High Definition Commissioning

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High Definition Commissioning
NETA PowerTest Spotlight Presentation
March 15, 2016
Meeting Agenda
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Introduction to ComRent solutions
Industries ComRent Supports
Value of Load Bank Testing
Trends in Precision Commissioning
Takeaway
ComRent chosen when Time, Reliability
and Performance matter most
TEST BETTER
WITH
COMRENT
3
1. 19 years of experience successfully
commissioning and testing data
centers and utility projects on time
and on budget
2. Turnkey solution from product
proficiency, technical knowledge to
project management expertise
3. Largest fleet of load banks in the
North America, capable of testing
jobs from 1kW to 100MW
4. Efficient logistics solutions to get
product to your location, faster
Experience Matters
A successful track record spanning 19 years
2003
Entered medium
voltage market
1997
Company
founded. Entered
load bank rental
market
4
2009
• Performed 1st
substation test
• Started Canada
operations – Montreal,
Mississauga, Edmonton
2005
Leader in data
center
commissioning
2011
Entered Latin
American
Market
2013
Performed test at
220kV
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2015
Performed 62MVA
resistive/reactive
test
Commissioned a
50MW project
Most Trusted Load Bank Solutions
Provider
Performance at all
power levels
Reliable
Fleet
2015 EMR
safety value
Product
uptime
Fleet size
(units)
Average
availability (hrs.)
Completed systems
from 1kW to 50 MW
3,210
24
40,000
.87
5
Available
Product
Safety
99%
UNMATCHED SERVICES &
PRODUCTS
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High Value Service Offering
End-to-end attention to detail
Project Management
Site survey, cable layout
plan, single line diagram
CABLING
PROJECT
24/7 Support
Available for tech
support
TRAINING
SUPPORT
REPORTING
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Cable Rollout/Rollup
Save time and avoid
errors during
setup/teardown
Onsite training
Introduction to
load banks. Offer
onsite operation
Power Quality Report
With rental of Cx monitor,
quickly run reports
The nations largest fleet with the most
reliable equipment
15 global locations, 3,210 units, 145 kilometers of cable and new products
launching in 2016
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Resistive/Reactive Load Banks
RESISITVE LOAD BANKS
REACTIVE LOAD BANKS
• Test generator capacity and electrical
circuits for power quality and capacity
• 4.5 to 2500kW per unit @ 120, 240, 480,
600 VAC
• Up to 5MW @ 13.8kV or 4160V
• Mimic motor load, electromagnetic
devices as well as resistive loads by
setting a specific power factor (PF)
• Provides 0.8 pf companion to Resistive
Load Banks and for MV inductive testing
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Additional Products
DC Load Banks
• Up to 1000 V-DC for
battery and UPS
systems,
• Variable Amperage
settings up to 600 A
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Specialty
Transformers
• Liquid cooled high-power
density load bank
• Non-Linear Load Bank
• Advanced Control and
Communication
• Multi-tap configurations:
wye-wye or delta-wye
• 50/60Hz capable step
down to 480/600VAC
Accessories
CABLE CAMERA
DAYCOR CORONA
CX MONITOR POWER QUALITY MONITOR
• Advanced PQ monitoring and reporting
• Gathers voltage and current data
required commissioning tests
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Capture harmonic and DC voltage data
for one hundred (100) locations!
• Provides a tangible written report
35kV cable
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Camlock Cable
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Premium 90°C insulated 50’ cable up to 405
amps for UPS, CATV, telecom, & power utility
Voltloc Cable
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Only company to supply over 35KV cable in
lengths greater than 30m up to 186m.
Designed for Medium Voltage power systems
v
200 Amp load break elbow,
200/600 Amp dead
break elbow
Industries ComRent
Supports
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Data Center Commissioning
Validate Power and Cooling Systems
• Wi-Fi IP addressable for multi-unit
control
• Water cooled load banks for cooling
validation
• PDU, CRAC, ATS, UPS
Test Power Quality and DC Systems
• UPS input and output checks
• Up to 100 Wi-Fi probes/unit, multiunit capable
Integrated System Testing
• Rack-mount and Whole-room testing
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Substation Commissioning
• Substations up to 230kV can be
commissioned quickly and safely
• Tests all critical components in an
integrated system test:
o Protective Relays
o Current transformers
o Voltage transformers
o Breaker equipment
o Control and SCADA systems
• Turnkey support streamlines
planning, logistics, and execution
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Utility Solar Commissioning
• Most common types of inverters are:
600kW-900kW
o Products 2-2.2MW being
released late 2016
• Anti Islanding protection requirements
o Required testing completed with
R/L/C load bank
o Required to satisfy UL1741 and
IEEE 1547.1 test requirements
• Communication/Control systemsleep/wake modes, GPS tracking
• Manufacturer type testing (European
and Asian importing manufacturers
only)
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Wind Commissioning Solutions
• Wind Farm Commissioning tests can be
performed to maintain project
schedule, even if the grid connection is
not available.
• Diesel Generators and load banks
create a simulated grid
connection/substation for each
collector
• Capable of simulating startup and
power generation of the turbines for
each collection point in a wind farm
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VALUE OF LOAD TESTING
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Value of load testing through the
equipment lifecycle
• Proves equipment is
properly integrated
• Tests all critical components
Commissioning
Maintenance
• Verifies corrective
action or system design
change
• Valuable for recommissioning
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System
Updates
• Validates operation and
efficiency
• Critical for complex systems
with multiple components,
devices, firmware, and
software
Value of Load Testing During
Integrated System Test
CUSTOMER BENEFITS
1
Save time
• Maintain schedule and coordination with scheduled shutdown
• Engineering resources scheduled to a fixed date prior to construction
• Allows for periodic maintenance testing of protection and
communication system
2
Lower Cost
• Minimize unplanned overtime due to weather or load conditions
• Embedded contingency reduces risk insurance cost
3
Increase
Productivity
• Engineering focused on defining deliverables, not work-arounds
• Effectively schedule craft labor resources
• Minimize impact of weather on project schedule
4
Reduce Risk
• Reduced liability from accurately simulating load (Resistive, reactive
and step functions)
• Eliminate risk of using customer load
• Regular maintenance testing improves availability of system
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Precision Commissioning
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Precision Commissioning
• Integrated System Test
Load Testing Performed
Rack-Mounted
Load Banks
Provide Best
Resolution
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ComRent Confidential
Precision Commissioning
Integrated System Test
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Primary and Backup power sources
 UPS, Generators, Switchgear, alternative power sources
Utility or Facility interconnections
 Substation or switchyards
 Transformers
IT space “white floor” equipment or critical process equipment
 Racks, PDUs, Busways, Breakers
Critical support systems
 Chillers and cooling systems
 Security, fire suppression
 BMS and DCIM settings and calibration
Precision Commissioning
Precision Commissioning Benefits
 Testing system capacity prior to load
 Accurate simulation of electrical load and thermal
distribution
 Optimizing Cooling to reduce energy use
 Ensure LEED compliance, proper equipment sizing
 Test power system including “outside the fence”
connections based on the OPR
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ComRent Confidential
Precision Commissioning
 Rack-mounted load banks for precision
commissioning
 Closely match that of the transient load of a
2U to 5U standard market server
 Accurate simulation of IT equipment
 Hot/Cold space separation effectiveness
 Best way to test entire power supply system
• New Rack Mount System Being
Developed
 Remote Capable
 Better Airflow Management
 Larger Capacity
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ComRent Confidential
Precision Commissioning
ComRent’s New Precision
Commissioning System
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Rack Mount System
– Wide range of capacity
– Precise load steps
– Airflow adjustability
– Less weight per module and per KW of load
– Easy Mount System
– Remotes
ComRent Confidential
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Best Practices
Facility Optimization
 Advanced controls allow operator to
control entire load bank string remotely
 Allows for more sophisticated
modeling of electrical load steps and
dynamic thermal load
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The Water Cooled offering
 EXLS 250 and LBW 500.
 Auto-flow control that allows the user
to program the desired Delta T and
the unit will control the flow to
provide the desired value.
ComRent Confidential
Takeaways
• Integrated system testing provides the best
results for reliability and availability of an
electrical system
• Precision commissioning is an area of high
innovation
– Provides the opportunity to optimize a critical
facility
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Thank You & Questions
Mark Siira
Director of Business Development and Technology Strategy
msiira@comrent.com
[01] 920-980-8426
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