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electrical
ignition
2012
fuel
NEW PARTS
SUPPLEMENT
cooling
engine
gaskets
drive
89
NEW !
ITEMS
2
Year Parts
&
Labor W
arranty
Year Parts &
Labor Warranty
2
Mallory Marine Tech Services:
1.216.658.6438
DEALER LOCATOR
www.mallorymarine.com
Year
Parts & L
or
Warranab
ty
2 2
YEAR
family of brands
©2011
MALLORY MARINE IS A TRADEMARK OF
PRESTOLITE PERFORMANCE
CLEVELAND, OH
216.688.8300
www.mallorymarine.com
Parts & La
Warrantybor
74669G
www.mallorymarine.com
YEAR
Parts & L
bor
Warrana
ty
All oil is NOT created equal.
ONLY Mallory Marine is confident in the
quality of our product to double your
engine warranty when using Mallory
Marine FCW certified engine oils.
Mallory Marine offers a full line of quality, high
performance oils and lubricants for the marine market.
See our web site for details
www.mallorymarine.com
Limited Warranty Policy
Mallory Marine hereby warrants to the original retail purchaser, subject to the limitations and
conditions incorporated herein, that Mallory Marine Products are free from defects in material
and workmanship for a period of two (2) years from the original retail purchase.
To obtain warranty service for a claim without labor, return the Mallory Marine product along
with proof of the date of the original retail purchase, freight prepaid to the distributor from
whom the product was purchased, the distributor will then forward the product to Mallory
Marine for evaluation. If the product is determined by Mallory Marine to be eligible for warranty,
Mallory Marine will credit the distributor and the Distributor will credit the selling dealer.
To obtain warranty service for a claim with labor, return the allegedly defective Mallory Marine
product and any other related damaged parts, along with proof of the date of the original retail
purchase, freight prepaid to: Mallory Marine, 10601 Memphis Ave. #12, Cleveland, OH 44144.
Product purchased and properly installed by a Qualified Dealer and determined by Mallory
Marine to be defective, may be eligible for labor reimbursement. If the claim for warranty is
determined by Mallory Marine to be valid Mallory Marine will advise the dealer of the extent
of Mallory Marine’s responsibility. Mallory Marine will settle all labor claims directly with the
dealer. Credit for the defective parts and parts related to the warranty repair only, will be issued
to the distributor. The distributor will then issue credit to the dealer.
The duties and obligations of Mallory Marine under this Limited Warranty are expressly limited
to the repair or replacement (at the sole discretion of Mallory Marine) of Mallory Marine
products, which, in the sole opinion of Mallory Marine, have been found to be covered under
the terms and conditions of this Limited Warranty. Mallory Marine expressly disclaims any
duty or obligation to repair or replace any product other than a Mallory Marine product.
This Limited Warranty shall become void if it is determined by Mallory Marine, in its sole
discretion, that products submitted for warranty consideration failed due to normal wear, or
show evidence of abuse, lack of proper maintenance, improper installation, misapplication,
alteration in any way whatsoever from their original design or negligence in use. Mallory
Marine reserves the right to extend only the fair market value on claims that cannot be rectified
due to unavailability of replacements parts.
Mallory Marine expressly retains the right to make changes and improvements in any product
that it manufactures and sells at any time, without notice and without any obligation to change
the catalogs or printed matter. Mallory Marine retains the right to determine, in its sole discretion,
whether or not any Mallory Marine product is covered by this Limited Warranty.
This Warranty is limited and expressly limits any implied warranty to two (2) years from the
date of the original retail purchase on all Mallory Marine products and is nontransferable. Some
states or countries do not allow limitations on how long an implied warranty lasts, so the above
limitation may not apply to you.
No person, party or corporate entity other than Mallory Marine shall have the right to determine
whether or not this Limited Warranty is applicable to any Mallory Marine product or to
authorize any action whatsoever on behalf of Mallory Marine under the terms and conditions
of this Limited Warranty. This Limited Warranty gives you specific legal rights, and you may
also have other rights which may vary from state to state.
This Limited Warranty is in lieu of, and expressly excludes, any and all other warranties,
express or implied, including any warranty of merchantability or of a fitness for a particular
application or purpose.
Quality you can trust.
Mallory Marine, a trademark of Prestolite Performance
TABLE OF CONTENTS
SERVICE TOOLS
Drain Plug Gasket Assortment.............................................................................. 2
Gimbal Bearing Puller Tool.................................................................................... 2
U-Joint Bellows Sleeve Tool.................................................................................. 2
Lifting Eye Tool..................................................................................................... 2
Fuel Testers.......................................................................................................... 2
OUTBOARD ELECTRICAL PARTS
Emergency Kill Switch Keys.................................................................................. 2
Starters................................................................................................................. 2
OUTBOARD IGNITION PARTS
Ignition Coils......................................................................................................... 3
Spark Plug Leads & Sets...................................................................................... 3
OUTBOARD FUEL SYSTEM PARTS
Hose Barb............................................................................................................. 3
Fuel Filters............................................................................................................ 4
Fuel Pump Repair Kit............................................................................................ 4
Primer Bulbs......................................................................................................... 3
INBOARD & STERNDRIVE FUEL SYSTEM PARTS
Fuel Filters & Kits................................................................................................. 9
Fuel Pumps.......................................................................................................... 9
MAT Sensor.......................................................................................................... 9
O2 Sensors........................................................................................................... 9
INBOARD & STERNDRIVE MANIFOLDS & ACCESSORIES
Gaskets......................................................................................................... 10-11
Manifold............................................................................................................. 10
Risers............................................................................................................ 10-11
INBOARD & STERNDRIVE COOLING SYSTEM PARTS
Drain Elbow........................................................................................................ 11
Water Pump Kit................................................................................................... 11
INBOARD & STERNDRIVE ENGINE PARTS
Oil Filters............................................................................................................ 11
INBOARD & STERNDRIVE GASKETS & GASKET SETS
OUTBOARD COOLING SYSTEM PARTS
Water Pump Housing Sleeve Kit............................................................................ 5
Water Pump Kits................................................................................................... 5
Thermostat Kit...................................................................................................... 5
OUTBOARD GASKET & GASKET SETS
Drain Plug Gasket................................................................................................. 6
O-Ring, Cylinder Head.......................................................................................... 6
Oil Seal................................................................................................................. 6
Poppet Valve Diaphragm & Gaskets...................................................................... 6
Shift Cover Gasket................................................................................................ 6
Drain Plug Gaskets............................................................................................. 12
Exhaust Gaskets................................................................................................. 12
Intake Gasket...................................................................................................... 12
Oil Pan Gaskets.................................................................................................. 12
Timing Cover Seals............................................................................................. 13
Valve Cover Gaskets........................................................................................... 12
Valve Stem Seal.................................................................................................. 13
INBOARD & STERNDRIVE DRIVE SYSTEM PARTS
Gimbal Bearing & Seal Kits................................................................................. 13
Hinge Pin............................................................................................................ 13
Upper Swivel Shaft, Gimbal Ring........................................................................ 13
QUICK REFERENCE GUIDE
OUTBOARD LOWER UNIT PARTS
Drain/Fill Screw.................................................................................................... 7
Seal Kits............................................................................................................... 7
INBOARD & STERNDRIVE ELECTRICAL PARTS
Alternator.............................................................................................................. 8
Relay.................................................................................................................... 8
Starter.................................................................................................................. 8
INBOARD & STERNDRIVE IGNITION PARTS
Advance Curve Change Kit.................................................................................... 8
Coil Bracket.......................................................................................................... 8
Ignition Module..................................................................................................... 8
Pick-up Coil Assembly.......................................................................................... 8
Rotor.................................................................................................................... 8
Spart Plug Wire..................................................................................................... 8
Competitive Interchange Guide...................................................................... 14-16
Part Number to Page Number Guide.............................................................. 17-18
NEW for
2012!
1
SERVICE TOOLS
!
NEW
Kit includes 50 each of the following drain plug gaskets.
9-60110
Drain Plug Gasket Assortment Kit
Fits: Mercury, Johnson/Evinrude, Yamaha, Suzuki
& Nissan/Tohatsu
!
!
OEM
OEM Part #
9-60100
Yamaha
90430-08020-00
9-60101
Mercury/OMC
12-19183-3/307552
9-60102
Volvo Penta
804261
9-60103
Nissan/Tohasu
332600060M
9-60202
Suzuki
09168-10022
9-60408
OMC
311598
!
NEW
NEW
Mallory #
NEW
!
NEW
2
9-79816
Tester, fuel
Replaces Mercury
91-879172T28
9-79820
Tool, gimbal bearing puller
Mercruiser, OMC & Volvo
9-79821
Tool, U-joint bellows sleeve
Replaces: Mercruiser 91-818162
9-79822
Tool, lifting eye
Replaces: Mercury 91-90455
9-79816-24
Tester, fuel - Display Pack of 24
Instructions: Fill with water to the line, fill with gas to the neck, put lid on and shake
vigorously, stand vertical with cap on, let stand for 10 minutes, locate the gas/water
separation line and read scale for percentage of alcohol.
Ye
Laboar Parts
r Wa
rran&t
y
Yea
Laborr Parts &
Warra
nty
OUTBOARD ELECTRICAL PARTS
!
!
!
NEW
NEW
NEW
!
NEW
2
Year
9-15451
Keys, emergency kill switch
Fits: All the major manufacturers kill
switches.
Part
s
L
War&
rantaybor
2 2
9-15038
Outboard Starter
Replaces: Yamaha 6E5-81800-12-00
Fits: Various 40-60 HP 4/2 stroke, V4 & V6
9-15039
Outboard Starter
Replaces: Mercury 50-853329T
Fits: 4 & 6 cyl Verado, 3 cyl DFI & V6 EFI/DFI
9-18110
Outboard Starter
Replaces: Johnson/Evinrude 984980
Fits: 90 & 115 Looper 1995-99
SERVICE, QUALITY,
YEVALUE,
A
R
PERFORMANCE
Parts
La
War&
rantybor
All Mallory Marine products are backed by our
industry leading 2 year parts and labor warranty.
2
Y
EAR
P
arts
Warr& Labor
anty
OUTBOARD IGNITION PARTS
!
NEW
9-28083
Plug Wire
Replaces: Mercury 84-881908T
(single lead)
!
!
NEW
9-28084
Plug Wire
Replaces: Mercury 84-881908T (three
leads)
Fits: 30-40 EFI 4-stroke (3 cyl)
!
!
NEW
NEW
9-28086
Plug Wire
Replaces: Mercury 84-881908T (six
leads)
Fits: V6 EFI / DFI / DTS
9-28085
Plug Wire
Replaces: Mercury84-881908T (four
leads)
Fits: 40-60 EFI 4-stroke (4 cyl)
!
NEW
NEW
9-23250
Ignition Coil
Replaces: Honda
30520-PNA-007
Fits: 105 Jet, 130,
135, 150, & 150 VTEC
9-23251
Ignition Coil
Replaces: Honda
30520-PWC-003
Fits: 75HP MFI 2007
OUTBOARD FUEL SYSTEM PARTS
NEW Marine Primer Bulbs
Not only does the “NEW” Mallory Marine Primer Bulb exceed the EPA/CARB standards but it’s also packed with innovative features.
Primer Bulb Features:
• Single-piece check valve that increases pumping efficiency 20 percent over the leading OEM product and prevents the bulb from kinking
• Requires 50 percent less force to compress at low temperature
• Outstanding durability - made of a propietary compound that resists harsh weather. Be it extreme heat or cold and extended eposure to sunlight.
• Exceeds the current EPA/CARB Fuel Permeation standards by nearly 70 percent.
!
NEW
9-38100
Primer Bulb 5/16”
EPA CARB Compliant
!
NEW
9-38101
Primer Bulb 3/8”
EPA CARB Compliant
!
NEW
9-38026
Hose Barb
Male 3/8” NPT with 3/8” hose barb
3
OUTBOARD FUEL SYSTEM PARTS
!
!
NEW
!
NEW
NEW
9-37857 (Mini Filter)
9-37853/9-37854 (Big Filter)
Replaces: Yamaha MAR-MINIF-LT-AS
Fits: 115hp & below
Replaces: Yamaha MAR-SEPAR-AT-OR
9-37864 (Mini)
Mallory Part #
Fuel Filter Brackets Description
9-37864
Mini Aluminum Bracket w/ 1/4” NPT inlet/outlets (115hp & below)
FUEL WATER SEPARATOR KITS
Replaces OEM Part #’s Mercury / Mercruiser 35-802893Q4 / Honda / Suzuki 99105-2001 / Yamaha ABA-SEPAR-AT-OR / Others
Mallory Part #
Description
Filter Type
9-37853
Aluminum Bracket w/ 1/4” NPT inlet/outlets
9-37807 High Capacity
9-37854
Aluminum Bracket w/ 3/8” NPT inlet/outlets
9-37807 High Capacity
9-37857
Aluminum Bracket w/ 1/4” NPT inlet/outlets
9-37808 Mini Canister (115hp & below)
!
NEW
9-37702
Fuel Pump Kit
Replaces: Johnson/Evinrude 393103
Fits: 9.9 - V6
NEW JOHNSON/EVINRUDE FUEL PUMP KIT fits the following:
4
HP
Years
HP
Years
9.9/15
1981
65 Com.
1984
20/25
1977-86
70/75
1982-84
25 Comm
1982
85
1978-83
30/35
1976-86
90/115
1978-83
40
1970-78
90/115/140
1982
55
1983
140
1978-83
55 Com.
1984
150/175/200
1982
50/60
1982-84
150/175
1983
55 - 75
1970-78
235
1983
65
1985-87
OUTBOARD COOLING SYSTEM PARTS
!
NEW
9-43052
Thermostat Kit
Replaces: Mercury 14586A3
Fits: 6-25 HP 2-Stroke
!
NEW
9-48701
Water Pump Service Kit (wo/hsg. & key)
Replaces: Honda 06192-ZV4-000
Fits: BF9.9/15A
!
!
NEW
NEW
9-43715
Water Pump Hsg. Sleeve Kit
Replaces: Yamaha/Mercury (individual parts)
Fits: Mercury 225 EFI (4-stroke),
All Yamaha V4 & V6
!
9-48700
Water Pump Service Kit (wo/hsg. & key)
Replaces: Honda 06192-881-C00
Fits: BF8A
!
NEW
NEW
9-48702
Water Pump Service Kit (wo/hsg. & key)
Replaces: Honda 06192-ZV5-003
Fits: BF34/45 & BF40/50
9-48703
Water Pump Service Kit (wo/hsg. & key)
Replaces: Honda 06192-ZV1-C00
Fits: BF5
Take a look at our
NEW
PACKAGING!
g
n
i
m
o
C
Soon!
5
OUTBOARD GASKETS & GASKET SETS
!
NEW
9-63857
Seal, cylinder head
Replaces: Mercury 884391
Fits: 3.0L EFI & Optimax Ser# OT599000& Up
!
NEW
9-60078
Diaphragm, poppet valve
Replaces: Mercury 144791
Fits: V6 DFI/EFI
!
NEW
9-60105
Seal, Drain Plug
Replaces: Mercury 26-830749
Fits: 30hp EFI 4-stroke and up
6
!
!
NEW
NEW
9-63858
Seal, cylinder head
Replaces: Mercury 878453
Fits: 3.0L EFI & Optimax Ser# OT598999 & Up
9-60076
Gasket, poppet valve
Replaces: Mercury 27-88907003
Fits: V6 DFI/EFI 2 & 4-Strokes
!
!
NEW
NEW
9-76141
Seal, Cylinder Block Lower
Replaces: Mercury 26-828932
Fits: 2-4 Cyl 25-50hp 2-stroke & 4-stroke applications
1991-Up
9-60079
Diaphragm, poppet valve
Replaces: Mercury 648771
Fits: V6 DFI/EFI & various 4-strokes
!
NEW
9-60077
Gasket, Shifter cover
Replaces: Mercury 27-880729
Fits: Verado 135-275
OUTBOARD LOWER UNIT PARTS
!
NEW
9-74212
Seal Kit, lower unit
Replaces: Mercury 26-77066A1
Fits: 4(1cyl), 4.5, 7.5 & 9.8hp
!
NEW
9-74803
Seal Kit, lower unit
Replaces: Mercury 27-804908A1 &
Nissan/Tohatsu 346-87321-6M
Fits: Mercury 25/30 EFI 4-stroke &
Nissan/Tohatsu 25-30hp
!
!
NEW
NEW
9-74802
Seal Kit, lower unit
Replaces: Mercury 27-803728A02 &
Nissan/Tohatsu 398-87321-2M
Fits: Mercury 9.9 4-stroke bigfoot &
Nissan/Tohatsu 9.9C-18D
9-74210
Seal Kit, lower unit
Replaces: Mercury 26-41365A3
Fits: 6-9.9hp 2-stroke & 15hp 4-stroke
!
!
NEW
NEW
9-74211
Seal Kit, lower unit
Replaces: Mercury 26-43035A05
Fits: 30-40hp Carb (3 cyl) & 40-60hp (4 cyl) EFI 4-stroke
9-74804
Seal Kit, lower unit
Replaces: Nissan/Tohatsu 3F3-87321-1M
Fits: 60B, 60C, 70B & 70C
!
NEW
9-72660
Drain Plug (magnetic)
Replaces: Johnson/Evinrude
Fits: E-Tech lower units w/ allen type head
Quality You
Can Trust.
7
INBOARD & STERNDRIVE
ELECTRICAL PARTS
!
!
NEW
NEW
9-15125
Solenoid, starter (long stud)
Replaces: Mercruiser 809463A1
Fits: 9-15900, 9-15901 & 9-15907
Our exclusive long stud on
the positive terminal allows
more wire connections!
!
9-15214
Relay, shrouded
Replaces: Crusader/PCM R130012
Fits: fuel pump/ignition
!
NEW
NEW
9-15908
Starter (NEW)
Replaces: Mercruiser 50-808011A4, 50-808011A05 & Delco 8000186
Fits: GM New LS* series & noseless CCW top mount rear entry starter for standard
rotation GM & Ford engines
9-19116
Alternator (NEW)
Replaces: Indmar/PCM (Delco #8600002)
Fits: GM LS* series
*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L
INBOARD & STERNDRIVE
IGNITION PARTS
!
NEW
9-29808
Ignition Pick-Up Coil Assembly
Replaces: Chrysler 3780600, 3656738
Fits: 318, 340, 360, 440 w/ Prestolite BID Ignition
!
NEW
9-29232
Rotor
replaces: Mallory 64080
Fits: YL series flat cap w/ large shaft
8
!
NEW
9-28102
Coil Lead Wire
12” long with 90˚ male dist. end and 180˚ male coil end
!
NEW
9-29715
Coil Bracket
Replaces: Universal
Fits: All round canister style coils
!
NEW
9-26807
Advance Curve Change Kit
Fits: Current production YL series distributors
!
NEW
9-29809
Ignition Control Unit (module)
Replaces: Chrysler 3874020
Fits: 318, 340, 360, 440 w/ Prestolite BID Ignition
INBOARD & STERNDRIVE
FUEL SYSTEM PARTS
!
!
NEW
NEW
9-37827
Fuel FIlter Cartridge
Replaces: Mercurser 35-866071A01
Fits: V8 MPI, Gen III Cool Fuel Filter Element
!
NEW
9-32150
Sensor, O2
Replaces: Indmar / Pleasurecraft / Mastercraft Boats
Fits: GM New Gen LS* Series SB
!
NEW
9-35437
Fuel Pump
Replaces: Mercurser 861676A1
Fits: 3.0L Ser. 0L097000 & Up
9-33403
IAC Motor
Replaces: Volvo 3843751
Fits: 4.3 GXiE-M, 8.1Gi/GXi/GiL/GXiL & DPX Series Engines
!
NEW
9-32151
Sensor, O2
Replaces: Indmar / Pleasurecraft / Mastercraft Boats
Fits: GM New Gen LS* Series SB
!
NEW
9-35435
Fuel Pump, Electric
Universal Applications
12V 2.5-4.5 PSI @ 16.8 GPH
1/8” Female Pipe Thread
!
NEW
9-33605
Sensor, MAT
Replaces: Indmar / Pleasurecraft / Mastercraft Boats
Fits: GM New Gen LS* Series SB
!
NEW
9-35436
Fuel Pump, Electric
Universal Applications
12V 5-9 PSI @ 16.8 GPH
1/8” Female Pipe Thread
*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L
9
INBOARD & STERNDRIVE
MANIFOLDS & ACCESSORIES
MERCRUISER
350, 357, 377, 383
5.0L-6.2L V-8 GM
(Dry joint style)
!
NEW
2
1
4
3
!
!
NEW
10
NEW
Ref. #
Mallory #
Description
OEM #
1
9-40508
Manifold, Dry joint style fits 5.0L MPI, 5.7L MPI, 350 Mag & 6.2L Mag
865735A02
2
9-40560
Riser, Dry joint fits V6 & V8 w/ dry joint manifold
864591
3
9-61430
Gasket, Dry joint fits V6 & V8 (block off)
27-864547A02
4
9-61429
Gasket, Dry joint fits V6 & V8 (restricted flow)
27-864850A02
INBOARD & STERNDRIVE
MANIFOLDS & ACCESSORIES
!
!
NEW
NEW
9-40811
Riser - 3-1/2” Exhaust outlet
Replaces: Pleasurecraft R029011
Fits: Small Block Chevy & Ford Pleasurecraft engines
9-40872
Riser Mounting Kit
Gasket and bolts for mounting 9-40811 or Pleasurecraft riser R029011
INBOARD & STERNDRIVE
COOLING SYSTEM PARTS
!
!
NEW
NEW
9-48316
Water Pump Service Kit (wo/hsp.)
Replaces: Mercruiser 47-59362T6
Fits: Bravo 1 piece plastic hsg.
9-41206
Drain Assy. Stainless Steel
Replaces: Mercruiser 22-862210A01
MCM & MIE V6 & V8 w/ center riser manifolds
INBOARD & STERNDRIVE
ENGINE PARTS
!
NEW
9-57824
Marine Oil Filter
Replaces: Mastercraft 94MV8V-1021 & Ilmor MV8V1021 (remote mount)
Fits: V8 GM New LS* series SB
!
NEW
Ideal for
remote filter
bracket
applications
with limited
space.
9-57825
Marine Oil Filter (short)
Replaces: Mercruiser 35-866340Q03, OMC 173232, 778864, Chris Craft 16.81-08745,
Crusader 201104, Indmar 50-1001, PCM R077002, Volvo Penta 835440
Fits: All GM based 4 cyl., incline-6 cyl & V8 engines (short canister)
*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L
11
INBOARD & STERNDRIVE
GASKETS & GASKET SETS
!
NEW
9-61221
Gasket, Intake Manifold Set
Replaces: Mercruiser 27-11977
Fits: V6 4.3L 1985-87
!
NEW
9-61320
Gasket, Valve Cover
Replaces: PCM RM0282
Fits: V8 GM New LS* series SB
!
NEW
9-61431
Gasket, Exhaust Manifold
Replaces: PCM RM0276
Fits: V8 GM New LS* series SB
!
NEW
9-61513
Gasket, Oil Pan
Replaces: Mercruiser 27-14247T1
Fits: MCM 262 Mag & 4.3L/LX/LH/LHX Gen+1996
& UP
!
NEW
9-61319
Gasket, Valve Cover
Replaces: Mercruiser 27-827154
Fits: MCM 262 Mag & 4.3L/LX/LH/LHX Gen + w/
plastic valve cover 1996 & up
!
NEW
9-61512
Gasket, Oil Pan
Replaces: PCM RM0279
Fits: V8 GM New LS* series SB
*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L
!
NEW
9-60105
Gasket, Drain Plug
Replaces: Mercury 26-830749
Fits: Vazor, Alpha, Bravo & Zeus
12
!
NEW
9-60102-50 (Bulk pack of 50)
Gasket, Drain Plug
Replaces: Volvo
Fits: Volvo Lower Unit
!
NEW
9-60103-50 (Bulk pack of 50)
Gasket, Drain Plug
Replaces: Volvo
Fits: Volvo Lower Unit
INBOARD & STERNDRIVE
GASKETS & GASKET SETS
!
NEW
9-61612
Seal, Timing Cover
Replaces: Mercruiser 26-8219471
Fits: GM BB
!
!
NEW
NEW
9-61611
Seal, Timing Cover
Replaces: Mercruiser 26-56866
Fits: Ford V8 5.0L/302
9-61654
Seal, Valve Stem
Replaces: PCM/Indmar
Fits: GM V8 NEW Gen LS* series SB
*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L
INBOARD & STERNDRIVE
DRIVE SYSTEM PARTS
!
NEW
9-72426
Gimbal Bearing & Seal Kit
Replaces: Mercruiser 30-60794A4 + 26-88416
Fits: MC1, R, MR, Alpha | 1974-97
!
NEW
9-73130
Hinge Pin
Replaces: Mercruiser 77123
Fits: MC I - Alpha Drives & Gen II, w/ grease port
!
NEW
9-72425
Gimbal Bearing & Seal Kit
Replaces: Mercruiser 30-862540A3 + 26-88416
Fits: Bravo, Alpha Gen II, 1998-Up
!
NEW
9-73131
Upper Swivel Shaft, Gimbal Ring
Replaces: Mercruiser 98230A1
Fits: Alpha, Gen II, Bravo I, II, III & Vazer
13
OEM & COMPETITIVE
INTERCHANGE & INDEX
14
Arco #
Mallory #
Page #
3426
9-15038
2
5400
9-15039
2
30459
9-15908
8
8/18/20118/18/20118/18/2011
9-15125
8
Chrysler Inboard #
Mallory #
Page #
3656738
9-29808
8
3780600
9-29808
8
3874020
9-29809
8
Crusader #
Mallory #
Page #
R130012
9-15214
8
Honda #
Mallory #
Page #
06192-881-C00
9-48700
5
06192-ZV1-C00
9-48703
5
06192-ZV4-000
9-48701
5
06192-ZV5-003
9-48702
5
30520-PNA-007
9-23250
3
30520-PWC-003
9-23251
3
Johnson/Evinrude/OMC #
Mallory #
Page #
393103
9-37702
4
584980
9-18110
2
Ilmor #
Mallory #
Page #
MV8V-1021
9-57824
11
Mallory #
Mallory #
Page #
29014
9-26807
8
64080
9-29232
8
Mastercraft #
Mallory #
Page #
94MV8V-1021
9-57824
11
Mercury Marine #
Mallory #
Page #
77123
9-73130
13
98230A1
9-73131
13
144791
9-60078
6
648771
9-60079
6
864591
9-40560
10
878453
9-63858
6
884391
9-63857
6
14586A3
9-43052
5
809463A1
9-15125
8
861676A1
9-35437
9
865735A02
9-40508
10
22-862210A01
9-41206
11
OEM & COMPETITIVE
INTERCHANGE & INDEX
Mercury Marine #
Mallory #
Page #
26-56866
9-61611
13
26-41365A3
9-74210
7
26-43035A05
9-74211
7
26-77066A1
9-74212
7
26-8219471
9-61612
13
26-828932
9-76141
6
26-830749
9-60105
12
27-11977
9-61221
12
27-14247T1
9-61513
12
27-803728A02
9-74802
7
27-804908A01
9-74803
7
27-827154
9-61319
12
27-864547A02
9-61430
10
27-864850A02
9-61429
10
27-880729
9-60077
6
27-88907003
9-60076
6
35-866171A01
9-37827
9
35-866340003
9-57825
11
47-59362T6
9-48316
11
50-808011A05
9-15908
8
50-808011A4
9-15908
8
50-853328T
9-15039
2
84-881908T (1 WIRE)
9-28083
3
84-881908T (3 WIRES)
9-28084
3
84-881908T (4 WIRES)
9-28085
3
84-881908T (6 WIRES)
9-28086
3
91-90455
9-79822
2
91-818162
9-79821
2
91-879172T28
9-79816
2
MES #
Mallory #
Page #
1902M
9-15125
8
5400ML
9-15908
8
S1070M
9-15038
2
S2049M
9-18110
2
Nissan/Tohatsu #
Mallory #
Page #
346-87321-6M
9-74803
7
398-87321-2M
9-74802
7
3F3-87321-1M
9-74804
7
OSCO #
Mallory #
Page #
29011
9-40811
11
29011-MK
9-40872
11
15
OEM & COMPETITIVE
INTERCHANGE & INDEX
16
Pleasurecraft #
Mallory #
Page #
R029011
9-40811
11
R130012
9-15214
8
RM0276
9-61431
12
RM0279
9-61512
12
RM0282
9-61320
12
Sierra #
Mallory #
Page #
18-0952
9-60076
6
18-1230
9-61611
13
18-1233
9-61612
13
18-21005K
9-72425
13
18-2100K
9-72426
13
18-2430
9-60105
12
18-2628
9-74212
7
18-3224
9-48316
11
18-3278
9-48703
5
18-4249
9-72660
7
18-4408
9-61221
12
18-5103
9-29808
8
18-5105
9-29809
8
18-5603
9-15908
8
18-5632
9-18110
2
18-5811
9-15125
8
18-6413
9-15038
2
18-6440
9-15039
2
18-7494
9-23250
3
18-7705
9-33403
9
18-7774
9-37864
4
18-7820
9-37702
4
18-7965-1
9-37857
4
18-7966-1
9-37853
4
18-8004EP-1
9-38100
3
18-8005EP-1
9-38101
3
18-8072
9-38026
3
18-9870
9-79821
2
Volvo #
Mallory #
Page #
3843751
9-33403
9
Yamaha #
Mallory #
Page #
6E5-81800-12-00
9-15038
2
MAR-MINIF-LT-AS
9-37857
4
MAR-SEPAR-AT-OR
9-37853
4
NUMERICAL INDEX
Mallory #
OEM
OEM #
Page #
9-15038
Yamaha
6E5-81800-12-00
2
9-15039
Mercury Marine
50-853328T
2
9-15125
Mercury Marine
809463A1
8
9-15214
Crusader
R130012
8
9-15214
Pleasurecraft
R130012
8
9-15451
4
9-15908
Mercury Marine
50-808011A05
8
9-15908
Mercury Marine
50-808011A4
8
9-18110
Johnson / Evinrude / OMC
584980
2
9-19116
10
9-23250
Honda
30520-PNA-007
3
9-23251
Honda
30520-PWC-003
3
9-28083
Mercury Marine
84-881908T (1 WIRE)
3
9-28084
Mercury Marine
84-881908T (3 WIRES)
3
9-28085
Mercury Marine
84-881908T (4 WIRES)
3
9-28086
Mercury Marine
84-881908T (6 WIRES)
3
9-28102
10
9-29715
10
9-29808
Chrysler Inboard
3656738
8
9-29808
Chrysler Inboard
3780600
8
9-29809
Chrysler Inboard
3874020
8
9-32150
11
9-32151
11
9-33403
Volvo
3843751
9
9-33605
11
9-35435
11
9-35436
11
9-35437
Mercury Marine
861676A1
9
9-37702
Johnson / Evinrude / OMC
393103
4
9-37827
Mercury Marine
35-866171A01
9
9-37853
Yamaha
MAR-SEPAR-AT-OR
4
9-37854
6
9-37857
Yamaha
MAR-MINIF-LT-AS
4
9-40508
Mercury Marine
865735A02
10
9-40560
Mercury Marine
864591
10
9-40811
Pleasurecraft
R029011
11
9-41206
Mercury Marine
22-862210A01
11
9-43052
Mercury Marine
14586A3
5
9-43715
7
9-48316
Mercury Marine
47-59362T6
11
9-48700
Honda
06192-881-C00
5
17
NUMERICAL INDEX
Mallory #
OEM
OEM #
Page #
9-48701
Honda
06192-ZV4-000
5
9-48702
Honda
06192-ZV5-003
5
9-48703
Honda
06192-ZV1-C00
5
9-57825
Mercury Marine
35-866340003
11
9-60076
Mercury Marine
27-88907003
6
9-60077
Mercury Marine
27-880729
6
9-60078
Mercury Marine
144791
6
9-60079
Mercury Marine
648771
6
9-60102-50
14
9-60103-50
14
9-60105
Mercury Marine
26-830749
9-60110
4
9-61221
Mercury Marine
27-11977
12
9-61319
Mercury Marine
27-827154
12
9-61320
Pleasurecraft
RM0282
12
9-61429
Mercury Marine
27-864850A02
10
9-61430
Mercury Marine
27-864547A02
10
9-61431
Pleasurecraft
RM0276
12
9-61512
Pleasurecraft
RM0279
12
9-61513
Mercury Marine
27-14247T1
12
9-61611
Mercury Marine
26-56866
13
9-61612
Mercury Marine
26-8219471
13
9-61654
18
12
15
9-63857
Mercury Marine
884391
6
9-63858
Mercury Marine
878453
6
9-73130
Mercury Marine
77123
13
9-73131
Mercury Marine
98230A1
13
9-74210
Mercury Marine
26-41365A3
7
9-74211
Mercury Marine
26-43035A05
7
9-74212
Mercury Marine
26-77066A1
7
9-74802
Mercury Marine
27-803728A02
7
9-74802
Nissan / Tohatsu
398-87321-2M
7
9-74803
Mercury Marine
27-804908A01
7
9-74803
Nissan / Tohatsu
346-87321-6M
7
9-74804
Nissan / Tohatsu
3F3-87321-1M
7
9-76141
Mercury Marine
26-828932
6
9-79816
Mercury Marine
91-879172T28
2
9-79816-24
4
9-79820
4
9-79821
Mercury Marine
91-818162
2
9-79822
Mercury Marine
91-90455
2
Dealer Information
NEW
!
Point of Purchase
& Merchandising Materials
#74636G
Ignition Wire
Set Quick
Reference
Guide
#74632G
Quick Parts
Reference
Guide
#74634G
Engine Oil &
Gearcase
Capacity
Charts
#74546G
Inboard Oil
Filter
Application
Guide
#74547G
Outboard Oil
Filter
Application
Guide
#74548G
Water
Separating
Fuel Filter
Application
Guide
#74653G - Oil & Lubricant POP Display Kit
Front
Back
(1) Oils & Lubricants Shelf Talker (1)
(1) Oils & Lubricants Header Card - 3 ft. x 9 in.
* Includes set up instructions and
74634G Quick Reference Guide
(4) Oils & Lubricants Shelf Edges
#74654G - Oil Filter POP Display Kit
Front
Back
(1) Oil Filter Shelf Talker
(1) Oil Filter Header Card - 3 ft. x 9 in.
(2) Outboard Oil Filter Shelf Edges
(1) Inboard Oil Filter Shelf Edges
* Includes set up instructions, 74546G and 74547G Quick Reference Guides
19
Dealer Information
!
W
NE
Point of Purchase
& Merchandising Materials
#74655G - Water Separating Fuel Filter POP Display Kit
Front
Back
(1) Fuel Filters & Kits Shelf Talker
(1) Fuel Filters & Kits Header Card - 3 ft. x 9 in.
* Includes set up instructions and
74548G Quick Reference Guide
(4) Fuel Filters & Kits Shelf Edges
#74656G - Ignition Wires POP Display Kit
Front
Back
(1) Promaster® Ignition Wires Shelf Talker
(1) Promaster® Ignition Wires Header Card - 3 ft. x 9 in.
* Includes set up instructions and
74636G Quick Reference Guide
(4) Promaster® Ignition Wires Shelf Edges
Part #
74636G
74632G
74634G
74546G
74567G
74548G
74450G
74652G
74653G
74654G
74655G
74656G
20
Description
Ignition Wire Set Quick Reference Guide
Quick Parts Quick Reference Guide
Engine Oil & Gearcase Capacity Charts
Inboard Oil Filter Application Guide
Outboard Oil Filter Application Guide
Fuel Water Separator Filters Application Guide
Mallory Marine Banner
Wire Assortment POP Line Art Diagrams
Oil & Lube POP Display Kit
Oil Filter POP Display Kit
Fuel Filter POP Display Kit
Ignition Wire POP Display Kit
!
W
E
N
Point of Purchase Displays
Images shown feature new packaging design coming soon.
Please check for availability.
21
I-O Sterndrive Plug
Wire Set Assortments
BUY ANY ASSORTMENT & SAVE 10% - PLUS RECEIVE FREE P.O.P. MATERIALS!
Promaster® Spark Plug Wires Sets
Performance Features At A Glance:
• Ultra Low resistance spiral core delivers high energy output
for Maximum spark at the plug
• Excellent RFI / EMI suppression for even the most sensitive
high tech on board electronics
• 8 MM Ozone resistant blue silicone jacket repels water, oil,
grease, fuel and withstands temperatures up to 500 degrees
• Ready to install and custom fit for your specific application
FULL ASSORTMENT Order Part #9-28ALL
Qty.
Mallory Part #
Application
Distributor type
OEM
2
9-28000
4
9-28001
305,350 / V-8
Delco HEI
Crusader
SB GM V-8
Thunderbolt
Merc
2
9-28002
GM BB V-8
Thunderbolt
Merc
2
9-28003
GM V-8
Mallory / Prestolite
Merc/OMC/PCM
1
9-28009
GM BB V-8
Delco HEI (Vortec) & COP
Merc/Crus/Volvo
2
9-28010
SB & BB GM V-8
Prestolite
Crusader
2
9-28011
GM SB& BB V-8
Delco HEI / Prestolite
Merc/Crus/Volvo
2
9-28012
SB Ford, SB & BB GM V-8
Autolite/Mallory/Delco/Prestolite
Merc/Crus/OMC/PCM/Vol
1
9-28013
GM 4.3L V-6
Delco (Vortec)
Volvo
2
9-28014
3.7L 4cyl
Delco
Mercruiser
1
9-28015
229/262 / V-6
Prestolite
Crusader/OMC/PCM
2
9-28016
GM 4.3L V-6
Thunderbolt
Mercruiser
2
9-28020
2.5L/3.0L L4
Delco / Mallory / Prestolite
Mercruiser
1
9-28023
GM 4.3L V-6
Delco HEI
Mercruiser/Volvo
1
9-28056
181 / L4
Delco EST
Mercruiser/Volvo
1
9-28057
GM 4.3L V-6
Delco (Vortec)
Mercruiser/Volvo
CRUSADER ASSORTMENT Order Part #9-28CRU
22
Qty.
Mallory Part #
Application
Distributor type
OEM
1
9-28000
305,350 / V-8
Delco HEI
1985-98
1
9-28009
GM BB V-8
Delco HEI (Vortec) & COP
1995-98
1
9-28010
305,350,454 / V-8
Prestolite
1970-93
2
9-28011
V-8 (180 degree boots)
Delco HEI
1991-98
2
9-28012
302,351 / V-8
Prestolite/Mallory top terminal
1961-78
1
9-28015
262 / V-6
Prestolite
1983-88
I-O Sterndrive Plug
Wire Set Assortments
BUY ANY ASSORTMENT & SAVE 10% - PLUS RECEIVE FREE P.O.P. MATERIALS!
MERCRUISER ASSORTMENT Order Part #9-28MER
Qty.
Mallory Part #
Application
Distributor type
OEM
4
9-28001
GM SB V-8
Thunderbolt
All
2
9-28002
GM BB V-8
Thunderbolt
1982-97
1
9-28003
350 Ski GM V-8
Mallory / Prestolite
1985-95
1
9-28009
5.0L/5.7L/6.2L V-8
Delco HEI (Vortec)
2001-Up
2
9-28011
GM SB, BB V-8
Delco HEI
1993-2001
2
9-28012
302 Ford, GM SB, BB V-8
Autolite / Mallory / Delco
1963-86
1
9-28014
3.7L 4cyl
Delco
1976-89
2
9-28016
262 V-6 GM
Thunderbolt
All1985-up
2
9-28020
2.5L/3.0L 4Cyl. GM
Delco / Mallory / Prestolite
1964-91
1
9-28023
262 V-6 GM
Delco HEI
1996-2004
1
9-28056
181 / L4
Delco EST
1991-Up
1
9-28057
262 / V-6
Delco (Vortec)
2001-Up
PCM ASSORTMENT Order Part #9-28PCM
Qty.
Mallory Part #
Application
Distributor type
OEM
1
9-28003
V-8 (Ford)
Prestolite w/90 Degree Boots
1972-88
2
9-28012
V-8 (GM)
Mallory / Prestolite
1972-88
1
9-28015
229,262 / V-6
Prestolite
1981-88
VOLVO ASSORTMENT Order Part #9-28VOL
Qty.
Mallory Part #
Application
Distributor type
OEM
1
9-28009
305/350 / V-8
Delco (Vortec)
2001-Up
2
9-28011
305/350 SB 454/502 BB V-8
Delco HEI
All
2
9-28012
305/350 / V-8
Prestolite
1995-99
1
9-28013
L4
ALL
1965-94
2
9-28016
262 / V-6
Prestolite
1990-99
1
9-28023
262 / V-6
Delco HEI
All
1
9-28056
181 / L4
Delco EST
All
1
9-28057
262 / V-6
Delco (Vortec)
2001-Up
23
All oil filters are NOT created equal.
Mallory Marine oil filters are designed to meet or exceed the requirements of the marine engines they are engineered to protect.
Mallory Marine Oil Filters for I/O’s and 4-Stroke outboards are available for most popular I/O, Inboard and 4-Stroke Outboard applications!
We dare to Compare Quality/Value against any
OEM or National Brand!
OURS
Mallory Marine
Part Number
9-57801
Retail Price
$7.49
Bypass Spring Type
Coil Spring Steel
Canister Thickness
0.0285 inches
Element Pleats
51
Element End Cap Type
Stamped-steel
Element Type
High Efficiency Paper media, glued seam
Element Surface Area
200. square inches
Features / Benefits
• High Performance Quality at competitive price
• Precision bypass relief control - high performance quality
•H
igher burst pressure - won’t crush during removal more pleats
means more filter media
• Superior durability, substantially stronger
• Retains more dirt for cleaner oil, better protection
• More filtration capacity - cleaner oil, better flow
OURS vs.
THEIRS
THIERS
FRAM
Quicksilver / Mercury
Part Number
PH30
35-866340K01 / Q03
Retail Price
$3.99 (Auto Supply)
$9.00
Bypass Spring Type
Stamped Spring Steel
Stamped Spring Steel
Canister Thickness
0.016 inches
0.024
Element Pleats
36
45
Element End Cap Type
Cardboard
Cellulose Fiber
Element Type
Paper media, stamped metal seam
Paper media, glued seam
Element Surface Area
149 square inches
154 square inches
Features / Benefits
• Low - value/quality ratio
• E conomy solution, not as precise, less
protection
• T hinner walls, lower burst pressure, can crush
during removal
• Fewer pleats means less filter media
• E conomy solution, weak structure, deteriorates
quickly
• L ow cost material, not as efficient at removing
dirt
• Less filtration capacity more flow restriction
Mallory Marine High Performance Filter Features
• High efficiency filter media removes harmful particles from your engine oil to prevent premature wear of internal bearing and components
• High filtration capacity holds up to 45 % more dirt than other leading national brand. • Engineered to meet or exceed all OEM specifications
• Heavy wall canister for higher burst pressure rating and more crush resistant. • Heavy duty bypass coil spring protects engine better against oil restriction
• Built specifically for Marine engine applications our filters feature anti-drain back valves, where required, to prevent dry starts.
24
All oil is NOT created equal.
ONLY Mallory Marine is confident in the
quality of our product to double your
engine warranty when using Mallory
Marine FCW certified engine oils.
Mallory Marine offers a full line of quality, high
performance oils and lubricants for the marine market.
See our web site for details
www.mallorymarine.com
Limited Warranty Policy
Mallory Marine hereby warrants to the original retail purchaser, subject to the limitations and
conditions incorporated herein, that Mallory Marine Products are free from defects in material
and workmanship for a period of two (2) years from the original retail purchase.
To obtain warranty service for a claim without labor, return the Mallory Marine product along
with proof of the date of the original retail purchase, freight prepaid to the distributor from
whom the product was purchased, the distributor will then forward the product to Mallory
Marine for evaluation. If the product is determined by Mallory Marine to be eligible for warranty,
Mallory Marine will credit the distributor and the Distributor will credit the selling dealer.
To obtain warranty service for a claim with labor, return the allegedly defective Mallory Marine
product and any other related damaged parts, along with proof of the date of the original retail
purchase, freight prepaid to: Mallory Marine, 10601 Memphis Ave. #12, Cleveland, OH 44144.
Product purchased and properly installed by a Qualified Dealer and determined by Mallory
Marine to be defective, may be eligible for labor reimbursement. If the claim for warranty is
determined by Mallory Marine to be valid Mallory Marine will advise the dealer of the extent
of Mallory Marine’s responsibility. Mallory Marine will settle all labor claims directly with the
dealer. Credit for the defective parts and parts related to the warranty repair only, will be issued
to the distributor. The distributor will then issue credit to the dealer.
The duties and obligations of Mallory Marine under this Limited Warranty are expressly limited
to the repair or replacement (at the sole discretion of Mallory Marine) of Mallory Marine
products, which, in the sole opinion of Mallory Marine, have been found to be covered under
the terms and conditions of this Limited Warranty. Mallory Marine expressly disclaims any
duty or obligation to repair or replace any product other than a Mallory Marine product.
This Limited Warranty shall become void if it is determined by Mallory Marine, in its sole
discretion, that products submitted for warranty consideration failed due to normal wear, or
show evidence of abuse, lack of proper maintenance, improper installation, misapplication,
alteration in any way whatsoever from their original design or negligence in use. Mallory
Marine reserves the right to extend only the fair market value on claims that cannot be rectified
due to unavailability of replacements parts.
Mallory Marine expressly retains the right to make changes and improvements in any product
that it manufactures and sells at any time, without notice and without any obligation to change
the catalogs or printed matter. Mallory Marine retains the right to determine, in its sole discretion,
whether or not any Mallory Marine product is covered by this Limited Warranty.
This Warranty is limited and expressly limits any implied warranty to two (2) years from the
date of the original retail purchase on all Mallory Marine products and is nontransferable. Some
states or countries do not allow limitations on how long an implied warranty lasts, so the above
limitation may not apply to you.
No person, party or corporate entity other than Mallory Marine shall have the right to determine
whether or not this Limited Warranty is applicable to any Mallory Marine product or to
authorize any action whatsoever on behalf of Mallory Marine under the terms and conditions
of this Limited Warranty. This Limited Warranty gives you specific legal rights, and you may
also have other rights which may vary from state to state.
This Limited Warranty is in lieu of, and expressly excludes, any and all other warranties,
express or implied, including any warranty of merchantability or of a fitness for a particular
application or purpose.
Quality you can trust.
Mallory Marine, a trademark of Prestolite Performance
Service
Log onto our website at
Lubricants
www.mallorymarine.com
to be listed on our Dealer Locator &
Receive our Bi-Monthly Newsletter!
electrical
ignition
2012
fuel
NEW PARTS
SUPPLEMENT
cooling
engine
gaskets
drive
89
NEW !
ITEMS
2
Year Parts
&
Labor W
arranty
Year Parts &
Labor Warranty
2
Mallory Marine Tech Services:
1.216.658.6438
DEALER LOCATOR
www.mallorymarine.com
Year
Parts & L
or
Warranab
ty
2 2
YEAR
family of brands
©2011
MALLORY MARINE IS A TRADEMARK OF
PRESTOLITE PERFORMANCE
CLEVELAND, OH
216.688.8300
www.mallorymarine.com
Parts & La
Warrantybor
74669G
www.mallorymarine.com
YEAR
Parts & L
bor
Warrana
ty