R100 e-tubes Introduction Advantages
Universal:
attachment from any side
Chip protection:
smooth, chiprepellent exterior
Long lifetime:
lateral gliding
surfaces
Quick assembly:
snap-open
access along inner
or the outer radius
Space-efficient:
optimised ratio of inner
to outer dimension
Long service life:
double stop dog for long
unsupported length
R100 e-tubes Selection table
Protection against
dirt and debris,
cost effective E2 series R100
e-tubes
Series
E2 series R100 - cost effective, for applications
with low and medium speeds. e-tubes R100
work in hot chip areas, in areas of dirt and dust
generated by woodworking, steelmills, pulp and
paper, textile, agriculture, coal-fired plants and
many other hostile environments.
Very good protection against chips (including
hot chips)
Robust and tightly closed
Space-efficient with optimised ratio of inner
dimension to outer dimension
Modular interior separation
Universal KMA mounting brackets with
attachment options from any side
R117
R157
R167
Inner height
hi [mm]
Inner width
Bi [mm]
Outer width
Ba [mm]
Outer height
ha [mm]
Bend radius
R [mm]
Unsupported
max. length [m]
Page
E2 e-tubes R100 hinged, snap-open along the
inner radius from both sides
21
40
50
20 - 100
40 - 200
50 - 250
32 - 112
56 - 216
68 - 268
28
50
64
63 - 180
100 - 250
100 - 300
1,20
2,25
2,50
330
334
342
E2 e-tubes R100 Standard
hinged, snap-open along the
outer radius from both sides
R118
R158
R168
21
40
50
25 - 80
40 - 200
50 - 200
37 - 92
56 - 216
68 - 218
28
50
64
63 - 180
100 - 250
100 - 300
1,20
2,25
2,50
330
334
342
Typical industries and applications
Tooling machines Woodworking machines
All kind of industries and machines with chip,
dirt and dust
Dirt repellent:
covered
pin/bore connection
e-tubes with igumid HT-material for hot
chips up to +850°C available upon request
iF product design award
2000 series R117/R118
Electrically conductive
ESD/ATEX versions upon request
UL94-V0 classification
upon request
326
More information
www.igus.co.uk/R100
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
327
R100 e-tubes Technical data Overview
R100 e-tubes Order keys and options
Technical data
Options with order keys based on series R167
Speed gliding1) / acceleration gliding1)
FLG
FLB
upon request
Speed FLG / acceleration FLG
≤ 10 [m/s] / ≤ 100 [m/s2]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s2]
Material - permitted temperature °C, igumid G
NC-version (no camber)
without pretension
No burning-in of
hot chips up to
+850°C (1562°F)
ESD / ATEX
classified e-chains®
II 2 GD
Part No.
Standard
Part No.
NC-version
Part No.
igumid HT-material
Part No.
ESD-material
-40°C – +120°C
Flammability class, igumid G
FLG = with straight upper run
Standard
NC
VDE 0304 IIC UL94-HB
FLB = with permitted sag
1) In special cases, gliding applications are also possible, please consult igus .
®
168.100.R.0
168.100.R.0.NC
168.100.R.0.HT
168.100.R.0.ESD
Delivery
from stock
Delivery time:
upon request
Delivery time:
upon request
Delivery time:
upon request
Installation types, maximum travels
Series
e-tube
Unsupported
R117 / R118
≤ 1,20 m
R157 / R158
R167 / R168
Vertical
hanging
Vertical
standing
Side mounted
unsupported
≤ 20 m
≤ 2,0 m
≤ 0,7 m
≤ 2,25 m
≤ 40 m
≤ 3,0 m
≤ 1,0 m
≤ 2,50 m
≤ 50 m
≤ 3,0 m
≤ 1,0 m
Order example | Order key and colour options based on series R168
Order example for complete e-tube (1,0 m),
colour black, with mounting brackets and interior separation:
e-tube (1,0 m)
Please indicate e-tube length or number of links: 1,0 m or 17 links
168.100.100.0
+ Mounting brackets KMA - 1set
1680.100.12
+ Interior separation with 2 separators assembled every 2nd link
2 x 1686.01
Order text: 1,0 m 168.100.100.0 + 1680.100.12 + 2 x 1686.01
General igus® colour options for e-chains® and e-tubes
Order key
e-tube snap-open along the outer radius
e-tube snap-open along the inner radius
Series / Type
Width index (depends on Bi)
Bend radius R
Colour index (standard black)
328 More information
www.igus.co.uk/R100
168.100.100.0
167.100.100.0
Colours
Order index Colours
Standard, from stock! .0
Black
White
Slate grey only ESD material .ESD
Grey white
Grey brown only HT material
.HT
Orange
Grey
only for e-chains
.3
Yellow
Dusty grey only for e-tubes
.31
Light grey
®
Order index
.1
for e-chains /e-tubes .1S
for e-chains /e-tubes .2
for e-chains /e-tubes .4
e-chains /e-tubes
.14
for e-chains /e-tubes
®
®
®
®
®
Black e-chains® available from stock!
Delivery time for special colours: upon request
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
329
R117
R118
R100 e-tubes Series R117·R118 Product range
Chip protection, even against hot chips, cost effective
21
21
R117
R118
R100 e-tubes Series R117·R118 Dimensions
656
...R118
Ba
Bi
20
R118
10
8.0
6.0
4.0
2.0
≤17
mm
21
28
Fill weight [kg/m]
Unsupported applications | Short travels
R117
Inner height
Pitch
Links/m
Chain length
...R117
21 mm
30,5 mm/link
33 (1000,6 mm)
S/ + K
2
1.5
FLB
S
D
FLG
e-tubes
snap-open along
the outer radius
117. 020 .R.0
117. 025 .R.0
117. 038 .R.0
117. 048 .R.0
117. 063 .R.0
117. 080 .R.0
117. 100 .R.0
118. 020 .R.0*
118. 025 .R.0
118. 038 .R.0*
118. 048 .R.0
118. 063 .R.0*
118. 080 .R.0
118. 100 .R.0*
Bi
Ba
R Bend radii
R117
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
20
32
37
50
60
75
92
112
| 063
| 063
| 063
| 063
| 063
| 063
| 063
≈ 0,43
≈ 0,43
≈ 0,46
≈ 0,46
≈ 0,56
≈ 0,56
≈ 0,66
≈ 0,66
≈ 0,76
≈ 0,76
≈ 0,89
≈ 0,89
≈ 1,06
≈ 1,06
25
38
48
63
80
100
| 075
| 075
| 075
| 075
| 075
| 075
| 075
| 100
| 100
| 100
| 100
| 100
| 100
| 100
| 110
| 110
| 110
| 110
| 110
| 110
| 110
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 145
| 145
| 145
| 145
| 145
| 145
| 145
| 180
| 180
| 180
| 180
| 180
| 180
| 180
|
|
|
|
|
|
|
3.0
0
R
H
D
K
2.0
063
154
123
260
4.0
075
178
135
300
Fixed end
R
30,5
30,6
H
2.0
Unsupported length FLG / FLB [m]
Length of travel S [m]
R118
37,4
Moving end
1.0
0
28
e-tubes
snap-open along
the inner radius
0
H - 28
0.5
Series R117 | Hinged, snap-open along the inner radius from both sides
Series R118 | Hinged, snap-open along the outer radius from both sides | Standard
S/2
HF = H + 25
1.0
6.0
100
228
160
380
110
125
145
180
248
278
318
388
170
185
205
240
410
455
520
630
The required clearance height: HF = H + 25 mm (with 1,0 kg/m fill weight)
Interior separation | Standard
5
1,5
Separator
for e-tubes
10
unassembled 1185.01
assembled 1186.01
*Width available upon request, please consult igus for delivery time
®
Supplement Part No. with required radius (R). Example: 118.080.100.0
Vertical separator 1185.01
Vertical separators are used if a vertical subdivision of the etube interior is required. As standard vertical separators are
assembled every other link.
Hot Chips up to +850°C
e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount
and size of the chips, can burn or melt the surface. This is no longer the case with
the igus® "igumid HT" material. Order example: full e-tube made of igumid HT:
Part No. 118.080.100.0.HT (for long travels upon request)
Delivery time upon request. More information www.igus.co.uk/HT
330 More information
www.igus.co.uk/R117
www.igus.co.uk/R118
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
331
R117
R118
R100 e-tubes Series R117·R118 Accessories
R100 e-tubes Series R117·R118 Accessories
KMA mounting brackets | Attachment from any side | One side pivoting
Mounting brackets, angled, polymer | One side pivoting
Fixed end
11800...4
Moving end
11800...1
Frontal view
of KMA
Fixed end
1180...1PZ(B)
Moving end
1180 ...4PZ(B)
5,5
32
6,2
5,5
B
A
Bi + 12
Bi + 12
A
B
Bi
A
B
32
6,2
10°-28°
R117
R118
10°-28°
12
12
4
6
30.6
14
37.4
20
Pivoting option at fixed end available
upon request Part No. 11800...12
10°-28°
20
Strain relief is possible on the
moving end and/or the fixed end
37,4
KMA one side pivoting | Recommended for short travels | Standard
Angled polymer bracket one side pivoting | Recommended for short travels
Width
Index
Part No. full set
KMA one side pivoting
Width
Index
Part No. full set
with tiewrap plates
Part No. full set
without tiewrap plates
020.
025.
038.
048.
063.
080.
100.
1180.025.14PZ
1180.038.14PZ
1180.048.14PZ
1180.063.14PZ
A
B
[mm]
[mm]
11800.020.14
11800.025.14
11800.038.14
29
34
47
36
41
54
025.
038.
048.
1180.025.14PZB
1180.038.14PZB
1180.048.14PZB
11800.048.14
11800.063.14
11800.080.14
11800.100.14
57
72
89
109
64
79
96
116
063.
080.
100.
1180.063.14PZB
1180.080.14PZB
1180.100.14PZB
1180.080.14PZ
1180.100.14PZ
A
B
[mm]
[mm]
12
25
35
15
20
30
50
67
87
40
60
80
Number
of teeth
3
4
5
6
8
10
(KMA = Polymer Metal Mounting Bracket)
The mounting brackets are supplied with hexagon nuts and can be attached with M4 bolts,
or the mounting brackets may also be attached with M4 hexagon socket DIN 912 cap bolts.
Part No. structure
11800. 020. 14 A
A
The attachment orientations are set automatically in the
choice of the KMA mounting bracket.For the preassembled
mode please add index A.
The following parts are required for attachment of the mounting brackets:
Countersunk bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
Hexagon nut M5 DIN 7991 Washer 5,3 DIN 125-ST
Part No. structure
1180.048.14 PZBA1
A…must be indicated
on preassembled
configurations
Full set
Width index
KMA pivoting
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
332 More information
www.igus.co.uk/R117
www.igus.co.uk/R118
A1
A2
A3
A4
Possible installation orientations for assembled mounting brackets.
For the preassembled mode please add index A1... A4.
A…must be indicated
on preassembled
configurations
With strain relief
tiewrap plates
Full set
Width index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
333
R157
R158
R100 e-tubes Series R157·R158 Product range
Chip protection, even against hot chips, cost effective
40
40
R157
R158
R100 e-tubes Series R157·R158 Dimensions
656
...R158
Ba
Bi
20
R158
10
8.0
6.0
4.0
2.0
≤37
mm
40
50
Fill weight [kg/m]
Unsupported applications | Short travels
R157
...R157
FLG
1.5
FLB
Inner height
Pitch
Links/m
Chain length
40 mm
46 mm/link
22 (1012 mm)
S/ + K
2
S
D
157. 040 .R.0 1)
157. 050 .R.0
157. 075 .R.0
157. 088 .R.0
157. 090 .R.0 2)
158. 040 .R.0 1)
158. 050 .R.0
158. 075 .R.0
158. 088 .R.0
158. 090 .R.0 2)
157. 100 .R.0
157. 125 .R.0
158. 100 .R.0
158. 125 .R.0
158. 135 .R.0
158. 150 .R.0
158. 175 .R.0
158. 200 .R.0
157. 135 .R.0
157. 150 .R.0
157. 175 .R.0
157. 200 .R.0
Bi
Ba
R Bend radii
R157
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
40
≈ 1,21
≈ 1,30
≈ 1,30
≈ 1,50
≈ 1,50
≈ 1,57
≈ 1,57
≈ 1,63
≈ 1,63
≈ 1,71
≈ 1,71
≈ 1,92
≈ 1,92
135
150
175
200
150
166
191
216
| 100
| 100
| 100
| 100
| 100
| 100
| 100
| 100
≈ 1,21
50
75
88
88
100
125
56
66
91
104
104
116
141
≈ 2,10
≈ 2,10
≈ 2,13
≈ 2,13
≈ 2,34
≈ 2,34
≈ 2,55
≈ 2,55
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 100 | 125 | 150
| 100 | 125 | 150
| 100 | 125 | 150
| 175
| 175
| 175
| 175
| 175
| 175
| 175
| 175
| 175
| 175
| 175
| 200
| 200
| 200
| 200
| 200
| 200
| 200
| 200
| 200
| 200
| 200
| 250
| 250
| 250
| 250
| 250
| 250
| 250
| 250
| 250
| 250
| 250
|
|
|
|
|
|
|
|
|
|
|
R158
3.0
Unsupported length FLG / FLB [m]
Length of travel S [m]
0
2.0
4.0
R
46
6.0
12
Fixed end
6
H
2.0
H-50
1.0
22
e-tubes
snap-open along
the outer radius
Moving end
0
50
e-tubes
snap-open along
the inner radius
0
50
0.5
Series R157 | Hinged, snap-open along the inner radius from both sides
Series R158 | Hinged, snap-open along the outer radius from both sides | Standard
S/2
HF = H + 40
1.0
R
100
125
150
175
200
250
H
250
300
350
400
450
550
D
194
219
244
269
294
344
K
410
485
565
645
725
880
The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight)
1) Lid removable only, not hinged
2) Same dimensions as 157.088 - less recent design, no hinged option
Supplement Part No. with required radius (R). Example: 158.100.100.0
Hot Chips up to +850°C
e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount
and size of the chips, can burn or melt the surface. This is no longer the case with
the igus® "igumid HT" material. Order example: full e-tube made of igumid HT:
Part No. 158.100.100.0.HT (for long travels upon request)
Delivery time upon request. More information www.igus.co.uk/HT
334 More information
www.igus.co.uk/R157
www.igus.co.uk/R158
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
335
R100 e-tubes Series R157·R158 Accessories
KMA mounting brackets, extended | Attachment from any side | Pivoting | Locking
KMA mounting brackets, abbreviated | Attachment from any side | Pivoting | Locking
Fixed end
1580...2 / 1580...4
40
Moving end
1580...1 / 1585...1
Fixed end
1580...2 / 1585...2
25
22
22
B
A
B
A
*Quickflange
upon request
A
Bi
B
A
Frontal view
of KMA*
45
12
25
40
Frontal view
of KMA*
45
*Quickflange
upon request
A
Moving end
1580...1 / 1580...3
12
12°-15°
10°-26°
45,4
KMA, extended pivoting | Recommended for short travels | Standard
KMA, extended locking | Recommended for vertical hanging, standing applications
Width
Index
Part No. full set
KMA pivoting
Part No. full set
KMA locking
.040.
15801.040.12
15800.050.12
15801.040.34
15800.050.34
15800.075.34
15800.088.34
10,5
26°
29
94
15800.075.12
15800.088.12
15801.090.12
15800.100.12
15800.125.12
15800.135.12
15800.150.12
15800.175.12
15800.200.12
12°-15°
depending
on radius
10,5
94
.050.
.075.
.088.
.090.
.100.
.125.
.135.
.150.
.175.
.200.
R157
R158
R100 e-tubes Series R157·R158 Accessories
Bi
R157
R158
A
B
[mm]
[mm]
50
60
85
61
71
96
15°
15°
29
11,1
depending
on radius
KMA, abbreviated pivoting | Recommended for short travels | Standard
KMA, abbreviated locking | Recommended for vertical hanging, standing applications
Width
Index
Part No. full set
KMA pivoting
Part No. full set
KMA locking
.040.
1580.040.12
1580.050.12
1585.040.12
1585.050.12
1585.075.12
1585.088.12
.050.
.075.
.088.
.090.
.100.
.125.
.135.
.150.
.175.
.200.
1580.075.12
1580.088.12
1580.090.12
1580.100.12
1580.125.12
1580.135.12
1580.150.12
1580.175.12
1580.200.12
A
B
[mm]
[mm]
50
60
85
61
71
96
98
109
98
109
15801.090.34
110
121
15800.100.34
135
146
15800.125.34
145
156
15800.135.34
160
171
15800.150.34
185
196
15800.175.34
210
221
15800.200.34
Full set with assembled Quickflange, please add index QF e.g. 15800.200.12.QF. Quickflange unassembled: Part No. 15800.QF
98
109
98
109
1585.090.12
110
121
1585.100.12
135
146
1585.125.12
145
156
1585.135.12
160
171
1585.150.12
185
196
1585.175.12
210
221
1585.200.12
Full set with assembled Quickflange, please add index QF e.g. 1580.200.12.QF. Quickflange unassembled: Part No. 15800.QF
KMA = Polymer Metal Mounting Bracket)
(KMA = Polymer Metal Mounting Bracket)
The following parts are required for attachment of the mounting brackets:
Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
Hexagon nut M5 DIN 934-8 Washer 5,3 DIN 125-ST
The following parts are required for attachment of the mounting brackets:
Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
Hexagon nut M5 DIN 934-8 Washer 5,3 DIN 125-ST
Part No. structure
15800. 100. 12 A
A
The attachment orientations are set automatically in the
choice of the KMA mounting bracket.For the preassembled
mode please add index A.
Full set pivoting = 12
Width index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
336 More information
www.igus.co.uk/R157
www.igus.co.uk/R158
Part No. structure
1580. 100. 12 A
A…must be indicated
on preassembled
configurations
A
The attachment orientations are set automatically in the
choice of the KMA mounting bracket.For the preassembled
mode please add index A.
A…must be indicated
on preassembled
configurations
Full set
Width index
KMA pivoting
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
337
R100 e-tubes Series R157·R158 Accessories
R100 e-tubes Series R157·R158 Accessories
Mounting brackets, flange steel | Locking
Interior separation | Option 1 | Option 2 | (option 3
Fixed end
906.461.X.2
Option 1: vertical separators
Frontal view
of flange steel
next page)
Option 2: full-width shelves
4 x ø4,2
10
15 x 45°
1586.01
906.461.X.1
(outer link)
5
A
B = Ba - 35
5 5 5 5
68
51 +1
50
7
50
906.461.X.2
(inner link)
85
1586.01.A
1586.02
221.X
No lateral spacing to side links necessary.
As standard separators are assembled every 2nd e-chain® link.
t=2
60
R157
R158
40
Moving end
906.461.X.1
Ba +1
R157
R158
3
Flange steel, locking | Recommended for short travels
unassembled 1585.01
assembled 1586.01
16
Width
Index
Hole
pattern
Part No. full set
steel, flange
Bi
Ba
A
B
[mm]
[mm]
[mm]
[mm]
.050.
.075.
58.05
58.1
906.461.1.12*
906.461.2.12*
50
75
66
91
20
30
31
57
Separator 1585.01
Separator
for e-tubes
3
Asymmetrical separator 1585.01.A
Asymmetrical
separator
4,5
11,5
19
For a vertical subdivision. Offers safe strength due to its wide
base design, also when used with thick cables or hoses.
unassembled 1585.01.A
assembled 1586.01.A
For side-mounted applications. Asymmetrical separator, for
defined distance. No additional spacers necessary.
Mounting only with hexagon socket DIN 912 M6 and washer DIN 125, 6,3 mm
*Available upon request, please consult igus for delivery time
®
3
Separator, slotted
Flange steel mounting
brackets for E2 e-tubes
for e-tubes
unassembled 1585.02
assembled 1586.02
16
2,5
Metallic flange brackets with common hole patterns, can
easily replace alternatives, without having to alter the hole
pattern. Flush mounting at both ends of the e-tube for flange
mounting brackets made of steel.
X-1
338 More information
www.igus.co.uk/R157
www.igus.co.uk/R158
Is used when vertical separation is required. Due to its slot,
it allows basic vertical/horizontal shelving arrangements.
Full-width shelf 220.X
Full-width shelf
for e-tubes
unassembled 220.X
assembled
221.X
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
Slotted separator 1585.02
This option is for applications with many thin cables with
similar diameters. Full-width shelves can be fitted at 5 different
heights.
Full-width shelf
Width X [mm]
040
050
075
088
unassembled
assembled
220.40
220.50
220.75
220.88
221.40
221.50
221.75
221.88
Width X [mm]
100
125
135
150
unassembled
assembled
220.100
220.125
220.135
220.150
221.100
221.125
221.135
221.150
Width X [mm]
175
200
unassembled
assembled
220.175
220.200
221.175
221.200
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
339
R157
R158
R100 e-tubes Series R157·R158 Accessories
R100 e-tubes Series R157·R158 Further accessories
R157
R158
Interior separation | Option 3
Option 3: shelves
Strain relief separator Part No. 1585.01.Z can be integrated into the mounting
bracket and can be placed at any point of the e-chain®. It combines strain relief and
interior separation, it can be installed on the first or last e-chain® link and is easy to
assemble without any screws. More information from page 676
10
40
5 5 5 5
Separator with integrated strain relief
1586.03
2210.X
No lateral spacing to side links necessary.
As standard separators are assembled every 2nd e-chain® link.
4
Middle plate 1585.03
Middle plate
for e-tubes
To achieve a modular shelving the shelf 2200.X can be fitted
at 5 different heights.
unassembled 1585.03
assembled 1586.03
2,5
16
Shelf 2200.X
Shelf
for e-tubes
X
X-7
For applications involving many cables with different
diameters, shelves can be fitted at alternate heights. They
can be fitted at 5 different heights.
unassembled 2200.X
assembled 2210.X
Shelves
Width X [mm]
018
023
028
033
038
unassembled
assembled
2200.18
2200.23
2200.28
2200.33
2200.38
2210.18
2210.23
2210.28
2210.33
2210.38
340 More information
Width X [mm]
043
048
058
068
073
unassembled
assembled
2200.43
2200.48
2200.58
2200.68
2200.73
2210.43
2210.48
2210.58
2210.68
2210.73
www.igus.co.uk/R157
Width X [mm]
088
099
124
149
www.igus.co.uk/R158
unassembled
assembled
2200.88
2200.99
2200.124
2200.149
2210.88
2210.99
2210.124
2210.149
igus® white e-tube series R100 in a medical application
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
341
R167
R168
R100 e-tubes Series R167·R168 Product range
Chip protection, even against hot chips, cost effective
50
50
R167
R168
R100 e-tubes Series R167·R168 Dimensions
656
R168
10
8.0
6.0
4.0
2.0
≤46
mm
R167
FLB
...R167
1.5
FLG
S
S/2
D
1.0
Inner height
Pitch
Links/m
Chain length
50 mm
58,8 mm/link
17 (999,6 mm)
S/ + K
2
118
0.5
e-tubes
snap-open along
the inner radius
e-tubes
snap-open along
the outer radius
167. 050 .R.0
167. 075 .R.0
167. 100 .R.0
167. 115 .R.0
167. 125 .R.0
167. 150 .R.0
167. 175 .R.0
168. 050 .R.0
168. 075 .R.0
168. 100 .R.0
168. 115 .R.0
168. 125 .R.0*
168. 150 .R.0
168. 175 .R.0
168. 200 .R.0
168. 225 .R.0*
167. 200 .R.0
167. 225 .R.0
167. 250 .R.0
168. 250 .R.0*
Bi
Ba
R Bend radii
R167
R168
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
50
68
93
118
133
143
168
193
≈ 1,58
≈ 1,84
≈ 1,84
≈ 2,09
≈ 2,09
≈ 2,24
≈ 2,24
≈ 2,35
≈ 2,35
≈ 2,60
≈ 2,60
≈ 2,86
≈ 2,86
200
225
250
218
243
268
| 100
| 100
| 100
| 100
| 100
| 100
| 100
| 100
| 100
| 100
≈ 1,58
75
100
115
125
150
175
≈ 3,11
≈ 3,11
≈ 3,37
≈ 3,37
≈ 3,62
≈ 3,62
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 175
| 175
| 175
| 175
| 175
| 175
| 200
| 200
| 200
| 200
| 200
| 200
| 175
| 175
| 175
| 175
| 200
| 200
| 200
| 200
| 225
| 225
| 225
| 225
| 225
| 225
| 225
| 225
| 225
| 225
| 250
| 250
| 250
| 250
| 250
| 250
| 250
| 250
| 250
| 250
| 300
| 300
| 300
| 300
| 300
| 300
| 300
| 300
| 300
| 300
|
|
|
|
|
|
|
|
|
|
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m]
Length of travel S [m]
58,8
R
100
125
150
175
200
225
250
H
264
314
364
414
464
514
564
D
220
245
270
295
320
345
370
K
435
515
590
670
750
825
905
The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)
Fixed end
118
H - 64
0
R
H
Moving end
0
64
Series R167 | Hinged, snap-open along the inner radius from both sides
Series R168 | Hinged, snap-open along the outer radius from both sides | Standard
HF = H + 40
...R168
Ba
Bi
20
50
64
Fill weight [kg/m]
Unsupported applications | Short travels
300
664
420
1065
*Width available upon request, please consult igus for delivery time
®
Supplement Part No. with required radius (R). Example: 168.100.100.0
Hot Chips up to +850°C
e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount
and size of the chips, can burn or melt the surface. This is no longer the case with
the igus® "igumid HT" material. Order example: full e-tube made of igumid HT:
Part No. 168.100.100.0.HT (for long travels upon request)
Delivery time upon request. More information www.igus.co.uk/HT
342 More information
www.igus.co.uk/R167
www.igus.co.uk/R168
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
343
R167
R168
R100 e-tubes Series R167·R168 Accessories
R100 e-tubes Series R167·R168 Accessories
KMA mounting brackets, extended | Attachment from any side | Pivoting | Locking
Mounting brackets, flange steel | Locking
Fixed end
1680...2 / 1680...4
118
29,5
29,5
Frontal view
of KMA*
45
29
Moving end
905.050.X.1
Fixed end
905.050.X.2
Frontal view
of flange steel
80
64 +1
60
4 x ø4,2
7
12
12
12
40
40
34°
60
70
12,5
KMA, pivoting | Recommended for short travels | Standard
KMA, locking | Recommended for vertical hanging, standing applications
Width
Index
Part No. full set
KMA pivoting
Part No. full set
KMA fixed end locking*
.050.
1680.050.12
1680.075.12
1680.050.14
1680.075.14
1680.100.14
1680.115.14
.075.
.100.
1680.100.12
.115.
1680.115.12
.125.
1680.125.12
.150.
1680.150.12
.175.
1680.175.12
.200.
1680.200.12
.225.
1680.225.12
.250.
1680.250.12
Full set with assembled Quickflange, please add index QF
905.050.X.1
(outer link)
t=2
depending
on radius
12,5
15 x 45°
6
A
12°-34°
Bi
A
B
B
A
B = Ba - 35
*Quickflange
upon request
17
Ba +1
26
6
6
Moving end
1680...1 / 1680...1
118
R167
R168
905.050.X.2
(inner link)
98
Flange steel, pivoting | Recommended for short travels
A
B
[mm]
[mm]
62
87
112
74
99
124
127
139
137
149
1680.125.14
162
174
1680.150.14
187
199
1680.175.14
212
224
1680.200.14
237
249
1680.225.14
262
274
1680.250.14
e.g. 1680.250.12.QF. Quickflange unassembled: Part No. 16800.QF
*only the fixed end is locking, the moving end is pivoting (KMA = Polymer Metal Mounting Bracket)
Width
Index
Hole
pattern
Part No. full set
steel, flange
Bi
Ba
A
B
[mm]
[mm]
[mm]
[mm]
93
133
193
30
50
100
58
98
158
.075.
68.01
905.050.1.12*
75
.115.
68.02
905.050.2.12*
115
.175.
68.03
905.050.3.12*
175
Mounting only with hexagon socket DIN 912 M6 and washer DIN 125, 6,3 mm
*Available upon request, please consult igus for delivery time
®
Flange steel mounting
brackets for E2 e-tubes
Metallic flange brackets with common hole patterns, can
easily replace alternatives, without having to alter the hole
pattern. Flush mounting at both ends of the e-tube for flange
mounting brackets made of steel.
The following parts are required for attachment of the mounting brackets:
Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
Washer 5,3 DIN 125-ST Hexagon nut M5 DIN 934-8
Part No. structure
1680. 100. 12 A
A
The attachment orientations are set automatically in the
choice of the KMA mounting bracket.For the preassembled
mode please add index A.
A…must be indicated
on preassembled
configurations
Full set pivoting = 12
Width index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
344 More information
www.igus.co.uk/R167
www.igus.co.uk/R168
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
345
R100 e-tubes Series R167·R168 Accessories
R100 e-tubes Series R167·R168 Accessories
Interior separation | Option 1 | Option 2
Interior separation | Option 3
50
55 5 55 5
1686.02
10
13
12
1686.01
1686.04
321.X
No lateral spacing to side links necessary.
As standard separators are assembled every 2nd e-chain® link.
3
4
3,4
16
unassembled 1685.04
assembled 1686.04
13
it allows basic vertical/horizontal shelving arrangements.
2,5
X
X-7
Full-width shelf 320.X
Full-width shelf
t
for e-tubes
X-1
Shelf 2200.X
Shelf
for e-tubes
unassembled 2200.X
assembled 2210.X
This option is for applications with many thin cables with
similar diameters. Full-width shelves can be fitted at 3 different
heights.
unassembled 320.X
assembled
321.X
Side plate for use with shelf 2200.X and middle plate 1685.03.
for e-tubes
Is used when vertical separation is required. Due to its slot,
unassembled 1685.02
assembled 1686.02
To achieve a modular shelving the shelf 2200.X can be fitted
at 7 different heights.
Side plate 1685.04
Side plate
Slotted separator 1685.02
Separator, slotted
for e-tubes
Middle plate 1685.03
unassembled 1685.03
assembled 1686.03
17
4
3
2210.X
Middle plate
for e-tubes
For a vertical subdivision. Offers safe strength due to its wide
base design, also when used with thick cables or hoses.
unassembled 1685.01
assembled 1686.01
16
1686.03
No lateral spacing to side links necessary.
As standard separators are assembled every 2nd e-chain® link.
Separator 1685.01
Separator
for e-tubes
R167
R168
Option 3: shelves
Option 2: full-width shelves
12
Option 1: vertical separators
50
R167
R168
For applications involving many cables with different
diameters, shelves can be fitted at alternate heights. They
can be fitted at 7 different heights.
Shelves
Full-width shelf
unassembled
assembled
321.050
Width X [mm]
150
320.150
321.150
321.075
321.115
321.125
175
200
225
320.175
320.200
320.225
321.175
321.200
321.225
Width X [mm]
050
unassembled
assembled
320.050
075
115
125
320.075
320.115
320.125
Width X [mm]
250
unassembled
assembled
320.250
321.250
Width X [mm]
018
023
unassembled
assembled
assembled
2210.18
2210.23
Width X [mm]
043
048
unassembled
2200.18
2200.23
2200.43
2200.48
2210.43
2210.48
028
033
038
2200.28
2200.33
2200.38
2210.28
2210.33
2210.38
058
068
073
2200.58
2200.68
2200.73
2210.58
2210.68
2210.73
Width X [mm]
088
099
unassembled
assembled
2200.88
2200.99
2210.88
2210.99
124
149
2200.124
2200.149
2210.124
2210.149
Separator with integrated strain relief
Strain relief separator Part No. 1685.01.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain®. It combines strain relief and interior separation, it can be installed on the first or last e-chain® link and is
easy to assemble without any screws. More information from page 676
346 More information
www.igus.co.uk/R167
www.igus.co.uk/R168
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
347
R e-tubes Introduction Advantages
Universal:
attachment from any side
Chip protection:
smooth, chiprepellent exterior
Quick assembly:
removable lids
along the outer radius
Long service life:
large pins for
high strength
Quiet:
small pitch for low noise,
smooth operation
Long service life:
double stop dog for
long unsupported length
R e-tubes Selection table
Chip protection higher speeds and
smooth running E2 series
R e-tubes
Series
E2 series R - small pitch for higher speeds and
smooth motion. igus® e-tubes work in hot chip
areas, in areas of dirt and dust generated by
woodworking, steelmills, pulp and paper, textile,
agriculture, coal plant and many other hostile
environments.
Very good protection against chips (including
hot chips)
Robust and tight
Space-efficient with optimised ratio of inner
dimension to outer dimension
Modular interior separation
Universal KMA mounting brackets with
attachment options from any side
R48
R58
R68
Inner height
hi [mm]
Inner width
Bi [mm]
Outer width
Ba [mm]
Outer height
ha [mm]
Bend radius
R [mm]
Unsupported
max. length [m]
Page
E2 e-tubes R Removable lids
along the outer radius
25
35
45
25 - 130
50 - 200
50 - 250
36 - 141
66 - 216
68 - 268
36
50
64
60 - 250
75 - 250
100 - 300
1,50
2,30
2,50
352
358
364
Typical industries and applications
Tooling machines Woodworking machines
All kind of industries and machines with chip,
dirt and dust
e-tubes with igumid HT-material for hot
chips up to +850°C available upon request
iF product design award
1987 igus® series R68
Electrically conductive
ESD/ATEX versions upon request
UL94-V0 classification
upon request
348
More information
www.igus.co.uk/E2R
E2 e-tubes in chip-area of a tooling machine. Resistant against hot metal chips up to +850°C
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
349
R e-tubes Technical data Overview
R e-tubes Order keys and options
Technical data
Options with order keys based on series R58
≤ 3 [m/s] / ≤ 10 [m/s2]
Speed gliding1 / acceleration gliding1)
FLG
Speed FLG / acceleration FLG
≤ 10 [m/s] / ≤ 100 [m/s2]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s2]
FLB
Material - permitted temperature °C, igumid G
NC-version (no camber)
without pretension
No burning-in of
hot chips up to
+850°C (1562°F)
ESD / ATEX
classified e-chains®
II 2 GD
Part No.
Standard
Part No.
NC-version
Part No.
igumid HT-material
Part No.
ESD-material
-40°C – +120°C
Flammability class, igumid G
FLG = with straight upper run
Standard
NC
VDE 0304 IIC UL94-HB
FLB = with permitted sag
1) For gliding applications, please consult igus .
®
Installation types, maximum travels
e-chain® / e-tube
Series
Unsupported
R48
≤ 1,30 m
R58
R68
Gliding
application 1)
Zig-zag
application
Unsupported
length lower run
≤ 1,5 m
upon request
upon request
≤ 4,0 m
≤ 2,0 m
upon request
upon request
≤ 4,0 m
≤ 2,0 m
upon request
upon request
Vertical
hanging
Vertical
standing
≤ 50 m
≤ 50 m
≤ 4,0 m
≤ 2,30 m
≤ 75 m
≤ 50 m
≤ 2,50 m
≤ 100 m
≤ 60 m
Side mounted
unsupported
58.100.R.0
58.100.R.0.NC
58.100.R.0.HT
58.100.R.0.ESD
Delivery
from stock
Delivery time:
upon request
Delivery time:
upon request
Delivery time:
upon request
Order example | Order key and colour options based on series R58
Order example for complete e-tube (1,0 m),
colour black, with mounting brackets and interior separation:
e-tube (1,0 m)
Please indicate e-tube length or number of links: 1,0 m or 56 links
58.100.100.0
+ Mounting brackets KMA, pivoting - 1set
580.100.12
+ Interior separation with 2 separators assembled every 2nd link
2 x 582
1) For gliding applications, please consult igus .
®
Order text: 1,0 m 58.100.100.0 + 580.100.12 + 2 x 582
General igus® colour options for e-chains® and e-tubes
Order key
e-tube removable lids along outer radius
Series / Type
Width index (depends on Bi)
Bend radius R
Colour index (standard black)
350 More information
www.igus.co.uk/E2R
58.100.100.0
Colours
Order index Colours
Standard, from stock! .0
Black
White
Slate grey only ESD material .ESD
Grey white
Grey brown only HT material
.HT
Orange
Grey
only for e-chains
.3
Yellow
Dusty grey only for e-tubes
.31
Light grey
®
Order index
.1
for e-chains /e-tubes .1S
for e-chains /e-tubes .2
for e-chains /e-tubes .4
e-chains /e-tubes
.14
for e-chains /e-tubes
®
®
®
®
®
Black e-chains® available from stock!
Delivery time for special colours: upon request
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
351
R e-tubes Series R48 Product range
R48
Protection against dirt and debris, small pitch for smooth motion
25
R e-tubes Series R48 Dimensions
R48
656
700
20
10
8.0
6.0
4.0
2.0
≤22
mm
FLB
FLG
.R.0
.R.0
.R.0
.R.0
.R.0
Ba
R Bend radii
[mm]
[mm]
25
36
61
86
111
141
| 060
| 060
| 060
| 060
| 060
50
75
100
130
1.0
0
2.0
Weight
[kg/m]
| 075
| 075
| 075
| 075
| 075
| 100
| 100
| 100
| 100
| 100
| 125
| 125
| 125
| 125
| 125
| 150
| 150
| 150
| 150
| 150
| 175
| 175
| 175
| 175
| 175
| 200
| 200
| 200
| 200
| 200
| 250
| 250
| 250
| 250
| 250
|
|
|
|
|
2.0
3.0
Unsupported length FLG / FLB [m]
Length of travel S [m]
4
30,3
4.0
H
0
Fixed end
H - 36
0
R
7
36
Bi
[mm]
Moving end
30
Series R48 | Removable lids along the outer radius
HF = H + 20
0.5
48.025
48.050
48.075
48.100
48.130
S
S/2
D
1.0
Removable lids
along the outer radius
Links/m
33 (999,9 mm)
Chain length S/2 + K
Bi
Ba
1.5
...R48
Inner height 25 mm
Pitch
30,3 mm/link
25
36
Fill weight [kg/m]
Unsupported applications | Short travels
6.0
≈ 0,64
≈ 0,84
≈ 1,03
≈ 1,23
≈ 1,46
R
060
075
100
125
150
175
200
H
156
186
236
286
336
386
436
D
123
138
163
188
213
238
263
K
250
300
375
455
535
615
690
The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
250
536
313
850
Gliding 1) applications | Long travels from 5 m to max. 50 m
S
S/2
K2
Fixed end
Guide trough with glide bar
R
HRI
CL = offset fixed point
Moving end
H2
Supplement Part No. with required radius (R). Example: 48.100.100.0
D2
S/2
Guide trough without glide bar
Total length of guide trough
Note: for long travel (gliding) applications, please consult igus®.
In case of travels between 2 and 5 m we recommend a longer unsupported length. Chain length S/2 + K2
1) For gliding applications, please consult igus .
®
Hot Chips up to +850°C
e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount
and size of the chips, can burn or melt the surface. This is no longer the case with
the igus® "igumid HT" material. Order example: full e-tube made of igumid HT:
Part No. 48.100.100.0.HT (for long travels upon request)
Delivery time upon request. More information www.igus.co.uk/HT
R
H2
D2
K2
CL
060
156
110
250
*
075
186
125
300
*
100
176
330
545
170
125
176
450
758
270
150
176
610
970
380
175
176
730
1151
470
200
176
690
1182
*
250
*
*
*
*
*Values upon request
352 More information
www.igus.co.uk/R48
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
353
R48
R e-tubes Series R48 Accessories
R e-tubes Series R48 Accessories
KMA mounting brackets | Attachment from any side | Pivoting | Locking
Mounting brackets, angled, polymer | One side pivoting
Fixed end
480...2 / 485...2
Frontal view
of KMA
Fixed end
4800...1PZ(B)
5
Moving end
480...1 / 485...1
R48
Moving end
4800 ...4PZ(B)
32
6,2
5,5
32
6,2
B
A
Bi + 10
A
B
5,5
25°
7°-29°
7°-29°
5
5
12
20
30
7°
9
9
18
30
27,5
7°
36
12
20
39
KMA pivoting | Recommended for unsupported applications | Standard
KMA locking | Recommended for vertical hanging and standing applications
Angled polymer bracket | One side pivoting
Recommended for short and long travels
Width
Index
Part No. full set
KMA pivoting
Part No. full set
KMA locking
.025.
.050.
.075.
.100.
.130.
480.025.12
480.050.12
480.075.12
480.100.12
480.130.12
485.025.12
485.050.12
485.075.12
485.100.12
485.130.12
A
B
[mm]
[mm]
Width
Index
Part No. full set
with tiewrap plates
Part No. full set
without tiewrap plates
45
70
95
120
150
55
80
105
130
160
.025.
.050.
.075.
.100.
.130.
4800.025.12PZB
4800.050.12PZB
4800.075.12PZB
4800.100.12PZB
–
4800.025.12
4800.050.12
4800.075.12
4800.100.12
4800.130.12
A
B
[mm]
[mm]
Number
of teeth
12
37
62
87
117
15
30
60
80
–
3
5
8
10
–
(KMA = Polymer Metal Mounting Bracket)
The following parts are required for attachment of the mounting brackets:
Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
Hexagon nut M5 DIN 934-8 Washer 5,3 DIN 125-ST
The following parts are required for attachment of the mounting brackets:
Countersunk bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
Hexagon nut M5 DIN 7991 Washer 5,3 DIN 125-ST
Part No. structure
480. 100. 12 A
Part No. structure
4800.100.12 PZBA1
A…must be indicated
on preassembled configurations
A
The attachment orientations are set automatically in the
choice of the KMA mounting bracket.For the preassembled
mode please add index A.
Width index
KMA pivoting
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
354 More information
www.igus.co.uk/R48
A1
A2
A3
A4
Full set
Possible installation orientations for assembled mounting brackets.
For the preassembled mode please add index A1... A4.
A…must be indicated
on preassembled
configurations
With strain relief
tiewrap plates
Full set
Width index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
355
R48
R e-tubes Series R48 Accessories
R e-tubes Series R48 Accessories
Mounting brackets, steel | One side pivoting
Interior separation
Moving end
482...1
R48
Fixed end
482 ...2
40
7
9
9
25
7
A
t=2
A
B
482
t=2
t=2
45°
No lateral spacing to side links necessary.
As standard separators are assembled every 2nd e-chain® link.
45°
2,5
8
19
19
8
8
Separator 481
Separator
for e-tubes
unassembled
assembled
481
482
Vertical separators are used if a vertical subdivision of the etube interior is required. As standard vertical separators are
assembled every other link.
Steel pivoting | One side pivoting
Recommended for unsupported, vertical hanging, standing applications
Width
Index
Part No. full set
Steel on side pivoting
A
B
[mm]
[mm]
.025.
.050.
.075.
.100.
.130.
482.025 .12
482.050 .12
482.075 .12
482.100 .12
482.130 .12
–
22
47
72
102
35
60
85
110
140
Separator with integrated strain relief
Strain relief separator Part No. 481.ZR can be integrated into the mounting
bracket and can be placed at any point of the e-chain®. It combines strain relief
and interior separation, it can be installed on the first or last e-chain® link and is
easy to assemble without any screws. More information from page 676
Note: By ordering steel mounting brackets in combination
with an e-chain® / e-tube, they will be delivered assembled!
Part No. structure
482. 100. 12 A1
A1*
A2
A3 *
A4
Possible installation orientations for assembled mounting brackets.
For the preassembled mode please add index A1... A4. (*A1+A3 only for moving end)
A…must be indicated
on preassembled configurations
Full set with strain
relief tiewrap plates
Width index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
356 More information
www.igus.co.uk/R48
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
357
R58
R e-tubes Series R58 Product range
Protection against dirt and debris, small pitch for smooth motion
35
R e-tubes Series R58 Dimensions
R58
656
706
20
10
8.0
6.0
4.0
2.0
≤32
mm
FLB
Inner height 35 mm
Pitch
33,3 mm/link
Links/m
30 (999 mm)
Chain length S/2 + K
Bi
Ba
FLG
1.5
...R58
35
50
Fill weight [kg/m]
Unsupported applications | Short travels
S
S/2
D
1.0
58. 050 .R.0
58. 075 .R.0
58. 100 .R.0
58. 125 .R.0
58. 150 .R.0
58. 175 .R.0
58. 200 .R.0
Ba
[mm]
[mm]
[mm]
50
66
91
116
141
166
191
216
| 075
| 075
| 075
| 075
| 075
| 075
| 075
75
100
125
150
175
200
R Bend radii
0
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m]
Length of travel S [m]
Weight
[kg/m]
| 100
| 100
| 100
| 100
| 100
| 100
| 100
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 200
| 200
| 200
| 200
| 200
| 200
| 200
| 250
| 250
| 250
| 250
| 250
| 250
| 250
|
|
|
|
|
|
|
33,3
Fixed end
67
H - 50
Bi
R
50
Removable lids
along the outer radius
70,5
Moving end
0
H
HF = H + 35
0.5
Series R58 | Removable lids along the outer radius
≈ 1,50
≈ 1,77
≈ 2,04
≈ 2,31
≈ 2,61
≈ 2,88
R
075
100
125
150
200
250
H
200
250
300
350
450
550
D
150
175
200
225
275
325
K
305
385
460
540
695
855
The required clearance height: HF = H + 35 mm (with 0,5 kg/m fill weight)
≈ 3,15
Gliding 1) applications | Long travels from 5 m to max. 75 m
S
S/2
K2
Fixed end
Guide trough with glide bar
R
HRI
CL = offset fixed point
Moving end
H2
Supplement Part No. with required radius (R). Example: 58.100.100.0
D2
S/2
Guide trough without glide bar
Total length of guide trough
Note: for long travel (gliding) applications, please consult igus®.
In case of travels between 3 and 5 m we recommend a longer unsupported length. Chain length S/2 + K2
1) For gliding applications, please consult igus .
®
Hot Chips up to +850°C
e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount
and size of the chips, can burn or melt the surface. This is no longer the case with
the igus® "igumid HT" material. Order example: full e-tube made of igumid HT:
Part No. 58.100.100.0.HT (for long travels upon request)
Delivery time upon request. More information www.igus.co.uk/HT
R
H2
D2
K2
CL
075
150
150
375
*
100
166
310
500
122
125
166
380
699
167
150
166
480
866
247
200
166
800
1265
512
250
166
1050
1665
717
*Values upon request
358 More information
www.igus.co.uk/R58
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
359
R e-tubes Series R58 Accessories
R e-tubes Series R58 Accessories
KMA mounting brackets | Attachment from any side | Pivoting | Locking
Mounting brackets, flange steel | Pivoting
Fixed end
580...2 / 580...4
Frontal view
of KMA*
67,1
70,5
12,5
26
*Quickflange
upon request
16°
32
50
Bi
17
B
A
Fixed end
906.463.X.2
45
29
12,5
5,5
Moving end
906.463.X.1
R58
C
B
A
Moving end
580...1 / 580...3
A
B
C
R58
12
20°
48
18°
16°
47
38
47
43
50
KMA pivoting | Recommended for unsupported applications | Standard
KMA locking | Recommended for vertical hanging and standing applications
Width
Index
Part No. full set
KMA pivoting
Part No. full set
KMA locking
.050.
.075.
.100.
.125.
.150.
.175.
.200.
580.050.12
580.075.12
580.100.12
580.125.12
580.150.12
580.175.12
580.200.12
580.050.34
580.075.34
580.100.34
580.125.34
580.150.34
580.175.34
580.200.34
A
B
[mm]
[mm]
62
87
112
137
162
187
212
74
99
124
149
174
199
224
(KMA = Polymer Metal Mounting Bracket)
The following parts are required for attachment of the mounting brackets:
Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
Washer 5,3 DIN 125-ST
Hexagon nut M5 DIN 934-8
Full set with assembled Quickflange, please add index QF
e.g. Part No. 580.100.12.QF. Unassembled Quickflange: Part No. 16800.QF
D
C
B
A
E
7
Frontal
view
40°
5
7
5
A
B
C
D
15
E
30°
15
13
15
68
82
68
82
Moving end (outer link)
906.463.X.1
ø12
ø12
30
32
(inner link) Fixed end
36
40
Moving end
906.463.X.1
906.463.X.2
Fixed end
906.463.X.2
Flange steel, pivoting | Recommended for unsupported applications
Bi
A
B
C
D
E
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
50
75
Bi
90,5
116
A
78,5
104
B
58,3
83,3
C
24,5
50
D
20
30
E
[mm]
[mm]
[mm]
[mm]
78,5
104
57,5
82,5
28
45
20
30
Width
Index
Hole
pattern
Part No.
Moving end
.050.
.075.
Width
Index
58.05
58.1
Hole
pattern
906.463.05.1
906.463.1.1
Part No.
Fixed end
[mm]
[mm]
.050.
.075.
58.05
58.1
906.463.05.2
906.463.1.2
50
75
90,5
116
Part No. structure
580. 100. 12 A
A…must be indicated
on preassembled configurations
A
The attachment orientations are set automatically in the
choice of the KMA mounting bracket.For the preassembled
mode please add index A.
Full set pivoting = 12
Width index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
360 More information
www.igus.co.uk/R58
Metallic flange brackets with common hole patterns, can
easily replace alternatives, without having to alter the hole
pattern. Flush mounting at both ends of the e-tube for flange
mounting brackets made of steel.
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
361
R e-tubes Series R58 Accessories
R e-tubes Series R58 Accessories
Interior separation | Option 1 | Option 2
Interior separation | Option 3
Option 2: full-width shelves
Option 3: shelves
35
7,5
7,5
35
5 5 5 5
Option 1: vertical separators
R58
5 5 5 5
R58
582
588
586
221.X
No lateral spacing to side links necessary.
As standard separators are assembled every 2nd e-chain® link.
6
Separator 581
Separator
3
for e-tubes
unassembled
assembled
581
582
4
6
Separator, slotted
unassembled
assembled
12
3
2,5
12
587
588
it allows basic vertical/horizontal shelving arrangements.
unassembled 220.X
assembled
221.X
To achieve a modular shelving the shelf 2200.X can be fitted
at 5 different heights.
Shelf 2200.X
Shelf
for e-tubes
For applications involving many cables with different
diameters, shelves can be fitted at alternate heights. They
can be fitted at 5 different heights.
Shelves
Full-width shelf 220.X
Full-width shelf
for e-tubes
X-1
585
586
unassembled 2200.X
assembled 2210.X
Is used when vertical separation is required. Due to its slot,
for e-tubes
unassembled
assembled
X
X-7
Slotted separator 587
Middle plate 585
Middle plate
for e-tubes
For a vertical subdivision. Offers safe strength due to its wide
base design, also when used with thick cables or hoses.
2,5
12
2210.X
No lateral spacing to side links necessary.
As standard separators are assembled every 2nd e-chain® link.
This option is for applications with many thin cables with
similar diameters. Full-width shelves can be fitted at 5 different
heights.
Width X [mm]
018
023
028
033
038
unassembled
assembled
2200.18
2200.23
2200.28
2200.33
2200.38
2210.18
2210.23
2210.28
2210.33
2210.38
Width X [mm]
043
048
058
068
073
unassembled
assembled
2200.43
2200.48
2200.58
2200.68
2200.73
2210.43
2210.48
2210.58
2210.68
2210.73
Width X [mm]
088
099
124
149
unassembled
assembled
2200.88
2200.99
2200.124
2200.149
2210.88
2210.99
2210.124
2210.149
Full-width shelf
Width X [mm]
050
unassembled
assembled
assembled
221.50
Width X [mm]
125
unassembled
220.50
220.125
221.125
075
100
220.75
220.100
221.75
221.100
150
175
220.150
220.175
221.150
221.175
362 More information
www.igus.co.uk/R58
Width X [mm]
200
unassembled
assembled
220.200
221.200
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
363
R68
R e-tubes Series R68 Product range
Protection against dirt and debris, small pitch for smooth motion
45
R e-tubes Series R68 Dimensions
R68
656
708
20
10
8.0
6.0
4.0
2.0
≤42
mm
Inner height 45 mm
Pitch
36 mm/link
Links/m
28 (1008 mm)
Chain length S/2 + K
Bi
Ba
FLB
1.5
...R68
45
64
Fill weight [kg/m]
Unsupported applications | Short travels
FLG
S
S/2
D
0.5
Bi
Ba
[mm]
[mm]
[mm]
50
| 100
| 100
| 100
| 100
| 100
| 100
| 100
| 100
| 100
| 100
68. 050 .R.0
68. 075 .R.0
68. 100 .R.0
68. 115 .R.0
68. 125 .R.0
68. 150 .R.0
68. 175 .R.0
75
100
115
125
150
175
68
93
118
133
143
168
193
68. 200 .R.0
68. 225 .R.0
68. 250 .R.0
200
225
250
218
243
268
R Bend radii
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 150
| 150
0
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m]
Length of travel S [m]
Weight
[kg/m]
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 125
| 125
R
| 175
| 175
| 175
| 175
| 175
| 175
| 200
| 200
| 200
| 200
| 200
| 200
| 225
| 225
| 225
| 225
| 225
| 225
| 250
| 250
| 250
| 250
| 250
| 250
| 300
| 300
| 300
| 300
| 300
| 300
|
|
|
|
|
|
≈ 1,90
| 175
| 175
| 175
| 175
| 200
| 200
| 200
| 200
| 225
| 225
| 225
| 225
| 250
| 250
| 250
| 250
| 300
| 300
| 300
| 300
|
|
|
|
≈ 3,36
≈ 2,18
≈ 2,46
≈ 2,63
≈ 2,77
≈ 3,05
36
Fixed end
72
H - 64
0
64
Removable lids
along the outer radius
72
Moving end
Series R68 | Removable lids along the outer radius
H
HF = H + 40
1.0
R
100
125
150
175
200
225
250
H
264
314
364
414
464
514
564
D
186
211
236
261
286
311
336
K
390
465
545
625
705
780
860
The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight)
300
664
386
1015
≈ 3,64
≈ 3,92
≈ 4,23
Gliding 1) applications | Long travels from 6 m to max. 100 m
S
S/2
K2
Fixed end
Guide trough with glide bar
R
HRI
CL = offset fixed point
Moving end
H2
Supplement Part No. with required radius (R). Example: 68.100.100.0
D2
S/2
Guide trough without glide bar
Total length of guide trough
Note: for long travel (gliding) applications, please consult igus®.
In case of travels between 4 and 6 m we recommend a longer unsupported length. Chain length S/2 + K2
1) For gliding applications, please consult igus .
®
Hot Chips up to +850°C
e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount
and size of the chips, can burn or melt the surface. This is no longer the case with
the igus® "igumid HT" material. Order example: full e-tube made of igumid HT:
Part No. 68.100.100.0.HT (for long travels upon request)
Delivery time upon request. More information www.igus.co.uk/HT
R
H2
D2
K2
CL
100
201
200
500
*
125
220
370
648
164
150
220
440
792
204
175
220
540
900
294
200
220
650
1116
364
225
220
700
1269
439
250
220
850
1476
514
300
220
1050
1800
664
*Values upon request
364 More information
www.igus.co.uk/R68
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
365
R e-tubes Series R68 Accessories
R e-tubes Series R68 Accessories
KMA mounting brackets | Attachment from any side | Pivoting | Locking
Mounting brackets, flange steel | Pivoting
Moving end
680...1 / 680...3
Fixed end
680...2 / 680...4
72
Frontal view
of KMA*
72
Fixed end
906.462.X.2
15 12,5
C
B
A
*Quickflange
upon request
17
18°
32
53,5
Bi
A
B
R68
45
29
26
12,5 15
Moving end
906.462.X.1
A
B
C
R68
18°
43
Width
Index
Part No. full set
KMA pivoting
Part No. full set
KMA locking
.050.
.075.
.100.
.115.
.125.
.150.
.175.
.200.
.225.
.250.
680.050.12
680.075.12
680.100.12
680.115.12
680.125.12
680.150.12
680.175.12
680.200.12
680.225.12
680.250.12
680.050.34
680.075.34
A
B
[mm]
[mm]
62
74
99
87
112
127
137
162
187
212
237
262
680.100.34
680.115.34
680.125.34
680.150.34
680.175.34
680.200.34
680.225.34
680.250.34
124
139
149
174
199
224
249
274
(KMA = Polymer Metal Mounting Bracket)
The following parts are required for attachment of the mounting brackets:
Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
Washer 5,3 DIN 125-ST
Hexagon nut M5 DIN 934-8
Full set with assembled Quickflange, please add index QF
e.g. Part No. 680.100.12.QF. Unassembled Quickflange: Part No. 16800.QF
28
17
80
95
80
95
Moving end (outer link)
906.462.X.1
(inner link) Fixed end
ø16
ø16
30
32
36
38
Moving end
906.462.X.1
906.462.X.2
29,5
KMA pivoting | Recommended for unsupported applications | Standard
KMA locking | Recommended for vertical hanging and standing applications
7
Frontal
view
43
40
53,5
5
5
7
E
A
B
C
D
5,5
55
E
62
21°
D
C
B
A
12
9,5°
Fixed end
906.462.X.2
Flange steel, pivoting | Recommended for unsupported applications
Width
Index
Hole
pattern
Part No.
Moving end
.075.
.115.
.175.
Width
Index
68.1
68.2
68.3
Hole
pattern
.075.
.115.
.175.
68.1
68.2
68.3
Bi
A
B
C
G
E
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
906.462.1.1
906.462.2.1
906.462.3.1
Part No.
Fixed end
75
115
175
Bi
116
156
216
A
104
144
204
B
83,3
123,3
183,3
C
50
90
150
D
30
50
100
E
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
906.462.1.2
906.462.2.2
906.462.3.2
75
115
175
116
156
216
104
144
204
83,4
123,4
183,4
38
78
138
30
50
100
Part No. structure
680. 100. 12 A
A…must be indicated
on preassembled configurations
A
The attachment orientations are set automatically in the
choice of the KMA mounting bracket.For the preassembled
mode please add index A.
Full set pivoting = 12
Width index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
366 More information
www.igus.co.uk/R68
Metallic flange brackets with common hole patterns, can
easily replace alternatives, without having to alter the hole
pattern. Flush mounting at both ends of the e-tube for flange
mounting brackets made of steel.
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
367
R e-tubes Series R68 Accessories
R e-tubes Series R68 Accessories
Interior separation | Option 1 | Option 2
Interior separation | Option 3
Option 2: full-width shelves
Option 3: shelves
311
R100 = 34511
312
321.X
7,5
10,5
12
45
12
Option 1: vertical separators
R68
45
R68
312.24
314
No lateral spacing to side links necessary.
As standard separators are assembled every 2nd e-chain® link.
2,5
Separator 301
Separator
for e-tubes
unassembled
assembled
14
8
301
311
Separator for
e-tubes (for radius R 100)
2,5
unassembled 34501
34511
assembled
4
10
Separator, slotted
for e-tubes
2,5
unassembled
assembled
14
14
302
312
Separator, slotted
wide base* for e-tubes
2,5
unassembled 302.24
assembled
312.24
3,4
24
Full-width shelf
t
for e-tubes
X-1
unassembled 320.X
assembled
321.X
2210.X
unassembled
assembled
7
Separator 34511
Side plate 303
Side plate
for e-tubes
For a vertical subdivision. Offers safe strength due to its wide
base design, also when used with thick cables or hoses.
4
Side plate for use with shelf 2200.X and middle plate 304.
303
313
Middle plate 304
Middle plate
if you select bend radius R 100 please use this separator
for a vertical subdivision.
for e-tubes
unassembled
assembled
10
2,5
14
313
No lateral spacing to side links necessary.
As standard separators are assembled every 2nd e-chain® link.
X
X-7
Slotted separator 302
304
314
Shelf 2200.X
Shelf
for e-tubes
unassembled 2200.X
assembled 2210.X
Is used when vertical separation is required. Due to its slot,
it allows basic vertical/horizontal shelving arrangements.
To achieve a modular shelving the shelf 2200.X can be fitted
at 7 different heights.
For applications involving many cables with different
diameters, shelves can be fitted at alternate heights. They
can be fitted at 5 different heights.
Shelves
Slotted separator 302.24
Width X [mm]
018
023
028
unassembled
assembled
assembled
2200.18
2200.23
2200.28
2210.18
2210.23
2210.28
Width X [mm]
043
048
058
unassembled
If a wide space between the separators has to be kept or
separators have to be fixed in their position. (*for sidemounted applications)
2200.43
2200.48
2200.58
2210.43
2210.48
2210.58
Full-width shelf 320.X
033
038
2200.33
2200.38
2210.33
2210.38
068
073
2200.68
2200.73
2210.68
2210.73
Width X [mm]
088
099
124
unassembled
assembled
2200.88
2200.99
2200.124
2210.88
2210.99
2210.124
149
2200.149
2210.149
This option is for applications with many thin cables with
similar diameters. Full-width shelves can be fitted at 3 different
heights.
Full-width shelf
Width X [mm]
050
075
unassembled
assembled
assembled
321.050
321.075
Width X [mm]
150
175
unassembled
320.050
320.075
320.150
320.175
321.150
321.175
115
125
320.115
320.125
321.115
321.125
200
225
320.200
320.225
321.200
321.225
368 More information
www.igus.co.uk/R68
Width X [mm]
250
unassembled
assembled
320.250
321.250
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
369
RX e-tubes Introduction Advantages
Outer height
ha [mm]
Bend radius
R [mm]
removable lids along the outer radius
RX32
RX40
RX48
RX56
26 / 42
32 / 52
35 / 62
41 / 73
80
100
120
140
98,4
123
147,6
172,2
56
70
84
98
80 - 175
100 - 300
120 - 150
140 - 250
RX32
18,5
3
17
123
100
17
3
22
23,5
18,5
RX48
3
Optional available with igumid
HT-material for hot chips up to 850°C
www.igus.co.uk/RX
33,5
28,5
32
32
35
62
84
27
4,5
UL94-V0 classifications
upon request
23,5
172,2
140
3
27
22
RX56
147,6
120
28,5
374
378
382
386
RX40
98,4
80
Typical industries and applications
Tooling machines Any application with direct
chip appearance Applications with dirt and
dust General machinery
1,7
1,8
2,1
2,3
33,5
98
Problem solver for energy supply systems in areas
with chips - available in 4 sizes. Chips and dirt
can significantly reduce the service life of cables
and hoses. With RX system igus® presents an
extremely tough but smoothly shaped polymer
e-tube that can easily be opened along the outer
radius.
Round contour prevents chip accumulation
Injection-molded "sealing lip" all around
No holes, gaps or undercuts
Degree of protection (IP40) tested by TÜV
NORD CERT GmbH - series RX40
Interior separation and support tray kit available
Covered pin/bore connection and stop dogs
"RBR"version with reverse bend radius available
Special equipment: electrically conductive
ESD/ATEX version upon request
More information
Page
RX - extremely
chip repellent e-tubes
RX e-tubes - IP tested
www.igus.co.uk/RX_tested
370
Unsupported
max. length [m]
41
73
Safe:
covered pin/bore
connection and stop dogs
Outer width
Ba [mm]
32
52
70
Quick assembly:
removable lids along the outer
radius with embedded
locking mechanism
Inner width
Bi [mm]
4,5
Keep order:
interior separation
available
Inner height
hi [mm]
4,5
Dirt repellent:
round contour prevents
chip accumulation
Series
26
42
56
Smooth:
without undercuts,
edges or gaps
Extremely chip
repellent e-tubes RX system
4,5
Flush attachment:
mounting bracket with
strain relief option
RX e-tubes Selection table
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
371
RX e-tubes Technical data Overview
RX e-tubes Order keys and options
Technical data
Options with order keys based on series RX40
Speed FLG / acceleration FLG
≤ 10 [m/s] / ≤ 100 [m/s2]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s2]
Standard
Reverse bend
radius for circular
movements
No burning-in of
hot chips up to
+850°C (1562° F)
ATEX / ESD
classified e-chains® II 2 GD
Part No.
Standard
Part No.
RBR
Part No.
igumid HT-material
Part No.
ESD-material
RX40.100.R.0
RX40.100.R1/R2.0
RX40.100.R.0.HT
RX40.100.R.0.ESD
Delivery
from stock
Delivery time:
upon request
Delivery time:
upon request
Delivery time:
upon request
FLG
FLB
Material - permitted temperature °C, igumid G
-40°C – +120°C
Flammability class, igumid G
FLG = with straight upper run
VDE 0304 IIC UL94-HB
FLB = with permitted sag
Installation types, maximum travels
e-tube
Series
Unsupported
RX32
≤ 1,20 m
upon request
upon request
upon request
with rework
upon request
RX40
≤ 1,50 m
upon request
upon request
upon request
with rework
upon request
RX48
≤ 1,80 m
upon request
upon request
upon request
with rework
upon request
RX56
≤ 2,00 m
upon request
upon request
upon request
with rework
upon request
Vertical
hanging
Vertical
standing
Side mounted
unsupported
Rotary
Zig-zag
application
Order example | Order key and colour options based on series RX40
Order example for complete e-tube (1,0 m),
colour black, with mounting brackets and interior separation:
Chips [g]
Time [s]
e-tube (1,0 m)
35
igus® product
30
180
160
igus® product
140
Competitors
Please indicate e-tube length or number of links: 1,0 m or 25 links
RX40.100.100.0
+ Mounting brackets 1 set (+ tiewrap plates)
RX401.100.12ZB
+ Interior separation with 1 separator (central positioning) assembled every 2nd link
1 x RX40.1.1
+ Interior separation with 2 separators (lateral positioning) assembled every 2nd link
2 x RX40.2.1
Order text: 1,0 m RX40.100.100.0 + RX401.100.12ZB + 1 x RX40.1.1 + 2 x RX40.2.1
158
Competitors
120
25
100
General igus® colour options for e-chains® and e-tubes
Order key
20
®
03
02
40
01
05
e-tube - removable lids along outer radius
60
igus®
R68
10
igus®
RX40.100.100
80
15
igus RX-e-tube
RX40.100.100
251.900 cycles
20
2,7
0
62,9
®
igus e-tube
68.10.100.0
256.132 cycles
9,8
Test-Tube 01
250.907 cycles
Test-Tube 02*
2.600 cycles
*Interruption of test
after 2.600 cycles
0
Series / Type
Test: Drowning - various tube styles were tested under water.
For the RX e-tube, it takes more than 30 sec. to fill up with water
372 More information
www.igus.co.uk/RX
Test: chip intrusion - various tube styles were covered with a
defined quantity of chips. Only 2,7 g of chips were found inside
the RX e-tube after 251.900 cycles
Width index (depends on Bi)
Bend radius R
Colour index (standard black)
RX40.100.100.0
Colours
Order index Colours
Standard, from stock! .0
Black
White
Slate grey only ESD material .ESD
Grey white
Grey brown only HT material
.HT
Orange
Grey
only for e-chains
.3
Yellow
®
Dusty grey
only for e-tubes
.31
Light grey
Order index
.1
for e-chains /e-tubes .1S
for e-chains /e-tubes .2
for e-chains /e-tubes .4
for e-chains /e-tubes
®
®
®
®
e-chains /e-tubes
®
.14
Black e-chains® available from stock!
Delivery time for special colours: upon request
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
373
RX e-tubes Series RX32 Product range
RX32
42
Extremely chip repellent, medium size
RX e-tubes Series RX32 Accessories
RX32
Mounting brackets, flange | Polymer locking, two-piece
Moving end
RX321.080.1(ZB)
32
11
Fixed end
RX321.080.2(ZB)
32
32
32
11
Frontal view
of flange
30
87
98,4
ø 4,5
Series RX32 | Removable lids along the outer radius
Removable lids along
the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
RX32. 080 .R.0
80
98,4
Weight
56
[kg/m]
≈ 1,23
| 080 | 100 | 125 | 150 | 175 | 200*| 225*| 250*|
32
32
32
32
11
*Radius available upon request, please consult igus for delivery time!
11
56
®
Supplement Part No. with required radius (R). Example: RX32.080.080.0
Dimensions
Ba
Bi
56
Inner height
Pitch
Links/m
Chain length
S/2
42 mm
32 mm/link
32 (1024 mm)
S/ + K
2
Width
Index
Part No. full set
with tiewrap plates
Part No. full set
without tiewrap plates
.080.
RX321.080.12ZB
RX321.080.12
2.0
2.5
0
2.0
080
216
156
320
3.5
6.0
7.0
32
56
4.0
100
256
176
380
3.0
125
306
201
460
150
356
226
540
175
406
251
615
200*
456
276
695
225*
506
301
775
250*
556
326
850
H
HF = H + 50
1.5
H - 56
Fixed end
R
1.0
8
RX321.080.12ZB A Part No. structure
Moving end
FLG
0.5
Number
of teeth
32
FLB
0
with flange attachment
S
D
Unsupported length FLG / FLB [m]
Length of travel S [m]
R
H
D
K
42
≤37
mm
Two-piece mounting bracket
Flange mounting brackets, locking
26
Fill weight [kg/m]
14
13
12
11
10
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0
Lateral view of igus®
RX32 e-tube with flange mounting brackets
and optional strain relief (upon request)
A
Flange mounting brackets for flush mounting. Easy fixation.
Optional M4 insert nuts. For the preassembled mode please
add index A.
A…must be indicated on
preassembled configurations
With integrated strain
relief tiewrap plates
Full set
Width Index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
*Radius available upon request, please consult igus for delivery time!
®
374 More information
www.igus.co.uk/RX32
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
375
RX e-tubes Series RX32 Accessories
RX32
RX e-tubes Series RX32 Further accessories
RX32
Interior separation
Hot Chips up to +850°C
3
17
17
RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on
amount and size of the chips, can burn or melt the surface. This is no longer the
case with the igus® "igumid HT" material. Order example: Part No. RX32.080.080.0.HT
Delivery time upon request. More information www.igus.co.uk/HT
18,5
4,5
18,5
520.XX
RX32.1.1 RX32.2.1
RX32.1
Slotted separator
(central positioning)
unassembled RX32.1
assembled RX32.1.1
3
RX32.2
Slotted separator
(lateral positioning)
RX32.2 lateral
positioning
RX32.1 central
positioning
RX32.2 lateral
positioning
Vertical separation - slotted separators:
RX32.1 (central positioning)
RX32.2 (lateral positioning)
Vertical separation of the large filling space by cable-friendly,
polymer separators. Due to their slots, basic vertical/horizontal
shelving arrangements are possible. As standard separators
are assembled every 2nd e-chain® link.
unassembled RX32.2
assembled RX32.2.1
4,5
3
unassembled
assembled
Open trough design for safe guidance of the RX e-tube
Chips can fall through Available in 2 lengths
More information www.igus.co.uk/RX32
Polymer strain relief block.
For RX e-tubes flange mounting brackets.
Strain relief block according to your specifications Fast assembly
by standard screw connection Can be mounted in the mounting bracket
More information www.igus.co.uk/RX32
Horizontal separation
Full-width shelf,
lockable
X -1
Optional: support tray kit for support of the lower run
520.X
521.X
Full-width shelf locks securely into separators at both ends,
giving a fixed width. Separators can be moved freely over
the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves
Width X [mm]
024
044
unassembled
assembled
520.24
520.44
521.24
521.44
Width X [mm]
064
084
unassembled
assembled
520.64
520.84
521.64
521.84
Supply of the main spindle in a tooling machine with igus® RX e-tube.
The rounded contour of the energy supply repels all kind of chips
376 More information
www.igus.co.uk/RX32
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
377
RX e-tubes Series RX40 Product range
RX40
52
Extremely chip repellent, medium size
RX e-tubes Series RX40 Accessories
RX40
Mounting brackets, flange | Polymer locking, two-piece
Moving end
RX401.100.1(ZB)
40
11
Fixed end
RX401.100.2(ZB)
40
40
40
11
Frontal view
of flange
38
108
123
ø 5,8
Series RX40 | Removable lids along the outer radius
Removable lids along
the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
RX40. 100 .R.0
100
123
Weight
70
[kg/m]
≈ 1,89
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 275 | 300
40
40
40
40
Supplement Part No. with required radius (R). Example: RX40.080.080.0
Ba
Bi
FLG
0
R
H
D
K
Width
Index
Part No. full set
with tiewrap plates
Part No. full set
without tiewrap plates
.100.
RX401.100.12ZB
RX401.100.12
4.0
125
320
220
475
150
370
245
555
2.5
3.0
3.5
6.0
7.0
40
175
420
270
630
200
470
295
710
225
520
320
790
250
570
345
870
275
620
370
945
300
670
395
1025
H
Fixed end
HF = H + 50
2.0
Number
of teeth
10
RX401.100.12ZB A Part No. structure
H - 70
1.5
with flange attachment
40
70
1.0
2.0
100
270
195
395
52 mm
40 mm/link
25 (1000 mm)
S/ + K
2
Moving end
R
0.5
Inner height
Pitch
Links/m
Chain length
S/2
Unsupported length FLG / FLB [m]
Length of travel S [m]
Two-piece mounting bracket
S
D
FLB
0
70
≤48
mm
Lateral view of igus®
RX40 e-tube with flange mounting brackets
and optional strain relief (upon request)
Flange mounting brackets, locking
52
14
13
12
11
10
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0
32
Fill weight [kg/m]
Dimensions
11
70
11
A
Flange mounting brackets for flush mounting. Easy fixation.
Optional M4 insert nuts. For the preassembled mode please
add index A.
A…must be indicated on
preassembled configurations
With integrated strain
relief tiewrap plates
Full set
Width Index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
378 More information
www.igus.co.uk/RX40
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
379
RX e-tubes Series RX40 Accessories
RX40
RX e-tubes Series RX40 Further accessories
RX40
Interior separation
Hot Chips up to +850°C
3
22
22
RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on
amount and size of the chips, can burn or melt the surface. This is no longer the
case with the igus® "igumid HT" material. Order example: Part No. RX40.100.100.0.HT
Delivery time upon request. More information www.igus.co.uk/HT
23,5
4,5
23,5
520.XX
RX40.1.1 RX40.2.1
RX40.1
Slotted separator
(central positioning)
unassembled RX40.1
assembled RX40.1.1
3
RX40.2
Slotted separator
(lateral positioning)
RX40.2 lateral
positioning
RX40.1 central
positioning
RX40.2 lateral
positioning
Vertical separation - slotted separators:
RX40.1 (central positioning)
RX40.2 (lateral positioning)
Vertical separation of the large filling space by cable-friendly,
polymer separators. Due to their slots, basic vertical/horizontal
shelving arrangements are possible. As standard separators
are assembled every 2nd e-chain® link.
unassembled RX40.2
assembled RX40.2.1
4,5
3
unassembled
assembled
Open trough design for safe guidance of the RX e-tube
Chips can fall through Available in 2 lengths
More information www.igus.co.uk/RX40
Polymer strain relief block.
For RX e-tubes flange mounting brackets.
Strain relief block according to your specifications Fast assembly
by standard screw connection Can be mounted in the mounting bracket
More information www.igus.co.uk/RX40
Horizontal separation
Full-width shelf,
lockable
X -1
Optional: support tray kit for support of the lower run
520.X
521.X
Full-width shelf locks securely into separators at both ends,
giving a fixed width. Separators can be moved freely over
the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves
Width X [mm]
029
054
unassembled
assembled
520.29
520.54
521.29
521.54
Width X [mm]
079
104
unassembled
assembled
520.79
520.104
521.79
521.104
Chip tests at the igus® test-lab prove the excellent sealing of RX e-tube. Video online
380 More information
www.igus.co.uk/RX40
www.igus.co.uk/RX_tested
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
381
RX e-tubes Series RX48 Product range
RX48
RX e-tubes Series RX48 Accessories
62
Extremely chip repellent, large size
RX48
Mounting brackets, flange | Polymer locking, two-piece
Moving end
RX481.120.1
48
Fixed end
RX481.120.2
48
48
48
Frontal view
of flange
45
130
147,6
ø 6,5
Series RX48 | Removable lids along the outer radius
Removable lids along
the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
RX48. 120 .R.0
120
147,6
Weight
84
[kg/m]
≈ 2,76
48
48
48
48
Lateral view of igus®
RX48 e-tube with flange mounting brackets
and optional strain relief (upon request)
84
120 | 150 | 175*| 200*| 225*| 250*| 275*| 300*| 325*|
*Radius available upon request, please consult igus for delivery time!
®
Supplement Part No. with required radius (R). Example: RX48.120.120.0
Dimensions
Ba
Bi
Inner height
Pitch
Links/m
Chain length
62 mm
48 mm/link
21 (1008 mm)
S/ + K
2
Width
Index
Part No. full set
with tiewrap plates
Part No. full set
without tiewrap plates
.120.
upon request
RX481.120.12
S/2
RX481.120.12 A Part No. structure
2.0
0
2.0
120
324
234
475
150
384
264
570
4.0
2.5
3.0
6.0
175*
434
289
650
3.5
48
200*
484
314
725
7.0
225*
534
339
805
250*
584
364
885
275*
634
389
960
300*
684
414
1040
325*
734
439
1120
H
HF = H + 50
1.5
84
1.0
H - 84
Fixed end
R
0.5
upon request
48
Moving end
0
Number
of teeth
S
D
FLG
Unsupported length FLG / FLB [m]
Length of travel S [m]
R
H
D
K
84
FLB
62
≤56
mm
with flange attachment
Flange mounting brackets, locking
35
Fill weight [kg/m]
14
13
12
11
10
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0
Two-piece mounting bracket
A
Flange mounting brackets for flush mounting. Easy fixation.
Optional M4 insert nuts. For the preassembled mode please
add index A.
A…must be indicated on
preassembled configurations
Full set
Width Index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
*Radius available upon request, please consult igus for delivery time!
®
382 More information
www.igus.co.uk/RX48
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
383
RX e-tubes Series RX48 Accessories
RX48
RX e-tubes Series RX48 Further accessories
RX48
Interior separation
Hot Chips up to +850°C
3
27
27
RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on
amount and size of the chips, can burn or melt the surface. This is no longer the
case with the igus® "igumid HT" material. Order example: Part No. RX48.120.120.0.HT
Delivery time upon request. More information www.igus.co.uk/HT
28,5
4,5
28,5
520.XX
RX48.1.1 RX48.2.1
RX48.1
Slotted separator
(central positioning)
unassembled RX48.1
assembled RX48.1.1
3
RX48.2
Slotted separator
(lateral positioning)
unassembled RX48.2
assembled RX48.2.1
4,5
3
unassembled
assembled
RX48.1 central
positioning
RX48.2 lateral
positioning
Vertical separation - slotted separators:
RX48.1 (central positioning)
RX48.2 (lateral positioning)
Vertical separation of the large filling space by cable-friendly,
polymer separators. Due to their slots, basic vertical/horizontal
shelving arrangements are possible. As standard separators
are assembled every 2nd e-chain® link.
Optional: support tray kit for support of the lower run
Open trough design for safe guidance of the RX e-tube
Chips can fall through Available in 2 lengths
More information www.igus.co.uk/RX48
Polymer strain relief block.
For RX e-tubes flange mounting brackets.
Strain relief block according to your specifications Fast assembly
by standard screw connection Can be mounted in the mounting bracket
More information www.igus.co.uk/RX48
Horizontal separation
Full-width shelf,
lockable
X -1
RX48.2 lateral
positioning
520.X
521.X
Full-width shelf locks securely into separators at both ends,
giving a fixed width. Separators can be moved freely over
the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves
Width X [mm]
034
064
unassembled
assembled
520.34
520.64
521.34
521.64
Width X [mm]
094
124
unassembled
assembled
520.94
520.124
521.94
521.124
With the extremely chip-tight igus® RX e-tube and the harnessed chainflex®-cables, the lifetime of this woodworking machine
could be considerably increased. Because of dust and dirt, previously installed cables failed after one month
384 More information
www.igus.co.uk/RX48
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
385
RX e-tubes Series RX56 Product range
RX56
73
Extremely chip repellent, very large size
RX e-tubes Series RX56 Accessories
RX56
Mounting brackets, flange | Polymer locking, two-piece
Moving end
RX561.140.1
56
Fixed end
RX561.140.2
56
56
56
Frontal view
of flange
52
152
172,2
ø 8,5
Series RX56 | Removable lids along the outer radius
Removable lids along
the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
RX56. 140 .R.0
140
172,2
Weight
[kg/m]
98
≈ 3,83
| 140 | 175* | 200* | 225* | 250 | 275* | 300* | 325* | 350* |
56
*Radius available upon request, please consult igus for delivery time!
56
56
56
Lateral view of igus®
RX56 e-tube with flange mounting brackets
and optional strain relief (upon request)
98
®
Supplement Part No. with required radius (R). Example: RX56.140.140.0
Ba
Bi
FLB
Inner height
Pitch
Links/m
Chain length
73 mm
56 mm/link
18 (1008 mm)
S/ + K
2
Width
Index
Part No. full set
with tiewrap plates
Part No. full set
without tiewrap plates
.140.
upon request
RX561.120.12
S/2
RX561.120.12 A Part No. structure
2.0
0
2.0
140
378
273
555
175*
448
308
665
4.0
200*
498
333
745
3.0
3.5
6.0
7.0
2.5
56
225*
548
358
820
250
598
383
900
275*
648
408
980
300*
698
433
1055
325*
748
458
1135
350*
798
483
1215
H
HF = H + 50
1.5
98
1.0
H - 98
Fixed end
R
0.5
upon request
56
Moving end
0
Number
of teeth
S
D
FLG
Unsupported length FLG / FLB [m]
Length of travel S [m]
R
H
D
K
98
≤65
mm
with flange attachment
Flange mounting brackets, locking
73
14
13
12
11
10
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0
41
Fill weight [kg/m]
Dimensions
Two-piece mounting bracket
A
Flange mounting brackets for flush mounting. Easy fixation.
Optional M4 insert nuts. For the preassembled mode please
add index A.
A…must be indicated on
preassembled configurations
Full set
Width Index
Mounting bracket for
selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available
from stock. The complete chainfix range with order options from page 656
The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
*Radius available upon request, please consult igus for delivery time!
®
386 More information
www.igus.co.uk/RX56
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
387
RX e-tubes Series RX56 Accessories
RX56
RX e-tubes Series RX56 Further accessories
RX56
Interior separation
Hot Chips up to +850°C
3
32
32
RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on
amount and size of the chips, can burn or melt the surface. This is no longer the
case with the igus® "igumid HT" material. Order example: Part No. RX56.140.140.0.HT
Delivery time upon request. More information www.igus.co.uk/HT
33,5
4,5
33,5
520.XX
RX56.1.1 RX56.2.1
RX56.1
Slotted separator
(central positioning)
unassembled RX56.1
assembled RX56.1.1
3
RX56.2
Slotted separator
(lateral positioning)
RX56.2 lateral
positioning
RX56.1 central
positioning
RX56.2 lateral
positioning
Vertical separation - slotted separators:
RX56.1 (central positioning)
RX56.2 (lateral positioning)
Vertical separation of the large filling space by cable-friendly,
polymer separators. Due to their slots, basic vertical/horizontal
shelving arrangements are possible. As standard separators
are assembled every 2nd e-chain® link.
unassembled RX56.2
assembled RX56.2.1
4,5
3
unassembled
assembled
Open trough design for safe guidance of the RX e-tube
Chips can fall through Available in 2 lengths
More information www.igus.co.uk/RX56
Polymer strain relief block.
For RX e-tubes flange mounting brackets.
Strain relief block according to your specifications Fast assembly
by standard screw connection Can be mounted in the mounting bracket
More information www.igus.co.uk/RX56
Horizontal separation
Full-width shelf,
lockable
X -1
Optional: support tray kit for support of the lower run
520.X
521.X
Full-width shelf locks securely into separators at both ends,
giving a fixed width. Separators can be moved freely over
the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves
Width X [mm]
039
074
unassembled
assembled
520.39
520.74
521.39
521.74
Width X [mm]
109
144
unassembled
assembled
520.109
520.144
521.109
521.144
Despite the restricted installation space, the RX e-tube is used in this compact turning machine with reverse bend radius (RBR)
388 More information
www.igus.co.uk/RX56
igus® | Phone (01604) 677240 Fax (01604) 677242 | sales@igus.co.uk | www.igus.co.uk
389