Philips MASTERColour CDM OEM Guide 2015 Philips MASTERColour CDM OEM Guide 2015 Philips MASTERColour CDM OEM Guide MASTERColour CDM
Retail lighting
Philips MASTERColour CDM OEM Guide EMEA-­‐version EMEA-­‐version 1 1 MASTERColour CDM
OEM Guide
EMEA-version
MASTERColour CDM OEM Guide
To the reader
This is the ninth edition of the CDM OEM Guide. In this update (March 2015) the CDM Evolution
range is extended further to include Tm GU6.5 products. Furthermore, for the 4200K range the
reflector lamps and the Tm GU6.5 lamps are upgraded to Elite quality.
The OEM Guide includes a lamp-ballast compatibility table so one can find out quickly whether
a lamp is suited for electromagnetic ballasts or for electronic ballasts only.
We chose to leave out the light-technical specifications since these are listed in the e-catalogue
(www.philips.com).
Extra attention has been given to safety instructions and lamp temperatures that are allowed in
a luminaire for reasons of safety or performance.
A chapter is dedicated to the explanation of the graphs that are included in the e-catalogue.
An easy to use troubleshooting guide is included as well.
Feel free to share your comments with your local sales representative.
Updated by Ron Raas and Bart Smets
2
MASTERColour CDM OEM Guide
Contents
1 General information.......................................................................................................................................... 5
1.1
Introduction.................................................................................................................................................................. 5
1.2_ Applications................................................................................................................................................................. 5
1.3_ Lamp range.................................................................................................................................................................. 5
1.4_ Uplamping options (energy saving).................................................................................................................... 7
1.5_ Ballast range................................................................................................................................................................8
2 Lamp-ballast compatibility............................................................................................................................. 11
3 Standards........................................................................................................................................................... 12
4 Luminaire design............................................................................................................................................... 14
4.1_ How to operate your lamp safely........................................................................................................................14
4.1.1
Risk of Electrical shock....................................................................................................................................15
4.1.2 Risk of fire.............................................................................................................................................................15
4.1.3 Risk of optical/UV/IR-radiation....................................................................................................................15
4.1.4 Risk of lamp rupture.........................................................................................................................................15
4.2_ How to get the best out of your lamp...............................................................................................................15
4.2.1 T-lamps.................................................................................................................................................................16
4.2.2 TC-lamps.............................................................................................................................................................. 17
4.2.3 Tm Mini lamps....................................................................................................................................................18
4.2.4 TD-lamps..............................................................................................................................................................19
4.2.5 TP-lamps.............................................................................................................................................................20
4.2.6 Rm Mini lamps....................................................................................................................................................21
4.2.7 R-lamps................................................................................................................................................................ 23
4.2.8 R111-lamps........................................................................................................................................................... 24
4.3_ How to perform temperature measurements................................................................................................ 25
4.3.1 Outer bulb........................................................................................................................................................... 25
4.3.2 Pinch...................................................................................................................................................................... 25
4.3.3 Other spots......................................................................................................................................................... 25
4.4_ Other attention points for luminaire design...................................................................................................26
5 Additional lamp information..........................................................................................................................27
5.1 Manufacturing information.................................................................................................................................. 27
5.2 Optical and geometrical data sets.................................................................................................................... 27
5.3 Run up.......................................................................................................................................................................... 27
5.4 Spectral energy distribution.................................................................................................................................28
5.5 Light distribution......................................................................................................................................................28
5.6 Beam diagram (reflector lamps only)...............................................................................................................30
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MASTERColour CDM OEM Guide
5.7 Visual impact diagram (reflector lamps only).................................................................................................31
5.8 Fading.......................................................................................................................................................................... 32
5.9 Influence of ambient temperature on lamp performance........................................................................ 33
5.10 Dimming...................................................................................................................................................................... 33
5.11 Hot re-ignition...........................................................................................................................................................34
5.12 Life time.......................................................................................................................................................................34
5.13 Disposal of lamps.................................................................................................................................................... 37
6 Additional ballast information...................................................................................................................... 38
6.1 Electronic ballasts...................................................................................................................................................38
6.1.1
Influence of the mains voltage on lamp performance when using electronic ballasts..........38
6.1.2 Influence of operating frequency on lamp performance...................................................................38
6.2 Conventional (CuFe) systems..............................................................................................................................39
6.2.1 Introduction........................................................................................................................................................39
6.2.2 Ballasts for conventional systems..............................................................................................................39
6.2.3 Capacitors...........................................................................................................................................................39
6.2.4 Ignitors..................................................................................................................................................................39
7 Trouble shooting............................................................................................................................................... 41
7.1 No instant light...........................................................................................................................................................41
7.2 No light at all...............................................................................................................................................................41
7.3 Extinguishing..............................................................................................................................................................41
7.4 Not enough light and/or wrong colour.............................................................................................................41
7.5 Colour difference between lamps...................................................................................................................... 42
7.6 Different colours in the light beam.................................................................................................................... 42
7.7 Too short life.............................................................................................................................................................. 42
7.8 Shattered lamp......................................................................................................................................................... 42
7.9 Flicker........................................................................................................................................................................... 42
7.10 Noise............................................................................................................................................................................. 42
8 Annex: Measurement of bulb temperatures.............................................................................................. 43
4
MASTERColour CDM OEM Guide
General information
1.1Introduction
MASTERColour CDM (Ceramic Discharge Metal Halide) lamps were introduced in 1994 as a
new generation of Compact HID (High Intensity Discharge) lamps. These lamps have a better
performance in colour quality, life time and efficacy compared to existing quartz lamps.
In 2007 the CDM-range was extended with the CDM Elite lamps with a performance in a league
of its own. They have enhanced efficacy, colour rendering, excellent lumen maintenance, and a
quick run up. This is the preferred option for energy savings.
The new MASTERColour CDM Evolution allows you to take the lighting in your shop to the next
level. These lamps are the latest chapter in our ongoing commitment to optimizing lighting for
the retail environment, and are the natural successor to the well-established and universallypopular CDM and CDM Elite. CDM Evolution offers an unbeatable combination of superior light
quality, lowest total cost of ownership and exceptionally long lifetime. The evolution range is
extended with the introduction of the Tm GU6.5 lamp (20W and 35W)
The Philips’ patented ceramic UV enhancer enables a complete removal of ionizing gas.
A significant improvement of ignition behaviour is achieved without affecting light technical
properties.
Features of MASTERColour CDM lamps:
• High lamp efficacy
• Crisp white sparkling light
• Very good colour rendering
• Compact size for design flexibility
• Stable colour during life time
• Long life
• Available in very warm white (2500K) warm white (3000K) and cool white (4200K)
• Universal burning position for all single ended lamps*
*) S
ome lamps have a limitation in burning position for sake of performance. These are
mentioned in the product catalogue (www.philips.com).
1.2Applications
The CDM-lamps are widely used in retail (fashion, furniture and supermarket) accent and down
lighting. The outdoor environment (architectural lighting) increasingly benefits from the good
light quality.
1.3 Lamp range
The CDM range consists of the following types:
• CDM-T, single ended with a G12 cap and a 19 mm UV-block quartz outer bulb
• CDM-TC, single ended with a G8.5 cap and a 14 mm UV-block quartz outer bulb
5
MASTERColour CDM OEM Guide
• CDM-Tm, single ended miniature lamps with a GU6.5 cap or a PGJ5 twist-and-lock cap.
Only the GU6.5 lamps have Elite or Evolution performance.
Philips MASTERColour CDM OEM Guide 2015 • CDM-R PAR20 and CDM-R PAR30L, parabolic reflector lamps with an E27 screw cap
• CDM-Rm Mini, a miniature MR16 reflector lamp with a twist-and-lock GX10 cap
CDM-­‐TC, ssingle ingle eended nded w
with ith aa G
G8.5 8.5 ccap ap aand nd aa 1
14 4 m
mm UV-­‐block V-­‐block q
quartz uartz o
outer uter b
bulb. ulb. CDM-­‐TC, m U
CDM-­‐Tm, single ended miniature lamps with a GU6.5 cap or a PGJ5 twist-­‐and-­‐lock cap. Only the GU6.5 lamps have Elite r EEvolution volution performance. erformance. • CDM-TP,
aoosingle
ended
protected lamp, suited for open luminaires
Elite r p
•• CDM-­‐R CDM-­‐R P
PAR20 AR20 aand nd C
CDM-­‐R DM-­‐R P
PAR30L, AR30L, p
parabolic arabolic rreflector eflector llamps with ith aan n EE27 27 sscrew crew ccap. ap. amps w
• CDM-TD,
double
ended
with
RX7s
caps
and
a a19
mm UV-block
outer bulb
•• CDM-­‐Rm CDM-­‐Rm M
ini, a
m
iniature M
R16 r
eflector l
amp w
ith t
wist-­‐and-­‐lock G
X10 c
ap. Mini, a miniature MR16 reflector lamp with a twist-­‐and-­‐lock GX10 cap. CDM-­‐R111, aa b
beautifully eautifully d
designed esigned rreflector eflector llamp amp w
with ith aanti-­‐glare nti-­‐glare ccap ap aand nd aa G
GX8.5 X8.5 ccap. ap. •• CDM-­‐R111, •• CDM-­‐TP, CDM-­‐TP, aa ssingle ingle eended nded p
protected rotected llamp, amp, ssuited uited ffor or o
open pen lluminaires. uminaires. The tables below show the product range arranged according to the families in the Philips
CDM-­‐TD, d
double ouble eended nded w
with ith R
RX7s X7s ccaps aps aand nd aa 1
19 m
mm m U
UV-­‐block V-­‐block o
outer b
bulb. •• CDM-­‐TD, e-catalogue.
In case
of reflector
lamps
the 9 beam
anglesuter are ulb. also mentioned. The specifications
••
•
• CDM-R111,
a beautifully
designed
reflector
lamp
capcand
a GX8.5
cap
• CDM-­‐Tm, single ended m
iniature lamps with a GU6.5 cap with
or a Panti-glare
GJ5 twist-­‐and-­‐lock ap. Only the GU6.5 lamps have are
the
product
catalogue
(www.philips.com).
The listed
tables bin
elow show the product range arranged according to the families in the Philips e-­‐catalogue. In case of reflector The tables below show the product range arranged according to the families in the Philips e-­‐catalogue. In case of reflector lamps tthe he b
beam eam aangles ngles aare re aalso lso m
mentioned. entioned. TThe he sspecifications pecifications aare re llisted isted iin n tthe he p
product roduct ccatalogue atalogue ((www.philips.com). www.philips.com). lamps Table
single
MASTERColour
Table 1
11 R
RRange
ange o
of f ssof
ingle ended nded ended
MASTERColour ASTERColour CDM-­‐lamps DM-­‐lamps CDM-lamps
Table ange ingle e
M
C
CDM-­‐T CDM-­‐T Evolution Evolution EElite lite C
CDM DM W
Warm/Fresh arm/Fresh EEvolution volution CDM-­‐TC DM-­‐TC C
lite C
CDM Warm/Fresh arm/Fresh EElite DM W
20W 20W 35W 35W 50W 50W 70W 70W 100W 100W 150W 150W 3000K 3000K 3000K 3000K 3000K 3000K 4200K 4200K 3000K 3000K 4200K 4200K 3000K 3000K 4200K 4200K 3000K 3000K 4200K 4200K 3000K 3000K 3000K 3000K 3000K 3000K 3000K 3000K 3000K 3000K 4200K 4200K 3000K 3000K 3000K 3000K 3000K 3000K 3000K 3000K 4200K 4200K 2500K 2500K 4200K 4200K 3000K 3000K 3000K 3000K 4200K 4200K 3000K 3000K 4200K 4200K 3000K 3000K 4200K 4200K 3000K 3000K 4200K 4200K 3000K 3000K 3000K 3000K 4200K 4200K 3000K 3000K 4200K 4200K 2500K 2500K 4000K 4000K Table 2
22 R
RRange
ange o
of f M
Mof
ASTERColour CDM-­‐lamps DM-­‐lamps CDM-lamps
with ith rreflector Table
MASTERColour
Table ange ASTERColour C
w
eflector with reflector
CDM-­‐Rm M
Mini ini CDM-­‐Rm Elite C
CDM DM Elite CDM-­‐R P
PAR20 AR20 &
& P
PAR30L AR30L CDM-­‐R Elite C
CDM DM Elite 20W 20W 35W 35W 50W 50W 70W 70W 3000K/4200K 3000K/4200K (10D 2
25D 5D 4
(10D 40D) 0D) 3000K 3000K (25D (25D 4
40D 0D 6
60D) 0D) 3000K 3000K (10D 2
25D 5D 4
40D) 0D) (10D 4200K 4200K (15D (15D 2
25D 5D 4
40D) 0D) 35W o
only nly 35W 35W o
only nly 35W CDM-­‐R111 CDM-­‐R111 Elite Elite 3000K/4200K 3000K/4200K (10D (10D 3
30D) 0D) 3000K/4200K 3000K/4200K (10D (10D 3
30D) 0D) 3000K/4200K 3000K/4200K (10D 3
30D 0D 4
(10D 40D) 0D) 3000K/4200K 3000K/4200K (10D 2
24D 4D 4
40D) 0D) (10D 3000K 3000K (10D (10D 2
24D 4D 4
40D) 0D) 3000K/4200K 3000K/4200K (10D 3
30D 0D 4
(10D 40D) 0D) 3000K/4200K 3000K/4200K (10D 3
30D 0D 4
40D) 0D) (10D 3000K 3000K (10D (10D 2
24D 4D 4
40D) 0D) CDM-­‐R111 CDM-­‐R111 3000K 3000K (10D 2
24D) 4D) (10D 3000K/4200K 3000K/4200K (10D 2
24D 4D 4
40D) 0D) (10D 3000K/4200K 3000K/4200K (10D 2
24D 4D 4
40D) 0D) (10D 6
MASTERColour CDM OEM Guide
Philips MASTERColour CDM OEM Guide 2015 Table
doubled
ended,
and
protected CDM-lamps
Table 33 RRange
ange of mof
ini, mini,
doubled ended, and protected CDM-­‐lamps CDM-­‐Tm Mini Evolution GU6.5 CDM-­‐Tm Mini Elite GU6.5 CDM-­‐Tm Mini GU6.5 CDM-­‐Tm Mini PGJ5 CDM-­‐TD (Essential) CDM-­‐TP PG12 20W 35W 3000K 3000K 3000K 4200K 3000K 4200K 50W 70W 150W 3000K 3000K 3000K 3000K 4200K 3000K 4200K 3000K 4200K 3000K 4200K 1.4
Up-lamping
options(energy
(energy saving)
1.4 Up-lamping
options
saving)
Although in general CDM lamps are already in Energy Efficacy class A+ according to
Although in general CDM lamps are Regulation
already in Energy Efficacy A+ according The Eintroduction
uropean Commission Regulation The European
Commission
(EU)
No.class 874/2012
link,to the
of the
new
(EU) N
o. 8
74/2012 l
ink, t
he i
ntroduction o
f t
he n
ew E
lite a
nd E
volution o
ffers s
ome v
ery i
nteresting u
plamping options. Elite and Evolution offers some very interesting uplamping options. The numbers are
onlyThe numbers are only valid if electronic ballasts are Up-lamping
used. Up-­‐lamping the TT-versions
-­‐versions of CDM 35W and 70W and
operated on EM-­‐
valid if
electronic
ballasts
are
used.
ofof the
of CDM
35W
70W
ballasts t
o E
lite i
s a
lso p
ossible. operated on EM-ballasts to Elite is also possible.
The
below
shows
the
CDM
towards
Eliteup-­‐lamping and Evolution
up-lamping
The scheme
scheme below shows the CDM towards Elite and Evolution options for 3000K lamps. options for
3000K lamps.
7 7
MASTERColour CDM OEM Guide
BallastPhilips range MASTERColour CDM OEM Guide 1.5
2015 MASTERColour CDM lamps need gear to ignite the lamp and to control the current supplied
1.5
to theBallast
lamp. range
The gear can be fully electronic, with all components integrated in one ballast,
or conventional. Conventional gear consists of a copper/iron inductor to control the current,
an ignitor for starting the lamp, and a capacitor to make the current and voltage change
MASTERColour CDM lamps need gear to ignite the lamp and to control the current supplied to the lamp. The gear can be polarity simultaneously i.e. power factor correction.
fully electronic, with all components integrated in one ballast, or conventional. Conventional gear consists of a copper/iron Full electronic
gear
replaces
the
capacitor
one electronic
inductor to control the current, an ignitor for conventional
starting the lamp, gear,
and a cignitor
apacitor tand
o make the current with
and voltage change unit. There
is a wide
ofcelectronic
polarity simultaneously i.e. pvariety
ower factor orrection. gear offerings. The Philips range consists of:
• The PrimaVision: High quality, compact size ballasts for optimal and reliable performance of
Full electronic gear replaces the conventional gear, ignitor and capacitor with one electronic unit. There is a wide variety of CDM-lamps. The PrimaVision Economy is new. This Economy ballast offers a cost effective
electronic gear offerings. The Philips range consists of: solution.
• The PrimaVision: High quality, csize
ompact size ballasts for free
optimal performance f CDM-­‐lamps. The • PrimaVision
mini: Miniature
ballasts
that
upand thereliable boundaries
of ocreativity
and
PrimaVision E
conomy i
s n
ew. T
his E
conomy b
allast o
ffers a
c
ost e
ffective s
olution. innovation in luminaire design
PrimaVision mini: Miniature size ballasts that free up the boundaries of creativity and innovation in luminaire •
• AspiraVision:
design. The mark of excellence in HID electronic gear technology. Intelligent, easy to
use
and
simpleTto
install
additional
voltage
detection
that
prevents
ballast
from
• AspiraVision: he m
ark of ewith
xcellence in HID electronic gear drop
technology. Intelligent, easy to use and the
simple to switching
off
in
case
of
a
mains
voltage
drop.
This
range
of
ballasts
has
improved
thermal
install with additional voltage drop detection that prevents the ballast from switching off in case of a mains performance
toTensure
long
life
even
in temperature-critical
luminaires.
Furthermore,
voltage drop. his range oaf b
allasts has time
improved thermal performance to ensure a long life time even in thesetemperature-­‐critical ballasts feature
SOFT
START
which
allows
using
more
ballasts
with
one
circuit
breaker.
luminaires. Furthermore, these ballasts feature SOFT START which allows using more ballasts with one circuit breaker. A complete
overview
of the Philips drivers is listed in the e-catalogue (Gear Selection Tool).
A c
omplete o
verview of the Philips listed in ballast
the e-­‐catalogue (Gear Sfor
election Tool). With this tool you can also find With this tool you
can
alsodrivers findis which
is suitable
a specific
lamp.
which ballast is suitable for a specific lamp. Table 4 E4
lectronic ballast rballast
ange Table
Electronic
range
CDM-­‐Tm 20W mini PGJ5 Built in luminaire /S Placed on the ceiling /I PCB-­‐version /P HID-­‐PV m PGJ5 20 /S (LPF and HPF) HID-­‐PV m PGJ5 20 /I (LPF) HID-­‐PV m PGJ5 20 /P (LPF) HID-­‐PV m 20 /S (HPF) CDM 20W HID-­‐PV C 20/S CDM-­‐Tm 35W mini PGJ5 CDM 35W HID-­‐PV m 20 /I (HPF) HID-­‐PV m PGJ5 35 /S HID-­‐PV m PGJ5 35 /I HID-­‐PV C 35 /S HID-­‐PV E 35 /S HID-­‐AV C 35 /I HID-­‐PV C 35 /I HID-­‐PV E 35 /I HID-­‐PV m 35 /S HID-­‐PV m 35 /I HID-­‐PV 2x35 /S HID-­‐PV 2x35 /I 8 Plug and power /C HID-­‐PV C 35 /P HID-­‐AV C 35 /C HID-­‐PV C 35 /C HID-­‐PV 2x35 /P 8
MASTERColour CDM OEM Guide
Philips MASTERColour CDM OEM Guide 2015 HID-­‐PV C 50 /S HID-­‐PV E 50 /S CDM 50W HID-­‐PV C 50 /P HID-­‐AV C 50 /I HID-­‐PV C 50 /I HID-­‐AV C 50/C HID-­‐PV C 50/C HID-­‐PV m 50 /S CDM 70W CDM 35 50 70W Triple Wattage HID-­‐PV C 70 /S HID-­‐PV E 70 /S HID-­‐AV C 70 /I HID-­‐PV C 70 /I HID-­‐PV E 70 /I HID-­‐PV 2x70 /S HID-­‐PV 2x70 I HID-­‐AV C 35-­‐70 /S HID-­‐AV C 35-­‐70 /I HID-­‐PV C 100 /S HID-­‐PV C 100 /I` SOFT START HID-­‐PV C 150 /S HID-­‐PV C 150 /I HID-­‐PV C 70 /P HID-­‐AV C 70 /C HID-­‐PV C 70 /C HID-­‐AV C 35-­‐70 /C CDM 100W CDM 150W A full electronic unit such as the HID-PV has the following advantages compared to
electromagnetic systems:
A full electronic unit such as the HID-­‐PV has the following advantages compared to electromagnetic systems: • energy
Less energy consumption over life blife
ecause the lamp the
power is kept constant. • Less
consumption
over
because
lamp
power
is kept constant
Less energy consumption because of lower ballast losses. Life time extension: Electronic ballast protects the lamp against overloads. time
Electronic
ballast protects
the lamp against overloads
Faster extension:
run up and better lumen maintenance performance. Special circuitry is built into the ballast to protect the unit itself, the lamp, and the installation against end-­‐of-­‐life • Faster run up and better lumen maintenance performance
effects of the lamps such as uncontrolled arcing in the outer-­‐bulb (see discussion about End of Life phenomena in • Special
circuitry
section 5.12). is built into the ballast to protect the unit itself, the lamp, and the installation
against
end-of-life
effects
of the lamps such as uncontrolled arcing in the outer-bulb
• Small dimensions and low weight. (see discussion
about
End
of Life phenomena in section 5.12)
• Simple wiring. • High power factor and
to reduce he reactive power. • Small
dimensions
lowtweight
• Suitable for a range of rated voltage inputs • Simple
wiring
• Even less colour spread between individual lamps. The unit eliminates the influence of mains voltage deviations and t
olerances of bto
allast impedances and delivers constant power to the lamp. • High power factor
reduce
the reactive
power
• Elimination of mains frequency flicker which is sometimes visible to the human eye. • Suitable
for a range of rated voltage inputs
• Elimination of mains frequency noise. •
•
• Life
•
•
• Less energy consumption because of lower ballast losses
9 9
MASTERColour CDM OEM Guide
• Even less colour spread between individual lamps. The unit eliminates the influence of mains
voltage deviations and tolerances of ballast impedances and delivers constant power to the
lamp.
Philips MASTERColour CDM OEM Guide 2015 • Elimination of mains frequency flicker which is sometimes visible to the human eye
The table below shows the magnetic ballast range. All ballasts are equipped with a thermo-­‐switch. • Elimination
of mains
frequency
noise
he table below shows the magnetic ballast range. All ballasts are equipped with a thermoT
switch.
Table 5 Magnetic ballast range and ignitors Table 5 Magnetic ballast range and ignitors
Ballast Ignitor Capacitor BMH 35 range SND58 6 µF 35W BMH 70 range 12 µF SND58 70W BSN/BMH MK4 18 µF SKD 578 150W range
BSN/BMH MK4 range 32 µF SKD578 250W 10
Philips MASTERColour CDM OEM Guide 2015 Philips Philips M
MASTERColour ASTERColour C
CDM DM O
OEM EM G
Guide uide 2015 2015 MASTERColour CDM OEM Guide
2
2
2
Lamp-ballast compatibility
Lamp-ballast compatibility
Lamp-ballast compatibility
2 Lamp-ballast compatibility
For the sake of performance we recommend the use of Philips electronic ballasts, if available. For the sake of performance we recommend the use of Philips electronic ballasts, if available. For the ake of epof
erformance we recommend the use of Philips allasts, if electronic
available. For
the
performance
we
recommend
theelectronic use of bPhilips
ballasts, if available.
Table 6 sSsake
ingle nded MASTERColour CDM-­‐lamps Table 6 Single ended MASTERColour CDM-­‐lamps Table
Single
ended
MASTERColour
Table 66
Single ended MASTERColour CDM-­‐lamps CDM-lamps
CDM-­‐T CDM-­‐TC Evolution Elite CDM-­‐T CDM Warm/Fresh Evolution Evolution Elite CDM-­‐T CDM Warm/Fresh Evolution Evolution Elite CDM Warm/Fresh Evolution 20W 20W 20W 35W 35W 35W 50W 70W 50W 50W 100W 70W 70W 150W 100W 100W 150W 150W EL only EL only EL only EL only EL only EL only EL+EM EL+EM EL+EM EL only EL+EM EL only EL only EL+EM EL+EM EL only EL o
only nly EL EL only EL only 3000K EL only EL only EL+EM 3000K 3000K 4200K EL+EM EL+EM EL only 4200K 4200K EL o nly EL o nly EL+EM EL+EM EL+EM EL+EM EL+EM EL o nly EL o nly EL o nly 3000K 3000K 3000K 3000K 3000K 3000K E lite DM-­‐TC CDM Warm/Fresh C
C
E lite DM-­‐TC CDM Warm/Fresh Elite CDM Warm/Fresh EL only EL only EL only EL only EL only EL o
o nly nly EL EL o nly EL only 3000K EL only EL only EL+EM 3000K 3000K 4200K EL+EM EL+EM EL only 4200K 4200K EL o nly EL o nly EL o nly EL o nly Table 7 MASTERColour CDM-­‐lamps with reflector Table 77 MMASTERColour
ASTERColour CDM-­‐lamps with reflector Table
CDM-lamps
with reflector
Table 7 MASTERColour CDM-­‐lamps with reflector CDM-­‐R PAR20 & PAR30L CDM-­‐Rm Mini Elite CDM-­‐Rm M
ini CDM Elite CDM-­‐Rm M
ini CDM Elite CDM 20W 20W 35W 20W 35W 50W 35W 50W 70W 50W 70W 70W EL o nly EL EL o
only nly EL only EL o nly EL only EL only EL EL o
only nly EL only EL o nly EL only Elite CDM-­‐R P AR20 &
P
AR30L CDM Elite CDM-­‐R P AR20 &
P
AR30L CDM Elite CDM 35W only 35W only 35W only EL + EM EL EM EL +o nly EL + EM EL o
nly EL + EM EL only EL + EM EL + EM 35W only 35W only 35W o3000K nly EL+EM 4200K only 3000K E L L+EM 3000K E EL L+EM 4200K only 4200K only 3000K E L L+EM 4200K only 3000K E L L+EM 3000K EEL L+EM 4200K only 4200K EL only Table 8 Miniature, doubled ended, and protected CDM-­‐lamps Table
8 Miniature, doubled ended, and protected CDM-lamps
Table 8 Miniature, doubled ended, and protected CDM-­‐lamps Table 8 Miniature, CDM-­‐Tm doubled ended, and protected CDM-­‐lamps 20W Elite Mini CDM-­‐Tm CDM-­‐Tm GU6.5 Elite Mini Elite Mini GU6.5 GU6.5 CDM-­‐Tm Mini GU6.5 CDM-­‐Tm Mini CDM-­‐Tm Mini GU6.5 GU6.5 CDM-­‐Tm Mini PGJ5 Mini CDM-­‐Tm CDM-­‐Tm PGJ5 Mini PGJ5 CDM-­‐TD CDM-­‐TD CDM-­‐TD EL o nly EL o nly EL o nly CDM-­‐R111 CDM-­‐R111 CDM-­‐R111 EL only 3000K L+EM EL oEnly EL oEnly 4200K L only 3000K L+EM 3000K E EL L+EM 4200K only 4200K E L only EL only EL only EL only CDM-­‐R111 Elite CDM-­‐R111 CDM-­‐R111 Elite Elite EL+EM EL+EM EL only EL+EM EL EL o
only nly EL only EL only EL only CDM-­‐TP CDM-­‐TP CDM-­‐TP EL only 22W PGJ5 ballast*) 20W EL o nly 20W 35W EL o nly EL o nly PGJ5 ballast*) 22W 22W PGJ5 b
ballast*) allast*) Philips 35W EL o nly EL o nly PGJ5 50W 35W only EL only PGJ5 ballast*) EL EL only**) Philips 50W Philips 70W EL+EM EL+EM EL o
nly**) 50W EL o
nly**) 150W EL+EM EL+EM 70W 70W EL+EM EL+EM 150W is not rated for 5 kV ignition pulses. *) The PGJ5 lamp A special EL+EM PGJ5 version of tEL+EM he ballast is available. 150W EL+EM EL+EM *)*) TThe
lamp
notfor rated
for 5 kV
ignition
pulses.
A special
he PPGJ5
GJ5 lamp is not israted 5 kV ignition pulses. A special PGJ5 version of the bPGJ5
allast is aversion
vailable. of the ballast is
*) The 11 PGJ5 lamp is not rated for 5 kV ignition pulses. A special PGJ5 version of the ballast is available. available.
11 **)
When
11 these lamps have a leaky arc tube (end of life) high temperatures can be expected.
To be sure that the electronic ballast timely switches off when deviating electronic behaviour
occurs, an electronic driver from Philips has to be used.
11
MASTERColour CDM OEM Guide
Philips MASTERColour CDM OEM Guide 2015 3Standards
**) When these lamps have a leaky arc tube (end of life) high temperatures can be expected. To be sure that the electronic ballast timely switches off when deviating electronic behaviour occurs, an electronic driver from Philips has to be used. International worldwide electrical standards for lighting have been written by the IEC
(International Electrotechnical Commission). www.iec.ch
Some
products are not standardised at all (such as new lamps and products exclusive to
3 Standards
Philips),
and some products are standardised in a particular region.
Identical national standards exist for European countries. These are laid down by CENELEC.
International worldwide electrical standards for lighting have been written by the IEC (International Electrotechnical www.cenelec.org These EN standards have the same numbering as the IEC standards.
Commission). www.iec.ch Most other countries copy IEC standards into their own national standards, sometimes with
Some p
roducts are not standardised at all (such as new lamps and products exclusive to Philips), and some products are small
local
deviations.
standardised in a particular region. The standards are split up into safety standards and performance standards.
Identical national standards exist for European countries. These are laid down by CENELEC. www.cenelec.org These EN standards have the same numbering as the IEC standards. The safety standards deal with aspects such as:
Most other countries copy IEC standards into their own national standards, sometimes with small local deviations. • Electrical hazards
The standards are split up into safety standards and performance standards. • Thermal
hazards
•The Optical
safety shazard
tandards deal with aspects such as: • UV-radiation
• electrical hazards • thermal azards • Relevant
testhprocedures
• optical hazard • UV-­‐radiation •
Relevant test standards
procedures deal with:
The performance
•The Dimensions
performance standards deal with: • Interchangeability
•
Dimensions • Luminous
flux
• Interchangeability • Luminous flux rendering
• Colour
and colour
•
Colour and colour rendering • Service
life life • Service • Relevant est procedures • Relevant
test tprocedures
Lamp standards Safety 62035 Discharge lamps (excluding fluorescent lamps – Safety specifications Performance 61167 Metal halide lamps Caps, lamp holders and gauges Lamp caps and holders together with gauges for the control of interchangeability and safety; Part 1: General requirements and tests Lamp caps and holders together with gauges for the control of interchangeability and safety; Part 2: General requirements and tests Lamp caps and holders together with gauges for the control of interchangeability and safety; Part 3: General requirements and tests Lamp caps and holders together with gauges for the control of interchangeability and safety; Part 4: General requirements and tests Edison screw lamp holders Barrel thread for lamps holders with shade holder ring Miscellaneous lamp holders 60061 – 1 60061 – 2 60061 – 3 60061 – 4 60238 60399 60838 12 12
Philips MASTERColour CDM OEM Guide 2015 MASTERColour CDM OEM Guide
Standards for accessories Performance Auxiliaries for lamps – Capacitors for use in tubular fluorescent and other 61049 discharge lamp circuits – General and safety requirements Lamp control gear – Part 1: General -­‐ and safety requirements Lamp control gear – Part 2-­‐1: Particular requirements for starting devices 60297 (other than glow starters) Safety 61048 61347-­‐1 61347-­‐2-­‐1 61347-­‐2-­‐9 Lamp control gear – Part 2-­‐9: Particular requirements for ballasts for discharge lamps (excluding fluorescent lamps) 60923 61347-­‐2-­‐12 Lamp control gear – Part 2-­‐12: Particular requirements for d.c. and a.c. supplied electronic ballasts for discharge lamps (excluding fluorescent lamps) Auxiliaries for lamps – Capacitors for use in tubular fluorescent and other discharge lamp circuits – Performance requirements -­‐ Auxiliaries for lamps -­‐ Starting devices (other than glow starters) – performance requirements Auxiliaries for lamps – Ballasts for discharge lamps (excluding tubular fluorescent lamps) – Performance requirements Luminaires 60598 – 1 60068-­‐2-­‐6 Fc 60068-­‐2-­‐29 Eb Luminaires – Part 1: General requirements and tests Vibration and bump tests EMC Limits and methods of measurement of radio disturbance characteristics of electrical lighting and similar equipment Equipment for general lighting purposes – EMC immunity requirements Electromagnetic compatibility (EMC) – Part 3-­‐2: Limits –Limits for harmonic current emissions (equipment input current ≤ 16 A per phase) CISPR15 61547 61000-­‐3-­‐2 Relevant European directives 2006/95/EC Electrical equipment designed for use within certain voltage limits 2011/65/EU Restriction of the use of certain Hazardous Substances in electrical and electronic equipment 2009/125/EC Ecodesign requirements for energy-­‐related products 2004/108/EC Electromagnetic compatibility 2012/19/EU Waste Electrical and Electronic Equipment Our products carry the CE-marking based on fulfilling the requirements of the relevant
Our products carry the CE-­‐marking based on fulfilling the requirements of the relevant European directives. Products with a European directives. Products with a CE-marking may circulate freely within the European
CE-­‐marking may circulate freely within the European Community. CE-­‐certificates and MSDS-­‐sheets are available for all our Community. CE-certificates and MSDS-sheets are available for all our lamps from your local
lamps from your local sales representative. sales representative.
13 13
MASTERColour CDM OEM Guide
4 Luminaire design
4.1 How to operate your lamp safely
The safety information is included in the Instructions for use leaflet.
Our instructions for use leaflets have been written in English, French, German, Spanish,
Portuguese, Chinese, and Russian.
WARNING indicates hazardous situations, if not
avoided, could result in death or serious injury
CAUTION indicates hazardous situations, if not
avoided, could result in minor or moderate injury
INFORMATION is used to address practices that
are not related to personal injury
Disposal information (do not dispose as domestic
waste)
Burning position information
Country of origin
Our safety instructions are listed below.
14
MASTERColour CDM OEM Guide
4.1.1
Risk of Electrical shock
• Use lamp holders that are rated for the ignition voltage of the ballast
• If TC-lamps are used we recommend the use of G8.5 lampholder with a collar for sake of
electrical safety
• All our lamps are suitable for use in class II luminaires. Any metal parts of these lamps satisfy
class II requirements.
• Rm can be retrofitted into class III luminaires when used with independent ballasts
4.1.2
Risk of fire
• To prevent the risk of fire use the lamp with an appropriate ballast (see also discussion about
End Of Life phenomena in section 5.12)
• In some circumstances the temperature of the lampholder may exceed 250°. Therefore
we recommend the use of ceramic lampholders with appropriate insulation of the wires.
For safety reasons, only heat-resistant lamp wires should be used which have silicon or
PTFE (teflon) insulation. Other materials like e.g. PVC are not allowed. The same applies to
fixed wires pre-attached to a lamp socket.
• The distance between a reflector lamp and an illuminated object must be more than 40 cm to
avoid temperatures higher than 90°C (determined using the method described in IEC60598)
4.1.3
Risk of optical/UV/IR-radiation
• Thanks to our choice of UV-block materials our lamps have an effective UV-output of less
than 2 mW/klm. This corresponds with the maximum Permissible Exposure Time of 8 hours
at 500 lux. Special protective measures for luminaires are not mandatory. Lamps with a
shattered or ruptured outer bulb must not be used.
• We classify our CDM-lamps in Risk group 2 regarding blue light hazard. To prevent damage of
the retina by blue light, do not stare into operating lamps. Use protective eyewear if needed.
Luminaire optics will never increase the blue light hazard but it is possible, due to losses or
diffusion in the optical design that a luminaire using a Risk Group 2 lamp may be classified
as Risk Group 1. This can be confirmed by measurement. Alternatively the luminaire maker
can use the lamp ETHR value to calculate a safe distance for viewing his luminaire. The ETHR
value for 3000K lamps is 2000 lux and for 4200K lamps it is 1200 lux.
4.1.4
Risk of lamp rupture
• All CDM lamps except the CP, R111, R, and Rm types must be operated in an enclosed
luminaire that is able to contain hot lamp parts
4.2 How to get the best out of your lamp
This section describes the information that is needed to design or choose a luminaire that
gets the best out of your lamp. For more specifications the reader is referred to the product
catalogue (www.philips.com).
15
MASTERColour CDM OEM Guide
The section below lists the maximum allowed temperatures for our CDM-lamps. In a number of
cases temperature limits have been set for safety reasons. Lamp temperatures must not exceed
these limits.
4.2.1T-lamps
4.2.1.1Cap
T-lamps have a G12 pin cap.
4.2.1.2Dimensions
Philips MASTERColour CDM OEM Guide 2015 20W to 100W 150W 250W Arc length (O) (mm) 4 to 9 8 to 9 11 Light centre length (L) nom (mm) 56 56 73 Overall lamp length (C) max (mm) 103 110 135 Lamp diameter (D) max (mm) 20 20 25 4.2.1.3 Maximum temperatures
We set limits on the pinch temperature because the metal components in the pinch can oxidise and cause short life. The temperature of the critical point is limited to 300°C. Since this point is not accessible in a T-­‐lamp we specify 350°C at the 4.2.1.3nearest Maximum
temperatures
accessible point. We
limits
on
the pinch
temperature
the
components
in thetube. pinch
can oxidise
We set
set limit on m
aximum outer bulb temperature abecause
s an indication of metal
the temperature of the discharge If the and
cause
short
The
temperature
oflife the
point is limited to 300°C. Since this point is
discharge tube gets tlife.
oo hot this m
ay result in short or pcritical
oor performance. not accessible in a T-lamp we specify 350°C at the nearest accessible point.
outer bulb We set limit on maximum
outer
temperature
as Maximum an indication
of the temperature of
Maximum pinch bulb
temperature (°C) temperature (°C) the discharge
tube. to If bthe
discharge
tube
gets too hot this may result in short life or poor
e measured in base up burning To be measured in horizontal position performance.
burning position 20W 35W 50W 70W 100W In our experience we never reach 350°C. No need to measure. 350 250 500 500 500 550 16
150W 250W 8 to 9 11 56 73 110 135 20 25 4.2.1.3 Maximum temperatures
MASTERColour
CDM
OEM Guide
We set limits on the pinch temperature because the metal components in the pinch can oxidise and cause short life. The temperature of the critical point is limited to 300°C. Since this point is not accessible in a T-­‐lamp we specify 350°C at the nearest accessible point. We set limit on maximum outer bulb temperature as an indication of the temperature of the discharge tube. If the discharge tube gets too hot this may result in short life or poor performance. Maximum pinch temperature (°C) to be measured in base up burning position Maximum outer bulb temperature (°C) To be measured in horizontal burning position In our experience we never reach 350°C. No need to measure. 20W 35W 50W 70W 100W 150W 250W 350 250 500 500 500 550 650 700 4.2.2
TC-lamps
4.2.2TC-lamps
4.2.2.1 Cap
TC-­‐lamps have a G8.5 pin cap 4.2.2.2 Dimensions
4.2.2.1Cap
TC-lamps have a G8.5 pin cap
4.2.2.2Dimensions
16 Philips MASTERColour CDM OEM Guide 2015 Arc length (mm) Light centre length (L) nom (mm) Overall lamp length (C) max (mm) 20W to 70W 4 to 9 52 85 Lamp diameter (D) max (mm) outer bulb 15 pinch 17 4.2.2.3 Maximum temperatures
We set limits on the pinch temperature because the metal components in the pinch can oxidise and cause short life. We set limit on maximum outer bulb temperature as an indication of the temperature of the discharge tube. If the discharge tube gets too hot this may result in short life or poor performance. 17
Philips MASTERColour CDM OEM Guide 2015 MASTERColour CDM OEM Guide
Arc length (mm) Light centre length (L) nom (mm) Overall lamp length (C) max (mm) 20W to 70W 4 to 9 52 85 Lamp diameter (D) max (mm) outer bulb 15 pinch 17 4.2.2.3 Maximum temperatures
4.2.2.3 Maximum temperatures
set limits on the pinch temperature because the metal components in the pinch can oxidise
We
and cause short life.
We set limits on the pinch temperature because the metal components in the pinch can oxidise and cause short life. We set limit on maximum outer bulb temperature as an indication of the temperature of
the
the bdischarge
tube
too hot
this
may result
indischarge short life
orIf poor
We discharge
set limit on mtube.
aximum Ifouter ulb temperature as agets
n indication of the temperature of the tube. the performance.
discharge tube gets too hot this may result in short life or poor performance. Maximum pinch temperature (°C) to be measured in base up burning position Maximum outer bulb temperature (°C) To be measured in horizontal burning position 20W 320 35W 500 300 50W 550 70W 550* *) The CDM-­‐TC 70W/942 lamp has a gas-­‐filled outer bulb. The maximum allowed outer bulb temperature is 700 °C. For all *)other TheCCDM-TC
lamp
a gas-filled
outer
bulb.
maximum
DM-­‐TC 70W 70W/942
lamps, including both has
CDM-­‐TC Elite 70W 3000K and 4200K The
lamps, please refer allowed
to the table outer
above. bulb
temperature is 700°C. For all other CDM-TC 70W lamps, including both CDM-TC Elite 70W
3000KTm
and
4200K
4.2.3
Mini
lamps lamps, please refer to the table above.
4.2.3
4.2.3.1 Cap
Tm-­‐lamps are available with GU6.5 cap and PGJ5 caps. Tm Mini lamps
4.2.3.2 Dimensions
4.2.3.1Cap
Tm-lamps are available with GU6.5 cap and PGJ5 caps.
4.2.3.2Dimensions
GU 6.5 PGJ5 Arc length (mm) Light centre length (L) nom (mm) Overall lamp length (C) max (mm) GU 6.5:20W to 50W PGJ5 20W and 35W 4 to 6 3 to 4 30 22.6 57 52 17 Lamp diameter (D) max (mm) 13.3 11.2 GU 6.5
PGJ5
18
MASTERColour CDM OEM Guide
GU 6.5 PGJ5 GU 6.5:20W to 50W PGJ5 20W and 35W Arc length (mm) Light centre length (L) nom (mm) Overall lamp length (C) max (mm) Lamp diameter (D) max (mm) 13.3 11.2 4 to 6 30 Philips CDM O57 3 to 4 MASTERColour 22.6 52 EM Guide 2015 4.2.3.3
temperatures
17 Maximum
4.2.3.3 Maximum temperatures
set limits on the cap temperature because the metal components can oxidise and cause
We
short life.
We set limits on the cap temperature because the metal components can oxidise and cause short life. Philips MASTERColour CDM OEM Guide 2015 We set limit on maximum outer bulb temperature as an indication of the temperature of
4.2.3.3
Maximum
temperatures
We discharge
set limit on mtube.
aximum ulb temperature as agets
n indication of the temperature of the tube. the the
Ifouter the bdischarge
tube
too hot
this
may result
indischarge short life
orIf poor
discharge tube gets too hot this powers
may result the
in short life or poor performance. For hbulb
igher pis
owers the temperature of the performance.
For
higher
temperature
of the outer
limited
by the properties
outer bglass.
ulb is limited by the properties of the glass. of the
We set limits on the cap temperature because the metal components can oxidise and cause short life. Maximum outer bulb Maximum outer bulb ap bulb temperature as an indication of the Maximum cap of the discharge tube. If the We set limit on Maximum maximum ocuter temperature temperature (°C) temperature (°C) temperature (°C) discharge tube temperature gets too hot (t°C) his may result in bse hort life or pioor temperature of tihe To measured n performance. For higher powers the To be measured n be measured base of the glass. to be measured in base outer bulb ito s limited by the pin roperties horizontal burning horizontal burning up burning position up burning position position position Maximum o uter bulb Maximum o uter bulb Maximum cap Maximum cap temperature (°C) temperature (°C) temperature (°C) temperature (°C) To be measured in To be measured in to be measured in base to be measured in base horizontal burning horizontal burning up burning position up burning position position position 20W 250 380 250 380 35W 250 450 250 450 50W 250 500 This lamp is neither available nor in development. 20W 250 380 250 380 4.2.4
TD-lamps
35W 250 450 250 450 4.2.4TD-lamps
50W 250 500 This lamp is neither available nor in development. 4.2.4.1 Cap
TD-­‐lamps are double-­‐ended with RX7s-­‐caps, designed for horizontal operation. Tilting up to 45° is allowed but not recommended. 4.2.4
TD-lamps
4.2.4.1Cap
4.2.4.2 Dimensions
4.2.4.1 Cap
TD-lamps
double-ended
with dRX7s-caps,
designed
for horizontal
operation.
Tilting
TD-­‐lamps are are
double-­‐ended with RX7s-­‐caps, esigned for horizontal operation. Tilting up to 45° is allowed but not up to
45°
is allowed but not recommended.
recommended. 4.2.4.2 Dimensions
4.2.4.2Dimensions
Lamp diameter (D) max (mm) 70W 8 118 22 150W 10 135 22 Lamp diameter (D) Arc length Overall lamp length (C) max (mm) max (mm) (mm) 4.2.4.3 Maximum temperatures
70W on the pinch temperature 8 118 components in the pinch 22 We set limits because the metal can oxidise and cause short life. 150W 10 135 22 set limit on maximum outer bulb temperature as an indication of the temperature of the discharge tube. If the We Arc length (mm) Overall lamp length (C) max (mm) discharge tube gets too hot this may result in short life or poor performance. 4.2.4.3 Maximum temperatures
We set limits on the pinch temperature because the metal components in the pinch can oxidise and cause short life. 19
MASTERColour CDM OEM Guide
4.2.4.3 Maximum temperatures
We set limits on the pinch temperature because the metal components in the pinch can oxidise
and cause short life.
We set limit on maximum outer bulb temperature as an indication of the temperature of
the discharge tube. If the discharge tube gets too hot this may result in short life or poor
performance.
Philips MASTERColour CDM OEM Guide 2015 Maximum pinch temperature (°C) to be measured 45° burning position Maximum outer bulb temperature (°C) To be measured in horizontal burning position 70W 150W 300 500 650 4.2.5
TP-lamps
4.2.5.1 Cap
4.2.5TP-lamps
TP-­‐lamps are available with a PG12-­‐2 pin cap. 4.2.5.2 Dimensions
4.2.5.1Cap
TP-lamps are available with a PG12-2 pin cap.
4.2.5.2Dimensions
G12-­‐2 70W and 150W PG12-­‐2 Arc length (mm) 6 to 9 Light centre length (L) nom (mm) 91 Overall lamp length (C) max (mm) 149 Lamp diameter (D) max (mm) 4.2.5.3 Maximum temperatures
We set limits on the cap temperature because of limitations of the solder and cement that we use for the fixation of the G12-2
cap. We set limit on maximum outer bulb temperature as an indication of the temperature of the discharge tube. If the discharge tube gets too hot this may result in short life or poor performance. For higher powers the temperature of the outer bulb is limited by the properties of the glass. 20
MASTERColour CDM OEM Guide
G12-­‐2 Arc length (mm) 6 to 9 70W and 150W PG12-­‐2 Light centre length (L) nom (mm) 91 Overall lamp length (C) max (mm) 149 Lamp diameter (D) max (mm) 4.2.5.3 Maximum temperatures
We set limits on the cap temperature because of limitations of the solder and cement that we use for the fixation of the 4.2.5.3cap. Maximum temperatures
We set limit on maximum outer bulb temperature as an indication of the temperature of the discharge tube. If the We set limits on the cap temperature because of limitations of the solder and cement that we
discharge tube gets too hot this may result in short life or poor performance. For higher powers the temperature of the use for the fixation of the cap.
outer bulb is limited by the properties of the glass. We set limit on maximum outer bulb temperature as an indication of the temperature of
discharge tube. If the discharge tube gets too hot this may result in short life or poor
the
performance. For higher powers the temperature of the outer bulb is limited by the properties
of the
glass.
Philips MASTERColour CDM OEM Guide 2015 19 Maximum cap temperature (°C) to be measured in base up burning position 210 210 70W 150W Maximum outer bulb temperature (°C) To be measured in horizontal burning position 380 450 4.2.6
4.2.6
Rm Mini lamps
4.2.6.1
Cap lamps
Rm Mini
These lamps have a GX10 twist-­‐lock cap. 4.2.6.2 Dimensions
4.2.6.1Cap
These lamps have a GX10 twist-lock cap.
All Rm-­‐lamps Reference length (A) max (mm) 59 4.2.6.3 Maximum temperatures
Overall lamp length (C) max (mm) 65.4 Lamp length to rim (C1) max (mm) 60.9 Lamp diameter (D) max (mm) 50.7 21
210 210 70W 150W MASTERColour CDM OEM Guide
380 450 4.2.6
Rm Mini lamps
4.2.6.1 Cap
4.2.6.2Dimensions
These lamps have a GX10 twist-­‐lock cap. 4.2.6.2 Dimensions
Reference length (A) max (mm) 59 All Rm-­‐lamps Overall lamp length (C) max (mm) 65.4 Lamp length to rim (C1) max (mm) 60.9 Lamp diameter (D) max (mm) 50.7 4.2.6.3 Maximum temperatures
We set limits on maximum neck temperature as an indication of the temperature of the discharge tube. If the discharge tube gets too hot this may result in short life or poor performance. 4.2.6.3 Maximum temperatures
The flame seal construction of the Philips lamp means that there is no practical limitation on the rim temperature. We set limits on maximum neck temperature as an indication of the temperature of the
discharge
tube. If the discharge tube gets too hot this may result in short life or poor
performance.
Philips MASTERColour CDM OEM Guide 2015 The
flame seal construction of the Philips lamp means that there is no practical limitation on
the
rim temperature.
20 Maximum neck temperature (°C) To be measured in base up burning position 20W 35 and 50W 215 315 4.2.7
R-lamps
4.2.7.1 Cap
These lamps are available with E27 caps. 4.2.7.2 Dimensions
22
Maximum neck temperature (°C) To be measured in base up burning position MASTERColour CDM OEM Guide
4.2.7R-lamps
20W 4.2.7.1Cap
35 and 50W 215 315 These lamps are available with E27 caps.
4.2.7
R-lamps
4.2.7.1 Cap
4.2.7.2Dimensions
These lamps are available with E27 caps. 4.2.7.2 Dimensions
PAR20
PAR20 Overall lamp length (C) max (mm) 95 123 R20 E27 R30 E27 PAR30L
PAR30L Lamp diameter (D) max (mm) 65 97 4.2.7.3 Maximum temperatures
We set limits on the cap and rim temperature because of limitations of the solder and cement that we use for the fixation of the cap and the lens. 4.2.7.3 Maximum temperatures
We set limit on maximum outer bulb temperature as an indication of the temperature of the discharge tube. If the We
set limits
cap
because
of limitations of the solder and cement
discharge tube gon
ets tthe
oo hot this and
may rrim
esult temperature
in short life or poor performance. that we use for the fixation of the cap and the lens.
We set limit on maximum
outer bulb Maximum temperature asMaximum an indication
Maximum cap neck bulb of the temperature of
temperature (°C) temperature (°C) temperature (°C) the discharge
tube.
If
the
discharge
tube
gets
too
hot
this
may
result
in short life or poor
Rim to be measured in To be measured in performance.
To be measured in base up burning position 21 horizontal burning position base up burning position 23
max (mm) 95 123 R20 E27 R30 E27 (mm) 65 97 MASTERColour CDM OEM Guide
4.2.7.3 Maximum temperatures
We set limits on the cap and rim temperature because of limitations of the solder and cement that we use for the fixation of the cap and the lens. We set limit on maximum outer bulb temperature as an indication of the temperature of the discharge tube. If the discharge tube gets too hot this may result in short life or poor performance. Maximum neck bulb temperature (°C) To be measured in base up burning position Philips MASTERColour CDM OEM Guide 2015 21 Maximum temperature (°C) Rim To be measured in horizontal burning position Maximum cap temperature (°C) to be measured in base up burning position All PAR20 and PAR30 4.2.8
R111-lamps
Philips MASTERColour CDM OEM Guide 2015 210 160 300 4.2.8.1 Fixation
4.2.8R111-lamps
These lamps have a GX8.5 twist-­‐lock cap and have been designed to be mounted using a standardised reflector rim which has the same dimensions as in the Halogen ALUline 111. In All luminaire PAR20 designs that do not use the rim for mounting, extreme care must be taken to avoid damaging the glass safety 210 160 300 sleeve nside the lamp neck. 4.2.8.1Fixation
and PiAR30 4.2.8.2lamps
Dimensions
These
have a GX8.5 twist-lock cap and have been designed to be mounted using a
standardised
reflector rim which has the same dimensions as in the Halogen ALUline 111.
4.2.8
R111-lamps
In4.2.8.1
luminaire
designs that do not use the rim for mounting, extreme care must be taken to avoid
Fixation
damaging
the
sleeve
inside
thedesigned lamp tneck.
These lamps have glass
a GX8.5 safety
twist-­‐lock cap and have been o be mounted using a standardised reflector rim which has the same dimensions as in the Halogen ALUline 111. In luminaire designs that do not use the rim for mounting, extreme care must be taken to avoid damaging the glass safety 4.2.8.2Dimensions
sleeve inside the lamp neck. 4.2.8.2 Dimensions
20W to 70W Overall lamp length (C) max (mm) 95 Lamp diameter (D) max (mm) 111 4.2.8.3 Maximum temperatures
We set limits on the cap temperature because of limitations of the cement that we use for the fixation of the cap. We set limit on reflector neck and anti-­‐glare cap as an indication of the temperature of the discharge tube. If the discharge tube gets too hot this may result in short life or poor performance. 20W to 70W Overall lamp length (C) max (mm) 95 Lamp diameter (D) max (mm) 111 4.2.8.3 Maximum temperatures
We set limits on the cap temperature because of limitations of the cement that we use for the fixation of the cap. We set limit on reflector neck and anti-­‐glare cap as an indication of the temperature of the discharge tube. If the discharge tube gets too hot this may result in short life or poor performance. 24
MASTERColour CDM OEM Guide
4.2.8.3 Maximum temperatures
We set limits on the cap temperature because of limitations of the cement that we use for the
fixation of the cap.
We set limit on reflector neck and anti-glare cap as an indication of the temperature of
the discharge tube. If the discharge tube gets too hot this may result in short life or poor
performance.
Philips MASTERColour CDM OEM Guide 2015 Maximum cap temperature (°C) to be measured in base up burning position Maximum temperature (°C) Reflector neck To be measured in horizontal burning position Maximum anti-­‐glare cap temperature (°C) To be measured in base down burning position 20W 35W 70W In our experience we never reach critical temperatures. No need to measure. 350 180 200 400 4.3
How to perform temperature measurements
4.3.1 toOuter
bulb temperature measurements
4.3 How
perform
For temperature measurements a method is proposed for standardisation by the European lamp manufacturers. The proposal is included in Chapter 8. 4.3.1
4.3.2
Pinch
Outer
bulb
A method is described in IEC 60682 (Edition 1:1980+A1:1987+A2:1997). For temperature measurements a method is proposed for standardisation by the European
4.3.3 manufacturers.
Other spots The proposal is included in Chapter 8.
lamp
The method for other spots on the lamp such as the rim or the neck of a reflector lamp is similar to the method described for the pinch. We prefer to drill a small hole to anchor the junction as mentioned in section 3.2 of the IEC60682 standard. 4.3.2Pinch
Lamps with attached thermocouples are available on request with your local sales representative A4.4
method
is described
in IECfor
60682
(Edition
1:1980+A1:1987+A2:1997).
Other
attention points
luminaire
design
To avoid unwanted yellow stains and images of the field wire in the beam, we recommend the use of facetted optics and/or Other spots
a front glass with small lenslets. Narrow beams and lamps in horizontal burning position are worst case with respect to these stains. The CDM Evolution lamps have no salt pool while operating thus having a so-­‐called clean beam. Yellow stains The method for other spots on the lamp such as the rim or the neck of a reflector lamp is similar
are avoided. 4.3.3
to the method described for the pinch. We prefer to drill a small hole to anchor the junction as
mentioned
in section 3.2 of the IEC60682 standard.
Be careful when applying anti-­‐glare caps. Locally, the temperature of the lamp may increase which may lead to short life. Lamps with attached thermocouples are available on request with your local sales
Highly confined luminaires may cause short life and/or increased lumen depreciation. Be sure that the maximum allowed representative
temperatures are not exceeded. Use appropriate cables between the ballast and the lamp. The cables have to be able to withstand the rated ignition voltage generated by the ballast and high operating temperature conditions. Too long cables may cause poor ignition performance; therefore the applicable ballast design-­‐in sheet has to be consulted regarding maximum cable length. Mains and lamp 25
cables should be kept separated as much as possible in order to prevent EMC non-­‐compliance. MASTERColour CDM OEM Guide
4.4 Other attention points for luminaire design
To avoid unwanted yellow stains and images of the field wire in the beam, we recommend
the use of facetted optics and/or a front glass with small lenslets. Narrow beams and lamps
in horizontal burning position are worst case with respect to these stains. The CDM Evolution
lamps have no salt pool while operating thus having a so-called clean beam. Yellow stains are
avoided.
Be careful when applying anti-glare caps. Locally, the temperature of the lamp may increase
which may lead to short life.
Highly confined luminaires may cause short life and/or increased lumen depreciation. Be sure
that the maximum allowed temperatures are not exceeded.
Use appropriate cables between the ballast and the lamp. The cables have to be able to
withstand the rated ignition voltage generated by the ballast and high operating temperature
conditions. Too long cables may cause poor ignition performance; therefore the applicable
ballast design-in sheet has to be consulted regarding maximum cable length. Mains and lamp
cables should be kept separated as much as possible in order to prevent EMC non-compliance.
26
MASTERColour CDM OEM Guide
Philips MASTERColour CDM OEM Guide 2015 5 Additional lamp information
This
explains
the additional
lamp information and the graphs that are available in the
5 chapter
Additional
lamp
information
e-catalogue.
This chapter explains the additional lamp information and the graphs that are available in the e-­‐catalogue. 5.1 Manufacturing information
5.1
Manufacturing information
lamps have been marked with:
Our
•Our Thelamps Philips
have bbrand
een marked with • The• type
lamp
including power and colour code
The of
Philips brand • The type of lamp including power and colour code • UV-BLOCK
•
•
UV-­‐BLOCK A factory symbol • A factory symbol
Factory symbols Brazil Shanghai Turnhout PRC Poland X
Japan USA • Date code (consisting of a year number and a month letter code) • Country of origin • Country
of origin
• Wheely bin logo (see 5.13 about disposal) • Date code (consisting of a year number and a month letter code)
• Wheely bin logo (see 5.13 about disposal)
5.2
Optical and geometrical data sets
5.2 Optical
and geometrical
data
Three-­‐dimensional CAD models are available on sets
request from your local sales representative. If desired, we can supply CAD
ray sets and light dare
istributions in Eulumdat and IES-­‐formats. Three-dimensional
models
available
on request
from your local sales representative.
If desired, we can supply ray sets and light distributions in Eulumdat and IES-formats.
5.3
5.3
Run
Run up
up
The CDM-­‐lamp needs some time to run up. In the picture below the lamp needs 2 minutes to run up to full lumen output. It The CDM-lamp needs some time to run up. In the picture below the lamp needs 2 minutes to
is normal that the colour of the light is greenish for a while and that some flashes occur. run up to full lumen output. It is normal that the colour of the light is greenish for a while and
that
flashes
The gsome
raph below shows occur.
the evolution of some electrical (lamp power, lamp voltage, lamp current) and light technical properties lux, colour rendering) during run up. electrical (lamp power, lamp voltage, lamp
The
graph(luminous below fshows
the
evolution
of
some
current) and light technical properties (luminous flux, colour rendering) during run up.
The run up time depends on the run up current. The run up time depends on the run up current.
24 27
MASTERColour CDM OEM Guide
5.4 Spectral energy distribution
The spectral energy distribution shows the emitted radiation of the visible light.
5.5 Light distribution
The polar light distribution diagram shows the luminous intensity as a function of the angle.
The C-plane system (red circles) equals a globe with a vertical axis. C-angles (C-planes) are
valid from 0° to 360°; γ-Angles (cones) are valid from 0° (south pole) to 180° (north pole).
The lamp is placed in the centre of the sphere.
28
MASTERColour CDM OEM Guide
Philips MASTERColour CDM OEM Guide 2015 γ 180
γ 135
C 90
C 180
C 0
C 270
γ 90
z
y
γ 45
x
γ0
The picture below below
shows tshows
he light dthe
istribution of a CDM-­‐T lamp. left picture shows a C-­‐plane. The right picture a
shows The
picture
light distribution
ofTahe CDM-T
lamp.
The
left picture
shows
data f
or γ
=
9
0° (
the e
quator). C-plane. The right picture shows data for γ = 90° (the equator).
The
picture
light distribution
of aTreflector
lamp.
The tlens
is faced
The picture below below
shows tshows
he light dthe
istribution of a reflector lamp. he lens is faced towards he south pole. towards the
south pole.
29
26 MASTERColour CDM OEM Guide
5.6 Beam diagram (reflector lamps only)
The 1/2 E0 angle alpha (beam width) is the angle at which the illuminance (lux) is 50% of the
maximum value in the centre of the beam.
The 1/2 I0 angle beta (beam spread) is the angle at which the luminous intensity (candela) is 50%
of the peak value.
The beam diagram shows the characteristics of the light beam produced by a reflector lamp
or a luminaire. It gives the beam spread angle (1/2 Imax), the diameter of the light spot under
the 1/2 Imax heading (dashed lines), and the diameter of the spot of which the boundary has a
luminous intensity (candela) of 50% of the maximum value. This is the visual beam diameter.
These values are given for a number of heights.
The K-factor is mentioned in the upper left corner. It describes the sharpness of the beam.
30
MASTERColour CDM OEM Guide
Philips MASTERColour CDM OEM Guide 2015 K factor Effect No spill light Shutters or barn doors are needed. 1 Sharp spot Dramatic or theatrical 2 3 Strong spot 4 Visible spot 5 No visible spot 5.7
Visual impact diagram (reflector lamps only)
5.7 Visual impact diagram (reflector lamps only)
The graph below shows ashows
n example a visual beam It is useful tdiagram.
o determine Itthe ffect of ato
ccent lighting. the
The
graph
below
anof example
ofdaiagram. visual
beam
iseuseful
determine
effect of accent lighting.
The visual impact diagram shown below is from a CDM-­‐Rm Mini Elite 35W/930 reflector lamp. The visual impact diagram shown below is from a CDM-Rm Mini Elite 35W/930 reflector lamp.
The horizontal and vertical axes represent the horizontal illuminance and the accent factor respectively. The accent factor is The
horizontal
and
vertical
axes
the horizontal
illuminance and the accent factor
the ratio of the lighting level in the spot and trepresent
he general lighting level. respectively. The accent factor is the ratio of the lighting level in the spot and the general
lighting
level.
The table below shows the meaning of the accent factor. The pictures show the effects using a K2 spot. The table below shows the meaning of the accent factor. The pictures show the effects using a
K2 spot.
28 31
MASTERColour CDM OEM Guide
Philips MASTERColour CDM OEM Guide 2015 Philips MASTERColour CDM OEM Guide 2015 Accent factor Accent factor Effect Effect 2 Noticeable Noticeable 2 5 Low theatrical Low theatrical 5 15 15 Theatrical Theatrical Dramatic Dramatic Low general lighting Low glevels eneral only. levels lighting only. Very dramatic Very dramatic Low general lighting Low glevels eneral only. levels lighting only. 30 30 >50 >50 If the horizontal illuminance is 500 lux we will obtain an accent factor of 15 if we place the lamp
If the horizontal illuminance is 500 lux we will obtain an accent factor of 15 if we place the lamp or luminaire at 1 metre or luminaire at 1 metre from the object In this example.
If the lluminance is 500 lux we will obtain an accent factor of 15 if we place the lamp or luminaire at 1 metre from the hoorizontal bject In tihis example. from the object In this example. 5.8Fading
5.8
Fading
5.8 extent
Fading
The
of damage to materials caused by light radiation (fading.) depends on:
• Sensitivity
of the
expressed
by a sensitivity
function
The extent of damage to mmaterial
aterials caused by light radiation (fading.) depends on: The extent of damage to materials caused by light radiation (fading.) depends on: • Spectral radiation distribution of the light source expressed by a damage factor
• Sensitivity of the material expressed by a sensitivity function Sensitivity of the material expressed by saource sensitivity function • Illuminance
• • Spectral radiation distribution of the light expressed by a damage factor Spectral radiation distribution of the light source expressed by a damage factor • • Illuminance • Exposure time
Illuminance • • Exposure time • Exposure time The materials can be divided into three classes The
be divided
into
three classes
The materials
materials can can
be divided into three classes Class Class Very sensitive Very sensitive Sensitive Sensitive Not sensitive Not sensitive Sensitivity Textiles, cSensitivity ostumes, water colours, tapestries, prints Textiles, costumes, water and drawings, stamps, colours, tapestries, prints manuscripts, wall p
aper, and drawings, stamps, dyed leather, gw
ouache manuscripts, all paper, Oil dyed and tempera aints, leather, pgouache leather (not dyed), hporn, Oil and tempera aints, bone, ivory, wood, lacquer leather (not dyed), horn, Metal, stone, glass, bone, ivory, wood, lacquer ceramics, stained Metal, stone, gglass, lass, jewellery, setained namel glass, ceramics, jewellery, enamel 29 29 32
MASTERColour CDM OEM Guide
Philips MASTERColour CDM OEM Guide 2015 The damage factor is a dimensionless number that expresses the fading caused by a light
source
relative to another.
The damage factor is a dimensionless number that expresses the fading caused by a light source relative to another. The table below shows the damage factor of a few light sources.
The table below shows the damage factor of a few light sources. Light source Incandescent lamp CDM-­‐R lamp 3000K CDM lamp 3000K CDM-­‐R lamp 4200K CDM lamp 4200K Daylight through 4 mm window glass Daylight (sunny weather) Daylight (overcast sky) Damage factor 0.08 0.15 to 0.2 0.2 to 0.3 0.3 to 0.4 0.4 to 0.5 0.4 to 0.7 0.8 1.5 The
fading risk is the product of the damage factor, the illumination level, and exposure time.
The fading risk is the product of the damage factor, the illumination level, and exposure time. Inside a sunny shop window with one hour of exposure and a lighting level of Inside a sunny shop window with one hour of exposure and a lighting
10000 lux the fading risk is level of 10000 lux the fading risk is
0.50 x 10000 x 1 = 5000 0.50in xa10000
xa1 3=000K 5000
If a lighting level of 1000 lux is realised shop with CDM-­‐lamp The fading risk is If a lighting level of 1000 lux is realised in a shop with a 3000K CDM0.3 x 1000 x 1 = 300 lamp
The fading risk is
Reduction of fading can be realised by: 0.3 x 1000 x 1 = 300
• using filters that absorb 300 nm – 400 nm radiation •
reducing the illuminance y increasing the distance between the lamp and the object or increasing the beam Reduction
of fading
can bebrealised
by:
angle, or reducing the wattage • Using
that
• filters
reducing the eabsorb
xposure t300
ime nm – 400 nm radiation
• Reducing the illuminance by increasing the distance between the lamp and the object or
5.9
Influence
of ambient
temperature
onthe
lamp
performance
increasing
the beam
angle,
or reducing
wattage
• Reducing the exposure time
Contrary to some fluorescent lamps, the ignition, run up and operation of CDM-­‐lamps are not sensitive to ambient temperatures. In general, the proper functioning of the total system will depend more on the functioning of the electronic components in the ballast. 5.9 Influence of ambient temperature on lamp performance
5.10 Dimming
Contrary to some fluorescent lamps, the ignition, run up and operation of CDM-lamps are not
sensitive
to ambient temperatures. In general, the proper functioning of the total system will
depend more on the functioning of the electronic components in the ballast.
The Elite light boost lamp introduced in 2012 was the first dimmable HID lamp. However because of low interest this lamp is removed from our programme. Due to colour shift towards green, shorter life time, and poor lumen maintenance it is not possible to dim our lamps. 5.10Dimming
5.11 Hot re-ignition
The
Elite light boost lamp introduced in 2012 was the first dimmable HID lamp. However
because of low interest this lamp is removed from our programme. Due to colour shift towards
Shortly shorter
after switching off, the and
lamps poor
need alumen
higher ignition voltage to restart. For possible
safety reasons ost lamp aps are not green,
life time,
maintenance
it is not
tomdim
ourclamps.
rated for the high voltage that is required. So the lamp should be allowed to cool down until the ignition voltage has dropped to the level produced by the ballast. This can take up to 15 minutes. 33
30 MASTERColour CDM OEM Guide
5.11 Hot re-ignition
Shortly after switching off, the lamps need a higher ignition voltage to restart. For safety
reasons most lamp caps are not rated for the high voltage that is required. So the lamp should
be allowed to cool down until the ignition voltage has dropped to the level produced by the
ballast. This can take up to 15 minutes.
5.12 Life time
The graphs below shows the survival rate and the lumen maintenance curve. In this case at
15000 hours maximum 50% of the lamps have failed, so B50 is 15000h, at which the lumen
maintenance is 80%.
The product of the survival rate and lumen maintenance is used to determine to service life or
economic lifetime. The graph is shown below.
In this example the service life would be 10000 hours if 70% output is the limit for group
replacement.
One of the main reasons for lumen depreciation is blackening of the discharge tube by
electrode material that is transported to the discharge tube wall by the chemical processes in
the discharge tube. Accelerated blackening can be caused by:
• Operating the lamps at reduced of increased power
• Frequent switching
• Confined luminaires
• Badly designed optic that reflects the light back on the discharge tube
34
MASTERColour CDM OEM Guide
Figure 1 Blackened CDM-lamp
The lamp will eventually fail due to one or sometimes a combination of the following
mechanisms that are more likely to occur as the lamps gets older.
• Leaky discharge tube
• Worn out electrodes in the discharge tube
• Leaky outer bulb
• Broken leads
• Damage to the cap contacts due to arcing in the lamp holder
• Extinguishing due to increased re-ignition voltage
If the discharge tube gets leaky the contents including the fill gas escape into the outer bulb.
The lamp will go through the following stages.
Glow
with hot
getter
Glow
Arc
mode
Arc
mode
with
broken
frame
Incande
scent
Figure 2 End of Life modes. From left to right glow discharge with hot getter, glow discharge,
arc mode, arc mode with broken frame, incandescent mode.
Low voltage arc
• It does not always occur but if it does it can last for hours
• It occurs in the discharge tube
• The lamp voltage is low 10-30V
• The lamp current is symmetric and limited to the run up current
• If the currents are high overheating of the ballast and series ignitors can occur
35
MASTERColour CDM OEM Guide
Glow
• It can last for many hours
• Bluish weak light around all metal parts in the lamp
• The getter can turn red hot
• During ignition pulses streamers occur on the outer bulb wall
• The lamp voltage is approximately 200V and the currents are low but asymmetric
• Sputtering of metal
• If the current are high series ignitors can get overheated
If the starting gas pressure in the outer bulb is sufficiently high the low voltage arc or glow may
transform into an arc.
Arc
• It can last for many hours
• Bright white light
• Low voltage 20V but high asymmetric currents
• Very high lamp temperature possible (>500 °C)
• If the currents are high overheating of the ballast and series ignitors can occur
• High temperature of lampholder and wires possible
If a sufficiently thick metal layer is deposited by the sputtering and arcing processes an
incandescent mode can occur.
Incandescent
• It can last for days
• White light
• Lamp voltage 30-140V. Electrical operation quite similar to normal operation
• Very high lamp temperature possible (>500 °C)
• High temperature of lampholder and wires possible
Glow and arc discharges can be detected because the voltage and current deviate from the
levels of normal lamp operation. For lamps that we suspect from reaching high temperatures
when they have a leaky arc tube, we prescribe electronic ballasts that feature timely switching
off when deviating electric behaviour occurs. For all other lamps we allow electromagnetic
ballasts as long as they are protected against high (asymmetric) currents.
36
MASTERColour CDM OEM Guide
5.13 Disposal of lamps
Our gas discharge lamps are subject to the 2012/19/EU WEEE directive (waste of electrical and
electronic equipment. This directive applies in all Member States of the European Union and
Norway and Switzerland. The purpose of this directive is to prevent waste or to reduce it by
re-using or re-cycling. The producers of products subject to WEEE are responsible for the
financing of environmentally sound disposal of the product at the end-of-life stage.
These product are marked with the wheely bin logo.
Practically it means that:
• Manufacturers and importers of electronic and electrical equipment are responsible for
compensating the collection, recovery and treatment of WEEE costs
• Consumers can return their products free of charge to the collection points
• Only licenced operators will be able to handle and recover WEEE waste
37
MASTERColour CDM OEM Guide
6 Additional ballast information
6.1 Electronic ballasts
6.1.1Influence of the mains voltage on lamp performance when using electronic
ballasts.
For the Philips (220-240V) units, the lamp wattage and luminous flux are constant for input
voltage variations between 198V and 254V.
Two lamp operation of CDM lamps on one ballast. The Philips HID-PrimaVision Compact range
has been extended with twin ballasts for the CDM 35W and CDM 70W lamps. With this ballast
the two lamps are operated in parallel, both lamps are ignited and controlled independently.
This guarantees the same benefits and features as compared with the operation of CDM lamps
on the HID-PV single lamp ballast.
The wiring diagram is shown below.
6.1.2
Influence of operating frequency on lamp performance
When selecting a ballast for CDM lamps, special attention should be paid to the operating
frequency of the unit,
• 50Hz conventional system: generally accepted for most CDM lamps although in visually
demanding applications or when used in general lighting, lamp flicker can be a problem
• Electronic ballasts operating with low frequencies (50-400Hz) and a block current wave,
referred to as Low Frequency Square Wave (LFSW) are in general suitable
• Using high frequency (>1 kHz) electronic ballasts may lead to acoustic resonances of the
discharge arc with disturbing flicker, short lamp life or even rupturing of the discharge tube
• Very high frequency electronic ballasts, above the critical frequency (200-600KHz depending
on the lamp wattage/type) avoids problems of acoustic resonance, however care needs to be
taken with radiated emission of the system. Furthermore, highly accelerated electrode wear
and therefore reduced lifetime often observed with lamps that are not specially designed for
very high frequency operation.
• Philips does not have HF and VHF-ballasts for CDM-lamps in the market. We cannot
guarantee good performance of our lamps if operated on a third party VHF-ballast.
38
MASTERColour CDM OEM Guide
6.2 Conventional (CuFe) systems
6.2.1Introduction
The type of copper/iron ballasts (insulation, taps) depends on the type of system used,
both systems are suitable for proper lamp operation.
The MASTERColour CDM lamps normally need a system with an ignition peak of min. 3.5 kV
to ensure a good starting of the lamp.
The ignition voltage should be applied at least once per half-cycle of the mains voltage.
The minimum voltage peak value for ignition of the lamps is 3.5 kV. This means that normally
the ignitor generates a peak of approximately 4 kV, in order to ensure the minimally 3.5 kV
required ignition-pulse.
Care must be taken that the peak value does not exceed 5 kV; this is typically the maximum
value for the standard components used in a luminaire. Also lamp holders, like the E27 holder
for the CDM-R lamps, must be rated for 5kV use (see CDM-R chapter). Above 5 kV, arcing may
occur between electrical components which may cause damage.
6.2.2
Ballasts for conventional systems
For 220-240V applications, inductive (reactor type) ballasts are suitable for use as conventional
ballasts for MASTER Colour CDM lamps. Use the appropriate tap for the actual supply voltage.
For 100-125V and 200V applications, ballasts with internal ignitors are needed to supply a
sufficient open circuit voltage to the lamps.
Based on IEC 61167, it is mandatory to use in the circuit a protection device against overheating,
e.g. a thermo-protected ballasts. The prescribed safety device will protect the system if, at End
of Life of the lamp, prolonged high currents occur in the circuit.
6.2.3Capacitors
For power factor correction we use a capacitor. Use the specified value and working voltage.
6.2.4Ignitors
6.2.4.1 Semi-parallel ignitor
With the semi-parallel ignitor - as recommended by Philips – the ignition-pulse is generated
by the ignitor in combination with the ballasts coil. The ballasts have for this purpose a special
ignitor tap and are insulated adequately to withstand the ignition-voltages. Because the lamp
current does not run through the ignitor and no pulse transformer is needed the power losses
in the ignitor are negligible, there will be no humming and at the end of lamp life the ignitor will
not be damaged.
Furthermore this system offers the possibility of remote installation of the ballasts because the
maximum allowable cable-capacitance is 1000pF (typical distance up to 10 metres).
39
MASTERColour CDM OEM Guide
The Philips system is based on the ignitor SN58 T15 (for all types) and a Thermo protected
(TS) ballast. The system generates the minimum required ignition peak of 3.5kV with a desired
pulse-width. A version with a timer of 15 minutes is required for greater system safety and user
comfort (see Annex 8).
6.2.4.2 Super-imposed pulse or series system
In the series (or super-imposed pulse) ignitor circuit, the ignitor is equipped with an internal
transformer, which superimposes the ignition voltage on the line voltage across the lamp.
The maximum permitted load capacitance of the cable to the lamp is normally low, which
limits the distance between lamp and ignitor. (Typically: maximum 100 pF cable capacitance,
this will be about 1 metre). The advantages of a series system are that the ignitor and the lamp
can be placed separated from the ballast and the capacitor and that the ballast is not subject
to ignition voltage stress. In outdoor applications the lamp and ignitor are mounted in the
luminaire on top of the pole whereas the heavy ballast and the capacitor are placed in a more
accessible spot.
40
MASTERColour CDM OEM Guide
7 Trouble shooting
7.1 No instant light
• The lamp needs some time to run up (1 – 3 minutes). (see section 5.3 for more information)
• It is normal that some lamps need a few seconds for ignition
7.2 No light at all
• Check the wiring
• Check the lamp holder
• Try to operate the lamp with another ballast or try replacing the lamp
• If all else fails the lamp has reached end-of-life. This can be caused by:
o A leaky discharge tube. Metallic and yellowish stains are visible on the inside of the
outer bulb.
o Broken electrode. Sometimes this is audible when shaking the lamp.
o Broken connections in the frame due to mechanical load or oxidation due to a leaky
outer bulb. In the latter case the frame materials also turn dark grey or black.
7.3Extinguishing
• The re-ignition voltage increased over life and can no longer be sustained by the ballast. The
lamp needs to be replaced.
• Some lamps are specified for electronic ballasts only because they will extinguish early in life
if operated on an electromagnetic ballast
7.4 Not enough light and/or wrong colour
• When the light is bluish and weak and generated in the outer bulb the discharge tube is leaky
and the lamp must be replaced
• When the light is green, the lamp is operated at too low power (wrong ballast) or the outer
bulb is leaky (failed lamp). In the latter case the frame materials turn dark grey to black.
• The lamp is very old and shows blackening of the discharge tube
41
MASTERColour CDM OEM Guide
7.5 Colour difference between lamps
• Allow the lamps to stabilise
• Check if all of the lamps are the same type and make
• It is normal that some colour difference exists between old and new lamps
• Lamps operated in different burning orientations have slightly different colours
7.6 Different colours in the light beam
• Check if the discharge tube is placed well in focus
• A yellow stain is observed if the lamp is operated horizontally in a reflector that does not mix
the light sufficiently. This can happen if the reflector is smooth or if the facets are too large.
7.7 Too short life
• The lamp has been operated at too high power
• The lamp has been operated in a luminaire that reflects the light back on the discharge tube
• The lamp has been operated at a too high temperature for example in a confined luminaire
7.8 Shattered lamp
• This is a very rare but known failure mode and the reason why enclosed luminaires are
required for most of our lamps
7.9Flicker
• A 50 Hz flicker is sometimes observed when using electromagnetic ballasts. Using electronic
ballasts lowers the flickering below a detectable level.
7.10Noise
• This is sometimes observed with electromagnetic ballasts. It can be avoided by using
electronic ballasts.
42
MASTERColour CDM OEM Guide
8Annex: Measurement of bulb
Philips MASTERColour CDM OEM Guide 2015 temperatures
Exceeding bulb temperature limits will result in a poor lamp performance (colour, lifetime, lumen
maintenance).
8
Annex: Measurement of bulb temperatures
A Measurement Conditions
• Bulb temperatures have to be measured in the most unfavourable, but permissible, burning
Exceeding bulb temperature limits will result in a poor lamp performance (colour, lifetime, lumen maintenance). position of the luminaire. A luminaire only applicable for a certain burning position should
only beMeasurement measuredCin
the specified burning position.
A onditions • Measurements should be made using thermocouples and suitably prepared lamps as
•
Bulb in
temperatures to be measured the most unfavourable, but permissible, burning position of the described
section B.have These
can
oftenin be
obtained
from lamp
manufacturers.
luminaire. A luminaire only applicable for a certain burning position should only be measured in the specified burning position. to use lamps of a lifetime between 100 and 200 hours to have reliable
• It is recommended
•
Measurements should be made using thermocouples and suitably prepared lamps as described in section B. measurements
These can often be obtained from lamp manufacturers. • The• luminaire/lamp
operated
rated
lamp
power
as specified on
It is recommended combination
to use lamps of ashould
lifetime bbe
etween 100 and 2at
00 the
hours to have reliable measurements. the•relevant
lamp data sheet at an ambient temperature which is the maximum permitted for
The luminaire/lamp combination should be operated at the rated lamp power as specified on the relevant lamp data sheet at an ambient temperature which is the maximum permitted for the luminaire. It is recommended to the luminaire.
It is recommended to obtain this condition by using an electronic driver.
obtain this condition by using an electronic driver. • Rated lamp
powers
are:
Rated lamp powers are: Power 20W 35W 70W 150W 250W Rated power 20W 39W 73W 150W 250W • The temperatures can be measured after an adequate run-up period to get a completely
•
The temperatures can be measured after an adequate run-­‐up period to get a completely stabilized temperature stabilized
temperature (at least 30 minutes). The obtained temperature has to be compared
(at least 30 minutes). The obtained temperature has to be compared with the requirements on the lamp data with the
requirements
onit the
lamp datato sheet.
cases
of doubt it is recommended to
sheet. In cases of doubt is recommended measure In
several lamps. measure several lamps.
B Choice and fixation of thermocouples for bulb temperature B Choice and fixation of thermocouples for bulb temperature
•
For the measurements as referred to in this document, NiCr thermocouples (type K) are to be used. The • For thethermocouple measurements
as breferred
this
document,
thermocouples (type K) are to be
tip should e welded wto
ith in
a tip smaller than 1mm dNiCr
iameter. used. The thermocouple tip should be welded with a tip smaller than 1mm diameter.
•
The fixation of the thermocouples on the lamp should be made using a spring. A good fixation is obtained by ceramic beads and a crocodile clip (see figure). A suitable spring is made using stainless steel type EN 10270-­‐3-­‐ 43
1.4310 and has an outside diameter 5mm and length 17mm, giving a force of 7N if compressed by 10mm. MASTERColour CDM OEM Guide
• The fixation of the thermocouples on the lamp should be made using a spring. A good fixation
is obtained by ceramic beads and a crocodile clip (see figure). A suitable spring is made using
stainless steel type EN 10270-3-1.4310 and has an outside diameter 5mm and length 17mm,
giving a force of 7N if compressed by 10mm.
• The lamp bulb should be carefully prepared by cutting a groove in the surface suitable to
locate the thermocouple. The groove should be placed so that any support frame in the
lamp does not shield the thermocouple from the arc tube. It is very important to fix the
thermocouple strictly above the centre of the arc tube, both in axial and radial direction.
Small deviations will result in unreliable measurements.
44
© 2015 Koninklijke Philips N.V. All rights reserved. Philips reserves the right to make changes in
specifications and/or to discontinue any product at any time without notice or obligation and
will not be liable for any consequences resulting from the use of this publication.
2015
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