Standard
Operating Procedures
Windshield Repair
Windshield Removal and Installation
1
2
3
4
5
6
7
Glass Removal
Apply interior surface protection. Remove wiper blades
and cowl panel. Remove windshield molding. Cut
urethane with the appropriate tool. Remove glass.
Dry Set Glass
Clean the pinchweld area of all loose pieces of urethane.
Dry fit the new glass. Use masking tape to mark proper
alignment. Cut the masking tape and remove the glass.
Pinchweld
Inspection &
Preparation
Close-cut the old urethane down to a thickness of
1 to 2 mm. Clean with water and a clean cloth. Apply
primer to any bare metal scratches if necessary and
allow to dry for 5 to 10 minutes.
Clean and Prepare
the Glass
Clean glass with glass cleaner and a clean cloth.
Apply Primer
to the New
Windshield
Check the expiration date on the primer. Shake the
primer can well. Apply a continuous layer of primer to the
new windshield and allow to dry for 5 to 10 minutes.
Apply Urethane
& Install
Windshield
Check expiration date on urethane. Cut nozzle to desired
width and shape. Apply a bead of new urethane to the
old urethane on the pinchweld at an application angle
of 90°F. Paddle all joints/gaps in one direction.
Reinstall
Moldings & Panels
Reinstall moldings and interior panels as needed.
Reconnect electronics. Remove excess urethane.
Keep vehicle out of service until the urethane builds
strength per manufacturer recommendations.
Watch the video at www.3MCollision.com
Product List
• ScotchBlue™ Painters Tape for Multi-Surfaces 2090, PN 06820
2 in. width (50.8 mm)
Think About
Your Health
•3M™ Single Step Primer, PN 08682
30 mL., can
•3M™ Urethane Primer Daubers, PN 08688
•3M™ Glass Cleaner, PN 08888
19 oz., aerosol
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Single Step Primer, PN 08682
30 mL., can
•3M™ Urethane Primer Daubers, PN 08688
3M™ Half Facepiece
Respirator, PN 07182
• 3M™ Fast Cure Auto Glass Urethane, PN 08689
450 mL., Flex Pack
• 3M™ Fast Cure Auto Glass Urethane, PN 08690
10.5 fl. oz., cartridge
• 3M™ Flex Pack Heavy Duty 450 mL. Applicator Gun, PN 08991
•3M™ Specialty Adhesive Remover, PN 38984
1 qt., can
•3M™ Specialty Adhesive Remover, PN 38987
15 oz., aerosol
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Windshield Repair
Stationary Auto Glass Removal and Installation
1
2
3
4
5
6
7
8
9
10
Product List
Glass Removal
Apply interior surface protection. Remove interior trim pieces and disconnect electronics.
Remove molding. Cut urethane with the appropriate tool. Remove glass.
Preparing
Damaged Pinchweld
Remove all of the old urethane from the damaged area only. For the undamaged pinchweld,
leave the urethane intact at this time.
Additional
Surface Protection
Take time to add additional surface protection if needed.
This will save time and money in the end.
Preparation of
New Pinchweld
Scuff pinchweld area with general purpose scuffing pad and apply two part
epoxy primer. Then, mask off the pinchweld prior to top coating.
• Check with paint manufacturer for two part epoxy primer
Dry Set Glass
Dry fit the glass. Use masking tape to mark proper alignment.
Cut the masking tape and remove the glass.
• ScotchBlue™ Painters Tape for Multi-Surfaces 2090, PN 06820
2 in. width (50.8 mm)
Clean &
Prepare Glass
Clean the existing glass. Close cut the urethane if it is in good condition to a thickness of
1 to 2 mm. Clean with water and a clean cloth. For new glass, clean glass with glass
cleaner and a clean cloth.
• 3M™ Glass Cleaner, PN 08888
19 oz., aerosol
Preparation of
Undamaged Pinchweld
Close-cut the old urethane down to a thickness of 1 to 2 mm.
Clean the pinchweld area with water and a clean cloth.
Apply Primer to
Pinchweld if Necessary
Check the expiration date on the primer, and shake the primer well. For the undamaged pinchweld
area, apply the primer to any bare metal scratches if necessary. For the damaged pinchweld area
that has been repaired, apply a continuous layer of primer to the newly abraded and cleaned epoxy
primer. Allow 5 to 10 minutes of dry time for the primer.
• 3M™ Single Step Primer, PN 08682
30 mL., can
Apply Urethane
& Install Glass
Check the expiration date on the urethane. Cut the application nozzle to the desired width and
shape and install the flex pack into the applicator gun. Apply urethane to either the close-cut
urethane on the undamaged pinchweld area and/or the prepped epoxy primed area of the new
pinchweld. Paddle all gaps in the urethane in one direction and install the glass.
• 3M™ Fast Cure Auto Glass Urethane, PN 08689, 450 mL., Flex Pack
Reinstall
Moldings & Panels
Reinstall moldings and interior panels as needed. Reconnect electronics. Remove
excess urethane. Keep vehicle out of service until the urethane builds strength
per manufacturer recommendations.
• 3M™ White Masking Paper, PN 06538
12 in. x 750 ft.
• 3M™ High Performance Welding Drape, PN05919
Think About
Your Health
• Scotch-Brite™ General Purpose Hand Pad, PN 07447
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
3M™ Half Facepiece
Respirator, PN 07182
Watch the video at www.3MCollision.com
• 3M™ Urethane Primer Daubers, PN 08688
• 3M™ Fast Cure Auto Glass Urethane, PN 08690 10.5 fl. oz., cartridge
• 3M™ Flex Pack Heavy Duty 450 mL. Applicator Gun, PN 08991
• 3M™ Specialty Adhesive Remover, PN 38984
1 qt., can
• 3M™ Specialty Adhesive Remover, PN 38987
15 oz., aerosol
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Masking
General Masking
1
2
Clean Area
Critical Edge
Masking
3
Overspray
Protection
4
Masking
Removal
Clean the area with water based cleaner. Wipe area
with a solvent prep cleaner. Dry the area. The preferable
surface temperature for masking is 60ºF to 80ºF.
Mask the areas that require fineline tape first. Mask
the rest of the repair and backup the fineline with
creped tape. Protect any nearby moldings with
trim masking tape.
Ensure that the car is completely dry prior to
applying plastic sheeting. Mask entire vehicle
with plastic sheeting. Cut out the repair area
with a razor blade. Tape the plastic sheeting
directly to critical masking edge.
Product List
•For this cleaning step, use a recommended
VOC compliant surface cleaner
Think About
Your Health
•3M™ Scotch® Performance Masking Tape 233+,
PN 26334, 18mm x 55m, roll (¾ in. applications),
PN 26338, 36mm x 55m, roll (1½ in. applications),
PN 26340, 48mm x 55m, roll (2 in. applications),
•3M™Vinyl Tape 471+, PN 06405, ¼ in. width (6.4 mm)
•3M™ Trim Masking Tape, PN 06342, Introductory
kit containing 5mm, 7mm, 10mm and 15mm
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Overspray Protective Sheeting,
PN 06727, 12 in. x 400 in., roll
PN 06728, 16 in. x 350 in., roll
PN 06742, 20 in. x 250 in., roll
3M™ Half Facepiece
Respirator, PN 07182
After painting, remove the masking tape at
a 90º angle to the vehicle's surface.
3M™ Lexa™
Protective Eyewear, PN 15200
Watch the video at www.3MCollision.com
For ordering information, contact your 3M Sales Representative
Standard
Operating Procedures
1
2
3
4
5
6
7
8
Masking
Jamb Masking
Product List
Clean Area
Clean the area with water based cleaner. Wipe area
with a solvent prep cleaner. Dry the area. The preferable
surface temperature for masking is 60ºF to 80ºF.
•For this cleaning step, use a recommended
VOC compliant surface cleaner
STT Application
Apply outermost strip of 3M™ Smooth Transition Tape.
Leave a tab available for easy removal after the
initial coats.
•3M™ Smooth Transition Tape, PN 06800
¼ in. x 30 ft., roll
STT Application
Apply inner strip of 3M™ Smooth Transition Tape if
the jamb size allows. Overlap the leading wing
of the tape with the back wing of the first strip
of 3M™ Smooth Transition Tape.
•3M™ Smooth Transition Tape, PN 06800
¼ in. x 30 ft., roll
Seal Jamb
Apply 3M™ Soft Edge Foam Masking Tape PLUS to the
moving part of the repair area. Position foam tape
overlap as necessary to completely seal the jamb.
Close the moving part.
•3M™ Soft Edge Foam Masking Tape PLUS, PN 06293
21mm x 49 m (.8 in.), box
Positioning the
Foam Tape
Press foam into the jamb with fingers to set appropriate
depth of the foam tape. In order to avoid sealer creep
the foam can be pressed further into the jamb with a
spreader after the initial coats are applied.
STT First
Strip Removal
After applying sealer and initial basecoat, pull the tab
created in Step 2 and remove the outermost strip of
3M™ Smooth Transition Tape directly out of the closed
jamb. Careful attention should be used to avoid making
contact with either of the adjacent panels.
Masking
Removal
Remove the remaining strip of 3M™ Smooth Transition
Tape at 90º angle after painting is complete.
Masking
Removal
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
3M™ Half Facepiece
Respirator, PN 07182
3M™ Lexa™
Protective Eyewear, PN 15200
Remove 3M™ Soft Edge Foam Masking Tape PLUS
by stretching the foam parallel to its direction.
Watch the video at www.3MCollision.com
Think About
Your Health
For ordering information, contact your 3M Sales Representative
Standard
Operating Procedures
Body Repair
Express Damage Repairs
1
2
3
4
5
6
Clean the
Damaged Area
Initial Prep Sand
Clean the repair area with soap and water,
followed by a VOC compliant surface cleaner.
DA sand the repair using 3 in. P180 DA disc, being
careful to not sand through the clear coat. Blow off
with clean dry air and reclean with a surface cleaner.
Mix and
Apply Glaze
Mix and apply polyester glaze per manufacturer's
recommendation or use the 3M™ Dynamic Mixing
System. Cure 15 to 20 minutes at 75ºF.
Apply Dry
Guide Coat
Apply 3M™ Dry Guide Coat over cured glaze. Re-apply
as often as necessary during sanding process.
Sand Glaze
Hand block or DA sand glaze completely removing
3M™ Dry Guide Coat using a P320 abrasive disc/sheet.
Final Sand
and Inspect
Blow off repair area and re-apply 3M™ Dry Guide Coat.
Finish sanding the repair area and the surrounding
area using a 3 in. P320 abrasive disc. Inspect the
repair for quality.
Watch the video at www.3MCollision.com
Product List
•For this cleaning step, use a recommended
VOC compliant surface cleaner
•3M™ Purple Clean Sanding Hookit™ Disc, PN 30279
3 in., P180, 50 discs/box
Think About
Your Health
•3M™ Platinum™ Plus Finishing Glaze, PN 31180
30 oz., container
•3M™ Platinum™ Glaze for DMS, PN 05862
10.3 oz., cartridge
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Dry Guide Coat, PN 05861
50 g applicator kit
•3M™ Purple Clean Sanding Hookit™ Disc, PN 30275
3 in., P320, 50 discs/box
3M™ Half Facepiece
Respirator, PN 07182
•3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30705
320 grade, 70 mm x 12 m
•3M™ Dry Guide Coat, PN 05861
50 g applicator kit
•3M™ Purple Clean Sanding Hookit™ Disc, PN 30275
3 in., P320, 50 discs/box
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Body Repair
Small Damage Repair
1
2
3
4
5
6
7
Clean the
Damaged Area
Clean the repair area with soap and water,
followed by a VOC compliant surface cleaner.
Initial Prep Sand
DA sand the repair area using P80, removing paint
beyond damage by 2 to 4 in. Blow off with clean, dry
air and re-clean with surface cleaner.
Mix and
Apply Filler
Mix and apply body filler per manufacturer's
recommendation or use the 3M™ Dynamic Mixing
System. Keep the body filler within the primer feather
edge area. Cure the body filler 15 to 20 minutes at 75ºF.
Sand Filler
Using a hand block, shape sand the body filler with P80
abrasive. Apply dry guide coat and finish block sanding
with P150 abrasive. DA feather edge the repair area with
P180 abrasive disc. Inspect the repair for quality, if glaze
is not required, continue to step seven.
Mix and
Apply Glaze
Blow off the repair area completely removing sanding
dust from the surface. Mix and apply glaze if required
per manufacturer's recommendation or using the 3M™
Dynamic Mixing System. Keep the glaze with in the primer
feather edge area. Cure glaze for 15 to 20 minutes at 75ºF.
Sand Glaze
Sand polyester glaze with P180. Use 3M™ Dry Guide Coat
between sanding steps to highlight imperfections.
Final Sand
and Inspect
Blow off the repair area. Re-apply 3M™ Dry Guide Coat.
Finish sand the repair area and the surrounding area
using P320 abrasive. Inspect the repair for quality.
Watch the video at www.3MCollision.com
Product List
•For this cleaning step, use a recommended
VOC compliant surface cleaner
•3M™ Purple Clean Sanding Hookit™ Disc, PN 01820
6 in., P80E, 50 discs/box
•3M™ Purple Clean Sanding Hookit™ Disc, PN 30283
3 in., P80E, 50 discs/box
Think About
Your Health
•3M™ Platinum™ Plus Body Filler, PN 01131
1 gal., can
•3M™ Platinum™ Plus for DMS, PN 05863
10.3 oz., cartridge
• 3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30713, 70 mm x 12 m, P80E
• 3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30710, 70 mm x 12 m, P150
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01816, 6 in., P180, 50 discs/box
• 3M™ Dry Guide Coat. PN 05861, 50 g applicator kit
•3M™ Platinum™ Plus Finishing Glaze, PN 31180
30 oz., container
•3M™ Platinum™ Glaze for DMS, PN 05862
10.3 oz., cartridge
3M™ Half Facepiece
Respirator, PN 07182
• 3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30709, 70 mm x 12 m, P180
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01816, 6 in., P180, 50 discs/box
• 3M™ Dry Guide Coat. PN 05861, 50 g applicator kit
•3M™ Purple Clean Sanding Hookit™ Disc, PN 01812
P320, 25 discs/box
•3M™ Dry Guide Coat. PN 05861
50 g applicator kit
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
1
2
3
4
5
6
7
8
9
Body Repair
Large Damage Repair
Product List
Clean the
Damaged Area
Clean the repair area with soap and water,
followed by a VOC compliant surface cleaner.
Initial Prep Sand
DA sand the repair area using P80 abrasive
removing paint beyond the damaged area by
2 to 4 in. Blow off the repair area with clean,
dry air & re-clean the repair area with a
VOC compliant surface cleaner.
Initial Grinding
Grind "low spots" using a 3 in. 50 grit 3M™ Roloc™
Grinding Disc to remove paint, welding nuggets or
other surface imperfections. Blow off with clean, dry
air and re-clean with surface cleaner.
Mix and
Apply Filler
Mix and apply polyester filler per manufacturer's
recommendation or use the 3M™ Dynamic Mixing
System. Keep the filler within the paint to primer
feather edge area. Cure 15 to 20 minutes at 75ºF.
• 3M™ Platinum™ Plus Body Filler, PN 01131, 1 gal., can
• 3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30715, 70 mm x 12 m, P40E
Initial Sand Filler
Block shape sand filler with P40 abrasive, followed
by P80. DA rough feather edge area with P80
abrasive. Use 3M™ Dry Guide Coat between sanding
steps to highlight imperfections. Re-apply 3M™ Dry
Guide Coat as necessary.
Final Sand Filler
Final block sand the filler with P150 abrasive.
DA fine feather edge sand the repair area with
P180 abrasive and blow off the area with clean,
dry air. Use 3M™ Dry Guide Coat between sanding
steps to highlight imperfections.
•For this cleaning step, use a recommended
VOC compliant surface cleaner
•3M™ Purple Clean Sanding Hookit™ Disc, PN 01820
6 in., P80E, 50 discs/box
•3M™ Imperial™ Roloc™ Disc, PN 01345
3 in., 50, 15 discs/box
• 3M™ Platinum™ Plus Body Filler, for DMS, PN 05863,10.3 oz., cartridge
• 3M™ Dent Filling Compound Body Filler for DMS, PN 05859, 95°, 10.3 oz., cartridge
• 3M Hookit Purple Clean Sanding Sheet Roll, PN 30713, 70 mm x 12 m, P80E
™
™
• 3M™ Dry Guide Coat, PN 05861 50 g applicator kit
•3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30710
70 mm x 12 m, P150
•3M™ Purple Clean Sanding Hookit™ Disc, PN 01816
6 in., P180, 50 discs/box
•3M™ Dry Guide Coat. PN 05861, 50 g applicator kit
Mix and
Apply Glaze
•3M Platinum Plus Finishing Glaze, PN 31180
30 oz., container
Sand Glaze
Block sand the polyester glaze area with
P180 abrasive. Use 3M™ Dry Guide Coat to highlight
imperfections. Re-apply glaze as necessary to
fill minor imperfections.
•3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30709,
70 mm x 12 m, P180
Final Sand
and Inspect
Watch the video at www.3MCollision.com
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01820, 6 in., P80E, 50 discs/box
Blow off the repair area completely, removing any remaining sanding dust from the surface. Mix and apply polyester
glaze per manufacturer's recommendation or use the 3M™
Dynamic Mixing System. Keep the glaze application within
the primer feather edge area. Cure 15 to 20 minutes at 75ºF.
Blow off repair area, re-apply 3M™ Dry Guide Coat,
and finish sand repair and surrounding area
using P320. Inspect for quality.
Think About
Your Health
™
™
3M™ Half Facepiece
Respirator, PN 07182
•3M™ Platinum™ Glaze for DMS, PN 05862
10.3 oz., cartridge
•3M™ Dry Guide Coat. PN 05861
50 g applicator kit
•3M™ Purple Clean Sanding Hookit™ Disc, PN 01812
P320, 25 discs/box
•3M™ Dry Guide Coat. PN 05861
50 g applicator kit
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Sealing and Coating
Texture Coating/Corrosion Protection Process
1
2
3
4
5
6
Preparation
of Substrate
Pre-clean repair area with a VOC compliant surface
cleaner. Follow by DA sanding with a P320 abrasive
disc. Blow off repair, and re-clean with surface cleaner.
Product List
•For this cleaning step, use a recommended
VOC compliant surface cleaner
•3M™ Purple Clean Sanding Hookit™ Disc, PN 01812
6 in., P320, 50 discs/box
•3M™ Soft Edge Foam Masking Tape PLUS, PN 06293
21mm x 49 m (.8 in.), box
Mask
Repair Area
Mask the door jamb and critical edge of the rocker panel
using foam masking tape. Perimeter mask surrounding
area of repair with 18 in. paper and masking tape.
Apply Rocker
Panel Protection
Apply a rocker panel protective coating to the lower panel.
A test panel should be sprayed first to gauge proper air
pressure and distance from panel to achieve desired
matching texture. Allow to dry. Unmask repair area.
•3M™ No Cleanup Rocker Gard™, PN 08949
22 fl. oz., can
Apply Aerosol
Texture Coating
Apply aerosol texture coatings as needed. Product
selection, application speed and distance will all have
an affect on the final appearance of these coatings.
Prepare a test panel to help you achieve the desired
texture. Allow to dry.
•3M™ Rocker Panel Coating, PN 08889
Grey, 23 oz., can
Apply Internal
Corrosion
Protection
Apply Under
Body Protection
Apply internal panel corrosion protection material using
a wand that allows for a 360° angle spray pattern.
This product is designed to remain “tacky” to
maintain maximum corrosion protection.
Apply corrosion protection, or undercoating, to wheel
well housing and rocker panel pinch weld area. Clean
any overspray immediately afterwards using an
appropriate surface cleaner.
Watch the video at www.3MCollision.com
•3M™ White Masking Paper, PN 06539
18 in. x 750 ft., 2 per case
Think About
Your Health
•Scotch® Performance Masking Tape 233+, PN 26334
18 mm x 55 m, 48 per case
•3M™ No Cleanup Applicator Gun, PN 08801
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Rocker Panel Spray, PN 05911
Clear, 18 oz., can
•3M™ Rust Fighter-I, PN 08891
1 qt. (US)
3M™ Respirator Assembly/Organic Vapor N95
Dual Cartridge, PN 07192
•3M™ Body Schutz™ Applicator Gun, PN 08997
•3M™ Rust Fighter-I Application Wand, PN 08998
•3M™ Undercoating, PN 08881
16 oz. Net Wt/453 gram, can
•3M™ No Cleanup Water Based Undercoating, PN 08804
18 fl. oz., can
•3M™ No Cleanup High Coverage Body Schutz™ Coating,
PN 08964, 22 fl. oz., can
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Bumper Repair
Plastic Tab Repair Process
1
2
3
4
5
6
Product List
Clean the
Damaged Area
Clean the repair area with soap and water,
followed by a VOC compliant surface cleaner.
•For this cleaning step, use a recommended
VOC compliant surface cleaner
Initial Prep Sand
Grind the broken tab using a 3 in. 50 grit 3M™ Roloc™
Disc, creating a tapered edge. Using a DA sander, sand
the repair area with a 3 in. P80 abrasive disc to remove
any melted plastic.
•3M™ Imperial™ Roloc™ Disc, PN 01345
3 in., 50, 15 discs/box
Prepare the Tab
Drill 1/8 in. pinning holes in the damaged area ¼ in.
from tapered edge and ¼ in. apart. Apply aerosol
adhesion promoter, allowing to dry 5 to 10 minutes.
Mix and Apply
Super-Fast
Repair Material
Cut contour film 3X length of tab. Mix and apply
adhesive to contour sheet, and apply to damaged
tab, shaping as you work. Allow to cure 5 to 10 minutes.
Remove contour film.
Rough Shape
Damaged Tab
Rough shape the repaired tab area with a 3 in. 50 grit
3M™ Roloc™ Disc. Using a DA sander, sand the repair
area with a 3 in. P80 abrasive disc to restore original tab
dimensions. Re-drill mounting holes as necessary.
Final Sand
and Inspect
Using a DA sander, finish sand the repair area and the
surrounding area using a 3 in. P180 abrasive disc. Blow
off the repair area and inspect for quality. Apply adhesion
promoter in preparation for primer surfacer application.
Watch the video at www.3MCollision.com
•3M™ Purple Clean Sanding Hookit™ Disc, PN 30283
3 in., P80, 50 discs/box
Think About
Your Health
•3M™ Polyolefin Adhesion Promoter, PN 05907
12 oz., aerosol
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Super Fast Repair Adhesive, PN 04247
200 mL., 6 cartridges/case
•3M™ Plastic Contour Sheet, PN 04903
5 in. x 12 ft., 6 rolls/case
•3M™ Performance Manual Applicator, PN 08117, 200 mL.
•3M™ Purple Roloc™ Disc, PN 01345
3 in., 50, 15 discs/box
3M™ Half Facepiece
Respirator, PN 07182
•3M™ Purple Clean Sanding Hookit™ Disc, PN 30283
3 in., P80, 50 discs/box
•3M™ Purple Clean Sanding Hookit™ Disc, PN 30279
3 in., P180, 50 discs/box
•3M™ Polyolefin Adhesion Promoter, PN 05907
12 oz., aerosol
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Bumper Repair
Cosmetic Flexible Bumper Process
Scrapes, Gouges and Deformations
1
2
3
4
5
6
Product List
Clean the
Damaged Area
Clean the repair area with soap and water,
followed by a VOC compliant surface cleaner.
•For this cleaning step, use a recommended
VOC compliant surface cleaner
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30279 3 in., P180, 50 discs/box
Initial Prep Sand
"Dish Out" the damaged area using a P80 abrasive
disc on a DA sander. Keep the P80 abrasive scratches
within the "Dish Out" area. Use a DA sander with P180
abrasive to "feather" the repair area 2 to 3 in. from
the "Dish Out" area.
Apply Adhesion
Promoter
Blow off the repair area with clean, dry air. Apply
aerosol adhesion promoter, allowing to dry 5 to 10
minutes. Always apply adhesion promoter before
any filler material.
Mix and Apply
Flexible Filler
Mix and apply flexible filler with a "tight coat,"
followed by additional coats to fill in all low areas.
Allow to cure for 15 minutes at 75ºF.
Sand
Flexible Filler
Final Sand
and Inspect
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30283, 3 in., P80, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01820, 6 in., P80, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01816, 6 in., P180, 50 discs/box
•3M™ Polyolefin Adhesion Promoter, PN 05907
12 oz., aerosol
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ EZ Sand Flexible Parts Repair Material, PN 05887
200 mL., cartridge
•3M™ Performance Manual Applicator, PN 08117
200 mL.
• 3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30710, 70 mm x12 m, P150
Hand block or DA sand flexible repair material with a
P150 disc or sheet, followed by a P180 disc or sheet.
Think About
Your Health
3M™ Half Facepiece
Respirator, PN 07182
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01817, 6 in., P150, 50 discs/box
• 3M™ Purple Hookit™ Sheet, PN 30709, 2-¾ in.x 16-½ in., P180, 25 sheets/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01816, 6 in., P180, 50 discs/box
Finish sand the repair and the surrounding area
using a P320 abrasive disc. Blow off and inspect
the repair for quality. Repeat steps 3, 4 and 5
as necessary. Apply adhesion promoter in
preparation for primer surfacer application.
Watch the video at www.3MCollision.com
•3M™ Purple Clean Sanding Hookit™ Disc, PN 01812
6 in., P320, 50 discs/box
•3M™ Polyolefin Adhesion Promoter, PN 05907
12 oz., aerosol
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Bumper Repair
Flexible Patch Non-Structural Bumper Process
1
2
3
4
5
6
7
Product List
Clean the
Damaged Area
Clean the front and back of the repair area with soap
and water, followed by a VOC compliant surface cleaner.
Be sure to remove any overspray from the back side of
the repair area. A Scotch-Brite™ scuffing pad may be
used to assist with stubborn overspray.
•For this cleaning step, use a recommended
VOC compliant surface cleaner
Initial Grinding
Grind the front of the repair using a grade 50 3 in. disc.
Grind at a low speed creating a "Dish Out" area 3 in.
wide that tapers to the bottom of the damage.
•3M™ Imperial™ Roloc™ Disc, PN 01345
3 in., 50, 15 discs/box
Initial Prep Sand
Sand the "Dish Out" area using a P80 abrasive disc
on a DA sander, removing any melted plastic. Keep
the P80 abrasive scratches within the "Dish Out"
area. Using P180 abrasive, feather edge 2 to 4 in.
from the "Dish Out " area.
Apply
Reinforcement
Patch
On the back side of the repair area apply the flexible
patch adhesion promoter. Firmly apply the flexible
reinforcement patch overlapping the damaged area
by 1.5 in. on all sides of the repair.
Mix and Apply
Flexible Filler
Apply aerosol adhesion promoter to the front side of the
repair and allow to dry for 5 minutes. Mix and apply flexible
filler with a "tight coat" followed by additional coats to fill
in all low areas. Allow 15 minutes to cure at 75ºF.
Think About
Your Health
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30279 3 in., P180, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30283, 3 in., P80, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01820, 6 in., P80, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01816, 6 in., P180, 50 discs/box
•3M™ EZ Fix Flexible Patch Kit, PN 05888, 4 in. x 8 in.,
6 patches per box with adhesion promoter wipes
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Automotive Adhesion Promoter, Sponge Applicator
Packets, PN 06396, 2.5 mL per packet
• 3M™ EZ Sand Flexible Parts Repair Material, PN 05887, 200 mL., cartridge
• 3M™ Performance Manual Applicator, PN 08117, 200 mL.
• 3M™ Polyolefin Adhesion Promoter, PN 05907, 12 oz., aerosol
3M™ Half Facepiece
Respirator, PN 07182
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30279 3 in., P180, 50 discs/box
Sand
Flexible Filler
DA sand the flexible filler material with a P150
abrasive disc. Block sand the repair area with
a P180 abrasive sheet.
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30280, 3 in., P150, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01817, 6 in., P150, 50 discs/box
• 3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30709, 70 mm x12 m, P180
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01816, 6 in., P180, 50 discs/box
Final Sand
and Inspect
Using a DA sander, finish sand the repair and the
surrounding area using a P320 abrasive disc. Blow off
and inspect the repair for quality. Repeat steps 5 and 6
as necessary. Apply adhesion promoter in preparation
for primer surfacer application.
Watch the video at www.3MCollision.com
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01812 6 in., P320, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30275 3 in., P320, 50 discs/box
• 3M™ Polyolefin Adhesion Promoter, PN 05907, 12 oz., aerosol
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Bumper Repair
Two Sided Bumper Repair Process Cracks, Holes & Punctures
1
2
3
4
5
6
7
8
Product List
Clean the
Damaged Area
Clean the front and back of repair area with soap and
water, followed by a VOC compliant surface cleaner.
•For this cleaning step, use a recommended
VOC compliant surface cleaner
Initial Grinding
Grind the front of the repair using a grade 50 3 in. disc.
Grind at a low speed creating a "Dish Out" area 3 in.
wide that tapers to the bottom of the damage.
Grind the backside if necessary to remove any
defects or damage deformation.
•3M™ Imperial™ Roloc™ Disc, PN 01345
3 in., 50, 15 discs/box
Initial Prep Sand
Use a DA to sand the front and back side of the repair
with a P80 abrasive disc. Remove any melted plastic and
create a smooth transition into the repair on the front and
back side of the repair. Blow off the repair area with
clean, dry air & apply aerosol adhesion promoter.
•3M™ Purple Clean Sanding Hookit™ Disc, PN 01820
6 in., P80, 50 discs/box
Apply
Reinforcement
Material
Apply aluminum autobody repair tape to the front
side of the repair. Apply alternating applications of
thin, wet coats of 3M™ Semi-Rigid Repair Material and
reinforcement tape on the back side of the repair. Allow
dry time of 15 minutes at 75ºF.
•3M™ Plastic Repair Material Semi-Rigid, PN 04240
200 mL., cartridge
Front Side Prep
Remove aluminum repair tape. Dish out repair material
with 3 in. grade 50 grinding disc on low speed. DA sand
the surrounding area with a grade P180 abrasive disc.
Blow off repair area with clean dry compressed air.
• 3M™ Purple Roloc™ Disc, PN 01345, 3 in., Grade 50, 15 discs/box
Mix and Apply
Flexible Filler
Apply adhesion promoter to the front side of the repair
and allow to dry for 5 minutes. Mix and apply flexible
filler with a "tight coat" followed by additional coats to
fill in all low areas. Allow 15 minutes to cure at 75ºF.
• 3M™ EZ Sand Flexible Parts Repair Material, PN 05887, 200 mL., cartridge
Sand
Flexible Filler
Use a DA sander to sand the flexible filler material
with a grade P150 abrasive disc, followed by a block
with grade P180.
Final Sand
and Inspect
Use a DA sander to finish sand the repair and surrounding
area using a P320 abrasive disc. Blow off and inspect
the repair for quality. Repeat steps 6 and 7 as necessary.
Apply adhesion promoter in preparation for primer
surfacer application.
Watch the video at www.3MCollision.com
Think About
Your Health
•3M™ Polyolefin Adhesion Promoter, PN 05907
12 oz., aerosol
•3M™ Reinforcement Patch, PN 04904
5 in. x 12 ft., roll
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30279 3 in., P180, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01816, 6 in., P180, 50 discs/box
• 3M™ Performance Manual Applicator, PN 08117, 200 mL.
• 3M Polyolefin Adhesion Promoter, PN 05907, 12 oz., aerosol
™
3M™ Half Facepiece
Respirator, PN 07182
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01817, 6 in., P150, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30280, 3 in., P150, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01816, 6 in., P180, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 30275 3 in., P320, 50 discs/box
• 3M™ Purple Clean Sanding Hookit™ Disc, PN 01812, 6 in., P320, 50 discs/box
• 3M™ Polyolefin Adhesion Promoter, PN 05907, 12 oz., aerosol
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Sanding
Dry Primer Sanding Process
1
2
3
4
5
6
Apply primer to repair area following manufacturers
recommendations. Allow to cure.
Apply Primer
Product List
•3M™ Accuspray™ Spray Gun Model HG09, PN 16570
•3M™ Accuspray™ Atomizing Head, PN 16611
Apply Dry
Guide Coat
Apply Dry Guide Coat over cured primer.
Hand
Block Repair
Hand sand or "check block" sand the repair area using a
P320 abrasive sheet on an appropriately sized hand block.
Look for imperfections in the repair area highlighted by
the 3M™ Dry Guide Coat. Re-apply 3M™ Dry Guide Coat as
necessary. Repair any defects as required.
•3M™ Hookit™ Purple Clean Sanding Sheet Roll, PN 30705
70 mm x 12 m, P320
Re-Apply Dry
Guide Coat
Re-apply 3M™ Dry Guide Coat over hand blocked
repair area.
•3M™ Dry Guide Coat, PN 05861
50 g applicator kit
•3M™ Dry Guide Coat, PN 05861
50 g applicator kit
•3M™ Dry Guide Coat, PN 05861
50 g applicator kit
Think About
Your Health
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
3M™ Half Facepiece
Respirator, PN 07182
DA Sand Primer
DA sand repair area using a P400 abrasive disc and
a soft interface pad until all 3M™ Dry Guide Coat
is removed.
Clean the
Damaged Area
Clean the repair area with a VOC compliant surface
cleaner. Perform a final inspection while the repair
area is still wet-looking for imperfections. Re-work
any imperfections that are found.
Watch the video at www.3MCollision.com
•3M™ Purple Clean Sanding Hookit™ Disc, PN 01811
6 in., P400 grit
• 3M™ Hookit™ Soft Interface Pad, PN 05777
•For this cleaning step, use a recommended
VOC compliant surface cleaner
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Sanding
Blend Panel Sanding Process
1
2
3
4
5
Clean the
Repair Area
Clean the repair area with soap and water,
followed by a VOC compliant surface cleaner.
Hand
Sand Edges
Scuff hard to reach areas and panel edges by hand with
a P1000 abrasive disc or ultra fine sanding sponge.
DA Sand Color
Blend Area
DA Sand
Adjacent Panels
Clean
and Inspect
DA sand the color blend area using a grade P800
abrasive disc and a soft interface pad. For best
results, blend sand back into primer surfacer.
DA sand the remainder of the blend panel(s)
using a P1000 abrasive disc.
Clean the repair area with a VOC compliant or paint
manufacturer recommended surface cleaner. Blow dry
the repair area with clean, dry air. Inspect the repair area
and re-sand any shiny spots as necessary.
Watch the video at www.3MCollision.com
Product List
•For this cleaning step, use a recommended
VOC compliant surface cleaner
•3M™ Trizact™ Hookit™ Blending Disc, PN 02090
6 in., P1000, 15 discs per box
Think About
Your Health
•3M™ Softback Sanding Sponge, PN 02601
4 ½ in. x 5 ½ in., Ultrafine
•3M™ Purple Finishing Film Hookit™ Disc, PN 30670
6 in., P800, 50 discs per box
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Hookit™ Soft Interface Pad, PN 05777
6 x ½ x ¾ in.
•3M™ Trizact™ Hookit™ Foam Blending Disc, PN 02090
6 in., P1000 grit
•3M™ Hookit™ Soft Interface Pad, PN 05777
6 x ½ x ¾ in.
•For this cleaning step, use a recommended
VOC compliant surface cleaner
For ordering information, contact your 3M Sales Representative
3M™ Half Facepiece
Respirator, PN 07182
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Sanding
Paint Finish Denibbing Process
1
2
3
4
5
5
A
B
Product List
Initial Defect
Removal
Attach the appropriate abrasive to the denibbing tool
1000 (Black) for large dirt nibs & 1500 (Grey) for small
dirt nibs. Adjust the speed to the appropriate setting.
Use medium setting as a starting point. Turn on tool
and sand the nib with light downward pressure. Water
may be required for some clearcoats.
•3M™ Perfect-It™ Denibbing Tool, PN 07650
Cordless denib sander
Scratch
Refinement
If the 1000 grit abrasive was used in step one, refine
these coarse scratches with the 1500 denibbing abrasive
before polishing. Use the same sanding technique as in
step one for best results.
•3M™ Perfect-It™ Denibbing Abrasive, PN 02047
P1000 Grade Trizact™ abrasive stem, 20 stems per box
Apply Polish
Attach the 3 in. 3M™ Purple Foam Pad to the polisher. If
the pad is dry apply a small amount of 3M™ Perfect-It™
Denibbing Polish directly to the pad. Apply a small spot of
polish on each nib as well. For optimum performance, set
polisher at 70 to 90 PSI.
•3M™ Perfect-It™ Foam Buffing Pad, PN 05759
Foam Buffing Pad, 3 in., Purple
Machine Polish
Swirl Elimination
(Option A)
Swirl Elimination
(Option B)
Slightly collapse the foam pad to the painted surface
and pull the trigger to start polishing the defect area.
Using a circular motion, polish each sanded area for
7 to 10 seconds. Minimize sling by releasing the trigger
while pad is still collapsed on the surface. Wipe
residue with a yellow microfiber cloth.
On dark colored vehicles, attach the 3 in. Ultrafine foam
polishing pad to the polisher. Apply a small amount of
3M™ Ultrafine Machine Polish directly to a dry pad. Apply
a small spot of 3M™ Ultrafine Machine Polish to each nib
as well. Polish the haze spots for 7 to 10 seconds each,
and wipe residue with a blue microfiber cloth.
A full sized polisher equipped with an 3M™ Ultrafine Foam
Polishing Pad may also be used to polish the full panel.
Wipe residue with a blue microfiber cloth.
Watch the video at www.3MCollision.com
•3M™ Perfect-It™ Denibbing Abrasive, PN 02047
P1000 Grade Trizact™ abrasive stem, 20 stems per box
•3M™ Perfect-It™ Denibbing Abrasive, PN 02080
P1500 Grade Trizact™ abrasive stem, 20 stems per box
•3M™ Perfect-It™ Denibbing Abrasive, PN 02080
P1500 Grade Trizact™ abrasive stem, 20 stems per box
•3M™ Perfect-It™ Denibbing Polish, PN 39063
Denibbing Polish, 16 oz./473 mL.
•3M Polisher, PN 28363, 75 mm Diameter
™
Think About
Your Health
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Perfect-It™ Detailing Cloth, PN 06016
Yellow Microfiber Cloth
•3M™ Polisher, PN 28363, 75 mm Diameter
•3M™ Perfect-It™ Ultrafine Foam Polishing Pad, PN 05760
Foam Polishing Pad, 3 in., Blue
3M™ Particulate Respirator N95
PN 07185
•3M™ Perfect-It™ Ultrafine Machine Polish, PN 39062
Machine Polish, 16 oz./473 mL.
•3M™ Perfect-It™ Detailing Cloth, PN 06020
Light Blue Microfiber Cloth
•3M™ Perfect-It™ Ultrafine Foam Polishing Pad, PN 05708
9 in., 1 pads/bag
•3M Perfect-It Detailing Cloth, PN 06020
Light Blue Microfiber Cloth
™
™
•3M™ Electric Variable Speed Polisher, PN 28391
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Automotive Detailing
Paint Finish Small Area Process
1
2
3
4
5
6
DA sand the repair area with a 3 in. P1500 Finishing Film
discs, removing all paint defects. Wipe panel clean.
When using Trizact™ Abrasives, use a light mist of water
while sanding to avoid clogging of the disc.
Initial Defect
Removal
Scratch
Refinement
Refine the P1500 scratches with a DA and a 3 in. P3000
Trizact™ Foam Disc used damp with a soft interface pad.
Wipe panel clean.
Compound
Compound the repair area with a 3 in. polisher. Use a
3 in. foam compound pad and the appropriate rubbing
compound. Wipe panel clean.
Machine Polish
Polish the repair area with a 3 in. polisher. Use a 3 in.
black foam polishing pad and the appropriate machine
polish. Wipe panel clean with a yellow microfiber cloth.
Product List
•3M™ Trizact™ Hookit™ Clear Coat Sanding Disc, PN 02094
P1500, 3 in., 25 discs per box
•3M™ Hookit™ Finishing Film, PN 00907
3 in., P1500, 50 discs per box
•3M™ Hookit™ Soft Interface Pad, PN 05771
3 in., 1 pad/bag
•3M™ Trizact™ Hookit™ Foam Disc, PN 02087
3 in., P3000, 15 discs per box
•3M™ Hookit™ Soft Interface Pad, PN 05771
3 in., 1 pad/bag
Think About
Your Health
•3M™ Perfect-It™ Rubbing Compound, PN 06085
1 qt. (946 mL.)
•3M™ Foam Buffing Pad, PN 05759
3 in., 2 pads/bag
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Perfect-It™ Machine Polish, PN 06064
1 qt. (946 mL.)
•3M™ Perfect-It™ Foam Polishing Pad, PN 05726
3 in., 2 pads/bag
•3M™ Perfect-It™ Detail Cloth, PN 06016, 6 cloths/bag
Ultrafine
Machine Polish
Ultrafine polish the repair area with a 3 in. polisher. Use a
3 in. blue foam polishing pad and ultrafine machine polish.
Leave a light film of polish on the surface and wipe the
panel clean with a blue microfiber cloth.
Final Detail
Clean sling from adjacent panels and door jamb areas.
Doing this immediately after the repair will greatly
improve the ease of this step.
Watch the video at www.3MCollision.com
•3M™ Perfect-It™ Ultrafine Machine Polish, PN 06068
1 qt. (946 mL.)
3M™ Particulate Respirator N95
PN 07185
•3M™ Perfect-It™ Ultrafine Foam Polishing Pad, PN 05760
3 in., Single Sided, 2 pads/bag
•3M™ Perfect-It™ Detail Cloth, PN 06016
6 cloths/bag
•3M™ Perfect-It™ Detail Cloth, PN 06016
6 cloths/bag
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Automotive Detailing
Paint Finish Full Panel Process
1
2
3
4
5
6
Initial Defect
Removal
Texture Match
Scratch
Refinement
DA sand the repair area with a P1500 3M™ Trizact™
Clearcoat Sanding Disc used damp or P1500 3M™
Hookit™ Purple Finishing Film Disc. Remove all paint
defects and match texture to adjacent OEM panels.
Wipe panel clean.
Refine the P1500 scratches with a DA and a P3000
3M™ Trizact™ Foam Disc used damp with a soft interface
pad. Wipe panel clean.
Product List
•3M™ Trizact™ Hookit™ Clearcoat Sanding Disc, PN 02088
P1500, 6 in., 25 discs per box
•3M™ Purple Finishing Film Hookit™ Disc, PN 30667
P1500, 6 in., 50 discs per box
•3M™ Hookit™ Soft Interface Pad, PN 05777, 6 in., Disc
•3M™ Trizact™ Hookit™ Foam Disc, PN 02085
P3000, 6 in.,15 discs per box
•3M™ Hookit™ Soft Interface Pad, PN 05777,
6 in., Disc
Think About
Your Health
• 3M™ Perfect-It™ Rubbing Compound, PN 06085, 1 qt. (946mL.)
Compound the repair area with a high speed polisher set
between 1200 to 2000 rpm. For faster results, use a wool
compounding pad and the appropriate rubbing compound.
Wipe panel clean.
Compound
Machine Polish
Polish the repair area with a high speed polisher
set between 1200 to 2000 rpm. Use a black foam
polishing pad and the appropriate machine polish.
Wipe the panel clean with a yellow microfiber cloth.
Ultrafine
Machine Polish
Polish the repair area with a high speed polisher with
the speed set between 1200 to 2000 rpm. Use a blue
foam polishing pad and the appropriate ultrafine machine
polish. Leave a light film of the polish on the panel and
wipe clean with a blue microfiber cloth.
Final Detail
Remove any masking material from the repair area and
clean any residual sling from adjacent panels and door
jamb areas. Cleaning the panel immediately after
compounding and polishing will greatly improve
the ease of cleaning.
Watch the video at www.3MCollision.com
• 3M™ Perfect-It™ Wool Compounding Pad, PN 05753, 9 in.
• 3M™ Perfect-It™ Foam Compounding Pad, PN 05706, 9 in.
• 3M™ Quick Release Adaptor, PN 05752, 5/8 in. Thread
• 3M™ Perfect-It™ Low Linting 100% Wool Compound Pad,
PN 33279, Double Sided, Quick Connect
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Perfect-It™ Machine Polish, PN 06064, 1 qt. (946mL.)
•3M™ Perfect-It™ Foam Polishing Pad, PN 05707, 9 in.
•3M™ Quick Release Adaptor, PN 05752, 5/8 in. Thread
•3M™ Perfect-It™ Detail Cloth, PN 06016, 6 cloths/bag
• 3M™ Perfect-It™ Ultrafine Machine Polish, PN 06068, 1 qt. (946mL.)
3M™ Particulate Respirator N95
PN 07185
• 3M™ Perfect-It™ Ultrafine Foam Polishing Pad, PN 05708, 9 in.
• 3M™ Quick Release Adaptor, PN 05752, 5/8 in. Thread
• 3M™ Perfect-It™ Detail Cloth, PN 06020, 6 cloths/bag
•3M™ Perfect-It™ Detail Cloth, PN 06020
6 cloths/bag
•3M™ Perfect-It™ Clean and Shine, PN 06084
16 fl. oz., bottle
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Automotive Detailing
Headlight Lens Restoration Process
1
2
3
4
5
6
7
Product List
•3M™ Car Wash Soap, PN 38377
1 gal. (US)
Clean and Mask
Clean the damaged lens with soap and water. Perimeter
mask the lens with two layers of masking tape.
Sand to Remove
Yellowing and
Defects
Dry DA sand the damaged headlight lens with a 3 in.
P500 abrasive disc using a soft interface pad. Completely
remove any yellowing and/or surface defects.
1 Step Scratch
Refinement
Refine the P500 sand scratches by dry DA sanding with a
3 in. P800 abrasive disc on a soft interface pad. Wipe the
headlight lens clean.
2nd Step Scratch
Refinement
Refine the P800 sand scratches by DA sanding with a
3 in. P1000 foam disc on a soft interface pad. Use water
to lubricate the P1000 foam abrasive disc. Spend extra
time on this step to ensure removal of all P800 sand
scratches. Wipe the headlight lens clean.
•3M Trizact Hookit Blending Disc, PN 02091
3 in., P1000, 15 discs per box
3 Step Scratch
Refinement
Refine the P1000 sand scratches by DA sanding with a
3 in. P3000 foam abrasive disc on a soft interface pad. Use
water to lubricate the P3000 foam abrasive disc. Spend
extra time on this step to ensure removal of all P1000 sand
scratches. Wipe the headlight lens clean.
•3M™ Trizact™ Hookit™ Foam Disc, PN 02087
3 in., P3000, 15 discs per box
Compound Lens
Completely remove the P3000 sand scratches using a
3 in. polishing tool with a foam compounding pad and
rubbing compound. Wipe the headlight lens with a
clean microfiber cloth.
Polish Lens
Polish the headlight lens using a 3 in. foam polishing pad
and machine polish. Wipe the headlight lens with a clean
microfiber cloth. Remove the masking tape and inspect
for quality.
st
rd
Watch the video at www.3MCollision.com
•Scotch® Performance Masking Tape 233+, PN 26334
18 mm x 55 m, 48 per case
•3M™ Purple Clean Sanding Hookit™ Disc, PN 30272
3 in., P500, 50 discs per box
•3M™ Hookit™ Soft Interface Pad, PN 05771
3 in.,10 per case
Think About
Your Health
•3M™ Purple Clean Sanding Hookit™ Disc, PN 30260
3 in., P800, 50 discs per box
•3M™ Hookit™ Soft Interface Pad, PN 05771
3 in.,10 per case
™
™
™
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ Hookit™ Soft Interface Pad, PN 05771
3 in., 10 per case
•3M™ Hookit™ Soft Interface Pad, PN 05771
3 in., 10 per case
3M™ Particulate Respirator N95
PN 07185
•3M™ Perfect-It™ Rubbing Compound, PN 06085
1 qt. (946mL.)
•3M™ Perfect-It™ Rubbing Compound, PN 39060, 16 oz.
•3M™ Foam Buffing Pad, PN 05759
3 in., 2 pads/bag
•3M™ Perfect-It™ Machine Polish, PN 06064, 1 qt. (946mL.)
•3M™ Perfect-It™ Machine Polishing, PN 39061,16 oz.
•3M™ Foam Polishing Pad, PN 05726, 3 in., 2 pads/bag
•3M™ Perfect-It™ Detail Cloth, PN 06016, 6 cloths/bag
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
1
2
3
4
5
6
7
8
Automotive Detailing
Vehicle Clean-Up Process
Product List
Inspect Interior
Remove any trash from the vehicle and blow out the air
vents. Vacuum the interior of the vehicle including the
ashtray, seat folds and trunk. Inspect the carpet and
upholstery for any heavily soiled stains that may
require a pre-spot treatment.
Pre-Spot Carpet
and Fabric
Use 3M™ All Purpose Cleaner and Degreaser to pre-spot
clean any stains or heavily soiled areas on carpet or
upholstery. Dilute the 3M™ All Purpose Cleaner and
Degreaser at a 1:15 dilution ratio. Lightly brush the
soiled/stained area.
•3M™ All Purpose Cleaner and Degreaser, PN 38350
1 gal. (US)
Pre-Clean
Exterior
Apply 3M™ Heavy Duty Wheel Cleaner at a 1:4 dilution
ratio to clean brake dust from wheels. Apply 3M™ All
Purpose Cleaner and Degreaser at a 1:15 dilution ratio
to clean the engine, engine compartment, door jambs,
wheels, tires and other hard to clean areas.
• 3M™ All Purpose Cleaner and Degreaser, PN 38350,1 gal. (US)
Rinse Vehicle
Exterior
Scrub, pressure wash, and rinse any areas where
pre-cleaner was applied. Rinse the entire vehicle to
remove loose dirt and debris.
Wash Vehicle
Exterior
Pre-soak any remaining bugs, soiled areas or compound
residue using 3M™ All Purpose Cleaner and Degreaser at
a 1:15 ratio. Wash the entire vehicle, then rinse. Dry, using
a water blade or chamois as needed.
Apply Tire
Dressing
Dress the tires with a silicone-free tire dressing, being
sure to remove the excess with an absorbent cloth.
Clean Interior
and Glass
Clean interior vinyl and leather using 3M™ All Purpose
Cleaner and Degreaser at a 1:30 dilution ratio. Clean
the interior and the exterior of the windows with glass
cleaner. Use an extractor on carpet or fabric as needed.
•3M™ All Purpose Cleaner and Degreaser, PN 38350
1 gal. (US)
Final Detail
Apply a body shop safe spray detailer to the vehicle's
exterior surfaces by misting on and wiping off. Spray
detailer will remove any compound residue, dust or
fingerprints and will also improve gloss.
•3M™ Perfect-It™ Clean and Shine, PN 06084
16 fl. oz., bottle
Watch the video at www.3MCollision.com
•3M™ Detailing Spray Bottle, PN 37716, 32 fl. oz.
•3M™ Spray Trigger Nozzle Head, PN 37717
• 3M™ Detailing Spray Bottle, PN 37716, 32 fl. oz.
Think About
Your Health
• 3M™ Spray Trigger Nozzle Head, PN 37717 or PN 37718
• 3M™ Heavy Duty Wheel Cleaner, PN 38374,1 gal. (US)
3M™ E-A-R™ Skull Screws™
Ear Plug, PN P1300
•3M™ All Purpose Cleaner and Degreaser, PN 38350
1 gal. (US)
•3M™ Car Wash Soap, PN 38377
1 gal. (US)
•3M™ Silicone Free Tire Dressing, PN 38327,1 gal. (US)
•3M™ Detailing Spray Bottle, PN 37716, 32 fl. oz.
•3M Solvent Spray Trigger Nozzle Head, PN 37718
™
•3M™ Glass Cleaner, PN 38399, 1 gal. (US)
•3M™ Solvent Spray Trigger Nozzle Head, PN 37718
•3M™ Perfect-It™ Detail Cloth, PN 06020
6 cloths/bag
For ordering information, contact your 3M Sales Representative
3M™ Lexa™
Protective Eyewear, PN 15200
Standard
Operating Procedures
Paint Application Systems
3M™ PPS™ Paint Preparation System
An innovative system from 3M that enables painters to mix less paint and
drastically reduces the amount of solvent and technician time required
for gun cleaning, improving operator efficiency by as much as 15%.
Innovation. Efficiency. Profitability. These are
the values you’ve come to expect from 3M.
2 Panel Repair
Ideal for areas that require 13.5 fluid ounces of material or less.
3M™ PPS™ Kit Midi Size, PN 16112, 13.5 fl oz
(400 mL) full diameter, 200 micron filters
3M™ PPS™ Kit Midi Size, PN 16312, 13.5 fl oz
(400 mL) full diameter, 125 micron filters
3M delivers with the PPS™ Paint Preparation System. Make your job easier and save money
with this innovative system that increases efficiency by eliminating the need for traditional
mixing cups and paint strainers. Now, paint is mixed and sprayed out of the same PPS™ liner
with a lid and built-in filter. Specifically designed adapters allow painters to use the PPS™
system with virtually any spray gun. A key advantage of this closed system is that it enables
a painter’s spray gun to function at any angle, even upside down! Safe from outside contamination, the
PPS™ system offers a cleaner, more efficient solution for all repairs from small spots to large surfaces. Enhance your
quality, reduce solvents, minimize waste, maximize productivity and make your job easier with the revolutionary
3M™ PPS™ Paint Preparation System--now in a comprehensive range of size options allowing precise, accurate coverage.
3 Panel Repair
Ideal for large areas that require 22 fluid ounces of material or less.
3M™ PPS™ Kit Standard Size, PN 16000
22 fl oz (650 mL) 200 micron filters
3M™ PPS™ Kit Standard Size, PN 16301
22 fl oz (650 mL) full diameter,
125 micron filters
Spot Repair
Ideal for spot repairs that require 3 fluid ounces of material or less.
3M™ PPS™ Kit 3 fl oz Lids and Liners,16028
3 fl oz (90 mL) full diameter, 200 micron filters
3M™ PPS™ Kit 3 fl oz Lids and Liners,16328
3 fl oz (90 mL) full diameter,
125 micron filters
1 Panel Repair
4 Panel Repair
Ideal for large jobs that require 28 fluid ounces of material or less.
3M™ PPS™ Kit Large Size, PN 16024
28 fl oz (850 mL) 200 micron filters
3M™ PPS™ Kit Large Size, PN 16325
28 fl oz (850 mL) full diameter,
125 micron filters
Ideal for small areas that require 6 fluid ounces of material or less.
3M™ PPS™ Kit Mini Size, PN 16114
6 fl oz (180 mL) full diameter, 200 micron filters
3M™ PPS™ Kit Mini Size, PN 16314
6 fl oz (180 mL) full diameter,
125 micron filters
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now on your smartphone.