Zone Controller Instruction manual • WMR-21 DPST (Double-pole/single throw) • WMR-22 DPDT (Double-pole/double throw) WMR-21 Switching Relay 24V C T R T W Made in U.S.A. Circuit ON WMR-22 Switching Relay L2 L1 3 5 4 6 T W 24V C NO NC 5 6 6 3 4 4 Circuit ON T R 120 VAC Weil-McLain Michigan City, IN L2 L1 120 VAC 85902 Weil-McLain Michigan City, IN NO NC Made in U.S.A. This manual must only be used by a qualified heating installer/service technician. Failure to comply could result in severe personal injury, death or substantial property damage. Part Number 550-141-859/0799 WMR Switching Relays Contents Hazard definitions and “To the installer” .............................................................. 2 Specifications and replacement parts ................................................................... 2 WMR-21 layout, schematic diagram and cross reference table ......................... 3 WMR-22 layout, schematic diagram and cross reference table ......................... 3 WMR-21 and WMR-22 General wiring .................................................................. 4 WMR-21 Typical application wiring ..................................................................... 4 Hazard definitions Indicates presence of hazards that will cause severe personal injury, death or substantial property damage. Indicates presence of hazards that can cause severe personal injury, death or substantial property damage. Indicates presence of hazards that will or can cause minor personal injury or property damage. Indicates special instructions on installation, operation or maintenance that are important but not related to personal injury or property damage. To the installer Electrical shock hazard — Disconnect power before installing or servicing. Can cause severe personal injury, death or substantial property damage if ignored. To avoid severe personal injury, death or substantial property damage, never connect the load terminals to a load that takes more current than the amount listed for the relay in the electrical ratings. Use copper wire only. Use of any other type of wire could cause a fire hazard resulting in severe personal injury, death or substantial property damage. All wiring must be installed in accordance with: U.S.A. — National Electrical Code and any other national, state or local code requirements. Wiring must be N.E.C. Class 1. Canada — C.S.A. C22.1 Canadian Electrical Code Part 1 and any other national, provincial or local code requirements. Wiring must be C.S.A. C22.1 C.E.C. Part 1. Specifications Replacement parts Weil-McLain model number Transformer Switching Thermostat voltage action current amps 120 VAC 240 VAC WMR-21 120 V 60 HZ 15 VA DPST .18 10 A, ¹⁄₃ HP 10 A, ¹⁄₂ HP WMR-22 120 V 60 HZ 15 VA DPDT .18 10 A, ¹⁄₃ HP 10 A, ¹⁄₂ HP Part description Plug-in relay (24 VAC coil) 2 Single-phase motor rating Weil-McLain part number 510-311-021 Part Number 550-141-859/0799 Instruction manual WMR-21 — Double pole/single throw switching relay T/W 24V Switching Relay C T R 85903 T/R C Relay coil WMR-21 T W 4 6 3 5 Made in U.S.A. Circuit ON Jumper 24 VAC 120 VAC L2 24 VAC field wiring 24 VAC factory wiring 120 VAC field wiring 120 VAC ground lead L1 120 VAC factory wiring WMR-21 cross reference table L2 L1 3 5 4 6 120 VAC Weil-McLain Michigan City, IN WMR-22 WeilMcLain Argo Honeywell Taco WhiteRodgers WMR-21 AR821 RA 89A SR501 809A-189 WMR-21 AR821 RA 832A SR501 829A-832 WMR-21 AR821 R 845A SR501 829A-845 — Double pole/double throw switching relay T/W WMR-22 C T W 24V C Relay coil Switching Relay T R NO NC 5 6 85904 T/R NO NC NO NC 4 4 6 6 6 24 VAC Circuit ON 3 24 VAC field wiring 24 VAC factory wiring 120 VAC L2 L2 L1 120 VAC 85902 Weil-McLain Michigan City, IN Part Number 550-141-859/0799 5 3 4 120 VAC field wiring L1 Jumper 120 VAC ground lead 120 VAC factory wiring 4 NO NC Made in U.S.A. WMR-22 cross reference table Weil-McLain Argo Taco WMR-22 AR822 SR501 3 WMR Switching Relays WMR-21 and WMR-22 WMR-21 — Typical application General wiring Add circulator to L8124A or C aquastat/relay C T R WMR-21 T W C Remove factoryinstalled jumper from L1 to 3 to use 3–4 as isolated contacts. 24 VAC T R T W 24 VAC 120 VAC 120 VAC L2 L1 3 4 5 L2 L1 3 6 Ground screw Ground Ground Hot Thermostat or isolated contact to activate relay 4 5 6 Neutral 120 VAC 85905 Hot Normally closed 120 VAC Normally open Neutral Normally open contact out Ground screw 24 vac to 3-wire thermostat Common All wiring must be installed in accordance with: U.S.A. — National Electrical Code and any other national, state or local code requirements. Wiring must be N.E.C. Class 1. Canada — C.S.A. C22.1 Canadian Electrical Code Part 1 and any other national, provincial or local code requirements. Wiring must be C.S.A. C22.1 C.E.C. Part 1. WMR-21 Normally open contact out Electrical shock hazard — Disconnect power before installing or servicing. Can cause severe personal injury, death or substantial property damage if ignored. Thermostat or isolated contact to activate relay 24 vac to 3-wire thermostat Thermostat or isolated contact to activate relay 24 vac to 3-wire thermostat T Circulator 2 T ZR WMR-22 T R T W C 5 6 6 NO NC ZC B1 To burner control L8124A or C Aquastat/relay B2 C1 24 VAC C2 Circulator 1 120 VAC Hot 4 Normally closed Ground Neutral Normally open Ground screw Remove factoryinstalled jumper from L2 L1 3 4 4 L1 to 3 to use 3/4/4 NO NC as isolated contacts. Common 120 VAC 1 Neutral 120 VAC 2 Hot 85907 Legend 85906 120 VAC field wiring 24 VAC field wiring 120 VAC ground lead 24 VAC factory wiring 120 VAC factory wiring Part Number 550-141-859/0799