
95.0
120.0
150.0
185.0
15
15
15
30
30
30
1.4
1.4
1.6
1.6
1.8
2.0
13.0
15.0
17.0
19.0
21.0
23.5
565
770
1010
1260
1580
1900
H07V-R
H07V-R
H07V-R
H07V-R
H07V-R
H07V-R
240.0
51
2.2
26.5
2500
H07V-R
H05V-U
H07V-U
H07V-U
-
Single Core Double Insulated Cables
Nominal CrossSectional Area
(mm²)
1.0
1.5
2.5
4.0
6.0
10.0
16.0
25.0
35.0
Min. no of
wires
1
1
1
6
6
6
6
6
6
Radial thickness
Insulation (mm)
0.6
0.7
0.8
0.8
0.8
1.0
1.0
1.2
1.2
Mean Overall Diameter
Sheath (mm) Lower Limit
0.8
3.8
0.8
4.2
0.8
4.8
0.9
5.4
0.9
6.0
0.9
7.2
1.0
8.4
1.1
10.0
1.1
11.0
Approx. Nett
Weight per
Upper Limit
1 km
4.5
26
4.9
35
5.8
55
6.8
75
7.4
95
8.8
155
10.5
225
12.5
340
13.5
445
Single Core Double Insulated Cables
Nominal CrossSectional Area
(mm²)
1.0
1.5
2.5
4.0
6.0
10.0
16.0
Min. no of
wires
1
1
1
6
6
6
6
Radial thickness
Mean Overall Diameter
Insulation (mm) Sheath (mm) Lower Limit
0.6
0.9
4.0x7.2
0.7
0.9
4.4x8.2
0.8
1.0
5.2x9.8
0.8
1.0
5.6x10.5
0.8
1.1
6.4x12.5
1.0
1.2
7.8x15.5
1.0
1.3
9.0x18.0
Earth
Approx. Nett
Continuity Weight per
Conductor
1 km
Cross Section
Upper Limit
4.7x8.6
1.0
68
5.4x9.6
1.0
85
6.2x11.5
1.5
120
7.2x13.0
1.5
175
8.0x15.0
2.5
240
9.6x19.0
4.0
390
11.0x22.0
6.0
560
Three Core and Earthed Cables
Nominal CrossSectional Area
(mm²)
1.0
1.5
2.5
4.0
6.0
10.0
16.0
Min. no of
wires
1
1
1
6
6
6
6
Radial thickness
Mean Overall Diameter
Insulation (mm) Sheath (mm) Lower Limit
0.6
0.9
4.0x9.6
0.7
0.9
4.4x10.5
0.8
1.0
5.2x12.5
0.8
1.1
5.8x14.5
0.8
1.1
6.4x16.5
1.0
1.2
7.8x21.0
1.0
1.3
9.0x24.5
Earth
Approx. Nett
Continuity Weight per
Conductor
1 km
Cross Section
Upper Limit
4.7x11.0
1.0
91
5.4x12.5
1.0
115
6.2x14.5
1.5
170
7.4x18.0
1.5
250
8.0x20.0
2.5
340
9.6x25.5
4.0
540
11.0x29.5
6.0
790
Normal Duty Flexible Cords
Nominal CrossSectional Area
(mm²)
0.75
Max Dia.
of wires
0.21
Radial thickness
Insulation (mm)
0.6
Mean Overall Diameter
Sheath (mm) Lower Limit
0.8
3.8x6.0
Harmonisation
Code
Upper Limit
5.2x7.6
H05VVH2-F
0.5
0.75
1.0
1.25
1.5
2.5
0.21
0.21
0.21
0.21
0.26
0.26
0.6
0.6
0.6
0.7
0.7
0.8
0.8
0.8
0.8
0.8
0.8
1.0
5.6
6.0
6.4
7.0
7.4
8.9
7.0
7.6
8.0
8.6
9.0
11.0
-H05VV-F
H05VV-F
-H05VV-F
H05VV-F
0.75
1.0
1.25
1.5
2.5
0.21
0.21
0.21
0.26
0.26
0.6
0.6
0.7
0.7
0.8
0.8
0.8
0.9
0.9
1.1
6.4
6.8
7.6
8.0
9.6
8.0
8.4
9.4
9.8
12.0
H05VV-F
H05VV-F
-H05VV-F
H05VV-F
0.75
1.0
1.5
2.5
0.21
0.21
0.26
0.26
0.6
0.6
0.7
0.8
0.8
0.9
1.0
1.1
6.8
7.6
9.0
10.5
8.6
9.4
11.0
13.0
H05VV-F
H05VV-F
H05VV-F
H05VV-F
Light Flexible Cord
Nominal CrossSectional Area
Max Dia. of
wires
Radial thickness
(mm²)
0.5
0.75
0.21
0.21
0.5
0.75
0.21
0.21
0.5
0.5
0.6
0.6
0.5
0.75
0.21
0.21
0.5
0.5
0.6
0.6
Mean Overall Diameter
Insulation (mm) Sheath (mm) Lower Limit
0.5
0.6
3.0x4.8
0.5
0.6
3.2x5.2
Approx. Nett
Weight per
1 km
Harmonisation
Code
Upper Limit
3.6x6.0
3.9x6.4
29
36
4.8
5.2
6.0
6.4
39
48
H03VV-F
H03VV-F
5.0
5.4
6.2
6.8
46
56
H03VV-F
H03VV-F
-H03VVH2-F
Local Area Network Cables
Local area network systems (LANs) have emerged as a
attenuation, velocity of propagation, and shield effect.
key development as society progresses into the
The cable you choose to tie together your LAN is the life
“Information Age”. LANs integrate computer and
line of your system. At Bhansali we help you achieve
communication technologies to meet the demand for
optimum system performance by providing you with LAN
efficient information for data processing, handling,
cables best suited to your specific applications.
collection and distribution. LANs fulfill their function
As a leading technological innovator we are ready to help
throughout a local region without using public, telephone,
you to meet the challenge of the future.
microwave or satellite links.
TRANSRECEIVER/DROP CABLES
Regardless of LAN topology, cabling is the key element
which provides for distribution and communication
throughout the network. Coaxial cables of 50 ohms, 75
ohms, 93 ohms and 125 ohms and twisted pair with special
impedance characteristics are utilized. They may be used
to fulfill the trunk cable distribution and drop cable
distribution and drop cable node/work station attachment.
Tinned copper, PE/PP/Foam PE/Special Insulating
materials, twisted pair, each pair individually aluminium foil
shielded with drain wire. Then overall Al. foil shielded and
then again tinned copper braid shielded and PVC
sheathed. All these cables are tailor-made as per customer
spec. of impedance, conductor size, etc.
The choice of 50 ohms, 75 ohms, 93 ohms and 125 ohms
TELEPHONE CABLES FOR LAN
coaxial cable or twisted pair is made after careful study of
Tinned copper 20 to 28 AWG PVC/PE/Foam PE insulated,
system data speed and electrical requirements. Electrical
twisted pair, laid-up Malinex taped, shielded/ unshielded
characteristics of concern are characteristic impedance,
and then PVC sheathed cables as per customer specs.
Trunk Coaxial Cables
RG type
Inner
conductor
Dia over
dielectric (mm)
Dia over
jacket (mm)
Impedance
RG-11 U
7/0.41 mm
ATC
7.25
10.3
75 ohms
RG-6 U
18 AWG
7.0
9.5
75 ohms
RG-59 U
0.63 mm
ABC
3.7
6.2
75 ohms
RG-62 U
0.64 mm
3.71
6.15
93 ohms
Apple Talk
22 AWG
1.65
4.7
78 ohms
Thick Ethernet
(as per IEEE 802.3)
2.15 mm
ABC
RG-58 C/U
19/0.18 mm
ATC
6.5 mm
±0.15 mm
2.95
11.0 mm
±0.5 mm
5.0
50 ohms
50 ohms
CAT-5e Cables (Screened / Unscreened)
Our CAT 5 Enhanced cables are designed to exceed
Technical Data
category 5e specifications in PVC/FRLS/LSOH jacket
Conductor Type:
options. They comply with all of the performance
24 AWG Solid/Stranded Plain
Annealed Copper
requirements for current and proposed applications such
Insulation:
Colour-coded PE Insulation
as Gigabit Ethernet, 100 BASE-Tx, token ring, 155 Mbps
Colour Codes:
1P-White-Blue/Blue, 2P-White-
ATM, 622Mbps ATM, 100 Mbps TP-PMD, ISDN, analog
Orange/Orange, 3P-White-Green/
(broadband, baseband) and digital video & voice.
Green, 4P-White-Brown/Brown
Common Shield:
Aluminium/mylar tape with earth wire
Sheath:
PVC/FRLS/LSOH
Flammability:
IEC-332
Electrical Characteristics
Freq.
MHz
Attenuation
(dB/100 m) Max.
Next
(dB) Min.
PSNEXT
(dB) Min.
.772
1.8
67
64
1
2.0
65.3
4
4.1
8
ELFEXT
(dB) Min.
PSELFEXT
(dB) Min.
Return Loss
(dB) Min.
ACR
(dB) Min.
PS ACR
(dB) Min.
66
63
-/-
65.2
62.2
62.3
63.8
60.8
20.0
63.3
60.3
56.3
53.3
51.7
48.7
23.0
52.2
49.2
5.8
51.8
48.8
45.7
42.7
24.5
46.0
43.0
10
6.5
50.3
47.3
43.8
40.8
25.0
43.8
40.8
16
8.2
47.3
44.3
39.7
36.7
25.0
39.1
36.1
W20
9.3
45.8
42.8
37.7
34.7
25.0
36.5
33.5
25
10.4
44.3
41.3
35.8
32.8
24.3
33.9
30.9
31.25
11.7
42.9
39.9
33.9
30.9
23.6
31.2
28.2
62.5
17.0
38.4
35.4
27.8
24.8
21.5
21.4
18.4
100
22.0
35.3
32.3
23.8
20.8
20.1
13.3
10.3
DC Resistance (max.):
9.38Ω/100 metres.
DC Resistance Unbalance:
2% max.
Characteristic Impedance:
100 ±15Ω @ 1-100 MHz
Mutual Capacitance:
5.6 nF/100 metres.
Propagation Delay:
538 ns/100 metres max. @ 100 MHz
CAT-6 Cables
Our CAT 6 Enhanced cables are designed to exceed
Technical Data
category 6 specifications in both PVC/FRLS/LSOH jacket
Conductor Type:
23 AWG Solid/Stranded Plain
Annealed Copper
options. They comply with all of the performance
requirements for current and proposed applications such
Insulation:
Colour-coded PE Insulation
as Gigabit Ethernet, 100 BASE-Tx, token ring, 155 Mbps
Colour Codes:
1P-White-Blue/Blue, 2P-White-
ATM, 622 Mbps ATM, 100 Mbps TP-PMD, ISDN, analog
Orange/Orange, 3P-White-Green/
(broadband, baseband) and digital video and analog and
Green, 4P-White-Brown/Brown
digital (VoIP) voice.
Common Shield:
Aluminium/mylar tape with earth wire
Sheath:
PVC/FRLS/LSOH
Flammability:
IEC-332
Electrical Characteristics
Freq.
MHz
Attenuation
(dB/100 m) Max.
Next
(dB) Min.
PSNEXT
(dB) Min.
0.772
1.8
76
74
1
2.0
74.3
4
3.8
8
ELFEXT
(dB) Min.
PSELFEXT
(dB) Min.
Return Loss
(dB) Min.
ACR
(dB) Min.
PS ACR
(dB) Min.
70
67
--
74.2
72.2
72.3
67.8
64.8
20
72.3
70.3
65.3
63.3
55.8
52.8
23
61.5
59.5
5.3
60.8
58.8
49.7
46.7
24.5
55.5
53.5
10
6.0
59.3
57.3
47.8
44.8
25
53.3
51.3
16
7.6
56.2
54.2
43.7
40.7
25
48.6
46.6
20
8.5
54.8
52.8
41.8
38.8
25
46.3
44.3
25
9.5
53.3
51.3
39.8
36.8
24.3
43.8
41.8
31.25
10.7
51.9
49.9
37.9
34.9
23.6
41.2
39.2
62.5
15.4
47.4
45.4
31.9
28.9
21.5
32.0
30.0
100
19.8
44.3
42.3
27.8
24.8
20.1
24.5
23.5
200
29.0
39.8
37.8
21.8
18.8
18
10.8
8.8
250
32.8
38.3
36.3
19.8
16.8
17.3
5.5
3.5
DC Resistance (max.):
9.38Ω/100 metres.
DC Resistance Unbalance:
3% max.
Characteristic Impedance:
100 ± 15Ω @ 1-100 MHz, , 100 ± 20Ω @ 100-250 MHz
Mutual Capacitance:
5.6nF/100 metres.
Propagation Delay:
536ns/100 metres max. @ 250 MHz
Telephone Cables (Internal)
CW 1308
CW 1308 SCREENED
Used for connecting telephone systems and exchanges,
these cables have a tinned copper conductor (0.5 mm dia)
with PVC insulation. These are twisted to form a pair then
oversheathed in white/black/grey PVC. A rip cord is laid
under the sheath to facilitate its removal. An optional 1.38
mm dia plain copper earth wire is available on 10 pair cables.
These cables are manufactured in accordance to CW 1308
specifications as below with the addition of an overall
aluminium foil screen and tinned copper earth wire.
Available in 3, 6, 10+E, 20+E and 25+E.
No. of
Pairs
2
3
4
6
10
10+E
12
12+E
20
20+E
25
25+E
32
32+E
40+E
50+E
60+E
80+E
100+E
160+E
200+E
320+E
Pair
Config.
1x2
1x3
1x4
1x6
1x10
1x10
1x12
1x12
1x20
1x20
1x25
1x25
4x8
4x8
4x10
5x10
6x10
1x20
6x10
5x20
4x10
6x20
10x20
16x20
Min.
Sheath
Thickness (mm)
Max.
Nominal
Overall
Weight
Dia.(mm) (kg/km)
0.6
0.65
0.5
0.6
0.6
0.6
0.7
0.7
0.8
0.7
0.8
0.8
0.8
0.9
0.9
1.0
1.1
1.2
4.5
5.0
5.8
6.8
8.3
8.6
9.1
9.5
10.7
12.0
11.4
12.0
12.4
12.6
15.0
17.0
20.0
22.5
22
31
34
50
70
102
91
104
148
161
172
178
215
224
295
352
412
552
1.4
1.7
27.0
30.3
687
1069
1.9
2.2
33.0
39.5
1294
1755
These cables are also available in 0.4 & 1.38
CW 1600
These cables comply with British Telecom requirments for
reduced fire hazard telephone cables. The conductors are
0.5 mm in dia, polythylene insulated, twisted into pairs,
lapped with a mica/glass tape with overall aluminium
screen and earth wire and oversheathed with white, low
smoke, zero halogen compound.
No. of
Pairs
COLOUR CHART FOR CW 1308&1600
Pair No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Pair
Config.
A Wire
WHITE-Blue
WHITE-Orange
WHITE-Green
WHITE-Brown
WHITE-Grey
RED-Blue
RED-Orange
RED-Green
RED-Brown
RED-Grey
BLACK-Blue
BLACK-Orange
BLACK-Green
BLACK-Brown
BLACK-Grey
YELLOW-Blue
YELLOW-Orange
YELLOW-Green
YELLOW-Brown
YELLOW-Grey
VIOLET-Blue
VIOLET-Orange
VIOLET-Green
VIOLET-Brown
VIOLET-Grey
PINK-Blue
PINK-Orange
PINK-Green
PINK-Brown
PINK-Grey
Min.
Sheath
Thickness (mm)
B Wire
BLUE-White
ORANGE-White
GREEN-White
BROWN-White
GREY-WHITE
BLUE-Red
ORANGE-Red
GREEN-Red
BROWN-Red
GREY-Red
BLUE-Black
ORANGE-Black
GREEN-Black
BRWON-Black
GREY-Black
BLUE-Yellow
ORANGE-Yellow
GREEN-Yellow
BROWN-Yellow
GREY-Yellow
BLUE-Violet
ORANGE-Violet
GREEN-Violet
BROWN-Violet
GREY-Violet
BLUE-Pink
ORANGE-Pink
GREEN-Pink
BROWN-Pink
GREY-Pink
Max. Nominal
Overall Weight
Dia.(mm) (kg/km)
3
1x3
0.6
4.8
31
4
10+E
20+E
40+E
50+E
100+E
1x4
1x10
1x20
4x10
5x10
5x20
0.6
0.6
0.7
0.9
1.0
1.4
6.0
8.6
12.0
15.0
17.0
27.0
34
102
161
295
352
687
Telephone Cables (Internal)
CW 1044
Size
These cables are used to provide a connection to earth in
internal telephone systems. They have plain annealed
copper conductors with a cream coloured PVC sheath.
(mm)
CW 1311
These cables are available with 4 or 6 cores, PVC
insulated, laid up in parallel with a D cross section PVC
sheath. The conductors are 7/0.15 mm tinned copper
which makes an extremely flexible cable. Standard sheath
colours from stock: white / grey / black.
These cables provide a convenient means of modifying or
re-routing telephone installations without disturbing the
decor. The flat formation of these cables allows them to be
laid under carpets without affecting the surface contour.
CW 1293
Conforming to British and international telecommunications
authorities specifications, these cables are suitable for
cross-connecting individual items of switch-board
equipment and to connect the exchange with internal
distribution points.
These cables are also available in 0.4 & 0.9
2
3
4
5
6
7
8
9
10
11
12
Insulation
Thickness
(mm)
Overall
Diameter
(mm)
Weight
(kg/km)
1.5
1/1.38
0.8
3.3
27
2.5
4.0
6.0
10.0
16.0
7/0.67
7/0.85
7/1.04
7/1.35
7/1.70
0.8
0.8
0.8
1.0
1.0
4.2
4.8
5.4
6.8
8.0
41
60
82
130
200
CW 1109
CW 1316
No
of Pairs
1
Conductor
Stranding
No
of Cores
2
A-Wire
Insulation Colour
White
4
6
8
10
12
14
16
18
20
22
24
White
White
White
White
Red
Red
Red
Red
Red
Black
Black
This range of wires is particularly suited for the wiring of
distribution frames and similar equipment. They are made
up of 0.5 mm soft tinned copper conductors insulated with
PVC.
Standard colours from stock: 2 core - Blue/Yellow, Red/
White, Black/Yellow
4 core - Red/White/Green/
Black
(Other colours available on request subject to minimum
order quantity)
Conductor: Solid tinned copper wire (0.5mm) to BS 4109
Insulation: PVC
Lay-Up: Cores twisted into pairs or triples laid up to forma
compact circular cable.
Wrapping: Polyester clear tape.
Sheath: PVC (Cream/white/grey/black). Medium to large
size cables are fitted with a nylon ripcord for easy stripping.
Options: Additional earth wire either tinned or plain copper
insulated or uninsulated.
B-Wire
Insulation Co\our
Blue
Orange
Green
Brown
Grey
Blue
Orange
Green
Brown
Grey
Blue
Orange
Sheath
Thickness (mm)
Overall
Dia (mm)
Weight
kg/km
0.4
0.4
0.5
0.5
0.6
0.6
3.3
3.9
4.8
5.3
6.3
6.8
10
15
21
30
33
36
0.6
8.3
53
0.7
8.6
62
No
of Pairs
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
No
of Cores
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
A-Wire
Insulation Colour
Black
Black
Black
Yellow
Yellow
Yellow
Yellow
Yellow
White/Blue
White/Blue
White/Blue
White/Blue
White/Blue
Red/Blue
Red/Blue
Red/Blue
Red/Blue
Red/Blue
Blue/Black
Blue/Black
Blue/Black
Blue/Black
Blue/Black
Yellow/Blue
Yellow/Blue
Yellow/Blue
Yellow/Blue
Yellow/Blue
White/Orange
White/Orange
White/Orange
White/Orange
White/Orange
Orange/Red
Orange/Red
Orange/Red
Orange/Red
Orange/Red
Orange/Black
Orange/Black
Orange/Black
Orange/Black
B-Wire
Insulation Co\our
Green
Brown
Grey
Blue
Orange
Green
Brown
Grey
Blue
Orange
Green
Brown
Grey
Blue
Orange
Green
Brown
Grey
Blue
Orange
Green
Brown
Grey
Blue
Orange
Green
Brown
Grey
Blue
Orange
Green
Brown
Grey
Blue
Orange
Green
Brown
Grey
Blue
Orange
Green
Brown
Sheath
Thickness (mm)
Overall
Dia (mm)
Weight
kg/km
0.7
9.6
75
0.7
10.4
101
0.8
11.6
117
0.8
12.5
155
0.9
13.8
186
0.9
14.1
230
No
of Pairs
No
of Cores
A-Wire
Insulation Colour
B-Wire
Insulation Co\our
55
110
Orange/Black
Grey
56
112
Yellow/Orange
Blue
57
114
Yellow/Orange
Orange
58
116
Yellow/Orange
Green
59
118
Yellow/Orange
Brown
60
120
Yellow/Orange
Grey
61
122
White/Green
Blue
62
124
White/Green
Orange
63
126
White/Green
Green
64
128
White/Green
Brown
65
130
White/Green
Grey
66
132
Green/Red
Blue
67
134
Green/Red
Orange
68
136
Green/Red
Green
69
138
Green/Red
Brown
70
140
Green/Red
Grey
71
142
Green/Black
Blue
72
144
Green/Black
Orange
73
146
Green/Black
Green
74
148
Green/Black
Brown
75
150
Green/Black
Grey
76
152
Yellow/Green
Blue
77
154
Yellow/Green
Orange
78
156
Yellow/Green
Green
79
158
Yellow/Green
Brown
80
160
Yellow/Green
Grey
81
162
White/Brown
Blue
82
164
White/Brown
Orange
83
166
White/Brown
Green
84
168
White/Brown
Brown
85
170
White/Brown
Grey
Sheath
Thickness (mm)
Overall
Dia (mm)
Weight
kg/km
1.0
15.0
283
1.1
16.5
345
No
of Pairs
No
of Cores
A-Wire
Insulation Colour
B-Wire
Insulation Co\our
86
172
Red/Brown
Blue
87
174
Red/Brown
Orange
88
176
Red/Brown
Green
89
178
Red/Brown
Brown
90
180
Red/Brown
Grey
91
182
Brown/Black
Blue
92
184
Brown/Black
Orange
93
186
Brown/Black
Green
94
188
Brown/Black
Brown
95
190
Brown/Black
Grey
96
192
Yellow/Brown
Blue
97
194
Yellow/Brown
Orange
98
196
Yellow/Brown
Green
99
198
Yellow/Brown
Brown
100
200
Yellow/Brown
Grey
Sheath
Thickness (mm)
Overall
Dia (mm)
1.2
20.1
Weight
kg/km
432
Telephone Cables (External)
CW 1128
CW 1128
These cables are used in external environments for
protection against moisture. Made with plain copper
condutors 0.5 mm in diameter. Polyethylene insulated,
twisted into pairs and laid in unit construction. They are
then filled with petroleum jelly and polythethylene sheathed
in black.
CW 1198
These cables are used in external environments where a
greater degree of mechanical protection is required.
Construction is as per CW 1128 with the addition of a
galvanised steel wire armour and polyethylene oversheath.
CW 1252
These cables are self-supporting for aerial installations.
Construction as per CW 1128 with the inclusion of an
integral steel support strand or caternary. The cross
section of these cables resembles a figure of eight.
CW 1236
These cables are made from plain copper conductors,
cellular polyethylene insulated, twisted into pairs and laid
up in unit formation. An aluminium moisture barrier is
bonded to a black solid outer polyethylene outer sheath
and then petroleum jelly filled. (Over 200 pairs only).
No of Conductor
Pairs Size (mm)
2
5
10
20
30
50
100
2
5
Min Sheath
Thickness
(mm)
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.9
0.9
Max Overall Nominal
Dia (mm)
Weight
(kg/km)
1.1
1.1
1.1
1.1
1.2
1.2
1.3
1.1
1.2
7.5
8.0
9.5
12.0
14.3
16.5
22.0
9.0
11.5
These cables are also available in 0.4, 0.6 & 0.63
No of
Pairs
2
5
10
20
30
50
100
Conductor
Size (mm)
Dia of Min Sheath
Armour Thickness
Wire (mm)
(mm)
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.9
0.9
0.9
0.9
1.25
1.6
1.6
60
100
145
280
355
470
745
107
255
CW 1198
Max
Nominal
Overall Dia Weight
(mm)
(kg/km)
0.9
0.9
0.9
0.9
0.9
1.0
1.1
12.7
13.2
14.7
17.2
20.2
23.3
29.0
170
240
295
380
495
880
1310
CW 1252
No of Conductor
Pairs Size (mm)
COLOUR CHART
Pair No.
1
2
3
4
5
6
7
8
9
10
A Wire
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
RED
RED
RED
B Wire
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
5
10
20
30
50
100
No and
Max Overall Weight
Nominal Dia Dia (mm) (kg/km)
of Strands (mm)
0.5
0.5
0.5
0.5
0.5
0.5
1/2.65
1/2.65
7/1.6
7/1.6
7/1.6
7/1.6
8.1
9.0
11.1
13.0
15.6
20.4
125
150
210
350
470
740
Colour of Tape Lappings
Unit No.
Pair No
Colours
Unit No.
Pair No
Colours
1
1-10
BLUE
1
51-60
WHITE
2
3
11-20
21-30
ORANGE GREEN
2
61-70
RED
3
71-80
BLACK
4
31-40
BROWN
4
81-90
YELLOW
5
41-50
GREY
5
91-100
VIOLET
Miniature Single and Multi-core Coaxial Cables
for Transmission Equipment (BT Specifications)
BT 2001
BT 2002
BT 2003
BT 3001
BT 3002*
CCF 75/60
CCF 75/61
CCF 75/62
CCF 75/63
CCS 75/64
CCS 75/65
7/0.2
7/0.2
1/0.61
1/0.40
1/0.31
1/0.23
Cu
Cu
Cu
Cu
Cu
Cu
Material Dielectric Size (mm)
2.45
2.50
3.7
1.75
1.95
1.5
Material
FPE
FPE
PE
FPE
PE
PE
Cu Br
Cu Br
Cu Br
Al/Pt
TCu Br
Cu Br
Cu Br
Cu Br
TCu Br
TCu Br
CONSTRUCTION
Inner Conductor
Size (mm)
Outer Conductor
1
2
Outer Sheath
Approx OD (mm)
4.40
5.10
6.70
3.60
3.55
2.80
Material
PVC
PVC
PVC
PVC
PVC
PVC
37
66
104
21
30
18
75
75
75
75
75
75
56.7
56.7
68.5
58
58
67
78
78
66
78
66
66
1.26
1.26
1.0
2.1
2.5
Approx. Weight
(kg/km)
ELECTRICAL DATA
Impedance (Ω)
Capacitance
Approx. pF/m
Velocity Ratio (%)
Attenuation (dB/100m) at:
1 mHz
4 mHz
5 mHz
5.0
4.0
4.0
2.6
17 mHz
67 mHz
70 mHz
4.8
4.8
11.0
9.0
22.0
* BT 3002 can also be offered in multi-core versions.
Cu - Copper, TCu - Tinned Copper, CuW - Copper Weld, Br - Braid, Al/Pt - Aluminium/PET Tape, PE - Polyethylene,
FPE - Foam Polyethylene, PVC - Polyvinyl Chloride
Elaky Cable for Data Transmission and
Local Network Distribution
Conductor: Solid, plain annealed copper to BS 4109
Insulation: PVC to BS 6234
Lay-Up: Two, insulated conductors, twisted to form a pair.
Cable, 5-10 pairs:
Required number of pairs are stranded together to form a
compact circular cable.
Cable, 20-100 pairs:
Required number of 10-pair units are laid up together to
form a compact circular cable. Each unit is identified by a
different colour binder.
No
of Pairs
No
of Cores
A-Wire
Insulation Colour
Wrapping: Polyester or polyethylene tapes are taped
around the cable for isolation.
Screening: Copper tape lapped with overlap. Nominal
thickness of tape is 0.05 mm. Two plain copper earth wires
(0.6 mm) are laid longitudinally under the copper tape.
Polyester tape overall.
Sheath: PVC to BS 6746 (black / grey)
B-Wire
Insulation Co\our
Sheath
Thickness (mm)
Overall
Dia (mm)
Weight
kg/km
1
2
White
Blue
2
4
White
Orange
1.3
6.8
55
3
6
White
Green
1.3
6.9
55
4
8
White
Brown
5
10
White
Grey
1.5
9.3
100
6
12
Red
Blue
1.5
9.3
120
7
14
Red
Orange
8
16
Red
Green
1.5
9.3
120
9
18
Red
Brown
10
20
Red
Grey
20
40
1.5
13.4
240
30
60
1.5
15.2
330
40
80
1.5
16.9
400
50
100
1.5
18.4
490
60
120
1.5
19.7
570
70
140
1.5
21.0
650
100
200
1.5
24.3
860
Conductor diameter: 0.6 mm
Insulation thickness: 0.24 mm
Insulation diameter: 1.08 mm
Conductor Resistance at 20º C (Ω/km): 65
Insulation Resistance (MΩ/km): 5,000
Capacitance Unbalance (pF) for 500 m: 100
120 Ω Balanced PCM Cables for
Transmission Equipment Installation
As per Alcatel Specifications
Conductor: Solid, plain annealed copper to IEC 60228
Insulation: Foam PE.
Pair Colour: A Wire - Red, B Wire - Blue
Lay-Up: Two, insulated conductors, twisted to form a pair.
Screened with numbered Aluminium mylar tape with 0.5
mm ATC earth wire. Required number of pairs are stranded
together to form a compact circular cable.
Wrapping: Polyester or polyethylene tapes are taped
around the cable for isolation.
Screening: Aluminium mylar tape lapped with overlap.
Nominal thickness of tape is 0.05 mm with earth wire (0.5
mm ATC).
Braiding: 0.15 mm ATC braiding with minimum coverage
of 30% and 35-40º braid angle.
Sheath: PVC (grey) ST grade.
No
of Pairs
No
of Cores
Numbered
Tape
Sheath
Overall
Thickness (mm) nominal Dia (mm) max.
1
2
1
0.8
2
4
2
0.8
3
6
3
0.8
4
8
4
0.8
5
10
5
0.8
6
12
6
1.0
7
14
7
1.0
8
16
8
1.0
9
18
9
1.0
10
20
10
1.0
11
22
11
1.4
12
24
12
1.4
13
26
13
1.4
14
28
14
1.4
15
30
15
1.4
16
32
16
1.4
Conductor diameter: 0.5 mm
Insulation diameter: 1.35 mm (max.)
Conductor Resistance (Loop) at 20º C (Ω/km): 187.9
Insulation Resistance (MΩ/km): 5,000
Capacitance Unbalance Pair to Ground (pF) for 500 m: 2000
Impedance (Ω): 120±10
Resistance Unbalance: 2.5% max.
Cross talk: 70 dB for 500 m.
4.8
14.4
17.0
Dropwire No 1, 2, 6, 8 & 10A
No
of Pairs
No
of Cores
Dropwire No 1
1
Dropwire No 2
1
Dropwire No 6
1
Dropwire No 8
1
Dropwire No 10A
1
2
Conductor
Cross-Section
Area (mm²)
Conductor
Insulation
Thickness (mm)
Overall
Dia (mm)
Conductor
Insulation
Resistance
Resistance
Ω/km) (MΩ
Ω/km)
at 20° C (Ω
Weight
2
0.65
0.76
2.7x5.6
48
50
16
2
1.02
1.52
4.44x9.4
62
50
72
2
0.52
0.76
2.5x5.4
122
50
15
2
1.02
1.52
4.44x9.4
21.5
24
72
4
0.2
0.25
5.5
93.0
50
32
(kg/km)
Equipment Wires & Jumper Wires CW 1257
Equipment wires and jumper wires are utilised for cross
connections on instrumentent panels and throughout
industry on all types of electronic equipment.
No
of Cores
Conductor
diameter
(mm)
Conductor
Cross-Section
Area (mm²)
1
1
1
1
2
3
4
5
0.4
0.5
0.6
0.9
0.6
0.6
0.6
0.6
0.126
0.20
0.28
0.64
0.28
0.28
0.28
0.28
Conductor
Insulation
Thickness (mm)
0.2
0.2
0.2
0.25
0.2
0.2
0.2
0.2
Options: Jumper wires are available in stranded conductors.
Construction
Conductor:
Solid tinned copper wire to BS 4109
Insulation:
PVC to BS 6746
Options:
Single or bi-colours
Insulation
Dia (mm)
0.85
0.95
1.05
1.6
2.0
2.2
2.4
2.6
Conductor
Insulation
Resistance
Resistance
Ω/km) (MΩ
Ω/km)
at 20° C (Ω
150.0
97.5
65.0
29.0
65.0
65.0
65.0
65.0
50
50
50
50
50
50
50
50
Weight
(kg/km)
1.65
2.40
3.20
7.00
3.43
5.45
7.40
9.20
CATV Coaxial Cables
RG type
RG-11
RG-6
Foam
RG-6
Air Spaced
Conductor
ABC
ABC
ABC
Dia (mm)
1.63
1.02
1.00
Dia over dielectric (mm)
7.10
4.57
4.35
Al Foil + Braid
Al Foil + Braid
Al Foil+ Braid
10.00
6.90
6.45
Min. bending radius (mm)
140
100
100
Impedance (Ω)
75
75
75
8.60
21.11
23.05
Shield
Over all dia (mm)
DC Resistance (Ω/km)
RG-11
1.63 mm solid plain copper conductor, foam PE insulated,
Al-foil bounded, ATC/Al PVC/PE sheathed, for use in cable
TV applications.
RG-6 (Foam)
1.02 mm solid plain copper conductor, foam PE insulated,
Al-foil bounded, ATC/Al PVC/PE sheathed, for use in cable
TV applications.
RG-6 (Air Spaced)
1.00 mm solid plain copper conductor, foam PE insulated,
Al-foil bounded, APC PVC/PE sheathed, for use in cable
TV applications.
Digital Distribution Frame (DDF)
SCOPE
DDF is widely used in telecommunication sectors as a
passive device that terminates cables, allowing arbitrary
interconnections to be made.
TYPE
120 Ohm DDF module (balanced)
Used for terminating, distributing and cross patching 2 Mb
circuits coming from/going to S/W systems, primary
multiplexers, cabling systems, distant signaling systems
or multiplexers. It provides facilities of termination of
incoming and outgoing 2 Mb circuits, testing, isolation and
cross patching the I/C and O/G termination cables without
need for changing wrapping of I/C and O/G cables.
Therefore 2Mb DDF module provides flexibility of design
in S/W and /or transmission room and provides easy
monitoring of 2Mb circuits.
75 Ohm DDF module (Unbalanced)
Used for terminating, distributing and cross patching 8,34,
45,140 or 155 Mb circuits (as the case may be) from and
to higher order multiplex equipment. This module provides
facility of termination, testing, isolation and self loop of 8/
34/45/140/155 Mb circuits and therefore provides easy
monitoring of 8/34/45/140/155 Mb circuits.
Bay frame or Slim Rack
Used for termination all type of modules as described
above The capacity of bay frame is to mount 8 nos. of any
combination of digital distribution modules.
Cable Assemblies
We offer a variety of cable assemblies for the
telecommunications industry. We bring together our
experience in cable manufacturing, system cabling
and connectors to provide regular and custom-made
assemblies.
Our range includes cable assemblies for transmission
equipment, BTS, antenna, GPS systems, power
integration units and a variety of other applications.
Enquiry Form
Special-purpose Cables
Cable Preparation
Quantity
Please refer to the abbreviated specifications for the important point required
for elaborating a quotation for special-purpose cable system.
It will be far easier to process your enquiry if you enclose a drawing and
specification including electrical & physical properties if any.
You can detach the enquiry form and send it to us with this information.
Size
Cable Type
Intended application
How is the cable laid?
What thermal and mechanical requirements are made of the cable?
Make-up
Strands (wires x mm)
Core
Core
Copper bare/tinned/silver-plated
Copper bare/tinned/silver-plated
Insulation
PVC/PE/FPE rubber/silicone/PTFE/PUR
PVC/PE/FPE rubber/silicone/PTFE/PUR
Screening (if required)
Copper bare/tinned braided
Copper bare/tinned braided
Al Foil/Cu Foil
Al Foil/Cu Foil
drain wire, bare/tinned mm
drain wire, bare/tinned mm
Wire (mm²)
Further cores
Core colour
Support element: Messenger wire/galvanized steel
Inner sheath: PVC/rubber/silicone
Common screen: ABC/ATC/SPC/Al Foil
Braiding % dia over braid approx
metal foil with/without
Armouring: steel wire
Sheath wire
mm Copper bare/tinned
Outer sheath: PVC/PE/silicone/neoprene/rubber/PUR
Outer dia approx mm
Electrical properties
Operating voltage
Test voltage
Capacitance
Other information
Delivery date
Sender:
Name:
Road/Street/PO Box
Company:
Town/City
Department:
Postal Code
Designation
Fax
Telephone
E-mail
Sign/stamp
Date
Note:
Some Bhansali Customers
ABB • Alcatel • Alstom • Ascom • Bharti Airtel • Bose • BSNL
Ericsson • Fujitsu • GTL • Marconi • Motorola • MTNL • Nelco
NHPC • Nokia • NTPC • Reliance • Siemens • Simoco
Tata Honeywell • Tata Steel • Tata Teleservices • Tyco Electronics
Certifications
ISO 9001:2000 • ISO 14001:2004
B
Bhansali
Cables & Conductors
Private Limited
Marketing Office
A-38/4 Mayapuri Phase I, New Delhi 110 064, India.
Tel: +91 11 40780800 • Fax: +91 11 28115151
info@bhansali.net • www.bhansali.net