DMG JJJJJJJJ Innovative partner for the medical industry
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Journal 04 – 09 Energy – 10 – 11 CTX Turn & Mill – 16 – 21 Medical – 22 – 23 DMG ECOLINE – 24 – 31 Aerospace – 33 dmg – technologies for tomorrow LASERTEC PrecisionTool – www.dmgamerica.com Innovative partner for the medical industry DMG ________ 2009 Edition 01 _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ __________________________________________________________ __________________________________________________________ __________________________________________________________ _____ _____ High-tech expertise for components _____ _____ and equipment in energy technology _____ __________________________________________________________ _____ _____ Leading technology _____ _____ for complete machining applications _____ __________________________________________________________ _____ _____ High-tech expertise for _____ _____ components in the medical industry _____ __________________________________________________________ _____ _____ SIMPLY MORE SUCCESS _____ _____ The right type of stimulus _____ __________________________________________________________ _____ _____ High-tech expertise for _____ _____ components in the aerospace industry _____ __________________________________________________________ _____ _____ The new _____ _____ machine series for the production of precision tools _____ __________________________________________________________ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ All DMG News is available online at: ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ 02 _ 03 DMG 2009 _ _ _ SEIZE YOUR OPPORTUNITIES. SHOW YOUR STRENGTHS. _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ 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_____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ NEW _____ _____ NEW _____ _____ _____ _____ _____ _____ _____ _____ _____ NEW _____ _____ _____ _____ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _____ _____ _____ LASERTEC 40 PrecisionTool CTV 160 with WH 10 VIO linear _____ The new machine series for manufacturing The expanded program of standard automation DMG tool pre-setting devices lead to _____ _____ PCD / CBN precision tools solutions to lower manufacturing costs even greater safety in your production _____ _____ _____ _____ _____ 19 innovations in 2009 _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ __ _______ __ _ _ __ ___ As _ _ _a _ _leading, _ _ _ _ _ _ _ _global _ _ _ _ _ _manufacturer _ _ _ _ _ _ _ _ _ _ _ _ _of _ _cutting _ _ _ _ _ _ _machine _ _ _ _ _ _ _ _ tools _ _ _ _ _ in _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _technologies _ _ _ _ _ _ _ _ _ _ _ _ _for _ _ _tomorrow _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ the Turning, Milling, Ultrasonic and Lasertec industries, DMG has set new _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Turning _ _ _ _ _ _ _Technology: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ benchmarks _ _ _ _ _ _ _ _ _ _ _ _for _ _ _many _ _ _ _ _ years. _ _ _ _ _ _ These _ _ _ _ _ _ key _ _ _ _competencies _ _ _ _ _ _ _ _ _ _ _ _ _are _ _ _ complemented _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___ _9_ product _ _ _ _ _ _ _lines _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ by _ _ _know-how _ _ _ _ _ _ _ _ _ _in _ _ _intelligent _ _ _ _ _ _ _ _ _ automation _ _ _ _ _ _ _ _ _ _ _ solutions _ _ _ _ _ _ _ _ _ and _ _ _ _ renewable _ _ _ _ _ _ _ _ _ _ energy, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Milling _ _ _ _ _ _Technology: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ as _ _ _well _ _ _ _as _ _ _expertise _ _ _ _ _ _ _ _ _in _ _simulation _ _ _ _ _ _ _ _ _ _software, _ _ _ _ _ _ _ _ _production _ _ _ _ _ _ _ _ _ _ and _ _ _ _ organization. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___ _7_ product _ _ _ _ _ _ _lines _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ At _ _ _DMG, _ _ _ _ _ we _ _ _ _are _ _ _constantly _ _ _ _ _ _ _ _ _ working _ _ _ _ _ _ _ _ to _ _ _improve _ _ _ _ _ _ _ and _ _ _ _optimize _ _ _ _ _ _ _ _ our _ _ _ _products, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ULTRASONIC _ _ _ _ _ _ _ _ _ _ _ /_ LASERTEC: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___ _7_ product _ _ _ _ _ _ _lines _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ which are standard-equipped with experience and innovative power. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _DMG _ _ _ _ _ECOLINE: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ 3 product lines _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _More _ _ _ _ _information _ _ _ _ _ _ _ _ _ is _ _available _ _ _ _ _ _ _ _online _ _ _ _ _at: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _www.dmgamerica.com _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _____ _____ _____ _____ _____ _____ _____ _____ _____ Rising energy prices increasingly affect production costs _____ and are becoming an ever more important factor for our _____ _____ customers. DMG has set standards for energy efficiency _____ _____ for many years because DMG machine tools are equipped _____ with energy efficient components and systems that _____ NEW _____ holistically encompass the areas of electronics, control _____ _____ technology and mechanics. _____ _____ _____ _____ _____ __ dmg energy saving _ _____________________________________ __ __ ENERGY Intelligent electronics / Drive technology SAVING __ _ Renewable motors, use of breaking energy __ __ for acceleration process __ _ Optimal drive design __ ____ Control technology _____ _ Energy-saving axis control and path planning _____ _ Setup and testing on a virtual machine _____ _____ Optimized mechanics _____ _ Optimized reduction of moving mass _____ ___ _ Minimized friction due to linear drive technology __ and low-friction roller guideways __ ___ _____ _____ _____ ________________________________________________________ _____ ___________________________________________________________ _____ _________________________________________________________ _____ _____ _____ World Premiere // DMC 60 FD duoBLOCK® _____ FD machining in a single setup _____ _____ with DirectDrive Technology _____ _____ _____ _____ _____ dmg 2009 Seize your opportunities. Show your strengths. Energy efficiency – Technology that pays off ______________________________________________________________________________________________________________ _ _ _ENERGY _ _ _ _ _ _ __ __ __ _ __ _HIGH-TECH _ _ _ _ _ _ _ _EXPERTISE _ _ _ _ _ _ _ _FOR _ _ _COMPONENTS _ _ _ _ _ _ _ _ _ _AND _ _ _EQUIPMENT _ _ _ _ _ _ _ _ _IN _ _ENERGY _ _ _ _ _ _TECHNOLOGY _________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ 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______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ energy _ _ _ _ _ _ _is _ _the _ _ _ raw _ _ _ _ material _ _ _ _ _ _ _ _ of _ _ _the _ _ _future _ _ _ _ _ _–_ _sun, _ _ _ _wind _________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ __ __ __ __ __ __ __ _Renewable ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ and water provide us with inexhaustible powers, and we need to utilize ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _ _ _ _type _ _ _ _ of _ _ _energy _ _ _ _ _ _ effectively _ _ _ _ _ _ _ _ _ _today _ _ _ _ _ _and _ _ _ _tomorrow. _ _ _ _ _ _ _ _ _ GILDEMEISTER _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _sets ________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _this ______________________________________________________________________________________________________________ innovative benchmarks everywhere, including in the ____________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _environmental ______________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _sector. ___________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _technology ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ 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______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ 04 _ 05 Energy drive technology hydropower wind power | Clutch bushing | | Pelton blade | | Azimuth brake disk | machined on the CTV Series of a water turbine, machined machined on the DMC U / FD Series on the DMU P Series ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ 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______________________________________________________________________________________________________________ High-tech expertise for components and equipment in energy technology __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ turning technology CTV // Vertical Lathes: Manufacturing precision with bevel quality for transmission and engine workpieces ________________________________________________________________ TWIN // Dual-Spindle Production Turning Centers: Best performance in the production of drive technology components ________________________________________________________________ milling technology HSC // High-Speed Cutting Precision Centers: Highly dynamic 5-axis simultaneous machining of extremely precise impellers _____________________________________________________________________ Highly simultaneous machining DMUdynamic P / FD //5-axis CNC Universal Machining Centers: Page 09 Unique 5-axis solutions for the production of components in the renewable energy sector _____________________________________________________________________ DMC U / FD // Mega / Giga-Milling Centers: Page 06 – 07 Large-scale machines for the machining of heavy and bulky components for power plant technology and wind power plants ________________________________________________________________ ultrasonic / lasertec LASERTEC // PowerDrill product line: 5-axis laser drilling of cooling-air drills in gas turbines for power generation __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ _____________________________________________________________________ renewable energy Page 08 a + f // SunCarrier / SkyCarrier: Tracking system for solar power plants on an industrial scale with up to 30% greater yield ________________________________________________________________ a + f // Components: Leading manufacturer of bearing housings and components for wind energy power plant technology | Bearing cover | | Turbine blade | | Crown wheel | machined on the DMC U / FD Series for a gas turbine, machined on machined on the DMC U / FD Series the LASERTEC PowerDrill Series Map of the wind energy plant, courtesy of Bosch Rexroth AG _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 06 _ 07 ENERGY _ _ _ MILLING TECHNOLOGY _ _ _ DMC U / FD // CNC UNIVERSAL MACHINING CENTERS FOR 5-SIDED / 5-AXIS MACHINING WITH A PALLET CHANGER Size – intelligently defined: Whether for milling or turning, 5-sided or 5-axis applications, the Universal Milling Centers of the DMC U / FD Series in the gantry design allow complete machining of heavy and bulky workpieces for large series in a single setup. Workpiece: Impeller hub Weight: 13,228 lbs. Diameter: 47.2 in. _____________ energy _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _ _ _load: _______________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Max. _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _ _ _ _ _ _ _ _ The large-scale DMC U / FD machines in the gantry design are required wherever heavy, bulky _____ _____ _____ and complex workpieces need to be manufactured in serial production. They are suitable for applications _____ _____ in sectors such as wind energy, where efficient manufacturing of such workpieces is a daily necessity. _____ _____ _____ _____ _____ _____ dmc 210 u/fd highlights _____ _____ _ 58.3 in. vertical travel _____ _ 11,023 lbs. pallet load (DMU 210 P: 17,800 lbs.) _____ _____ _ Milling / Turning Center: Rotational speed _____ 250 rpm. and an electronic balancing cycle _____ _____ _ Up to 100% greater axis dynamics and _____ _____ faster rotary axes _____ _____ _____ _____ _____ dmc 340 u / fd highlights _____ _ Work area of 537.4 ft.3 _____ _____ _ Workpieces up to 22,046 lbs. (DMU 340 P: 44,092 lbs.) _____ _____ _ Complete machining with the NC rotary table and _____ an NC-controlled B-axis _____ _____ _ Milling / Turning Center: Rotational speed 120 rpm., _____ _____ electronic balancing cycle for highly precise and _____ complex workpieces _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ technical data _ _ _ DMC 210 U: Travel X / Y / Z: 70.9 / 82.7 / 49.2 in., Spindle speed: Standard 10,000 rpm., Rapid traverse speed X / Y / Z: 2,362.2 / 1,574.8 / 1,574.8 ipm., Number of tools in the magazine _____ (standard / optional): 60 / 120, 180, Max. workpiece weight: 11,023 lbs., DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline / Heidenhain iTNC 530, Heidenhain MillPlus iT V600 _____ _____ 44,093 lbs. dmc 210 u/fd NEW // Mega-Milling Centers with up to 100% increased axis dynamics _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ * _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ Power 5X torqueMASTER® power spindle with up to 1,143.2 ft. / lbs. 01 02 01 New design of the HSC 105 linear machine 02 Gary and Antranig Mardiros, Principal Managers of A&A Industries 03 5-axis programming on the HSC 105 with the Heidenhain Control DMG’s HSC 105 5-axis machine promotes company growth with part quality and precision Gary Mardiros of A&A Industries in Peabody, MA., believes that by using technology and intelligent machines, they can gain machining productivity and ultimately more work for their company. To do this they replaced their 3 and 4-axis machining centers with 5-axis DMG equipment that has allowed the company to grow with new customers. In order to increase the company’s machining capabilities, Mardiros bought DMG’s DMU 340 and the DMC 200 U. They advanced in technology by adding the DMU 200 P and the DMF 360. Gary says, "Since the initial purchase of the machines, we’ve really been able to buy DMG equipment just by the manufacturers’ specification, because we know what we’re getting. We trust DMG." Within a few more years, they bought DMG’s HSC 105. "We were phasing out a lot of equipment, so we wanted to replace existing capacity with new technology. We already had a lot of experience with DMG and we were happy with the brand and the company. So we decided to explore what they had, and we also looked at what the competition had. By this time, we had four other DMGs on the floor, so we knew the quality of the machine we were going to get." Mardiros says DMG’s HSC 105 linear 5-axis Machining Center gives them the precision and accuracy they need for parts. "It’s a very well packaged machine that is easy to work on and can machine relatively large parts. Part quality has also increased with the 5-axis equipment," says Mardiros. "With the capability of the B-axis on the HSC 105, we found that the cutting conditions have become a lot more rigid than previously experienced with machines that had nutating heads. The design of the HSC 105 gives us better cutting conditions, higher precision and meets the demanding quality requirements of our customers." A&A Industries, 320 Jubilee Drive, Peabody, MA 01960 P: (978) 977-9660, F: (978) 977-3992, www.aandaindustries.com 03 08 _ 09 ENERGY _ _ _ RENEWABLE ENERGIES _____________ energy _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ Solar park in Pozohondo, Spain, with a total of 150 installed SunCarriers renewable energies SunCarrier: Intelligent and environmentally friendly, with up to a 30% yield increase ________ a + f GmbH, a subsidiary of GILDEMEISTER AG, has a long tradition in mechanical engineering. With many years of experience in this sector, the engineers at a + f GmbH built SunCarrier, a single-axis tracking system, which redefines the dimensions in photo-voltaics and revolutionizes the market with its unique construction. The system ensures that the modules, arranged on a slanted surface (30° from horizontal), are always exactly aligned with the sun, which leads to a 30% suncarrier highlights _ Single-axis tracking system that adjusts the solar modules continuously to the sun’s current position _ Up to 30% yield increase compared to conventional solutions _ Fast amortization _ Unparalleled technology yield increase in comparison to systems that are rigidly oriented towards the south. _ Low-maintenance and robust An adjustment to the sun’s current position occurs every 10 minutes, and takes _ Flexible utilization as an individual unit only 10 seconds. Due to this design, the SunCarrier unit is ideally suited for utilization in open-air installations between the 30th and 55th parallels. or in large solar power plants _ Integration of all module types possible _ Module surface up to 11,318.9 in.2 technical data _ _ _ SunCarrier 6.1: Rotary axis: Azimuth (sun beam direction angle), Single-axis tracking system, Output: up to 40,000 Wp, Inclination angle : 30° from the horizontal position, Installation surface: 11,318.9 in.2 (905.5 in. x 492.1 in.), Net weight (without modules): 28,440 lbs., Installation height above outdoor surface: approx. 283.5 in. Bürener Maschinenfabrik GmbH – 21% of power consumption supplied by SunCarrier The region of eastern Westphalia is internationally renowned as a stronghold for mechanical engineering. However, it might come as a surprise that it pays to use solar power in this region as well. Bürener Maschinenfabrik GmbH set out to prove that point a little over a year ago. As a specialist for conveyor technology, filter and processing systems, as well as for plastic parts, the company installed six SunCarrier systems in December of 2007, in a period of only seven weeks. On the cut-off date at the end of 2008, already 205,000 kWh of electrical power had been generated by the sun and fed into the company’s power supply. This is the statistical equivalent of the average energy consumption of more than fifty 3-person households. In view of federally guaranteed purchase prices for electrical power generated by the sun, the SunCarrier investment by Bürener will have paid for itself in 10 years at the latest. And the feeling of having helped the environment is an added bonus that comes free of charge. Bürener Maschinenfabrik GmbH, Fürstenberger Straße 37, 33142 Büren, Germany P: +49 (0) 29 51 / 604-0, F: +49 (0) 29 51 / 604 -111, info@bmf.de, www.bmf.de ENERGY _ _ _ MILLING TECHNOLOGY _ _ _ DMU P/FD // duoBLOCK ® SERIES _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 01 02 _____ _____ _____ 01 5-axis simultaneous machining of a Pelton wheel with a B-axis 02 5-axis simultaneous machining of a turbine vane with an A-axis _____ _____ _____ _____ _____ ® _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ ® _ _ _ _ _ _ _ _ Complete machining in a single setup – the high-tech DMU duoBLOCK Series Universal Milling Machines _____ _____ open up new applications for 5-sided machining or simultaneous 5-axis milling, through the combination of a B or A-axis, _____ _____ with the fast NC rotary table or milling / turning table with DirectDrive Technology and rotational speeds up to 1,200 rpm. _____ _____ _____ 5-axis machining with the NC-controlled A-axis is especially well-suited for the manufacturing of compressor wheels due _____ _____ to negative angles of 10° above the vertical and 30° above the horizontal position. _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _______________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________ _____ _____ _____ ® dmu duo block highlights _____ _____ _ NC-controlled swivel milling head as a B-axis – _____ Machining in the area of the axis center with _____ _____ maximum sturdiness during 5-axis milling _____ _____ _ 5X torqueMASTER® power spindle – Integrated into _____ the B-axis – maximum chip removal output up to _____ _____ 811.3 ft. / lbs. _____ _____ _ 5-axis machining with the NC-controlled A-axis – _____ Negative angles, 10° above vertical, 30° above horizontal, _____ _____ ideally suited for the milling of compressor wheels ____ ____ ____ ____ ____ ____ _____ ____ _____ dmg energy saving _____ _____ _______________________________________ _____ Intelligent electronics / Drive technology ENERGY _____ SAVING _ Renewable motors, use of breaking energy _____ _____ for acceleration process _____ _ Optimal drive design _____ _____ Control technology _____ _ Energy-saving axis control and path planning _____ _____ _ Setup and testing on a virtual machine _____ Optimized mechanics _____ _____ _ Optimum reduction of moving mass _____ _ Minimized friction due to linear drive technology _____ _____ and low-friction roller guideways _____ _____ _____ _____ _____ technical data _ _ _ DMU 60 P duoBLOCK®: Travel X / Y / Z: 23.6 / 27.6 / 23.6 in., Max. workpiece weight: 1,543.2 lbs., Tool fitting: CAT40, Spindle speed: 12,000 rpm., Rapid traverse and feed X / Y / Z: _____ ® 2,362.2 ipm., Number of tools in the magazine: 40 (optionally up to 180), DMG ERGOline Control with a 19" screen and 3D-software: Heidenhain iTNC 530, Heidenhain MillPlus iT, Siemens 840D solutionline _____ _____ _____ the dmu duo block series Unique 5-axis solution for the production of components for renewable energies 10 _ 11 LATHE TECHNOLOGY _ _ _ CTX TC // TURN & MILL CENTERS _____ _____ _____ _____ _____ _____ _____ _____ Experience the entire world of Turn & Mill complete machining at our DMG Experience Center _____ _____ To schedule an appointment, contact: michael.huggett@dmgamerica.com _____ _____ _____ _____ _____ _____ 2009 Partner of the DMG Turn & Mill Experience Center: _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____ _____ _____ _____ High-performance tool package from HORN for _____ a special price* with each purchase of a CTX TC _____ _____ *Ask your local DMG Sales Representative for additional information _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ NEW // DMG Experience Center – Turn & Mill ctx beta / gamma tc Leading technology for complete machining – Turn & Mill Centers 02 01 03 01 02 01 B-axis milling spindle: Turning / milling spindle with an NC-controlled B-axis and a torque motor for 5-axis simultaneous machining 02 Tool changer 03 Traveling column system ________ Turning and milling on the CTX TC with Turn & Mill – the fastest way to the finished workpiece. The comfortable 3D shop-floor programming feature with up to 60% time-savings opens up untapped production potentials and helps lower costs. ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ctx beta 1250 tc highlights _ Turning length: 49.2 in., Turning diameter: 15.4 in. with a 01 Jeremy Seeley, Team Leader, discusses process improvements with Tim Smith 02 Tim Smith and Dell Smith are pleased with the performance of the CTX beta 800 turning / milling spindle, tool changer and a counter spindle, HSK-63A (Capto C6), 24 tools _ Powerful turning / milling spindle with an NC-controlled B-axis and a torque motor Multi-Axis DMG Machine Tools Allow Company to Grow _ Sturdy traveling column mounted horizontally on the Z-axis Tim Smith, VP of Sales and Engineering at Smith’s Machine LLC, believes in for optimal application of force _ Direct measuring systems in the X / Y / Z-axis the concept of using multi-axis equipment. So much so, that every CNC machin- _ Expansion option: Counter spindle for complete machining ing center at the facility has multi axes. And the equipment that has helped the company grow and succeed the most has been DMG machine tools. To meet his customer's demand, one of the newest DMG machines that Smith has added is the CTX beta 800, a Universal Machining Center with a dmg ergoline ® control highlights sub-spindle and a live turret. "We're doing both turning and milling on this _ 19" screen for excellent process overview and more multi-axis machine and we are processing everything on it because it is so status information at a glance versatile and accurate. Programming is fast and training of personnel is much _ Optimal ease-of-use and reduction of programming time _ Uniform user-interface across the entire machine series easier on this equipment," says Smith. When asked why he chose DMG, Smith says "Basically, I came back to DMG because it was the right machine for our company and our needs. It was really Turning / Milling Centers for complete machining the Siemens control, more horsepower on the live tooling and on the spindles, CTX beta 1250 TC, CTX gamma 1250 TC / 2000 TC the faster rapids of the machines, and the way DMG packaged the machine that made it a good value for production. After I did my comparisons, I felt better with DMG. Now with 17 machines, they are our primary machine tool company vendor. The main reasons we’ve gone with and stayed with DMG are their service and support which are the key ingredients in this relationship." technical data _ _ _ CTX beta 1250 TC: Max. machining diameter: 15.4 in., Max. machining length: 49.2 in., Max. bar diameter: 2.6 (3.0*) in., Turning / milling spindle: Max. rotational speed: 12,000 rpm., Tools in the disk magazine: 24, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopTurn, Heidenhain Plus iT with DINPlus (TurnPlus*) *Optional Smith's Machine LLC, 14120 Hwy 11 North Cottondale, AL 35453 P: (205) 553-7623, F: (205) 553-9770, info@smithsmachine.com, www.smithsmachine.com _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 12 _ 13 TURNING TECHNOLOGY _ _ _ CTX // CNC UNIVERSAL LATHES _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 01 02 _____ _____ _____ 01 12x turret with driven tools 02 Linear drive technology 03 Complete machining with a Y-axis _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ ______________ _____ _____ _____ _____ _____ _____ _____ _ _ _ _ _ _ _ _ The CTX Series represents an intelligent tool box system ranging from a single-spindle chuck machine to _____ _____ _____ the Universal Turning / Milling Center (TC). The pioneering linear technology with significantly greater dynamics is _____ _____ available in the CTX beta / gamma Series, delivering the greatest possible precision and long-term accuracy. _____ _____ _____ _____ _____ _______________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________ ENERGY _____ SAVING _____ _____ _____ _____ ctx series highlights _____ _ Expansion of the application options up to a 16x turret _____ _____ for more tools and greater machining complexity _____ _ Large guideways and wide distance between guideways – _____ _____ the foundation for powerful chip removal _____ _____ _ Innovative spindle motors: Water-cooled for high output _____ with high thermal stability _____ _____ _ Complete machining with a Y-axis and a counter spindle _____ _____ for workpiece lengths up to 78.7 in. and max. machining _____ diameters of 27.6 in. _____ _____ _ Glass gauges in the X-axis in the standard version _____ _____ _____ Lathes with driven tools and expansion options _____ CTX alpha 300 / 500, CTX beta 500 / 800 / 1250, CTX gamma 1250 / 2000 _____ _____ _____ _____ _____ _____ linear drive technology highlights _____ _____ _ Higher precision – Glass gauges in the X and Y-axes, _____ _____ positioning scatter band < 0.00004 in., roundness at the _____ workpiece ≤ 0.00004 in. _____ _____ _ Increased productivity and dynamics – 2,362.2 ipm. _____ rapid traverse, 1 g acceleration, 20% faster positioning _____ _____ _ Greater availability – Wear-free motor, no maintenance _____ _____ _____ Linear drive technology _____ CTX beta 500 linear, CTX beta 800 linear, CTX beta 1250 linear _____ _____ CTX gamma 1250 linear, CTX gamma 2000 linear _____ _____ _____ _____ _____ _____ _____ _____ technical data _ _ _ CTX alpha 300: Swing diameter over bed: 19.7 in., Chuck diameter: 6.5 / 8.3 in., Cross travel X: 7.5 in., Vertical travel Y: ± 1.6 in., Longitudinal travel Z: 13.2 in., Drive power (40 / 100% DC): 26.8 / 20.1 hp., _____ Max. rotational speed: 6,000 rpm., Number of tools (standard / optional): 12 / 16, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopTurn, Heidenhain Plus iT with DINPlus (TurnPlus*) _____ *Optional _____ Top-of-the-line Universal Lathe with 25% more output __________________________ ctx alpha / beta / gamma TURNING TECHNOLOGY _ _ _ NEF // CNC UNIVERSAL DMG AUTOMATION LATHES 01 03 02 01 Large work area, ideally suited for shaft machining 02 Automatically-controlled tailstock 03 VDI 30 12x turret nef 400 / 600 dmg energy saving _________________________________ Intelligent electronics / Drive technology _ Renewable motors, use of breaking energy for acceleration process _ Optimal drive design Control technology _ Energy-saving axis control and path planning _ Setup and testing on a virtual machine Optimized mechanics _ _ Optimized reduction of moving mass Minimized friction due to linear drive technology and low-friction roller guideways Largest chip removal volume and true-running accuracy in the 0.00008 in. range ________ From single workpiece to small series, the NEF Series sets the standard for efficiency and flexibility. It delivers a level of performance that is unparalleled in this price-performance class and is globally unique. The utilization of high-tech components leads to efficient and precise turning and numerous options allow the individual configuration of the NEF 400 and NEF 600. nef 400 highlights _ New design: More visibility into the work area, optimal ease-of-use and a compact design _ Extremely sturdy, massive cast-iron machine bed _ 12x turret VDI 30 now in the standard version _ Automatic (hydraulically) controlled tailstock now in the standard version _ Drive technology best in its class, with digital drives for maximum precision: Spindle truerunning accuracy in the 0.00008 in. range _ Better chip disposal due to the new machine bed design HORN-KENNAMETAL high-performance tool technical data _ _ _ NEF 400: Swing diameter over bed: 15.7 in., Longitudinal travel Z: 27.6 in., Max. rotational speed: 4,000 rpm., Max. bar diameter: 2.0 in., package for the CTX alpha / beta / gamma. Drive power (40 / 100% DC): 20.5 / 15.4 hp., Number of tools (driven): 12 (6), DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopTurn, Heidenhain Plus iT with DINPlus (TurnPlus) 03 _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 14 _ 15 PERFORMANCE PARTNERSHIP Carbide tool factory PAUL HORN GmbH Cost-effective systems solutions on two fronts Since 1969, Paul Horn GmbH in Tübingen, Germany, has been manufacturing cut-in and groove milling tools for complex metal removal applications. Customers come from every important industrial sector, such as the automotive sector and aerospace, as well as the medical, hydraulics, pneumatics and energy industries. At seven domestic and international locations more than 800 employees are responsible for the development, production, and distribution of carbide tools that have earned a superior reputation with advanced technology, performance and reliability. As a technological leader, HORN delivers the most comprehensive program available for groove machining tools worldwide and a wide range of extremely efficient specialized engineering solutions (such as project development and job-time calculation). Hartmetall-Werkzeugfabrik Paul Horn GmbH, Unter dem Holz 33-35, 72072 Tübingen, Germany P: +49 (0) 7071 / 7004-0, F: +49 (0) 7071 / 7 28 93, www.phorn.de Grundfos // A global partner for professional machining processes and safe supply with cooling lubricant With an annual production and sales of more than 15 million pump units, 190,000 of which are cooling-lubricant pumps, Grundfos is now one of the largest and most innovative pump manufacturers worldwide. 78 companies in 41 countries support an area-wide sales and service organization. Our customers in the machine tool sector are supported by a global network of experts. The company offers a comprehensive range of specialized pumps, ranging from simple immersible pumps and multi-level high pressure pumps all the way to screw spindle pumps. The modular design of the Grundfos MT pump allows for more than 100,000 customizable options. We'll find a solution for your requirements. Grundfos Pumps Corporation, 17100 W. 118th Terrace, Olathe, KS 66061 P: (913) 227-3400, F: (913) 227-3500, www.grundfos.com Kennametal // BEYONDTM by Kennametal … A New Era in ISO Turning. Kennametal, the trusted innovator in metalcutting technology, introduces a new era in tooling. Harnessing advanced science and exceptional experience, we've gone more than a cut above – and created BeyondTM, our next generation, ultraperformance tooling platform. This powerful collection delivers unheard of levels of productivity, efficiency, dependability, and profitability. And beyond. Power: Beyond™ delivers up to 30% higher productivity and profitability than the competition. Versatility: Exceptional performance in speed across all applications. Reliability: Reaching new levels of predictable tool life. 01 BeyondTM ISO turning inserts Kennametal Inc., 1662 MacMillan Park Drive 01 Fort Mill, SC 29707, P: (800) 446-7738 DMG AUTOMATION _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _ _ _ _ _ _ _ _ Founded in 2007, DMG AUTOMATION has been very successful as a specialist for automation solutions, with more than 600 _____ _____ completed customer projects. The range of automation technology includes robots and loading portals, as well as workpiece magazines _____ _____ _____ and feeding systems. For optimized solutions, standardized automation is available in the form of packages both for the machines in the _____ _____ DMG product range and for retrofitting existing machine tools. _____ _____ _____ _____ _____ _____ _____ _______ _____ _______ WH 10 top workpiece handling dmg automation highlights _____ _______ for the loading of a CTX beta 800 with _____ _ _ _ _ _ _ _ Efficiency: Short amortization period due to reduced production costs 6-axis robot and workpiece magazine _____ _______ _____ Lot-size independent: Various workpiece sizes can be supplied by a _______ for workpieces up to 22 lbs. _____ _______ workpiece magazine for unattended operation _____ _______ _____ _ _ _ _ _ _ _ Productivity: Maximum machine utilization due to uninterrupted supply _____ _______ to the machine _____ _______ _______________________________________________________________________________ Complete machining: Even on simple machines, workpieces can be _______________________________________________________________________________ _______________________________________________________________________________ completely machined after automatic remounting _____ _______ Operation: Simple operation due to bundling of essential functions in the _____ _______ _____ _______ control panel _____ _______ PH 150 | 8 pallet handling _____ _______ Flexibility: The automation setup can be designed according to customer for loading pallets up to 331 lbs. onto a _____ _______ ® requirements or the system can be expanded at a later time DMU 60 monoBLOCK with linear axis _____ _______ _____ _______ and a pallet magazine Added value: Additional machining steps, such as cleaning, measuring, _____ _______ _____ _ _ _ _ _ _ _ etc., can be integrated through automation _____ _______ Assembly: Simple assembly jobs are completed by the robot _____ _______ _______________________________________________________________________________ Reliability: Robots carry out monotonous tasks without errors _______________________________________________________________________________ _______________________________________________________________________________ Compact dimensions: Space-saving solutions are available, i.e. _____ _______ with the robot positioned above the machine _____ _______ _____ _______ _____ _______ _____ _______ _____ _______ _____ _______ _____ _______ _____ _______ _____ _______ _____ _______ _____ _______ _____ _______ _____ _______ WH 10 workpiece handling _____ _______ for the loading of workpieces up to 22 lbs. onto a _____ _______ _____ _______ CTV 160 with 6-axis robot and workpiece magazine _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ Workpiece handling with robot dmg automation – we lower your production costs High-tech expertise in workpiece handling (WH) and pallet handling (PH) _ _ _ _ _ _ _ _ _ _ ______________________________________________________________________________________________________________ _ _ _MEDICAL _ _ _ _ _ _ __ __ __ _ HIGH-TECH _ _ _ _ _ _ _ _EXPERTISE _ _ _ _ _ _ _FOR _ _ _COMPONENTS _ _ _ _ _ _ _ _ _IN _ _THE _ _ _MEDICAL _ _ _ _ _ _INDUSTRY ______________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ 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______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _ _ _ _ _ _ _ _products _ _ _ _ _ _ _ _ _and _ _ _ _technology _ _ _ _ _ _ _ _ _ _ are _ _ _ _becoming _ _ _ _ _ _ _ _ _ _an _ _ indispensable ______________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___________ __ __ __ _Medical ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ factor for general health and form the basis for retaining mobility and vitality ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _ _ _to _ _ an _ _ _old _ _ _ age. _ _ _ _ _More _ _ _ _ _than _ _ _ _ _1,000 _ _ _ _ _ medical _ _ _ _ _ _ _ _components _ _ _ _ _ _ _ _ _ _ _ are _ _ _ _manufactured _ _ _ _ _ _ _ _ _ _ _ _ _on ___________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _up ______________________________________________________________________________________________________________ DMG machine tools today, with a precision and an efficiency _ _ _ _was _ _ _ _un____________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _that ______________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ _only _ _ _ _ _a_ few _ _ _ _years _ _ _ _ _ _ago. _____________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _thinkable ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ 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______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ 16 _ 17 Medical implants traumatology | Hip-joint screw socket | | Knee-joint | | Bone screw | machined on the TWIN Series machined on the HSC and DMU Series machined on the SPEED Series 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______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ High-tech expertise for components in the medical industry __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ CTX // CNC Universal Lathes: lathe technology Precision turning with 25% more output in the manufacturing of bone nails ________________________________________________________________ TWIN // Dual-Spindle Production Turning Centers: Dual-spindle technology for the shortest possible production times of hip-joint components _____________________________________________________________________ SPEED // Swiss-Type Automatic Turning: Page 21 Patented design for thread-whirling of bone screws and implants ________________________________________________________________ DMU monoBLOCK® // CNC Universal Milling Centers: milling technology 5-axis complete machining of implants and large components in medical technology _____________________________________________________________________ Page 18 – 19 HSC // High-Speed Cutting: Extremely precise 5-axis gantry machines for the highest contour accuracy and surface quality in medical implants ________________________________________________________________ DMU eVolution // // CNC Universal Milling Machines: 5-axis technology with linear drive for implants and large components in medical technology ________________________________________________________________ ULTRASONIC // // 5-Axis Precision Centers: ultrasonic / lasertec ULTRASONIC hard machining of advanced materials in the production of dental / orthopedic implants ________________________________________________________________ LASERTEC // Shape / FineCutting product line: Fiber laser technology for the production of filigree cavities and fine cutting components medical technology dental industry | Bone plate | | Die casting tool | | Dental crown | machined on the for use in hearing aids, made from zirconium-oxide, DMU monoBLOCK® Series machined on the LASERTEC Series machined on the ULTRASONIC Series _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 18 _ 19 MEDICAL _ _ _ MILLING TECHNOLOGY _ _ _ HSC // HIGH-SPEED CUTTING PRECISION CENTERS The 5-axis HSC precision machines from DMG can produce workpieces with the highest precision, due to linear drives in all axes, accelerations > 2 g, and spindle speeds up to 42,000 rpm. This opens up completely new possibilities for medical technology, due to contour accuracy in the μm-range and increased surface quality. Workpiece: Knee-joint made from chrome-cobalt _____________ medical _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _ _ _ _ _ _ surface _ _ _ _ _quality: __________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Excellent _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ hsc series highlights _____ _____ _ Thermo-symmetrical gantry design for excellent long-term stability _____ _____ _ 5-axis precision machine with an integrated swivel / rotary axis _____ _ Linear technology in X / Y / Z with > 2 g; water-cooled torque motors _____ _____ in the rotary axes _____ _ Max. 42,000 rpm., water-cooled HSC high-performance spindle _____ _____ _ Automation option with a linear magazine, pallet magazine and _____ _____ robot loading _____ _ DMG ERGOline® Control with a 19" screen and 3D-software _____ _____ _ Uniform user-interface across the entire machine series available _____ _____ with the Siemens 840D solutionline or Heidenhain iTNC 530 _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____ _____ _____ _____ Ra < 0.000008 in. hsc 20 / 55 / 75 / 105 linear HSC newly defined – 5-axis HSC precision machining in a class by itself * _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ Precision 02 03 04 05 01 06 07 Additional target markets: 01 Mold making: Forging-mold for hip-joint 02 Dental industry: Dental bridge made from titanium 03 Micro / precision engineering: Watch plate 04 Electrode manufacturing: Graphite electrode 05 Automotive: Mold insert 06 Tool and mold making: Blow mold for the bottom of a bottle 07 Manufacturing of an impeller made from aluminum Z HSC 75 linear 22.0 15.7 dmg energy saving _____________________________________ ENERGY SAVING Intelligent electronics / Drive technology _ 11.0 HSC 20 linear 7.9 17.7 29.5 Renewable motors, use of the breaking energy 7.9 for acceleration process _ HSC 105 linear C 55 HSC linear liinear Optimal drive design Control technology _ Energy-saving axis control and path planning _ Setup and testing on a virtual machine 41.3 X 23.6 6 31.5 Y All installation sizes of the HSC linear Series Optimized mechanics at a glance – working range max. X / Y / Z: _ Optimized reduction of moving mass HSC 20 linear: 7.9 / 7.9 / 11 in. _ Minimized friction due to linear drive technology HSC 55 linear: 17.7 / 22.8 / 15.7 in. and low-friction roller guideways HSC 75 linear: 29.5 / 23.6 / 22 in. HSC 105 linear: 41.3 / 31.5 / 22 in. ______________________________________________________ technical data _ _ _ HSC 75 linear: Travel X / Y / Z: 750 / 600 / 560 mm, max. spindle speed: 18,000 rpm, rapid traverse: 90 m/min, number of tools in the magazine: 30 (up to 180)*, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline, Heidenhain iTNC 530 *Optional ______________________________________________________ ______________________________________________________ ______________________________________________________ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 20 _ 21 PERFORMANCE PARTNERSHIP Coromant Capto® GILDEMEISTER opts for The Original Since its inception in 1990, Coromant Capto by Sandvik Coromant has been a continuous success. With more than 28,000 units installed in machines around the world, the coupling has become an international bestseller. The versatile tool system, which has been declared an ISO standard in 2008, has established itself as the key modular interface trusted by an increasing number of corporations, including GILDEMEISTER – because Coromant Capto is and remains The Original. Coromant Capto is a registered trademark of the Sandvik Group. _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ www.coromant.sandvik.com Pilz GmbH & Co. KG Efficient all-round package for all safety functions on your machines! + PNOZmulti – secure, customizable control system with field bus integration and diagnostic functions. Control-independent system for secure input / output and axis monitoring. + PITmode – electronic SMARTkey® for secure selection of operating modes. A joint development by DMG Electronics GmbH and Pilz GmbH & Co. KG + PMImicro diag – intelligent diagnostics in the shortest possible time + PSENcode – the safety switch for contact-free safety door monitoring + PAScal – computation software for the validation of safety functions according to new EN ISO 13849 or EN/IEC 62061 norms Pilz Automation Safety L.P., 7150 Commerce Boulevard, Canton, MI 48187 P: (734) 354-0272, F: (734) 354-3355, info@pilzusa.com, www.pilzusa.com THK Pioneer of Linear Motion Technology – World Market Leader and Trendsetter Our patented Caged Technology is the basis for future-oriented machine concepts and substantially contributes to improved manufacturing quality. The cage structure serves as a lubricant reservoir specifically for the rolling elements. Therefore ideal lubrication conditions are provided even with short strokes. This achieves extremely high long-term accuracy and reliability. Minimized frictional loss also guarantees thermal stability with reduced energy consumption. Stable motion characteristics ensure outstanding system precision and fulfil the highest demands towards surface quality with low tool wear. Take advantage of our expertise and service – worldwide! THK America, Inc., 200 East Commerce Drive, Schaumburg, IL 60173 P: (847) 310-1111, F: (847) 310-1271, www.thk.com MEDICAL _ _ _ TURNING TECHNOLOGY _ _ _ SPEED _ _ _ CNC SWISS-TYPE AUTOMATIC TURNING Y1 X1 01 02 03 04 C1 Z2 Z1 Y2 _____________ C2 medical _______ _______ _______ _______ _______ 05 06 07 _ _ _ _ _ _ _ _______ _______ 01 Bone drill, machining time: 360 sec. 02 Spine screw, machining time: 180 sec. 03 Abutment, machining time: 150 sec. 04 Lamina hook, machining time: 280 sec. 05 Spine fixation, machining time: 150 sec. _______ 06 Dental implant, machining time: 85 sec. 07 Work area of the SPEED 20-8 linear _______ _______ _______ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ X2 speed linear series Linear technology for utilization in medical technology ________ CNC Swiss-Type Automatic Lathes with the linear drive meet the highest production standards of precision turning for diameters between 0.04 and 1.4 in. Up to eleven axes, dual tool mounts on the main spindle and the patented design for thread-whirling, lead to the greatest possible surface quality and precision for applications in the medical industry. speed linear series highlights _ NEW // Patent pending for thread-whirling design – best surface quality and precision, 35% longer tool service life _ Linear drives in the X1 and X3 axes for maximum precision _ 1,574.8 rapid traverse and 393.7 in./sec.2 axis-acceleration _ Two C-axes and up to 20 rotating tools in the standard version and up to three tools in simultaneous operation _ Three slides with driven tools, one of which is designed for rear-sided applications _ Up to two Y-axes available technical data _ _ _ SPEED 20-8 linear: Max. turning diameter: 0.79 in., Rotational speed: 10,000 rpm., Rapid traverse: 1,574.8 ipm., Acceleration: 393.7 in./sec.2, Longitudinal travel Z-axis: 9.4 in., DMG SlimLinePanel with a 15" screen: Fanuc 310is _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ __ __ __ __ __ __ __ __ ___ ___ ____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 22 _ 23 DMG ECOLINE Comprehensive tool management with visual representation Visual support for setup and diagnostics ShopTurn software for the easiest programming with 3D-simulation _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ __ __ ____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____________ __________________________________________________________________________________________________________________________________ _____________ __________________________________________________________________________________________________________________________________ _____________ __________________________________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _developed _ _ _ _ _ _ _ _ _ _the _ _ _ DMG _ _ _ _ _ _ECOLINE _ _ _ _ _ _ _ _ _to _ _prove _ _ _ _ _ _that _ _ _ _it_ _is_ _always _ _ _ _ _ _ important _ _ _ _ _ _ _ _ _ _to ________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ __ __ _______ __ __ _GILDEMEISTER _____________ __________________________________________________________________________________________________________________________________ _ _ _ _ _flexible _ _ _ _ _ _ _ cost-saving _ _ _ _ _ _ _ _ _ _ _ _options, _ _ _ _ _ _ _ _not _ _ _ _only _ _ _ _in _ _ _economically _ _ _ _ _ _ _ _ _ _ _ _ _trying _ _ _ _ _ _times. _ _ _ _ _ _Superb _ _ _ _ _ _ _ efficiency, __________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _have _____________ __________________________________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _technology _ _ _ _ _ _ _ _ _ _ and _ _ _ _ an _ _ _unbeatable _ _ _ _ _ _ _ _ _ _ _price-performance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ratio _ _ _ _ _are _ _ _the _ _ _ special _ _ _ _ _ _ _ features _ _ _ _ _ _ _ _of _ _ this __________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _innovative _____________ __________________________________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ series. _ _ _ _ _ _ _The _ _ _ _DMG _ _ _ _ _ ECOLINE _ _ _ _ _ _ _ _ _ _will _ _ _ _accelerate _ _ _ _ _ _ _ _ _ _your _ _ _ _ production _ _ _ _ _ _ _ _ _ _ _and _ _ _ _give _ _ _ _ it _ _a _ _new _ _ _ _impulse. ______________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _machine _____________ __________________________________________________________________________________________________________________________________ _____________ __________________________________________________________________________________________________________________________________ _____________ __________________________________________________________________________________________________________________________________ _____________ __________________________________________________________________________________________________________________________________ _____________ __________________________________________________________________________________________________________________________________ _____________ __________________________________________________________________________________________________________________________________ _____________ __________________________________________________________________________________________________________________________________ _____ _____ ________________________________________________________________________________________________________________________________________ _____ _____ ctx 310 eco ctx 510 eco dmc 635 v eco ________________________________________________________________________________________________________________________________________ _____ _____ _____ _____ _____ _____ _____ _____ _____ simply more success The right type of stimulus – dmg ecoline | CNC Universal Lathe | | CNC Universal Lathe | | Vertical Machining Center | Swing diameter over bed: 13.0 in., Max. rotational speed: 5,000 rpm., Swing diameter over bed: 26.8 in., Max. rotational speed: 3,250 rpm., Travel X / Y / Z: 25.0 / 20.1 / 18.1 in., Max. rotational speed: Max. torque (40 / 100% DC): 122.8* / 82.6* ft. / lbs., CNC control: Max. torque (40 / 100% DC): 464.7* / 309.8* ft. / lbs.,CNC control: 8,000 rpm., Torque (40 / 100% DC): 61.2* / 42.0* ft. / lbs., Siemens 810D powerline with ShopTurn or Fanuc 0i-TC with Siemens 810D powerline with ShopTurn or Fanuc 0i-TC with CNC control: Siemens 810D powerline with ShopMill or Manual Guide i Manual Guide i Fanuc 0i-MC with Manual Guide i * Technical data for the Siemens 810D powerline VDI 30 turret with 12 tool stations ___ ___ Tate Parham, Director of Engineering ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ American Optisurgical Inc. products help people have a clearer view of ___ life and their surroundings. The company makes ophthalmic instruments ___ ___ that allow surgeons to remove cataracts from peoples eyes. And with a ___ ___ new DMG CTX 310 eco V3 Turning Center, parts for these products can ___ be produced with greater productivity, less labor and in a lights-out envi___ ___ ronment. Tate Parham, Director of Engineering says that they produced ___ ___ parts for their ophthalmic instruments and instrument care systems on a ___ standard lathe and mill. But after product changes, the company needed ___ ___ a machining center with turn / mill capabilities. "With the aquisition of ___ ___ the DMG CTX 310 eco V3, parts come off finished and part movement ___ between machines is eliminated. There are a lot fewer man hours and the ___ ___ parts are produced faster and with better precision." ___ ___ ___ ___ ___ ___ ___ American Optisurgical Inc.: 25501 Arctic Ocean, Lake Forest, CA 92630 ___ P: 1 (800) 576-1266, F: (949) 580-1270 ___ info@optisurgical.com, www.optisurgical.com ___ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ American Optisurgical Inc. uses new DMG equipment to help patients see better Linear guideways in all axes CTX 310 eco starting at: $ 64,900 CNC Universal Lathe ctx 310 eco highlights ___ ___ ___ CTX eco – SANDVIK-COROMANT TOOL PACKAGE ___ ___ $ 2,490 ___ _ Highly productive tool package (six units) for turning, drilling, cut-in and tapping ___ _ Six VDI 30 / 40 tool fittings (complete CoroDrill® 880 drill, CoroTurn® 107 drilling ___ ___ bar, shaft fitting with RC-clamp, CoroCut® cutting holder, U-lock thread holder, ___ CoroTurn® TR shaft fitting CoroTurn®) ___ ___ _ 70 spare cutting inserts ___ ___ ___ ________________________________________________________________ ________________________________________________________________ _ VDI 30 turret with 12 tool stations and up to six driven tools _ Digital drives and linear roller guideways in all axes for excellent dynamics and precision _ Automatic traversing tailstock for the greatest machining flexibility _ Extremely dynamic spindle motor with 22.1 hp. (40% DC), 122.8 ft. / lbs. (40% DC) and 5,000 rpm. ________________________________________________________________________________________________________________________________________ dmc 1035 v eco ________________________________ dmc 55 h eco __________________________________ __________________________________________________________________ | Vertical Machining Center | | Horizontal Machining Center | Complete information about the new DMG ECOLINE Travel X / Y / Z: 40.7 / 22.0 / 20.1 in., Max. rotational speed: Work area X / Y / Z: 22.0 / 23.6 / 23.6 in., Motor spindle up to is available online at: WWW.DMGECOLINE.COM 8,000 rpm., Torque (40 / 100% DC): 61.2* / 42.0* ft. / lbs., 12,000 rpm. (Optional: 18,000 rpm.), Torque (40 / 100% DC): CNC control: Siemens 810D powerline with ShopMill or 81.1 / 62.0 ft. / lbs., CNC control: Siemens 810D powerline Fanuc 0i-MC with Manual Guide i _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ ______________________________________________________________________________________________________________ _ _ _AEROSPACE _ _ _ _ _ _ _ _ __ __ __ _ HIGH-TECH _ _ _ _ _ _ _ _EXPERTISE _ _ _ _ _ _ _FOR _ _ _COMPONENTS _ _ _ _ _ _ _ _ _ IN _ _THE _ _ _AEROSPACE _ _ _ _ _ _ _ _INDUSTRY __________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ 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______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _ _ _a_ leader _ _ _ _ _ _ of _ _ _5-axis _ _ _ _ _ _technology, _ _ _ _ _ _ _ _ _ _ _DMG _ _ _ _ _ offers _ _ _ _ _ _a_ _unique _ _ _ _ _ _ product _ _ _ _ _ _ _ _range ____________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _________________ _As ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ of high-tech metal cutting machine tools for workpiece manufacturing in the ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _industry. ____________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _aerospace ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ 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______________________________________________________________________________________________________________ _ _ _ _ _ // _ _ 15 _ _ _years _ _ _ _ _ _of _ _experience __________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _DMG ______________________________________________________________________________________________________________ _ _ 5-axis _ _ _ _ _ _ machining ____________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _in ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ 24 _ 25 Aerospace structural components landing gear component | Structural wing component | | Structural fuselage component | | Connective shaft | machined on the machined on the machined on the DMU / DMC duoBLOCK® Series DMF traveling column machine DMF traveling column machine 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______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ High-tech expertise for components in the aerospace sector __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ _____________________________________________________________________ lathe technology Page 31 CTX TC // CNC Universal Lathes: Complete machining with Turn & Mill Machining Centers with up to 50% time savings ________________________________________________________________ CTV // Vertical Lathes: Optimizes cylinder production of aircraft engines and offers maximum process safety ________________________________________________________________ GMX // Production Turning / Milling Centers: Turning and Milling Centers for the 6-sided complete machining of complex workpieces ________________________________________________________________ GMC / GM // CNC Multi-Spindle Turning Centers: Highly productive bar machining from 0.12 to 1.7 in. – for small fuselage and wing workpieces (fasteners) ________________________________________________________________ milling technology DMU // CNC Universal Milling Machines: The optimal 5-axis solution for the machining of essential aluminum components _____________________________________________________________________ Page 28 – 29 DMF // Traveling Column Machines: Long travels allow the machining of long structural components _____________________________________________________________________ Page 26 – 27 DMU / DMC P / U duoBLOCK® For structural components made from aluminum and titanium with high-performance and high-torque milling spindles DMU / DMC FD duoBLOCK® 5-sided / 5-axis complete machining – milling and turning in a single setup ________________________________________________________________ ultrasonic / lasertec LASERTEC // PowerDrill Technology: 5-axis laser machining of coolant air drills in turbine components (blades, vanes, combustors) engine components | High pressure compressor casing | | Turbine vane | | Impeller disk | machined on the machined on the machined on the DMU / DMC FD duoBLOCK® Series LASERTEC PowerDrill Series DMU / DMC FD duoBLOCK® Series _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 26 _ 27 AEROSPACE _ _ _ MILLING TECHNOLOGY _ _ _ DMU P/FD // duoBLOCK ® SERIES 5-axis simultaneous machining at its best: DMU FD machines combine two processes on a single machine. Milling and turning in a single setup ensure the highest degree of precision while also saving time. Workpiece: Compressor disc _____________ aerospace _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _5-axis _ _ _ _simultaneous _ _ _ _ _ _ _ _ milling _ _ _ _ _with _ _ _up _ _to: _____________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________________________________ _____ _____ _____ ® _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ dmu p highlights _____ _ duoBLOCK® design for the highest precision and _____ _____ dynamics, plus optimum access to the work area _____ _ Automated swivel head for 5-sided machining of _____ _____ workpieces up to 8,819 lbs. _____ _____ _ Spindle for every 5-axis-application: Output up _____ to 152.9 hp.* and torque up to 811.3 ft. / lbs.* _____ _____ _____ _____ _____ _____ fd machine innovations _____ _ Milling and turning in a single setup with _____ _____ DirectDrive Technology and electronic _____ balancing cycle _____ _____ _ 5-axis simultaneous milling with a milling / _____ _____ turning table and an NC-controlled B-axis _____ in the standard version _____ _____ _ 5X torqueMASTER®* with up to 811.3 ft. / lbs. _____ _____ _ A-axis* for negative angles up to 30° _____ _____ * Optional _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ technical data _ _ _ DMU 125 FD duoBLOCK®: Travel X / Y / Z: 49.2 / 39.4 / 39.4 in., Spindle speed: standard 10,000 rpm., Rapid traverse: 2,362.2 ipm., Number of tools in the magazine _____ (standard / optional): 60 / up to 354, Max. workpiece weight: 4,409.2 lbs., DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline and Heidenhain MillPlus iT _____ _____ _____ 811.3 ft. / lbs. the dmu duo block series Flexibility and the best performance in the aerospace industry _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ DMU 125 FD duoBLOCK®: Milling and turning in a single setup _____ _____ _____ _____ _____ _____ _____ ® _____ dmu 50/70 dmu 50/70 e v o linear dmu 40/60/80/100 mono block _____ _ High-performance motor spindle with up _ NC swivel rotary table with high rapid _ Excellent dynamics in the standard version, _____ to 14,000 rpm., 73.8 ft. / lbs. and 25.3 hp. traverse speeds and excellent dynamics, with 0.7 g acceleration and fast rotary axes _____ _____ _ Customizable table options, from fixed to 40 rpm. in the B-axis and 50 rpm. in the with up to 40 rpm. _____ swivel rotary table with digital drives for C-axis* _ HSC motor spindles* with up to 42,000 rpm.* _____ _____ automated 5-axis machining _ Swivel range of the B-axis for machining and up to 211 ft. / lbs. for heavy-duty _____ _ High workpiece weights and maximum angles up to negative 18 degrees machining (not for the DMU 40 / 60) _____ precision, due to the integrated swivel _ Linear drive in the X-axis for higher _ B-axis transmission with slanted gears for _____ _____ rotary table with large roller bearings in output and precision the highest precision _____ both rotary axes _ Double gripper for fast and reliable tool _ Table load up to 1,763.7 lbs. during 5-axis _____ _____ _ Excellent accessibility to the work area, exchange, reduction of chip-to-chip time operation _____ good chip disposal and steeply-slanted to as little as 5 seconds _ CollisionMonitoring: Standard on the _____ _____ walls and large work area in relation to Heidenhain iTNC 530 (5-axis version) * Optional _____ small machine size optimal protection against collisions _____ _ 3D quickSET®*: Monitoring of 5-axis precision _____ * Optional _____ * Optional _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 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_______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ * Performance 28 _ 29 AEROSPACE _ _ _ MILLING TECHNOLOGY _ _ _ DMF // TRAVELING COLUMN MACHINES ± 100° 01 _____________ aerospace dmf 180 / 260 linear _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ ______________________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________________ _____ _____ dmf 180 / 260 highlights _____ _____ _ Symmetrical traveling column – for the highest _____ sturdiness and precision _____ _____ _ Significantly larger work area due to 25% longer travel _____ in the Y-axis _____ _____ _ Glide-along tool magazine for short chip-to-chip times _____ _____ _ Spindle speed 8,000 rpm. (14,000 rpm., 18,000 rpm.)* _____ _ Flexibility: Work area separator wall, integrated _____ _____ NC tables, well-proven NC attachment table and _____ _____ uniform expansion options _____ _____ * Optional _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ technical data _ _ _ DMF 260 linear: Travel X / Y / Z: 102.4 / 27.6 / 27.6 in., Spindle speed: standard 8,000 rpm., Rapid traverse speed X / Y / Z: 3,149.6 ipm., Number of tools in the magazine _____ (standard / optional): 30 / 60, 120, Max. workpiece weight: 4,739.9 lbs., DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline, Heidenhain iTNC 530 _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ The GILDEMEISTER Group demands critical components with the latest technol_____ _____ ogy and innovation – as they determine the ultimate quality of the machine tool. _____ _____ NSK therefore provides: _____ _____ • Super Precision Spindle Bearings _____ _____ • Super Precision Ball Screw Support Bearings _____ _____ • Linear Guides _____ • Ball Screws _____ _____ _____ To meet developments in high speed 5-axis machining, NSK provides ROBUST _____ sealed precision bearings with high grade SHX steel and specific NSK grease – _____ _____ this extends grease life, allows easier handling during assembly and significantly _____ _____ improves spindle performance. _____ _____ A solution from NSK adopted by the GILDEMEISTER Group. _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ NSK Corporation, 4200 Goss Road, Ann Arbor, MI 48105 _____ _____ P: (734) 913-7500, F: (734) 913-7511, info@nsk-corp.com, www.nsk.com _____ _____ _____ The 2nd generation of Traveling Column Milling Centers with 25% longer Y-travel NSK – Driven by Perfection 02 03 04 05 01 B-axis with a swivel range of ± 100° 02 Structural component / Aerospace 03 Actuating lever / Drive technology 04 Injection mold / Tool and mold making 05 Cutting tool / Machine construction _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 01 center of excellence – aerospace DMG – Your high-tech partner in the global aerospace process chain For more than a year already, DMG has offered technology support to aerospace customers from our new Center of Excellence. Here you will find knowledgeable contact partners for your machining needs in the milling, turning and new technologies industries. Goals: _ Support in process and technology development _ Increased productivity and reduced manufacturing costs _ Establishment of long-term, successful partnerships Our services: _ Development of machining strategies _ Machine demonstrations and trial applications _ Specifically targeted further development of machines and options _ Implementation of Turn Key projects _ Machine and technology presentations in the showroom _ Seminars and workshops with our customers Your DMG contact partner: Richard Kellett – Key Account Manager, Aerospace P: +49 (0) 8363 89 4450, richard.kellett@gildemeister.com 02 03 01 Chip conveyor 02 Chip conveyor ECO 03 Coolant unit 04 Chip breaker Bürener Maschinenfabrik GmbH // Technology with new ideas for state-of-the-art machine tools As a market leader for components in the machine tool sector, Bürener Our products are based on consistent standardization, but they are also available Maschinenfabrik GmbH (bmf) focuses on lasting customer relationships, in individualized versions (with a number of variations), in modular design as well as medium and long-term growth. Highlights of our product range: (in various sizes) and with flexible options (in various designs). _ Chip conveyors: All-round devices for chip disposal _ Cooling units: Cleaning systems for coolant / lubrication treatment _ Chip breakers: Power package for chip breakup and disposal Bürener Maschinenfabrik GmbH, Fürstenberger Straße 37, 33142 Büren, Germany P: +49 (0) 29 51 / 604-0, F: +49 (0) 29 51 / 604 -111, info@bmf.de, www.bmf.de 04 _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 30 _ 31 PERFORMANCE PARTNERSHIP HEIDENHAIN // Innovative – Reliable – Precise ollision Monitoring HEIDENHAIN controls are universal and yet simple to operate. Their rapid and accurate path control ensures high-quality surfaces and very short machining times, even for complex workpieces. For milling and drilling machines and machining centers: iTNC 530, MillPlus iT Optimizing safety with CollisionMonitoring The iTNC 530 with CollisionMonitoring can detect crash situations. Whenever a collision of the machine components in the work envelope threatens, the HEIDENHAIN control interrupts machining and thereby improves safety for the machine and its operator. This helps to prevent machine damage and the costly downtime they cause. For lathes and lathe centers: HEIDENHAIN Plus iT Optimizing the programming time with the DXF converter Complex contours that exist in DXF format can be opened directly on the iTNC 530. This way you can be sure that the finished contour is exactly according to the designer’s specifications. Other useful functions, such as setting datums at any points and the flexible handling of layers, let you quickly convert complex contours into smarT.NC or plain-language programs. Optimizing the machining time with AFC Manual adjustments to the feed rate, such as by using the override pot, have always been possible with HEIDENHAIN contouring controls. But this always depends on the experience and, of course, the presence of the operator. Adaptive feed control (AFC) automatically regulates the feed rate of the iTNC 530, taking into consideration the respective spindle power and other process data. HEIDENHAIN CORPORATION 333 East State Parkway, Schaumburg, IL 60173-5337 P: (847) 490-1191, F: (847) 490-3931, info@heidenhain.com, www.heidenhain.com DR. JOHANNES HEIDENHAIN GmbH RENISHAW // The complete range of measuring technology and software one stop shop _ Ultra high accuracy strain-gauge spindle probe (RMP600) UNRIVALED PRECISION! _ Rapid laser breakage detection (TRS2) _ Compact laser toolsetter / breakage detection (NC4) _ Rapid PC-based probe cycle generation (Productivity+™ Active Editor Pro) Experience – innovation – direct support through 51 offices worldwide Can you afford to trust anything less? Renishaw, Inc., 5277 Trillium Blvd, Hoffman Estates, IL 60192 P: (847) 286-9953, F: (847) 286-9974, usa@renishaw.com, www.renishaw.com SKF Lubrication Solutions Expertise from VOGEL. Combined with the knowledge of SKF. For eight decades, VOGEL has been known for innovative lubrication solutions. In the middle of this year, we will change our name. But our superior product quality standards, solutions and services will remain the same. You will be able to access an even broader scope of expert knowledge – from anywhere in the world, and from a single supplier. www.skf.com/lubrication www.skf.com; www.vogelag.com AEROSPACE _ _ _ LATHE TECHNOLOGY _ _ _ CTX TC // COMPLETE MACHINING WITH TURN & MILL 01 02 01 Blade machining with 5-axis interpolation on the CTX TC Series 02 DMG ERGOline® Control with a 19" screen and Siemens 840D solutionline 5-axis interpolation for the aerospace industry Highly complex 5-axis machining on Turn & Mill Machining Centers _____________ aerospace _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _ _ _ _ _ _ _ _ Complex parts, highest precision and efficient manufacturing methods are the top features required in the aerospace _____ _____ industry, when components such as turbine blades, landing gears, diffusers for the electrical supply, jet engine components or _____ _____ impellers need to be machined from the bar. With the CTX TC Series Turning / Milling Centers, any contour or free-form surface _____ _____ can be machined using the freely interpolating turning / milling spindle, which makes the machine series the ideal choice for the _____ _____ _____ manufacturing of aerospace components. _____ _____ _____ _______________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________ _____ _____ _____ _____ 5-axis interpolation highlights _____ _ Complex mold component production with _____ _____ free 5-axis interpolation _____ _____ _ High manufacturing precision due to angle_____ synchronous workpiece hand-over _____ _____ _ Short job times due to 6-sided complete __ __ machining on the main and counter spindles __ _ Short setup times and flexible manufacturing _____ _____ with a large tool reserve _____ _____ _ Minimized downtimes with optimal chip _____ _____ disposal _____ _ Optimal support from the user-friendly _____ _____ DMG ERGOline® Control _____ _____ _____ _____ _____ _____ _____ _____ technical data _ _ _ CTX gamma 2000 TC: Max. machining diameter: 24.8 in., Max. machining length: 78.7 in., Max. bar diameter: 4.0 in., Turning / milling spindle: Max. rotational speed: 12,000 rpm., _____ _____ ® Tools in the disk magazine: 36, DMG ERGOline Control with a 19" screen and 3D-Software: Siemens 840D solutionline with ShopTurn, Heidenhain Plus iT with DINPlus (TurnPlus*) *Optional _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ ® _____ _____ _____ _____ _____ The CAM-software hyperMILL® is a trendsetter for process optimization. _____ Intelligent functions open up a completely new approach to NC programming. _____ _____ Automation contributes to a reduction of programming effort and ensures the _____ _____ greatest possible ease-of-operation. All 2D, 3D, and 5-axis milling strategies, _____ the mill-turn module and special applications can be operated from a single _____ _____ user-interface. The product portfolio is rounded off by innovative post_____ _____ processor technology, the CAD-system hyperCAD®, CAD-integrations and _____ direct CAD interfaces. _____ _____ _____ _____ _____ www.openmind-tech.com _____ _____ _____ OPEN MIND Technologies AG Optimize Processes. Secure investments. Successful manufacturing. With hyperMILL ! 32 _ 33 ULTRASONIC _ _ _ HSC / HIGH-SPEED CUTTING PRECISION CENTERS ULTRASONIC ULTRASONIC max. 30 kHz max. 30 kHz max. 42,000 rpm. max. 18,000 rpm. 01 02 01 ULTRASONIC 20-5 linear: Heavy-duty machining of a dental bridge made from stabilized zirconium-oxide 02 ULTRASONIC 70-5 linear: Zerodur (glass-ceramic) mirror mount with light-weight structures and undercuts ultrasonic 20-5 / 50-5 / 70-5 linear ULTRASONIC heavy-duty machining and HSC / Milling on a single machine _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ ultrasonic 20-5 / 50-5 / 70-5 linear highlights _ ULTRASONIC hard-machining of ceramics, glass, carbide, corundum, silicone and milling / HSC milling on a single machine _ Application sectors: Tool and mold making, micro and precision engineering, watch / optical / dental / textile industry _ ULTRASONIC HSK-63 actor system with 18,000 rpm. in the standard version (ULTRASONIC 20 linear with HSK-32 and max. 42,000 rpm.) _ 5-axis simultaneous machining with an integrated NC swivel rotary table* _ User-friendly Siemens 840D solutionline with an integrated ULTRASONIC userinterface, as well as ADC / ACC technical data _ _ _ ULTRASONIC 50-5 linear: Travel X / Y / Z: 19.7 / 17.7 / 15.7 in., Max. acceleration in X: 393.7 in./sec.2, Swivel range B-axis: 0 – 108°, Rapid traverse X / Y / Z: * Optional 3,149.6 / 1,968.5 / 1,968.5 ipm., DMG ERGOline® Control with the Siemens 840D solutionline 01 02 01 5-axis simultaneous machining of an aluminum impeller 02 42,000 rpm. in the standard version 03 Optional: NC swivel rotary table hsc 20 / 55 / 75 / 105 linear Highly dynamic 5-axis simultaneous machining of extremely precise impellers for turbochargers ________ In the impeller / compressor wheel manufacturing industry, there is a growing preference for milling. Impellers for turbochargers increase the output and dynamics of motors while lowering energy consumption. The highly dynamic precision centers in the HSC Series achieve the fastest machining times while maintaining optimal contour accuracy and surface quality. technical data _ _ _ HSC 20 linear: Travel X / Y / Z: 7.9 / 7.9 / 11.0 in.,Tool fitting: HSK-E32, Spindle speed: 42,000 rpm. (standard version), Rapid traverse speed: 1,574.8 ipm., Number of tools in the magazine: 24 (60), DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline and Heidenhain iTNC 530 03 ULTRASONIC / LASERTEC _ _ _ LASERTEC PRECISIONTOOL 01 application overview precision tools lasertec 40 PrecisionTool _ Flexible laser machining of chip-guide inserts made from PCD / CBN _ Prototype manufacturing of complete chip-guide geometries in carbide reversible plates in < 2 h lasertec 20 PrecisionTool _ Complete machining of cutting-edges and clearance angles in PCD / CVD (no finishing required) _ Machining of PCD / CVD-shaft millers and taper reamers with up to 0.0001 in. cutting-edge radius lasertec 80 PrecisionTool _ Manufacturing of cutting inserts made from PCD / CBN-carbide reversible plates (3-axis / 5-axis) ______________________________________________ 02 01 LASERTEC 20 PrecisionTool: Complete machining in PCD / CVD cutting-edges 02 LASERTEC 40 PrecisionTool: Chip-guide inserts made from PCD / CBN lasertec PrecisionTool The new lasertec Series for the production of precision tools technical data _ _ _ LASERTEC 20 PrecisionTool: Travel in X / Y / Z: 7.9 / 11.8 / 11.0 in., A / C-axis with torque motors: -10 to 130°/ infinitely variable, Rapid traverse: 1,574.8 ipm., Acceleration: > 2 g, Control: Siemens 840D solutionline with DMG ERGOline® Control Panel LASERTEC 40 PrecisionTool: Travel (X / Y / Z): 15.7 / 11.8 / 19.7 in., Scanning range: 2.4 x 2.4 in., Laser source: diode-pumped Nd:YAG-laser (12 W), Control: LASERSOFT 3D with DMG ERGOline® Control Panel _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ 34 _ 35 DMG SERVICES _____ _____ 01 02 03 _____ _____ 01 Servo-supported single-handed operation – perfect handling 02 Precision spindle – optimal access 03 Central operator console – maximum comfort _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _ _ _ _ _ _ _ _ The new VIO linear pre-setting device excels due to high-tech features in the standard version. For the first _____ _____ time, linear drives are utilized and freely selectable lengths in the X and Z-axis ensure the highest degree of functionality. _____ _____ Top values of ± 0.00004 in. repeat accuracy for measurements and up to 25% faster measuring cycles are unique in _____ _____ _____ comparison to the competition. Designed with excellent ergonomics in modular fashion, the new VIO linear beats every _____ _____ other machine design for tool pre-setting, with regard to precision, productivity, flexibility and price. _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _______________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________ _ _ linear _ _ _ _Series _ _ _ _sizes _ _ _ –_ freely _ _ _ _interchangeable: ____________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _VIO _ _ _ _8.3 _ _/ _13.8 _ _ /_19.7 _ _ _in., _________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _X-axis: _______________________________________________________________________________________________________________________________________________ Z-axis: 19.7 / 27.6 / 39.4 in. _______________________________________________________________________________________________________________________________________________ _ _ _ _ _with _ _ _Microvision _ _ _ _ _ _ III _ _and _ _ IV ____________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _available _______________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ vio linear highlights _____ _____ _ Highest dynamics and unrivaled measuring speed due _____ to linear drives in the X and Z-axis _____ _____ _ Top measurement values of ± 0.00004 in. repeat accuracy _____ _ Up to 25% faster measuring cycles _____ _____ _ Maximum flexibility due to the modular design – _____ _____ a device for every user _____ _ Unique design allows optimal access to the spindle _____ _____ _ Exceptional ease-of-operation due to manual or _____ _____ motorized traverse _____ _ Absolute precision due to motorized fine positioning in the _____ _____ μm-range _____ _____ _____ _____ _____ Your DMG contact partner: _____ DMG Microset GmbH, Michael Böhm, Gildemeisterstr. 60, 33689 Bielefeld, Germany _____ michael.boehm@gildemeister.com, P: +49 (0) 52 05 / 74 - 44 52, F: +49 (0) 52 05 / 74 - 44 44 _____ _____ _____ dmg microset World Premiere VIO linear – Top values of ± 0.00004 in. repeat accuracy on measurements 03 01 02 04 01 Scott Martin, Sr. Experimental Technician, Stryker®; Bob Nedler and Nate Buck, DMG America 02 Randall Carpenter, Sr. Project Engineer, Stryker® training with Bob Nedler and Scott Martin 03 Stryker® Headquarters in Kalamazoo, MI 04 Scott Martin operating a DMU 50 eVo linear dmg training academy _____ _____ _____ _____ _____ _____ _____ _____ _____ "We've also worked with the DMG Service group. When they perform installaDr. Homer Stryker’s inventions helped him to better serve the needs of his patients. _____ tions and service calls, we've been very impressed with their service technicians’ Today, Stryker Corporation’s unique products make it possible for doctors to provide _____ _____ knowledge and dedication to correcting the problem. Other DMG service items we’re the best possible care to patients with the least amount of trauma. But to develop these _____ _____ looking at are having DMG perform maintenance on our equipment and also do some unique products, R&D must be performed and test instruments developed. This is _____ other training tasks. DMG helps us with machining applications too. We’ll use them where seven DMG machining centers and training for this equipment helps. _____ _____ for first component programming at times. I'm looking forward to sending a few more Stryker Corp., Kalamazoo, MI., is a medical device company founded by _____ _____ people to the five-axis advanced training as well." Homer Stryker, an orthopedic surgeon. "Stryker has multiple divisions," says Randy _____ Carpenter, Senior Project Engineer for the Integrated Manufacturing Operation. "The _____ _____ Stryker Instruments Division Experimental Group spends a lot of time in development _____ ________________________________________________________________ _____ for various medical products." In order to produce their products, Stryker uses DMG our customized dmg training _____ ________________________________________________________________ Machining Centers such as the DMU 50 eVo linear 5-axis and the DMC 635 V eco. _____ _____ The integrated manufacturing operation has two TWIN 65 machines, a DMU 50 eVo Your Benefits _____ _____ linear 5-axis and a DMU 70 eVo linear 5-axis Machining Center. _ Modular and hands-on training in programming, setup and _____ One important thing that both Carpenter and his staff believe in is getting the _____ operation of your DMG Machine _____ correct training on the DMG equipment to experience its fullest capabilities expediting _ Additional special instruction that is custom-made according _____ _____ operating proficiency. "Presently, we are spending a lot of time at the DMG Training to your needs, either in a DMG Training Academy or on-site _____ Academy. Our operators and machinists have been very impressed with the training _____ at your facility _____ they have experienced," says Carpenter. "We like the knowledge base of the trainers _ Instruction in small groups directly on the machine _____ and how they present it." _____ _ Continuous adaptation of the curriculum to your needs _____ Asked if Carpenter feels that the DMG training is a large component of making _____ _ The latest equipment, educational tools and innovative _____ their DMG equipment successful, he says, "In the future, our manufacturing process training techniques _____ development will utilize the DMG Programmer software before it’s actually machined. _____ _ First class instructional materials that are specially-designed _____ This is critical to our first run success of developing processes that are capable and for training purposes _____ _____ repeatable. Therefore, we rely on our DMG training to get the most from their equipment _ DMG Training Certificate for your employees _____ for part processing." _____ _ Highly qualified trainers who are certified in methodology, _____ teaching and instruction _____ _____ ® Stryker , 2825 Airview Boulevard, Kalamazoo, MI 49002 _____ P: (269) 385-2600, F: (269) 385-1062, www.stryker.com _____ _____ _______________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________ _____ _____ dmg spare parts _____ _____ _____ _____ _____ _____ _____ _____ _____ Maximum availability and delivery of spare parts within 24 hours of order _____ _____ placement upon request. The modern logistics center of DMG Spare Parts _____ supports you around the clock with the entire product range of spare parts _____ _____ and service products of the GILDEMEISTER Group. _____ _____ _____ _____ highlights _____ More than 60,000 different products located in the ultra-modern logistics center in _____ _____ Geretsried near Munich, for all technology sectors // Spare parts availability more _____ _____ than 95% // Delivery of spare parts within 24 hours of order placement // Unique _____ assortment of special service products to increase productivity _____ ________________________________________________________________ _____ _____ DMG 24 / 7 Service Hotline: _____ Order options: your local DMG, the DMG 24 / 7 Service Hotline, the DMG _____ 1-877-DMG 24HR Online Shop at a 5% discount, at www.gildemeister.com/onlineshop _____ _____ _____ _____ NEW: Early morning dispatch for the US > Processing of orders in early _____ morning hours for same-day delivery in the United States! ________________________________________________________________ _____ _____ _____ Stryker® Success story – Building products to save lives with the help of DMG machines and service Highest availability, ultra-fast delivery. Immediate shipment. SINUMERIK® stands for machine controls, drives and motors that combine to create a complete solution for machine tool automation. The SINUMERIK® platform can be adapted to a wide range of requirements – from the workshop to manufacturing companies – the perfectly adjusted components always offer the operator-friendly functionality and top performance. SINUMERIK® solution line is the innovative CNC systems platform based on the SINAMICS drive family. All components stand out with unique consistency and compatibility, as well as a unified look & feel. New for SINUMERIK® solution line: The extremely flexible ThinClient design, and mostly maintenance-free operator panels with no hard drive, aerator or battery. ShopTurn / ShopMill – the unique and consistent solution for universal turning and milling of individual workpieces or small series with visual programming and unified look & feel. 01 Would you like to know more about ShopTurn and ShopMill? Visit us on the web at www.siemens.de/cnc4you. Find out how easy it is to get from the drawing to the finished workpiece. 02 01 DMG ERGOline® Control 02 SINUMERIK® solution line 03 ShopMill 04 ShopTurn 03 04 Siemens Energy and Automation, Inc., 390 Kent Avenue, Elk Grove Village, IL 60007 P: (800) 879-8079, SiemensMTBUMarCom.sea@siemens.com, www.sea.siemens.com/machine DMG LOADER 65-1 The solution that increases productivity for CNC Universal Lathes ________ The new DMG Loader 65-1 for single spindle automatics and lathes is a bar loader ideally suited for medium and large series production in the diameter range from 0.39 to 3.1 in. highlights _ Maximum productivity due to loading parallel to production time _ Traverse distance of at least 43.3 in. for easy maintenance and change of bar diameter _ Channel guide-exchange in only 10 minutes due to quick release _ Excellent sturdiness due to welded frame construction _ Superb vibration absorption _ Higher loading capacity up to 129.9 x 15.7 in. (L x W) _ PLC-controlled eject unit for greater positioning precision SACO S.p.A., S.S. 415 – Km 45.400, I-26012 Castelleone (CR) P: +39 0 374 / 357 511, F: +39 0 374 / 357 636, www.gildemeister.com, info@saco.it DMG Boston Inc.: 20 Mall Rd., Suite 440, Burlington, MA 01803, Phone: (781) 229-0044, Fax: (781) 229-0014 DMG Chicago Inc.: 265 Spring Lake Drive, Itasca, IL 60143, Phone: (630) 227-3900, Fax: (630) 227-3975 DMG Charlotte Inc.: 13509 South Point Blvd., Charlotte, NC 28273, Phone: (704) 583-1193, Fax: (704) 583-1149 DMG Houston Inc.: 16511 Hedgecroft, Suite 212, Houston, TX 77060, Phone: (281) 999-3641, Fax: (713) 934-8443 DMG Los Angeles Inc.: 5980 Lakeshore Drive, Cypress, CA 90630, Phone: (714) 527-4981, Fax: (714) 527-4986 DMG Canada Inc.: 165 Admiral Blvd., Mississauga, ON, L5T 2T3 Canada, Phone: (905) 795-2891, Fax: (905) 795-0393 DMG Brazil: Rua Doutor Luiz Migliano, 173, 05711-000 São Paulo, Brazil - SP, Phone: (55) 11 / 3742-5000, Fax: (55) 11 / 3773-8855 DMG México: Acceso III #14, Bodega 11, Parque Industrial Benito Juarez, Queretaro, Qro. C.P. 76120, México, Phone: +52 (442) 209-5072, Fax: +52 (442) 209-5073 info@dmgamerica.com, www.dmgamerica.com Imprint: Journal – DECKEL MAHO: Journal for customers and interested parties. Responsible for the content: DMG Vertriebs and Service GmbH. Design, layout, organization, and photos by: Montfort Advertising America Inc., Chicago, Illinois. Circulation: 600,000 pcs. Prices are quoted in U.S. dollars and subject to change without notice. Products subject to discontinuation without notice. Products subject to availability. The machines depicted here may include some options, equipment and CNC alternatives available at an additional charge. The prices displayed are subject to our standard terms and conditions. 41 ADVERTISING MONTFORT SINUMERIK® Innovative platform for maximum productivity and availability
