L I G H T I N G
D E S I G N
PLCC
M A N U FA C T U R I N G
Series
Application
Guide
www.edison-opto.com
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Copyright© 2013 Edison Opto. All rights reserved. No part of this publication may be
reproduced or transmitted in any form or by any means, electronic or mechanical,
including photocopy or any other information storage and retrieval system, without prior
permission in writing from the publisher. The information in this publication is subject to
change without notice. Please refer to the official website for the latest information.
2
PLCC Series Application Guide
Table of Contents
I. Introduction.............................................................................................................................. 4
Feature.............................................................................................................................. 4
Applications.................................................................................................................... 4
Environmental Compliance...................................................................................... 5
II. Nomenclature and Characteristic Ranks...................................................................... 6
Nomenclature................................................................................................................ 6
Characteristic Ranks.................................................................................................... 7
Single Chip Luminous Intensity.............................................................................. 7
Forward Voltage Ranks.............................................................................................. 8
Forward Voltage Ranks.............................................................................................. 9
CCT , Wavelength Ranks..........................................................................................10
CCT Ranks -Edison Opto Standard Ranks.........................................................11
III. Product Dimensions..........................................................................................................13
IV. Overview of PLCC Products............................................................................................15
V. Specifications........................................................................................................................16
White...............................................................................................................................16
Single Color..................................................................................................................17
RGB 3in1........................................................................................................................17
Absolute Maximum Ratings...................................................................................18
VI. Reliability Test Items.........................................................................................................19
Failure Types.................................................................................................................20
VII. Package, Transportation and Storage......................................................................21
Tags and Package.......................................................................................................21
Storage and Use.........................................................................................................24
Humidity Indicator.....................................................................................................26
Moisture Sensitivity Levels.....................................................................................27
VIII. Handling Notification....................................................................................................28
Notification on anti-static.......................................................................................28
Handling with PLCC Series......................................................................................29
Solder stencil print design......................................................................................30
IX. Lighting Design Manufacture Service.......................................................................34
©2013 Edison Opto Corporation SAPv.1
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PLCC Series Application Guide
X. Applications..........................................................................................................................35
Module Applications.................................................................................................35
Solid-State Lighting Applications........................................................................35
Environmental Applications...................................................................................35
XI. Thermal Management.....................................................................................................36
Thermal Resistance and Junction Temperature (TJ) Calculation...............36
Calculation of Junction Temperature(TJ)............................................................37
Tips for Thermal Management.............................................................................37
XII. PLCC Module Series.........................................................................................................40
©2013 Edison Opto Corporation SAPv.1
4
PLCC Series Application Guide
I. Introduction
Ultra high luminous efficacy, combined with the flexibility in design due to its slim and
miniature size, PLCC LED Series are optimized to be used as backlight for LCD display and
portable computers, general illumination, flashlights, streetlights, spotlights, residential
lighting, tube light source, freezer lighting, industrial and commercial lightings. The small
physical dimension can free customers from any constrains or limitations in these fields of
applications. Furthermore, the reflow-solderable nature of high power PLCC provides an
easy path towards the optimum thermal management to achieve a promising reliability.
Feature
• High luminous Intensity and high efficiency
• Wide viewing angle : 120°
• Excellent performance and visibility
• Suitable for all SMT assembly methods
• IR reflow process compatible
• Environmental friendly-RoHS compliance
• High CRI performance
Applications
• Signal and Symbol Lighting
• Indoor and Outdoor Displays
• Backlighting (illuminated advertising, general lighting)
• Interior Automotive Lighting
©2013 Edison Opto Corporation SAPv.1
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PLCC Series Application Guide
Environmental Compliance
PLCC series are compliant to the Restriction of Hazardous Substances Directive or
RoHS. The restricted materials including lead, mercury cadmium hexavalent chromium,
polybrominated biphenyls (PBB) and polybrominated diphenyl ether (PBDE) are not used
in PLCC to provide an environmentally friendly product to the customers.
©2013 Edison Opto Corporation SAPv.1
6
PLCC Series Application Guide
II. Nomenclature and Characteristic Ranks
Nomenclature
2
T 0x Xx xx xx 000 xxx
X1
X2
X3
X4
X1
Items
X5
X6
X7
X2
Components
X8
X3
Series
X4
Wattage
Code
Type
Code
Type
Code
Type
Code
Type
2
Emitter (L1)
T
PLCC
01
3014
01
1W
03
3528
X1
0.1W
04
5050
X2
0.2W
05
5630
X5
0.5W
06
3535
Y6
0.06W
X5
Color
X6
Interal Code
X7
Series
X8
Emitting Color
Code
Type
Code
Type
Code
Type
Code
Type
CW
Cool White
--
--
--
--
--
--
NW
Neutral White_
WW
Warm White
RX
Red
TX
True Green
BX
Blue
AX
Amber
YX
Yellow
OX
Red Orange
M1
RGB
©2013 Edison Opto Corporation SAPv.1
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PLCC Series Application Guide
Characteristic Ranks
Edison Opto has binned several characteristic of LED performance. Through the following
rank tables, you may easily understand the code and specifications on the labels and
reclassified by your own orders.
Single Chip Luminous Intensity
PLCC 0.5W, 1W / Federal / Edixeon white light and single color series
(B.D.C.J.T.A.O.R)not include Federal 5050
Photometric Luminous Flux Ranks (lm)
Group
Range
Group
Range
Group
Range
G0
H0
J0
K0
L0
M0
N0
P0
Q0
Q1
Q2
R0
R1
R2
3.7-4.8
4.8-6.3
6.3-8.2
8.2-10.6
10.6-13.8
13.8-17.9
17.9-23.3
23.3-30.3
30.3-39.4
30.3-34.8
34.8-39.4
39.4-51.2
39.4-45.3
45.3-51.2
S0
S1
S2
T0
T1
T2
T3
U0
U1
U2
U3
V0
V1
V2
51.2-66.5
51.2-58.8
58.8-66.5
66.5-86.5
86.5-70
70-80
80-86.5
86.5-110
86.5-90
90-100
100-110
110-160
110-120
120-130
V3
V4
V5
W1
W2
W3
X1
X2
X3
X4
Y1
Y2
Y3
130-140
140-150
150-160
160-180
180-200
200-220
220-240
240-260
260-280
280-300
300-320
320-340
340-360
Edixeon / Federal / EdiPower / EdiLine / EdiStar UV / IR Bin
Photometric Luminous Flux Ranks (mW)
Group
Range
Group
Range
Group
Range
A0
A1
B0
B1
B2
B3
B4
B5
B6
B7
C0
C1
C2
C3
0-50
50-100
100-150
150-200
200-250
250-300
300-350
350-400
400-450
450-500
500-600
600-700
700-800
800-900
C4
D0
D1
D2
D3
D4
F0
F1
F2
F3
F4
F5
G0
G1
900-1000
1000-1200
1200-1400
1400-1600
1600-1800
1800-2000
2000-2500
2500-3000
3000-3500
3500-4000
4000-4500
4500-5000
5000-6000
6000-7000
G2
G3
G4
H0
H1
H2
7000-8000
8000-9000
9000-10000
10000-12000
12000-14000
14000-16000
©2013 Edison Opto Corporation SAPv.1
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PLCC Series Application Guide
EdiLine / EdiPowerII / EdiStar white light and visible light
Radiometric Power Ranks (lm)
Group
Range
Group
Range
Group
Range
Group
Range
A0
A1
B0
B1
B2
B3
B4
B5
B6
B7
C0
C1
0-50
50-100
100-150
150-200
200-250
250-300
300-350
350-400
400-450
450-500
500-600
600-700
C2
C3
C4
D0
D1
D2
D3
D4
F0
F1
F2
F3
700-800
800-900
900-1000
1000-1200
1200-1400
1400-1600
1600-1800
1800-2000
2000-2500
2500-3000
3000-3500
3500-4000
F4
F5
G0
G1
G2
G3
G4
H0
H1
H2
H3
H4
4000-4500
4500-5000
5000-6000
6000-7000
7000-8000
8000-9000
9000-10000
10000-12000
12000-14000
14000-16000
16000-18000
18000-19000
H5
J0
J1
J2
J3
J4
J5
K0
K1
K2
K3
K4
19000-20000
20000-25000
25000-30000
30000-35000
35000-40000
40000-45000
45000-50000
50000-60000
60000-70000
70000-80000
80000-90000
90000-100000
Forward Voltage Ranks
The voltage of blue and green light BIN (W.H.X.B.J.T.D.C.V)
Forward Voltage Ranks (VF)
Group
Range
Group
Range
Group
Range
V00
VA0
VB0
VC0
V01
VA1
VB1
VC1
V02
VA2
2.5-2.8
2.5-2.6
2.6-2.7
2.7-2.8
2.8-3.1
2.8-2.9
2.9-3.0
3.0-3.1
3.1-3.4
3.1-3.2
VB2
VC2
V03
VA3
VB3
VC3
V04
VA4
VB4
VC4
3.2-3.3
3.3-3.4
3.4-3.7
3.4-3.5
3.5-3.6
3.6-3.7
3.7-4.0
3.7-3.8
3.8-3.9
3.9-4.0
V05
VA5
VB5
VC5
4.0-4.3
4.0-4.1
4.1-4.2
4.2-4.3
The voltage of red light BIN (A.O.R.Y.E.F.I.N)
Forward Voltage Ranks (VF)
Group
Range
Group
Range
Group
Range
U00
UA0
UB0
UC0
U01
UA1
UB1
UC1
U02
UA2
UB2
0.7-1.0
0.7-0.8
0.8-0.9
0.9-1.0
1.0-1.3
1.0-1.1
1.1-1.2
1.2-1.3
1.3-1.6
1.3-1.4
1.4-1.5
UC2
U03
UA3
UB3
UC3
U04
UA4
UB4
UC4
U05
UA5
1.5-1.6
1.6-1.9
1.6-1.7
1.7-1.8
1.8-1.9
1.9-2.2
1.9-2.0
2.0-2.1
2.1-2.2
2.2-2.5
2.2-2.3
UB5
UC5
V00
VA0
VB0
VC0
V01
VA1
VB1
VC1
2.3-2.4
2.4-2.5
2.5-2.8
2.5-2.6
2.6-2.7
2.7-2.8
2.8-3.1
2.8-2.9
2.9-3.0
3.0-3.1
©2013 Edison Opto Corporation SAPv.1
9
PLCC Series Application Guide
Forward Voltage Ranks
The voltage of multiple chips BIN EdiLine / EdiPowerII / EdiStar white light and
visible light
Forward Voltage Ranks (VF)
Group
Range
Group
Range
Group
Range
V5A
V5B
V6A
V6B
V7A
V7B
V8A
V8B
V9A
V9B
V10
V11
V12
V13
V14
V15
V16
V17
V18
V19
V20
V21
V22
V23
V24
V25
V26
V27
V28
V29
V30
V31
V32
V33
V34
V35
5.0-5.5
5.5-6.0
6.0-6.5
6.5-7.0
7.0-7.5
7.5-8.0
8.0-8.5
8.5-9.0
9.0-9.5
9.5-10
10-11
11-12
12-13
13-14
14-15
15-16
16-17
17-18
18-19
19-20
20-21
21-22
22-23
23-24
24-25
25-26
26-27
27-28
28-29
29-30
30-31
31-32
32-33
33-34
34-35
35-36
V36
V37
V38
V39
V40
V41
V42
V43
V44
V45
V46
V47
V48
V49
V50
V52
V54
V56
V58
V60
V62
V64
V66
V68
V70
V72
V74
V76
V78
V80
V82
V84
V86
V88
V90
V92
36-37
37-38
38-39
39-40
40-41
41-42
42-43
43-44
44-45
45-46
46-47
47-48
48-49
49-50
50-52
52-54
54-56
56-58
58-60
60-62
62-64
64-66
66-68
68-70
70-72
72-74
74-76
76-78
78-80
80-82
82-84
84-86
86-88
88-90
90-92
92-94
V94
V96
V98
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VB0
VB1
VB2
VB3
VB4
VB5
VB6
VB7
VB8
VB9
VC0
VC1
VC2
VC3
VC4
94-96
96-98
98-100
100-110
110-120
120-130
130-140
140-150
150-160
160-170
170-180
180-190
190-200
200-210
210-220
220-230
230-240
240-250
250-260
260-270
270-280
280-290
290-300
300-310
310-320
320-330
330-340
340-350
Notes :
1. IV , CCT, VF and Wavelength are measured with an accuracy of ± 10%, ± 5% K, ± 0.1V, ± 1nm respectively.
2. LED is an ever changing technology. Please refer to the datasheets for the final specifications.
3. The above data is ready in 2013.
©2013 Edison Opto Corporation SAPv.1
PLCC Series Application Guide
CCT , Wavelength Ranks
Single Color Wavelength Ranks (nm)
1.0
0.8
Intensity (%)
10
0.6
0.4
0.2
0.0
400
420
440
460
480
500
520
540
560
580
600
620
Wavelength (nm)
Group
Red
Bin
RX0
0X1
610
615
Amber
0X2
615
620
Yellow
True Green
Blue
Cyan
©2013 Edison Opto Corporation SAPv.1
Min (nm)
620
Max (nm)
630
0F0
608
615
YW0
585
588
YX0
588
591
YY0
591
595
TV0
515
520
TW0
520
525
TX0
525
530
TY0
530
535
BW0
460
465
BX0
465
470
BY0
470
475
0X1
490
495
0X2
495
500
0F0
500
505
0F1
505
510
640
660
680
700
11
PLCC Series Application Guide
CCT Ranks -Edison Opto Standard Ranks
Group/
CCT (Typ.)
XY
XY
Group/
CCT (Typ.)
XY
XY
Group/
CCT (Typ.)
XY
XY
0.4293
0.3942
0.4221
0.3789
0.3837
3,150K 0.4100
0.4221
0.3789
0.4375
0.4293
0.4116
0.3942
0.4028
2,900K 0.4436
0.3991
0.4525
0.4614
0.4333
0.4767
0.4366
2,700K 0.4671
Group/
CCT (Typ.)
XY
XY
0.4164
0.3890
0.4021
0.3821
0.3738
3,300K 0.4100
0.3738
0.4164
0.3890
0.3965
0.3672
0.4239
0.4375
0.4064
0.4116
0.4085
0.4239
0.3995
0.4064
0.3991
3,150K 0.4293
0.3942
3,300K 0.4164
0.3890
0.4162
0.4164
0.3890
0.4021
0.3821
0.4614
0.4333
0.4311
0.4233
0.4085
0.3995
0.4525
0.4162
0.4456
0.4286
0.4147
0.4161
0.4196
2,900K 0.4375
0.4116
3,150K 0.4375
0.4116
3,300K 0.4311
0.4233
0.4525
0.4162
0.4456
0.4286
0.4239
0.4064
0.4239
0.4064
0.4705
0.4508
0.4538
0.4459
0.4384
0.4404
0.4384
0.4404
0.4866
0.4541
0.4705
0.4508
0.4538
0.4459
0.4311
0.4233
2,700K 0.4767
0.4366
2,900K 0.4614
0.4333
3,150K 0.4456
0.4286
3,300K 0.4147
0.4161
0.4614
0.4333
0.4456
0.4286
0.4311
0.4233
0.4209
0.4326
0.4436
0.3991
0.4576
0.4028
0.4293
0.3942
0.4436
0.3991
2,700K 0.4489
0.3875
2,900K 0.4355
0.4355
0.3837
0.4525
0.4671
0.4162
0.4196
2,700K 0.4576
0.4436
M10
M20
M30
M40
©2013 Edison Opto Corporation SAPv.1
N10
N20
N30
N40
P10
P20
P30
P40
Q10
Q20
Q30
Q40
12
PLCC Series Application Guide
©2013 Edison Opto Corporation SAPv.1
PLCC Series Application Guide
III. Product Dimensions
Type : 3014
Polarity
Mark
3.0
2.7
1.630
.83
0.8
1.4
Type : 3528 0.06W
Polarity
Mark
Type : 3528 0.2W
Polarity
Mark
Type : 3528 0.5W
3.5
©2013 Edison Opto Corporation SAPv.1
0.65
1.07
1.9
1.9
Polarity
Mark
1.8
1.9
3.1
2.8
13
PLCC Series Application Guide
Type : 3535
3.5
2.7
0.6
2
2.45
3.6
0.45
3.6
3.6
Polarity Mark
Type : 5050 0.2W
Polarity Mark
Type : 5050 0.5W/1W
Polarity Mark
0.50
0.90
1.3
4.60
0.8
5.00
6.5
5.00
14
1.00
2.20
3.70
Type : 5630
Polarity Mark
0.45
5.60
2.0
13
3.0
24
0.95
©2013 Edison Opto Corporation SAPv.1
0.9
0.6
1.2
0.9
Notes:
1 Dimension:mm
2. Tolerance: ±0.2mm
3. Drawings are not to scale
15
PLCC Series Application Guide
IV. Overview of PLCC Products
EDISON OPTO provides a complete PLCC line. Customers may choose their need by
the following table. Further demands which are not indicated below, please feel free to
contact with EDISON OPTO.
IF
(mA)
3014
3528
0.06W
3528
0.2W
5050
0.2W
3528
0.5W
5050
0.5W
3535
1/3W
5050
1W
5630
5630
30
20
20
60
150
150
350
350
60
150
White
Red
Amber
Yellow
Green
Blue
RGB
3in1
Note: For more specifications and operation conditions, please refer to its datasheet.
©2013 Edison Opto Corporation SAPv.1
16
PLCC Series Application Guide
V. Specifications
White
Items
Pictures
3014 0.1W
3014 0.2W
3528 0.06W
3528 0.2W
3528 0.5W
3535 1/3W
5050 0.2W
5050 1W
©2013 Edison Opto Corporation SAPv.1
Order Code
CCT (K)
Iv(mcd)
Flux (lm)
typ.
IF(mA)
VF(V)
typ
CRI
2T01X1CW20000002
5000-10000
4000
11.6
30
3.2
70
2T01X1NW20000002
3800-5000
4000
11.6
30
3.2
70
2T01X1WW20000002
2670-3800
3600
10.5
30
3.2
70
2T01X1CW14000001
5000-10000
3600
11.5
30
3.2
80
2T01X1NW11000001
3800-5000
3600
11.5
30
3.2
80
2T01X1WW11000001
2670-3800
3200
9.3
30
3.2
80
2T01X2CW20000001
5000-10000
7500
21
60
3.2
70
2T01X2NW20000001
3800-5000
7500
21
60
3.2
70
2T01X2WW20000001
2670-3800
7200
20
60
3.2
70
2T01X2CW14000001
5000-10000
7200
21
60
3.2
80
2T01X2NW11000001
3800-5000
6800
19
60
3.2
80
2T01X2WW11000001
2670-3800
6500
18
60
3.2
80
2T03Y6CW06000001
5000-10000
2600
7.3
20
3.2
70
2T03Y6NW01000001
3800-5000
2500
7
20
3.2
75
2T03Y6WW01000001
2670-3800
2100
5.8
20
3.2
80
2T03X2CW02000001
5000-10000
7300
20.5
60
3.2
70
2T03X2NW01000001
3800-5000
7000
20
60
3.2
75
2T03X2WW01000001
2670-3800
6000
17
60
3.2
80
2T03X5CW20000002
5000-10000
19000
54
150
3.2
70
2T03X5NW11000001
3800-5000
17500
50
150
3.2
80
2T03X5WW11000001
2670-3800
16800
48
150
3.2
80
2T0601CW11000001
5000-10000
-
120/215
350/700
3.2
80
2T0601NW11000001
3800-5000
-
110/200
350/700
3.2
80
2T0601WW11000001
2670-3800
-
105/190
350/700
3.2
80
2T04X2CW06000001
5000-10000
7500
21
60
3.2
70
2T04X2NW01000001
3800-5000
7300
20.5
60
3.2
75
2T04X2WW01000001
2670-3800
6200
17.5
60
3.2
80
2T0401CW06000002
5000-10000
-
130
350
3.2
70
2T0401NW05000003
3800-5000
-
125
350
3.2
75
2T0401WW05000002
2670-3800
-
115
350
3.2
80
17
PLCC Series Application Guide
2T0401CW11000001
5050 1W
5630 0.2W
5630 0.5W
5000-10000
-
115
60
18.3
85
2T0401NW11000001
3800-5000
-
115
60
18.3
85
2T0401WW05000004
2670-3800
-
120
60
17.5
85
2T05X2CW20000002
5000-10000
6500
22
60
3.2
70
2T05X2NW20000002
3800-5000
6000
22
60
3.2
70
2T05X2WW20000002
2670-3800
5800
21
60
3.2
70
2T05X2CW14000001
5000-10000
7200
20
60
3.2
80
2T05X2NW11000002
3800-5000
6800
19
60
3.2
80
2T05X2WW11000002
2670-3800
6500
18
60
3.2
80
2T05X5CW20000001
5000-10000
-
54
150
3.2
70
2T05X5NW20000001
3800-5000
-
54
150
3.2
70
2T05X5WW20000001
2670-3800
-
52
150
3.2
70
2T05X5CW14000001
5000-10000
-
52
150
3.2
80
2T05X5NW11000001
3800-5000
-
50
150
3.2
80
2T05X5WW11000001
2670-3800
-
48
150
3.2
80
Single Color
Items
Pictures
Order Code
Color
2T03Y6RX00000002
3528 0.05W
5050 0.1W
λd(nm)
Iv(mcd)
IF(mA)
VF(V) Typ
620-630
700
20
2.1
2T03Y6AX00000002
610-620
1000
20
2.1
2T03Y6YX00000002
585-595
1000
20
2.1
2T03Y6TX00000002
520-535
1500
20
3.2
2T03Y6BX00000002
465-475
330
20
3.2
2T04X2RX00000001
620-630
2000
60
2.1
2T04X2AX00000001
610-620
2900
60
2.1
2T04X2YX00000001
585-595
2900
60
2.1
2T04X2TX00000001
520-535
4000
60
3.2
2T04X2BX00000001
465-475
900
60
3.2
Iv(mcd)
IF(mA)
VF(V) Typ
620-630
700
20
2.1
520-535
1200
20
3.2
465-675
330
20
3.2
RGB 3in1
Items
Pictures
5050 6P
©2013 Edison Opto Corporation SAPv.1
Order Code
2T04X2M100000003
Color
λd(nm)
18
PLCC Series Application Guide
Absolute Maximum Ratings
Parameter
Symbol
Rating
Unit
DC Forward Current [1]
IF
Refer to each product data sheet
mA
Peak Pulsed Current
(tp≤100μs,duty cycle=0.25)
IPulse
Refer to each product data sheet
mA
Transient Surge Voltage
VR
Refer to each product data sheet
V
Reverse Voltage
Refer to each product data sheet
V
125
°C
-
-40~+80
°C
-
-40~+100
°C
ESD Sensitivity
VB
2000
V
Reflow Soldering Temperature
-
255~260
°C
Reflow Soldering Time
-
10~30
Seconds
Manual Soldering
-
Max 350°C/≤3 seconds
-
LED Junction Temperature
TJ
Operating Temperature
Storage Temperature
Notes:
1. Please follow the “Absolute Maximum Rating” for each product to maintain the proper performance.
2. The values are based on 1-die performance.
3. Proper current derating must be observed to maintain junction temperature below the maximum.
©2013 Edison Opto Corporation SAPv.1
19
PLCC Series Application Guide
VI. Reliability Test Items
The following table describes operating life, mechanical, and environmental tests
performed on PLCC series package.
Test 1(1): JEDEC LEVEL 1 Test
Stress Test
Temperature and
Humidity
IR reflow
Stress Conditions
60°C/ 60%RH
Peak temp. = 255~260°C/ <10 Sec.
Duration
120 Hr(<0.5W)
168 Hr(≥0.5W)
3 Times
Failure Criteria
No Catastrophes
No Catastrophes
Test 2: Other Test
Stress Test
Room Temperature Operating Life
High Temperature High
Humidity Operating Life
High Temperature Storage
Life
Low Temperature Storage
Life
Non-Operating Thermal
Shock
Non-Operating Thermal
Cycle
Stress Conditions
Duration
Failure Criteria
1000 Hours
(3)
85°C/ 85%RH,IF= I DCmax×0.5
1000 Hours
(3)
85°C
1000 Hours
(3)
-40°C
1000 Hours
(3)
-40°C/125°C
15 min dwell<10 sec transfer
-40°C/100°C
30 min dwell <15min transfer
1000Hours/
200 Cycles
1000Hours/
200 Cycles
25°C,IF=I DCmax
(2)
Notes:
1. Reliability test 2 is performed after reliability test 1.
2. DC max is defined to be under the indicated driving current for PLCC respectively
3. Failure Criteria:
- Electrical failures: VF shifts ≥10%
- Light Output Degradation: Percentage level shift ≥ 35% for PLCC<0.5W
- Light Output Degradation: Percentage level shift ≥ 50% at 1,000hrs or 500cycle for PLCC≥0.5W
- Visual failures: Broken or damaged package on lens or substrate
©2013 Edison Opto Corporation SAPv.1
No Catastrophes
No Catastrophes
20
PLCC Series Application Guide
Failure Types
Catastrophic failures are failures that result in the LED emitting no light or very little light
at normal current levels (e.g. 20mA or 60mA). Catastrophic failures are not expected
for PLCC emitters that are handled and operated within the limits specified in PLCC
documentation. Please refer to Absolute Maximum Ratings for more information on
design limits.
Parametric failures are failures that cause key characteristics to shift outside of acceptable
bounds. The most common parametric failure, for a high-power LED, is permanent light
output degradation over operating life. Most other light sources experience catastrophic
failure at the end of their useful life, providing a clear indication that the light source
must be replaced. For instance, the filament of an incandescent light bulb breaks and
the bulb ceases to create light. In contrast, high-power LEDs generally do not experience
catastrophic failure but simply become too dim to be useful in the intended application.
Further discussion of this matter can be found in the Long-Term Lumen Maintenance
Testing section of this document.
Another parametric failure common to white LEDs is a large and permanent shift in the
exact color of white light output, called the white point or color point. A shift in white
point may not be detectable in one LED by itself, but would be obvious in a side-by-side
comparison of multiple LEDs. Since each lighting installation commonly uses many highpower LEDs, white point stability is a point of concern for lighting designers. Typically,
white high-power LEDs, created by combining blue LEDs with yellow (and sometimes
red) phosphor, will shift towards blue over operational life. This shift can be accelerated
by high temperatures and high drive currents.
©2013 Edison Opto Corporation SAPv.1
21
PLCC Series Application Guide
VII. Package, Transportation and Storage
Tags and Package
When receive a package, please check the items as below:
1.
Confirm the all the packages are intact. The anti-static bags have no damages or
punctures.
2.
Confirm the information written on the tag is corresponded to the order.
3.
Check the quantity is corresponded to the information on the tag.
4.
If there are any inconsistencies, please contact EDISON OPTO.
Tag
1
2
5
3
6
4
Notes:
1 SAP Order Code
2 Bin Group (Flux—CCT/Wavelength--VF)
3 Lot. Number
4 MES barcode
5 Total Quantity
6 Color
Tape and Reel Dimension
3014 Dimension
©2013 Edison Opto Corporation SAPv.1
3528 Dimension
PLCC Series Application Guide
3535 Dimension
5050 6P Dimension
5050 0.5/1W Dimension
40±0.20
5630 Dimension
40±0.20
1.75±0.10
1.5±0.1 2±0.10
Ｂ’
0.3±0.05
5o
A’
A
1.3
Ｂ
5
1.5±0.1
1.6±0.10
o
5.3±0.10
SEC:A-A’
4
SEC:B-B’
1.3
Reel
©2013 Edison Opto Corporation SAPv.1
9±0.50
∅60±0.50
±0
.50
∅178±1.00
∅1
3
22
23
PLCC Series Application Guide
Quantity and Package Dimension
There are two different package quantities for PLCC LEDs. Please confirm the noted
quantity before unseal.
Seal
Reel
Label
Label
Moisture absorbent material
3014
Moisture proof bag
3535
Item
Quantity
Dimension(mm)
Item
Quantity
Dimension(mm)
Reel
3,000pcs
R=178
Reel
800pcs
R=178
Carton
50 Reels
L520×W255×H285
3528
Box
5 Reels
L240×W235×H67
Carton
5Boxes
L353×W254×H256
Dimension(mm)
3528 0.5W
Item
Quantity
Dimension(mm)
Item
Quantity
Reel
2,000pcs
R=178
Reel
3,000pcs
R=178
Box
5 Reels
L240×W235×H67
Box
5 Reels
L240×W235×H67
Carton
5 Boxes
L353×W254×H256
Carton
5 Boxes
L353×W254×H256
5050
5050 0.5W/1W
Item
Quantity
Dimension(mm)
Item
Quantity
Reel
1,000pcs
R=178
Reel
1,000pcs
R=178
Box
4 Reels
L240×W235×H67
Box
3 Reels
L240×W235×H67
Carton
5 Boxes
L353×W254×H256
Carton
10 Boxes
L500×W260×H355
Item
Quantity
Dimension(mm)
Reel
3,000pcs
R=178
Carton
36 Reels
L520×W255×H285
5630
©2013 Edison Opto Corporation SAPv.1
Dimension(mm)
24
PLCC Series Application Guide
Storage and Use
PLCC Series product belongs to surface mount device (SMD) which is very sensitive to the
variation of humidity. Inside a LED with effected by moisture, the vapor would expansion
during the reflow process and cause the internal stress. The weak part inside a LED will
crack because of the stress, or moreover, it has a shortage of the circuit. Please follow the
instructions below when apply the device in order to be sure the completeness and keep
the original characters after process.
1. Storage
Control the environment temperature at 22±5°C and humidity at 70±10%RH.
Used within 1 year.
Unless for IQC need, it is strongly recommend not to open the bag before process. If no
immediate usage after open, please reseal the PLCC with a moisture absorbent material
and a new humidity indicator, then storage at the environment which is indicated at the
above condition.
2. Usage
When open the anti-static bag, please cut carefully to avoid the damage on the type and
reel.
To avoid damp, please open the bag only before usage.
After open a bag, please confirm the status of the humidity indicator. The humidity
indicator is for indicate the humidity inside the anti-static bag. Under a normal storage
condition, the indicator should appear in blue. If turns to pink, it indicate the humidity
percentage inside the bag, as well as for the LED devices.
If a partial of indicator has turn pink, please proceed a bake process at 75±5°C with an
oven for 24 hours before any further operation. (Caution: do not put the anti-static bag
into the oven. Do not open the oven during the bake)
©2013 Edison Opto Corporation SAPv.1
25
PLCC Series Application Guide
•
Please use an axial pole to make the reel perpendicular to the oven, and make sure
the reel hasn’t contact with the metal part of the oven to prevent the deformation of
the reel.
•
LED electrodes and lead frame consist copper and silver alloy. Please make sure the
operation environment has no material that may cause oxidation or sulfide.
•
After bake, devices are able to go on to the mount process immediately. Do not
cool down at a open area. Cool down in the oven if the devices are not going to be
use right away and reseal the with a new moisture absorbent material and a new
humidity indicator, then storage at the environment which is indicated at the above
condition.
•
Re-use the PLCC components which are opened, please proceed the bake process
before mount.
•
According to PLCC moisture sensitivity level, LEDs should be operated within 1
month after open.
©2013 Edison Opto Corporation SAPv.1
26
PLCC Series Application Guide
Humidity Indicator
A humidity indicator is a moisture-sensitive card which response the moisture level of
the environment by color change. Especially for humidity sensitive electronic device, by
reading the color changed spot, users may easily been noticed the moisture condition of
the device, and manage the device before the following process.
Edison Opto has included an indicator in each anti-static bag. Customers may classify the
humidity level when open the bag and carry out the drying procedure if necessary.
Indicator Classification and products carry out:
1.
When products have been moisture by 10%, the spot at 10% would turn to
pink, and the rest of the spot maintain blue. No extra dry procedure needs to be
carrying out.
2.
When products have been moisture by 20%, the spot at 10% and 20%
would turn to pink, and the rest of the spot maintain blue. Please proceed
a drying process at 60°C for 20 hours after open. (Details please refer to the
paragraph:“Storage and Use-Usage”)
3.
When products have been moisture by 30%, the spot at 10% to 30% would turn
to pink. Do not precede any further process to avoid any damage of LEDs, and
call your Edison Opto contacts.
Note : Instructions above are only applicable for first open.
©2013 Edison Opto Corporation SAPv.1
27
PLCC Series Application Guide
Moisture Sensitivity Levels
JEDEC Moisture Sensitivity Levels is a resume to classify the humidity and temperature
tolerance of an electronic device. Base on these levels, LEDs may be identified, store and
be re-used properly to avoid the moisture damage during the reflow process. According
to ” IPC/JEDEC J-STD-020D.1(ver. 2008)”, there are six levels from low to high to distinguish
the limited exposure time for LEDs in a factory environment.
PLCCs are leveled as”2a”, which are able to be stored under 30°C and RH60% within 4
weeks and may without any re-bake procedure before use during this period.
Soak Requirements
Floor Life
Standard
Level
Time
Condition
Time
(hours)
Condition
Accelerated
Environment
Time
Condition
(hours)
1
Unlimited
≤30˚C /85% RH 168 +5/-0 85˚C/85% RH
NA
NA
2
1 year
≤30˚C /60% RH 168 +5/-0 85˚C/60% RH
NA
NA
2a
4 weeks
≤30˚C /60% RH 6961 +5/-0 30˚C/60% RH 120 +1/-0 60˚C/60% RH
3
168 hours
≤30˚C /60% RH 1921 +5/-0 30˚C/60% RH 40 +5/-0 60˚C/60% RH
4
72 hours
≤30˚C /60% RH 961 +5/-0 30˚C/60% RH 20 +5/-0 60˚C/60% RH
5
48 hours
≤30˚C /60% RH 721 +5/-0 30˚C/60% RH 15 +5/-0 60˚C/60% RH
5a
24 hours
≤30˚C /60% RH 481 +5/-0 30˚C/60% RH 10 +5/-0V 60˚C/60% RH
6
Time on tabel
≤30˚C /60% RH
(TOL)
TOL
30˚C/60% RH
NA
NA
Note: The standard soak time includes a default value of 24 hours for semiconductor manufacturer's exposure time (MET) between
bake and bag and includes the maximum time allowed out of the bag at the distributor's facility.
Ref. IPC/JEDEC J-STD-020D.1 (March.2008)
©2013 Edison Opto Corporation SAPv.1
28
PLCC Series Application Guide
VIII. Handling Notification
Notification on anti-static
LED device are combined by many accurate parts which belong to static sensitive device.
A human body may aware of the discharge voltage about 2-3KV, which is much larger
than an electronic device may bear. Therefore, to keep the LED operation environment
away from static and lower the exits static become an important issue in a LED
manufacture.
Anti-Static Steps:
1.
All staffs who have the possibility to contact with the LED components should
follow the instructions to eliminate the static
•
Put on the hand or finger gloves before touch a LED device. (Do not use a nylon or
rubber Glove )
•
Do not do any actions that may generate the static in the protection area. Such as
wipe hands and foot, put on/off the clothes.
Changing Area
Test the anti-static shoes
and hand belt
1. Wear the anti-static shoes
2. Wear the anti-static close and hat
Production
line
Production
1. Wear the finger glove
2. Let the anti-static hand belt
grounded.
2. Environmental anti-static protection
• Use an anti-static floor and make earth. Materials such as plastic or rubber contain
carbon or conductive polyester is recommended.
• LEDs should be operated on the desk which is laid by the static discharge material.
• Protection area with a temperature at 22±5°C and a relative humidity at 70±10%RH
are recommended.
• Layout an appropriate earth system. All the equipments should earth isolated into
the ground or pillar.
• All soldering and testing equipments should also provide earth ability.
• Prevent the accumulation and the fractions between stuffs.
©2013 Edison Opto Corporation SAPv.1
29
PLCC Series Application Guide
3.
Anti-Static steps for package, transportation and storage.
• Package: All the bags must have the ability of anti-static. Do not use any nylon bag,
normal plastic bag or polyester bag for package. Do not open the bag if a LED is not
ready to be handling. Open the bag at the protection area and put in a conductive
case.
• Transportation: The cart should install the conductive wheels. Avoid the mechanical
vibration and impacts.
• Storage: Be attention of the temperature and the relative humidity under the
suggest condition.
Handling with PLCC Series
1. Polarity
PLCC polarity is indicated on the surface of lead frame. The side with vacancy is
defined as cathode. Inappropriate positioning on the MCPCB would cause the
shortage and the damage of LED
Example: 5050 6P
Anode
Cathode
Caution: Some models have the reverse polarity which is indicated “R” at the 8th order of nomenclature.
2. Automatic Installation
Soldering
The choice of solder and the application method will dictate the specific amount of
solder. For most consistent results, an automated dispensing system or a solder stencil
printer is recommended.
©2013 Edison Opto Corporation SAPv.1
PLCC Series Application Guide
Solder stencil print design
3014
3528 0.06W
1.6
2.6
0.85
1.67
0.82
1.4
3528 0.5W
3528 0.2W
2.35
2.35
1.1
0.28
2.27
3535
1.40
5050 0.2W
2.65
0.82
2
1.3
0.3
3.8
2.9
1.85
2.4
5050 0.5/1W
5630
0.4
1.8
6.00
2.10
1.48
1.72
0.82
1.1
2.6
0.5
30
0.82
0.24
3.96
1.50
• Hoice of solder paste: High or low temperature Pb-free solder paste is recommended.
Thermal conductivity is recommended to be greater than 3 W/m∙K.
• Thickness for solder paste: 50μm (depends on the characters of paste)
• Thermal conductivity of MCPCBs is recommended to be greater than 1.0W/m∙K
©2013 Edison Opto Corporation SAPv.1
31
PLCC Series Application Guide
Pick and Place
Automatic peak and place and achieve the optimal placement for PLCC LED. Please follow
the recommended parameter listed below.
Model
Nozzle Diameter
3014
1.8mm
3528
2.4mm
3535
3.0mm
5630
2.6mm
• Vacuum: -20KPa
• The nozzle will over travel by 0.3mm from the top of the reel.
• The PLCC LED is placed 25μm into the solder paste.
©2013 Edison Opto Corporation SAPv.1
5050
4.2mm
5050 0.5/1W
5.0mm
32
PLCC Series Application Guide
Reflow program
IPC/JEDEC J-STD-020D
Profile Feature
Temperature Min (Tsmin)
Temperature Max (Tsmax)
Time (ts) from (Tsmin to Tsmax)
Ramp-up rate (Tsmin to TP)
Liquidous temperature (TL)
Time (tL) maintained above TL
Peak package body temperature (Tp) (1)
Classification temperature (TC)
Time (tp) within 5°C of the specified
classification temperature (Tc) (2)
Average ramp-down rate (Tp to Tsmax)
Time 25°C to peak temperature
Pb-Free Assembl
150°C
200°C
60-120 seconds
3°C/ seconds max.
217°C
60-150 seconds
255°C~260°C
260°C
30 seconds
6°C/second max.
8minutes max
Notes:
1. Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum.
2. Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum.
©2013 Edison Opto Corporation SAPv.1
33
PLCC Series Application Guide
3. Manual Installation
When automated pick and place is not available or only a small quantity is required, one
can perform pick and place manually. The following steps are developed for this purpose:
1. Use a sawing needle taking solder paste to soldering pad. Keep the solder paste inside
the contact area to prevent the Interference between polar.
2. Place baked PLCC component to the designated polar position.
•
Use tweezers to pick up the external sides of the ceramic
substrate carefully.
•
Do not grab, puncture or push the emitting region. Over
stress on the lens may cause the damage of component
and raise the risk to break the wire inside the package.
•
Use only the IPA and swab to clean the flux/dust of the
PLCC LED surface. Other organic solvent may cause the
failure.
3. Press it gently to make sure the attachment with PCB by solder paste.
4. Place the PCBs onto a preheat hot plate with a temperature of 250°C, wait for the paste
melt about 1~2 minutes.
5. After the melting of paste, use a tweezers to touch the substrate and be sure the
components have stick with the PCB well.
6. Remove the PCBs from the hotplate and place on a shelf for cool down. (Do not put
the PCBs on a high thermal conductive heat sink to avoid the deformation of PCBs or
crack of encapsulation material cause by the rapid temperature drop.)
Note：step d~f are able to be replace by a reflow process.
©2013 Edison Opto Corporation SAPv.1
34
PLCC Series Application Guide
IX. Lighting Design Manufacture Service
The LDMS is a unique idea which we provide our service program to meet our customers’
needs. LDMS integrates the four essential technologies in LED Lighting applications,
including thermal management, electrical driving condition, mechanical refinement and
optical optimization. From level 1 (Emitter) to level 6 (Solution), we provide our customers
the best service and satisfactions.
Thermal
Management
Electrical Driving
Condition
Mechanical
Optical
Optimization
Edison Opto R&D team has developed a complete TEMO auxiliary system for PLCC Series
products. You may easily find your needs from the following sections.
Our team is dedicated to working with you and offering our pre/after sales support. For
more information, please contact LED.Detective@edison-opto.com.tw
©2013 Edison Opto Corporation SAPv.1
35
PLCC Series Application Guide
X. Applications
PLCC LED products are able to apply in various lighting fixture and places. Through
the professional TEMO support team by Edison Opto, we provide you all the PLCC LED
products solutions for your requirements at different stage of light business.
Module Applications
MCPCB Module
Light bar Module
Solid-State Lighting Applications
A-19 Bulb
Environmental Applications
©2013 Edison Opto Corporation SAPv.1
36
PLCC Series Application Guide
XI. Thermal Management
About 80% of input power of a LED transform into heat. A high temperature operation
condition always easily causes the LEDs to decrease of flux and the decay of LED dies.
The highest operation temperature of a component is able to be found by the indication
of junction temperature in its data sheet. The power dissipation ability, the ambient
temperature between the LED junction, environment, thermal path and its thermal
resistance are the mean parameters which affect the performance of a LED device.
Therefore, the limitation of the junction temperature has become an important issue
when designing a LED product.
The following paragraphs describe how to determine the junction temperature and a
simple ideal to heat sink design.
Thermal Resistance and Junction Temperature (TJ) Calculation
Thermal resistance is the temperature difference across a structure when a unit of heat
energy flows through it in unit time. Unit is °C/W. For LEDs, it present the temperature
between a die PN junction and package substrate. Under the same package form and
turn on condition, less thermal resistance a LED has, less temperature on this LED. With
lower operation temperature, a LED would keep its original performance longer.
By estimate the PN junction temperature, users may aware of if the thermal management
had been well designed.
From basic thermal equation for thermal resistance:
Rth( J − A) =
Chip
芯片
∆T( J − A)
PD
PLCC
Housing
基座
Slug
Therefore the junction temperature (TJ) is:
TJ = TA + Rth( J − A) × PD
which,
MCPCB
T基板
Board
TA: Ambient temperature (assume 25°C)
Rth(J-A): Total thermal resistance = Rth(J-S)+ Rth(S-G)+ Rth(G-B)+ Rth(B-A)
PD: Power dissipation =Forward voltage (VF)× Forward current (IF)
©2013 Edison Opto Corporation SAPv.1
Ambience
37
PLCC Series Application Guide
Code
Rth(J-S)
Statement
Thermal resistance between junction to slug.
(Rth of component)
Rate
10(°C/W)
Thermal conductivity (W/m∙K)xContact Area(mm2)
0.04 (°C/W)
(Recommend thickness: 50μm
Thermal conductivity of paste: 60W/ m．K
Paste Area: 23.06mm2)
Rth(G-B)
Thermal resistance of PCB
1.5 (°C/W)
Rth(B-A)
Thermal resistance of air
Thermal resistance of conductive paste
Rth(S-G)
Thickness (μm)
Rth=
Rth(B-A)=
500
PCB Area (cm2)
From above, for different PCB surface area, their total Rth would be:
Area=30cm2, Rth(B-A)=16.7
→ Rth(J-A)=10+0.04+1.5+16.7=28.24 °C/W
2
→ Rth(J-A)=10+0.04+1.5+12.5=24.04 °C/W
2
→ Rth(J-A)=10+0.04+1.5+10=21.54 °C/W
Area=40cm , Rth(B-A)=12.5
Area=50cm , Rth(B-A)=10
Calculation of Junction Temperature(TJ)
A typical forward voltage of 3.3V at 350mA for a 1W PLCC-5050, the total power
dissipation is
PD=3.3×0.35=1.155(W)
From different thermal resistance due to the various of surface area, under an ambient
temperature of 25°C, the TJ are,
Area=30cm2
2
→ TJ =25+28.24×1.155=57.6(°C)
Area=40cm → TJ =25+24.04×1.155=52.8(°C)
Area=50cm2
→ TJ =25+21.54×1.155=49.9(°C)
Above this, all operation temperature are below its maximum(125°C). Therefore, the
selections of conductive paste or PCB surface area are sufficient to keep the temperature
below maximum, and provide a well performance and lifetime.
Tips for Thermal Management
High Power PLCC LED products (e.g: 1W) are not recommended to be operating without
a heat sink. Through MCPCB, users may realize better performance by module.
©2013 Edison Opto Corporation SAPv.1
38
PLCC Series Application Guide
For LEDs, choose an appropriate operation environment and conduct the heat to the air
after light on LEDs may maintain the better performance and lifetime. Four major thermal
path are as follow:
(1)
From heat source (component) to heat sinks. (By conduction)
(2)
Conduction from within the heat sink to its surface. (By conduction)
(3)
Transfer from the surface to the surrounding air. (By convection)
(4)
Emit heat from the heat sink surface. (By Radiation)
Path(1): The contact surface of the MCPCB and heat sink are not perfectly flat, they are
not able to meet each other completely. Air between these two materials will result high
thermal resistance and reduce the effect of heat transfer. To enhance the ability of thermal
conduction, one common method is applying thermal grease between the two interfaces
and uses the screws to enforce the adhesion between two surfaces.
PCB Board with Emitter
含元件之基板
PCB Board with Emitter
含元件之基板
Sectional View (no grease)
Sectional View (grease - yellow area)
Recommended thermal Grease Parameters
Characteristics
Thermal Conductivity (K)
Thickness
Thickness for silicone thermal pad
Value
Unit
>3.0
W/m．K
≤0.1
≈0.3
mm
mm
Path(2): Temperature gradient depends on time of a heat sink. The total heat flux(Q) is
consist:
(1) The temperature difference from the heat source(TJ) and heat sink(TH)
(2) Conductivity of the heat sink (K).
(3) Total surface area of the heat sink (A)
K
(4) The linear path distance of the heat transfer (L).
A
TJ
This is represented by the Fourier’s Law as follow:
L
Q = K × A×
©2013 Edison Opto Corporation SAPv.1
∆T
L
TH
39
PLCC Series Application Guide
When design LEDs, there is always a limitation of the junction temperature. By choose
higher thermal conductivity, increase the surface area of the heat sink (add the number
of fins) or shorten the distance of the linear path of heat, may improve the heat flux per
unit time. Among all materials, metals have the best choice between its high thermal
conductivity and the price.
List of thermal conductivity for some usual materials
Materials
K(W/m．K)
Copper
C1100
Aluminum
5000 Series
ADC-12
Magnesium
Air
391
384
230
225
96.2
156
0.024
Path (3) Heat Dissipation includes Convection and Radiation. Those two transfer type are
proportional to the surface area of the heat sink. By add the number of fin may increase
the total surface area. In a restricted volume, the number of fin cannot be added with
any limitation. Too much fins may cause inhabitation of convection. There are many
other novels thermal management methods such as by install a fan to reach obliged
convection. However, this design involves the issue such as noise or circuit design. It will
not be overtalk in this document.
Path (4): Compare with an unfinished heat sink, the one that covered by high emissivity
material, such as ceramic powder or deep color paint, usually has better radiation ability.
Both anodizing and etching are also effective to increase the thermal dissipation.
Key Points for thermal management:
• The contact surface flatness and smoothness of the component and heat sink.
• The total surface area of heat sink.
• The choice of heat sink material.
• Optimization of the number of fins. (Aerodynamic optimization)
©2013 Edison Opto Corporation SAPv.1
PLCC Series Application Guide
XII. PLCC Module Series
EdiLex Linear
EdiLex strip lighting module are linear light LED Strips. They are
intended for luminaire manufacturers who want to replace linear
fluorescent luminaires with LED solutions. The LED Strip can be
designed into existing fluorescent luminaires or used to create totally
new shapes and concepts. Its “notched” mechanical design gives a
three-dimensional scalability for light-lines.
Feature
Application
• Commercial Lighting
• High Brightness SMD LED
• Low Power Requirement & Energy • Stairway Accent Lighting
• Cabinet Lighting
Efficient
• Light Weight Easy Assembly
• General Lighting
• Design-in Quick Expansion
•
• Suitable for Restricted Space
Dimension
5T05X5xWL0110001 (5630) Series
102
13.5
75
13.5
-
-
+
+
R2
18.9
R3
R1
+
+
+
+
+
Note: All dimensions are in millimeters.
©2013 Edison Opto Corporation SAPv.1
+
5T01X1xWL1120001 (3014) Series
D05
+
D04
D06
+
D03
D07
+
D02
D08
+
D01
D09
+
40
D10
D11
4.5
41
PLCC Series Application Guide
5T05X5xWL0330001 (5630) Series
5T01X2xWP0720001 (3014) Series
5T05X5xWP0330001 (5630) Series
5T01X2xWL0720001 (3014) Series
Note: All dimensions are in millimeters.
©2013 Edison Opto Corporation SAPv.1
42
PLCC Series Application Guide
5T05X5xWL0220001 (5630) Series
5T01X2xWL1440001 (3014) Series
5T05X5xWL0440001 (5630) Series
5T01X1xWP1440001 (3014) Series
Note: All dimensions are in millimeters.
©2013 Edison Opto Corporation SAPv.1
5T05X5xWP0720001 (5630) Series
43
PLCC Series Application Guide
Specification
Power
(W)
Input
Voltage(DC)
Current
(mA)
Radiance
Angle
Lumen Flux
(lm)
5T05X5CWL0110001
3.3
37
90
120°
360
5T05X5CWL0330001
6.5
37
175
120°
660
5T01X1CWL1120001
8.4
48
175
120°
857
5T05X5CWP0330001
11
37
300
120°
1130
5T05X5CWL0220001
11
37
300
120°
1140
5T01X2CWP0720001
14
40
350
120°
1260
5T01X2CWL0720001
14
40
350
120°
1260
5T01X1CWP1440001
14
40
350
120°
1470
5T05X5CWL0440001
22
37
600
120°
2280
5T01X2CWL1440001
28
40
700
120°
2520
Order Code
Color
Absolute Maximum Ratings
Parameter
Symbol
Rating
Units
LED junction Temperature
TJ
125
°C
Operating Temperature
Topr
-20~+40
°C
Storage Temperature
Tstg
-10~+50
°C
©2013 Edison Opto Corporation SAPv.1
PLCC Series Application Guide
PLCC Lightbar FPC Series
PLCC Lightbar FPC is a strip of lighting module available in
varying length. Its flexible circuit board not only enables novel
design thinking with bendable light source, but also offers a wide
range of applications with dividable lighting segments.
Feature
Applications
• Auditorium Walkway Lighting
• High Brightness SMD LED
• Low Power Requirement & Energy Efficient • Stairway Accent Lighting
• Cabinet Lighting
• Easily customized for any length
• Suitable for Restricted Space
Dimension
8.00±0.35
• 6LBR1xWNJ0000001 Series Dimensions
4000±10.0
50.00±0.25
L1
L2
L3
R1
L5
L4
4.75
L6
L1
L2
L3
L5
L4
R1
L6
L1
L2
L3
R1
L5
L4
L6
L1
L2
L3
L5
L4
R1
L6
L1
L2
L3
R1
L5
L4
L6
8.10
0.53
145.00±5.00
2.43±0.25
44
Adhesive tape for mounting
• 6LBR1xWNI0000001 Series Dimensions
-
L1
+
©2013 Edison Opto Corporation SAPv.1
L2
R1
L3
L4
+
L5
R2
L6
L7
+
L293
R98
L294
L295
+
L296
R99
L297
L298
+
L299
R100
L300
45
PLCC Series Application Guide
• 6LBR1xWNI0000002 Series Dimensions
Order Code
Total Length (mm)
LED (pcs)
Min. Length for Cut (mm)
6LBR1xWNJ0000001
4000±1
480
50±0.25
LED interval (mm)
8.1
6LBR1xWNI0000001
5000±1
300
50±0.25
16.54
6LBR1M1NI0000001
5000±1
300
50±0.25
8.1
Specification
Item
Picture
FPC 3528
Order Code
Color
λd(nm)
CCT(K)
Power
(W)
Current
(mA)
Length
(cm)
6LBR1xWNJ0000001
6000
28.8~38.4
1200~1600
400
6LBR1xWNI0000001
6000
14.4~19.2
1200~1700
500
6LBR1xWNI0000002
6000
25.2~36
2100~3000
500
FPC 5050
Note: Various color replacement are available. Please contact EDISON OPTO.
Absolute Maximum Ratings
Parameter
Symbol
Rating
Units
LED junction Temperature
TJ
125
°C
Operating Temperature
Topr
-20~+85
°C
Storage Temperature
Tstg
-20~+85
°C
©2013 Edison Opto Corporation SAPv.1
PLCC Series Application Guide
PLCC Lightbar FPC (Waterproof) Series
Design for outdoor application, the IP68 FPC is waterproofed to
withstand outdoor harsh environment condition. Featuring SMD
LED mounted on flexible PCB, the IP68 PLCC module can be easily
assembled or installed in almost any structure while
maintaining uniform light output. Its bendable characteristic can be
fully utilized without installation limitation. The build-in waterproof
connector ensures easy and safe connection between units.
Feature
Applications
• High Brightness SMD LED
• Auditorium Walkway Lighting
• Low Power Requirement & Energy Efficient • Stairway Accent Lighting
• Easily Customized For Any Length
• Cabinet Lighting
• IP68 Water proof level
Dimension
- + +
L01
L02
R01
-
-
+
+
L03
L04
L05
R02
-
-
+
+
L06
L07
L08
R03
-
-
+
+
L09
L10
L11L
R04
-
-
+
+
12
L13
L114
R05
-
-
+
+
L15
L16
L287
R99
-
-
+
+
L288
L289
L290
R97
-
-
+
+
L291
L292
L293
R98
-
-
+
+
L294
L295
L296
R99
-
-
+
+
L297
L298
8.00±0.30
-
L299
R100
L300
+
50.00±0.25
6.00±1.00
25.50±0.50
5.00±1.00
26.70±0.50
12.00±0.30
13.50±0.30
5000.00±10.0
16.54±0.50
13.00±1.00
150±1.00
11.00±0.30
8.30±0.30
6LBU1xWNI0000001 Series Dimensions
25.50±0.50
5.00±1.00
26.70±0.50
Order Code
Total Length (mm)
Type
6LBU1xWNI0000xxx
5000
3528 / 5050 White, Single color
©2013 Edison Opto Corporation SAPv.1
8.00±0.30
16.67±0.50
50.00±0.25
12.00±0.30
13.50±0.30
12.00±1.00
5000.00±10.00
6.00±1.00
150±1.00
14.50±1.00
6LBU1xWNI0000002 Series Dimensions
8.30±0.30
46
47
PLCC Series Application Guide
Specification
Item
Picture
Order Code
Color
λd(nm)
CCT(K)
Power
(W)
Current
(mA)
Length
(cm)
FPC 3528
6LBU1xWNI0000001
7000
20.4
1700
500
FPC 5050
6LBU1xWNI0000002
7000
36
3000
500
Absolute Maximum Ratings
Parameter
Symbol
Rating
Units
LED junction Temperature
TJ
125
°C
Operating Temperature
Topr
-20~+40
°C
Storage Temperature
Tstg
-20~+85
°C
Note: Various color replacement are available. Please contact EDISON OPTO.
©2013 Edison Opto Corporation SAPv.1
PLCC Series Application Guide
PLCC Lightbar with Heatsink (Indoor )Series
With the newly introduced PLCC Lightbar from Edison Opto, users
can now fashion their own choices of lighting without the excess
limitation of a lighting fixture. The PLCC Lightbar features multichip packaged 5050 PLCC SMDs on an extruded heat-sink 20mm
(0.8”) wide and length up to 120cm (47.2”). The plastic caps at
both ends the heat-sink combine with the slim linear are designed
specifically to allow easy screw-tight installation at compact spaces
where traditional light source cannot fit in.
Feature
Applications
• High Brightness SMD LED
• Tube Light Source
• Low Power Requirement & Energy Efficient
• Auditorium Walkway Lighting
• Easily customized for length with several options
• Stairway Accent Lighting
• IP67 Water proof level
• Cabinet Lighting
Dimension
Total Length
LED interval
145.00±5.00
Order Code
145.00±5.00
Total Length
(mm)
LED
(pcs)
6LBM1xWNJ000000x
320±0.5
16
6LBM1xWNJ000000x
470±0.5
24
6LBM1xWNJ000000x
620±0.5
32
6LBM1xWNJ000000x
920±0.5
48
6LBM1xWNJ000000x
1220±0.5
64
©2013 Edison Opto Corporation SAPv.1
13.00
20.60±0.50
48
LED interval
(mm)
LED type
18.75
5050 White,Single Color
49
PLCC Series Application Guide
Specification
Item
Picture
Lightbar with
Heatsink
Order Code
Color
λd(nm)
CCT(K)
Power
(W)
Current
(mA)
Length
(cm)
6LBM1xWNJ000000x
6000
4
160
30
6LBM1xWNJ000000x
6000
6
240
45
6LBM1xWNJ000000x
6000
8
320
60
6LBM1xWNJ000000x
6000
12
480
90
6LBM1xWNJ000000x
6000
16
640
120
Note: Various color replacement are available. Please contact EDISON OPTO.
Absolute Maximum Ratings
Parameter
Symbol
Rating
Units
LED junction Temperature
TJ
Topr
Tstg
125
-30~+40
°C
°C
°C
Operating Temperature
Storage Temperature
-40~+85
Assembly Instructions
• Use M3 screw to secure the clamp on a level surface.
• Push-lock the lightbar.
Lightbar
Screw
Clamp
Level Surface
Note : Every lightbar comes with a set of accessories including two clamps and two M3 screws.
©2013 Edison Opto Corporation SAPv.1
50
PLCC Series Application Guide
DISCLAIMER OF WARRANTIES
1. All the information published is considered to be reliable. However, EDISON OPTO does not
assume any liability arising out of the application or use of any product described herein.
2. EDISON OPTO reserves the right to make changes at any time without notice to any products
in order to improve reliability, function or design.
3. EDISON OPTO products are not authorized for use as critical components in life support
devices or systems without the express written approval from the managing director of EDISON
OPTO.
©2013 Edison Opto Corporation SAPv.1
Headquarters:
EDISON OPTO CORPORATION
T+886 28227 6996
F+886 28227 6997
4F, No.800, Chung-Cheng Rd., Chung-Ho Dist,
New Taipei City 23586, Taiwan
service@edison-opto.com.tw
www.edison-opto.com
EDISON OPTO USA CORPORATION
T+1 909 947 0238
F+1 626 956 0754
1809 Excise Avenue,Suite 201,Ontario,
California 91761 USA
service@edisonopto-usa.com
EDISON OPTO Europe GmbH
T+3 162 783 6315
Im Stoeckmaedle 8 D-76307, Karlsbad,
Germany
Contact Person: Eddy Kao
EDISON OPTO (DONG GUAN) CO., LTD
T+86 769 8101 1898
F+86 769 8101 1899
Xi-Cheng Industrial Park, Heng-Li, DongGuang City,
GuanDong Province, China 523460
YANGZHOU EDISON OPTO CORPORATION
T+86 514 8777 7101/+86 514 8582 3888
F+86 514 8777 7102
No.101, West Hua-Yang Road, Yangzhou City,
JiangSu Province, China 225000
chinaservice@edison-opto.com.cn
www.edison-opto.com.cn
