emacs capability statement - EMACS Electrical and Mechanical

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 Electric Motors  Pumps  Gearboxes
Your one stop complete service provider 24/7
FOR 24/7 EMERGENCY BREAKDOWN SERVICE CALL (07) 3271 5599
23 Westgate St, Wacol QLD 4076
EMACS Points of Difference
ONE STOP SHOP
All repairs and engineering functions are conducted in house. Our compliment of services include:
Full machine shop and fabrication facilities
Dynamic Balancing
Sandblasting
Metal spraying
Special coatings
Site services, inspections, removal, installation and commissioning
REPORTING
Incoming reports detailing the mode of failure backed up with photographic evidence. Relevant machine shop data
such as limits/fits on bearing surfaces, run-outs and incoming test data will also be included. A quote will be
attached to complete the report. Outgoing reports include static and performance test results with other relevant
documentation.
TESTING
Static Testing
All relevant electrical and mechanical tests including where relevant,
Thermal Imaging
Harmonic analysis
MPI ( Magnetic particle inspection ) crack detection
Metrology testing
Bearing failure analysis
Performance Testing:
Pumps. Up to 80lt/sec@ 15 bar
Motors. Up to 300A @ 415V. Up to 100A @ 1000V .
Laser Alignment
Vibration analysis
Our Core Capabilities
EMACS is your complete service provider for all rotating machinery overhauls, service , installation,
shutdowns and field service.
Our capabilities include:
AC & DC Electric Motors
Flameproof motors
Vibrator Motors
Generators
Stator, Armature and field coil rewinding
Pumps, ( Centrifugal, Vacuum, Slurry, Submersible, Positive displacement )
Fans & Blowers, ( Single and two stage centrifugal )
Gearboxes, ( In line, Multi-stage, Parallel offset, planetary)
Mechanical Exciters ( Schenck, Metso, Ludowici, Honert, all brands )
Full Machine shop facilities
Sandblasting
Dynamic balancing
Testing
NDT capability, ( MPI, Metrology )
Laser Alignment
Thermal Imaging
Full compliment of field services 24/7
Full Reporting package on all overhauls
ELECTRIC MOTORS
AC LV & HV Electric Motors & Flameproof
All types including specialised motors such as Fugal and Schrage
Stator rewinding
EMACS are able to wind motors, alternators and generators up to 11kv High Voltage. Stators are
VPI to ensure maximum resin penetration and class H insulation is used.
DC Electric Motors
Rewinds include Armatures, field coils and interpoles. Experienced in both round and sectional
rewinds, EMACS has extensive experience on all types of DC motor repairs. Stators are VPI to
ensure maximum resin penetration and class H insulation is used.
Armature and field coil winding
EMACS has the ability to form our own coils so turn around is well above industry standard.
ELECTRIC MOTORS
Coal Prep Plants
Mining Ventilation
Sugar Mills
Water Utilities
Underground Mining
Power Stations
ELECTRIC MOTORS
GENERATORS - Coal Seam Gas installations
Flameproof – Hazardous Area
PUMPS
EMACS has capability to overhaul and service all types of pumps. We also supply most brands,
slurry pumps, parts, skid mounted pit dewatering units and complete turn-key packages. Common
types are:
Pit dewatering ( pump, diesel engine, hydraulics and all ancillaries )
Centrifugal
Slurry
Multistage
Submersible
Vacuum
Progressive Cavity
Gear type
High pressure piston
PUMPS
In Pit & High Wall Dewatering
Coal Preparation Plants
PUMPS
Underground Dewatering
Water and Sewage Plants
GEARBOXES &
EXCITERS
EMACS has capability to overhaul all types of gearboxes and exciters .
We can also supply new units and installation.
Common types are:
• In line gearbox/motor assemblies
• Right angle worm and wheel drives
• Bevel gear drives
• Parallel shaft drives
• Concentric gear drives
• Multi-stage gear drives
GEARBOXES &
EXCITERS
Complete Overland Conveyor Drives
Exciters
GEARBOXES &
EXCITERS
Coal Seam Gas well Oil lift head units
Various applications
FANS & BLOWERS
EMACS overhaul complete fan & Blower units. All work is conducted in house from fabrication through to
installation.
We cover:
• Fabrication and repair of all components
• Balancing of fan and hub assembly
• Reclaiming of shafts and journals
• Reclaiming of fan blades
• Single and two stage blowers
• Testing
Contact Details
24/7 EMERGENCY BREAKDOWN SERVICE: (07) 3271 5599
Our contact details as follows:
Company Name:
Address:
Postal Address:
Phone:
Fax:
Website:
EMACS Electrical & Mechanical Repairs
23 Westgate Street, Wacol QLD 4076
PO Box 56 Sumner Park QLD 4074
(07) 3271 5599
(07) 3271 5551
www.emacs.net.au
Email:
Sales Enquiries
sales@emacs.net.au
Workshop
enquiries@emacs.net.au
Administration/Accounts
admin@emacs.net.au
Accreditations
EMACS is quality accredited to AS/NZS ISO 9001 and a Recognised Service Facility for the
ANZEx Scheme – Overhaul & Repair of Hazardous Area Rotating Equipment.
QA - ISO 9001
ANZEx Scheme - AS3800
Electrical Licence
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