Installation Manual

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AC Level 2
Pedestal Charging System
Installation Manual
Model Numbers:
PE-30 Series
Simply Smart.
2014 by Blink Network, LLC. All rights reserved.
No part of the contents of this document may be reproduced or transmitted in any form or by any means
without the express written permission of Blink Network, LLC (“Blink”). The contents of this document
have been verified by the manufacturer to be consistent with the described components; however,
inconsistencies sometimes occur. Such inconsistencies should be brought to the attention of a Blink
representative. Changes to this manual may be made at any time without notice.
Disclaimer of Consequential Damages
Blink is not responsible for the use or application by any person of the materials in this manual. Blink is
not responsible for damages, either direct or consequential, arising out of or relating to the use or
application of these materials.
®
Blink, Blink Network, and the
logo are registered trademarks of Blink Network, LLC.
ANSI® is a registered trademark of the American National Standards Institute.
Fluke® is a registered trademark of Fluke Corporation.
IEC® is a registered trademark of the International Electrotechnical Commission.
IEEE™ is a trademark of the Institute of Electrical and Electronics Engineers, Inc.
SAE J1772™ is a trademark of SAE International®.
Rev #
Date
Changes Made
2.0
Updated cover art and trademark information and fixed screen images
2.1
Inserted conduit routing instructions and added CDMA instructions
2.2
Updated unit diagram with three model dimensions
2.3
Deleted any reference to PE48 in the manual
3.0
Complete revision to update format and several technical issues.
3.1
Updated for Blink Network, LLC.
Blink Network, LLC
a CarCharging Company
435 S 3rd Ave.
Phoenix, AZ 85003
Tel:
+1 (602) 716-9576
Fax: +1 (602) 256-2606
http://www.carcharging.com
ii
Model PE-30Kice Rev 3.0
Table of Contents
1 IMPORTANT SAFETY INSTRUCTIONS ......................................... 6
2 Federal Communications Commission (FCC) Statements and
Notices.................................................................................................. 8
3 Guidelines and Specifications....................................................... 9
3.1
Applicable Codes and Standards ............................................................................ 9
3.2
Installer/Contractor Notes ....................................................................................... 9
3.3
Customer Responsibility ....................................................................................... 10
3.4
Tools Required for Installation .............................................................................. 11
3.5
Blink Features and Specifications ......................................................................... 11
3.5.1
Features ..................................................................................................... 11
3.5.2
Specifications ............................................................................................. 12
4 Charger assembly layout ............................................................. 13
4.1
Shipping Box Contents ......................................................................................... 15
4.2
Charger Housing Assembly .................................................................................. 16
5 Installation .................................................................................... 18
5.1
Unpack the Charger Housing ................................................................................ 18
5.2
Mount the Pedestal ............................................................................................... 20
5.3
Connect Power to the Blink Unit............................................................................ 25
5.3.1
Route Circuits into the Blink Unit ................................................................ 25
5.4
Connect the Blink to a LAN via Ethernet (optional)................................................ 27
5.4.1
Connect the Blink unit to a LAN via Ethernet .............................................. 27
5.5
Connect the Blink using the Wi-Fi adapter ............................................................ 27
5.5.1
Connect the Blink unit using the Wi-Fi: ....................................................... 27
5.6
Connect the Blink using the Cellular Modem ......................................................... 27
5.6.1
Connect the Blink unit using the cellular modem: ....................................... 28
5.7
Finish Assembly .................................................................................................... 28
5.8
Attach the Beacon Light ........................................................................................ 29
Appendix A – Concrete Base Drawing ............................................... 1
Appendix B – Input Conduits .............................................................. 1
Appendix C – Optional Input Power Access ...................................... 1
Model PE-30Kice Rev 3.0
iii
List of Figures
Figure 1. Blink Installations, TypicalPre-Installation guidelines .................................................13
Figure 2. Shipping Box .............................................................................................................15
Figure 3. Shipping Box Contents ..............................................................................................15
Figure 4. Charger Housing Assembly .......................................................................................16
Figure 5. Blink Shipping Box ....................................................................................................18
Figure 6. Cord Reel Base Recessed Areas ..............................................................................18
Figure 7. Removing the Front Panel Assembly ........................................................................19
Figure 8. Front Panel Assembly Removed ...............................................................................19
Figure 9 – Security and Mounting Bolts .....................................................................................20
Figure 10. Base Assembly with Frame Extended .....................................................................20
Figure 11. Insert Temporary Securing Bolt ...............................................................................21
Figure 12. Malleable FS Box ....................................................................................................21
Figure 13. Position Wooden 2x4 Perpindicularly ......................................................................22
Figure 14. Remove the Malleable FS Box ................................................................................23
Figure 15. Remove the Wooden 2x4 ........................................................................................24
Figure 16. Use Conduit and Connectors Certified for Use in a Wet Location ............................25
Figure 17. Location of RJ45 (Ethernet) Port .............................................................................27
Figure 18. Closed RJ45 (Ethernet) Port ...................................................................................27
Figure 19. Open RJ45 (Ethernet) Port ......................................................................................27
Figure 20. Align Cord Reel Front Panel ....................................................................................28
Figure 21. Cord Reel Recessed Areas .....................................................................................29
Figure 22. Mate the Beacon Light Connectors .........................................................................29
Figure 23. Beacon Light Security Bolts ....................................................................................30
Figure 24. Beacon Light Assembly Installation .........................................................................30
iv
Model PE-30Kice Rev 3.0
List of Acronyms
A
Amps
SAE
Society of Automotive Engineers
AC
Alternating Current
UBC
Uniform Building Code
ADA
Americans with Disabilities Act
UL
Underwriter Laboratory
ANSI
American National Standards
Institute
V
Volt
C
Celsius
VAC
Volt Alternating Current
CCID
Charge Current Interrupting Device
WLAN
Wirelass Local Area Network
CDMA
Code Division Mutiple Access
CEC
California Energy Commission
DC
Direct Current
EV
Electric Vehicle
EVSE
Electric Vehicle Supply Equipment
F
Fahrenheit
FCC
Federal Communications
Commission
GND
Ground
GUID
Globally Unique Identifier
Hz
Hertz
IEC
International Electrical Commission
IEEE
Institute of Electrical and
Electronics Engineers
MAC
Maintenance Access Code
MM
Millimeters
NEC
National Electric Code
NOC
Network Operating Center
OSHA
Occupational Safety and Health Act
POS
Point of Sale
RF
Radio Frequency
RFID
Radio Frequency Identification
Model PE-30Kice Rev 3.0
v
1 IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Before using the electric vehicle supply equipment (EVSE) Blink unit, read all of these instructions,
as well as the WARNING and CAUTION markings in this document, on the Blink unit, and on your
electric vehicle (EV).
Consult the following symbols and related instructions for the actions necessary to avoid hazards.
Legend
WARNING: Used when there is a risk of personal injury
WARNING: RISK OF ELECTRIC SHOCK – Used when there is a risk of electric shock
WARNING:
RISK OF FIRE – Used when there is a risk of fire
CAUTION: Used when there is a risk of damage to the equipment
WARNING: RISK OF ELECTRIC SHOCK
Basic precautions should always be followed when using electrical products, including the
following:
a. Read all the instructions before using this product.
b. This device should be supervised when used around children.
c. Do not put fingers into the EV connector.
d. Do not use this product if the flexible power cord or EV cable is frayed, has broken
insulation, or any other signs of damage.
e. Do not use this product if the enclosure or the EV connector is broken, cracked, open, or
shows any other indication of damage.
WARNING: RISK OF ELECTRIC SHOCK
Improper connection of the equipment-grounding conductor can result in a risk of electric
shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the
product is properly grounded.
6
GROUNDING INSTRUCTIONS: This product must be connected to a grounded, metal, permanent
wiring system; or an equipment-grounding conductor must be run with the circuit conductors and
connected to the equipment grounding terminal or lead on the product.
WARNING: RISK OF ELECTRIC SHOCK




Do not touch live electrical parts.
Properly install and ground this equipment according to this installation manual, as well as
national, state, and local codes.
Incorrect connections may cause electric shock.
Disconnect input power before installing or servicing the equipment.
WARNING: This equipment is intended only for charging vehicles that do not require
ventilation during charging. Please refer to your vehicle’s owner’s manual to determine its
ventilation requirements.
WARNING: Do not use extender cables to increase the length of the charging cable.
Maximum length is limited to 25 feet by the National Fire Protection Agency.
CAUTION: Incorrect connection may cause damage to the Blink charging system.
Use 8AWG, 167Fahrenheit (F) (75Celsius (C)) copper wire only. Ground Blink unit
properly using equipment ground conductor.
CAUTION: EV Coupler Installation Height.
To maintain compliance with the National Electric Code (NEC), the 40” version of the Blink
PE-30Kice EVSE must be mounted on a curb at least six inches above the vehicle parking
surface.
CAUTION: EV Coupler Use.
Before using the Blink charging system, ensure that the EV coupler and pins are
undamaged and clear of obstructions.
Model PE-30Kice Rev 3.0
7
2 Federal Communications Commission (FCC) Statements and
Notices
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radio frequency energy, and if not installed and used in accordance with these instructions,
may cause harmful interference to radio communications. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the following
measures:

Reorient or relocate the antenna.

Increase the separation between the equipment and the receiver.

Connect the equipment to an outlet on a circuit different from that to which the receiver is
connected.

Consult the dealer or an experienced radio/TV technician for help.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause
undesired operation.
8
Model PE-30Kice Rev 3.0
3 Guidelines and Specifications
This Installation Manual describes how to properly install the Blink Model PE-30 EVSE, referred to
as the “Blink” throughout this document. Contact the Blink Network Operation Center (NOC) at 1480-525-7710 for troubleshooting and more detailed technical questions.
3.1 Applicable Codes and Standards
The installer or contractor is responsible for obtaining and becoming familiar with the following
publications. Installer or contractor work and material shall comply with the local municipality’s
currently adopted versions of:

National Electric Code (NEC)

Municipal, county, and state building codes and standards

Occupational Safety and Health Administration (OSHA)

Uniform Building Code (UBC)

Other relevant codes and standards that apply to the installation of structural components
and electrical equipment
3.2 Installer/Contractor Notes
The installer or contractor selected to install the Blink Model PE-30 and charging systems, including
electrical connections, shall conform to the following general notes:

More than one installer is required to install the EVSE unit. There should be 2-3 installers
available to assist with the installation.

Installation shall be performed as described in the electrical plans and approved drawings.

All work shall comply with the local municipality’s currently adopted version of the NEC and
UBC.

Labor and materials not specifically described, which are incidental to installations and
without which a satisfactory job cannot reasonably be completed, are a part of this
installation work.

All materials used in the installation shall be new and Underwriter Laboratory (UL)-listed and
labeled where required.

The installation of alternatic current (AC) power circuits and circuit disconnects is not
included in this work. Such work must be performed by a certified electrical contractor
(CEC).

It shall be the installer’s or contractor’s responsibility to carefully read this entire installation
manual and associated drawings and sketches to determine his/her responsibilities. Failure
to do so shall not release the installer or contractor from doing the work in complete
accordance with this document.

Installation location of the EVSE unit can affect the view of the Point of Sale (POS) screen.
Preference is to insall the EVSE unit in a shady area or have north/south exposure to
improve view of the POS screen.
Model PE-30Kice Rev 3.0
9

Installation location of the EVSE unit should not be located near heavy industrial equipment
or power and/or ground lines that support heavy equipment. Heavy industrial equipment
could create noise on the lines that would create a Power Fault or Out of Service message
when the EVSE unit has power turned on.

Installation location of the EVSE should not be located near a radio transmitter tower. A
radio transmitter tower could cause interference with the EVSE unit and the vehicle that is
being charged.

During performance of the work and after all requirements of this installation manual and
associated details are fully completed, Blink and/or the customer shall have the option to
inspect the work.

The installer or contractor shall not modify or otherwise alter Blink equipment in any manner
other than specifically authorized by this installation manual. Unauthorized modification to
the Blink equipment voids the manufacturer’s warranty.
3.3 Customer Responsibility
The customer is responsible for contracting with a CEC to perform all electrical work, including
connections at the Blink unit, supply circuit, and main service panel.
10
Model PE-30Kice Rev 3.0
3.4 Tools Required for Installation
Following are the tools required to install the Blink unit:
Tool
Size
Manufacturer
Current Clamp Meter
600 A MAX AC/DC
Fluke 336 or similar
Digital Multimeter
1000 V MAX
AC/DC
Fluke 87V or similar
Level
N/A
Commercialy available
Pencil / Marker
N/A
Commercially available
Security Hex key or bit
4 mm
Commercially available
Wrench
14 mm
Commercially available
Wrench
10 mm (with
magnetic socket)
Commercially available
Service wiring
N/A
Conduit and fittings
3/4” trade size
Commercialy available
Malleable FS Box
N/A
Supplied with EVSE unit
Wooden 2x4 with rope
N/A
N/A
Commercially available
CAUTION: Using a drill or an electric screwdriver improperly can cause the hex heads to be
damaged and unusable.
3.5 Blink Features and Specifications
3.5.1 Features











EVSE unit certified to UL 2594
Charge circuit interruption device (CCID20)
Ground monitoring circuit
Nuisance-tripping avoidance and auto re-closure
Cold load pickup (randomized auto-restart following power outage)
Certified energy and demand metering
Wireless Institute of Electrical and Electronics Engineers (IEEE) 802.11b/g (Wi-Fi)
Ethernet Local Area Network (LAN) capable
Radio Frequency Identification (RFID)-based user verification system
Web-based bi-directional data flow
Cord management system
Model PE-30Kice Rev 3.0
11
3.5.2 Specifications
WARNING: Do not use extender cables to increase the length of the charging cable.
Maximum length is limited to 25 feet by the National Fire Protection Agency.
Model
Input Voltage
PE-30Kice
208Y-240 volts alternating current (VAC) +/-10% (120 VAC to ground
(GND)
Input Phase
Single (3-wire)
Frequency
60 Hertz (Hz)
Input Current
Output Voltage
30 Amps (A) (maximum); configurable to 12A, 16A, 24A, or 30A
208Y-240 VAC +/-10% (120 VAC to GND)
Output Phase
Pilot
Connector/Cable
Single
SAE J1772™ Compliant
SAE J1772™ compliant ; UL-rated at 30A maximum
Cord Length (Output)
25 Feet (approximate)
Exterior Dimensions
Charger assembly: 19” wide x 5” deep with adjustable heights (40”, 48”,
60”) available to meet Americans w/ Disabilities Act ADA) requirements
Base: 24” wide x 1-1/2” high x 8” deep
Cord reel: 18” diameter
Temperature Rating
-22°F to +122°F (-30°C to +50°C)
Enclosure
National Electrical Manufacturers Association (NEMA)
type 3R sun- and heat-resistant
Mounting
Pedestal
12
Model PE-30Kice Rev 3.0
4 Charger assembly layout
The charger assembly should be mounted in close proximity to the vehicle stall and at a location
where the 25-foot charging cord can be easily connected to the vehicle charging port without the
cord stretching taut and/or presenting a trip hazard.
WARNING: RISK OF FIRE
This equipment has arcing or sparking parts that must not be exposed to flammable vapors. This
equipment should be located at least 18 inches (460 mm) above the floor.
Model Number
Part Number(s)
Dimension A
Dimension B
Dimension C
PE-30Kice60
01-0131-0000
70”
60”
31.5”
PE-30Kice48
01-0135-0000
58”
48”
19.5”
PE-30Kice40
01-0136-0000
50”
40”
11.5”
Figure 1. Blink Installations, Typical
Model PE-30Kice Rev 3.0
13
Pre-Installation guidelines
Before the Blink unit arrives, the following should occur:

Installation site should be selected.

One 1” electrical conduit should be installed according to local code.

Method of EVSE unit communication should be determined (a site survey should be
performed to determine the most appropriate data communications method.).
There are three data communication methods:

o
Cellular Modem
o
Wi-Fi
o
Ethernet LAN - One 1” data conduit should be installed according to local code
If applicable, consider locating the Blink charging system to be accessible from multiple
parking spaces.
Note: If conduits cannot be installed through the base of the unit, provisions should be made
to penetrate the Blink housing. Refer to Section 5.3.1, Optional Method, for instructions.
The foundation / mounting pad must be poured or installed with anchors in place before EVSE unit
installation.


Refer to Appendix A for the concrete base drawing.
Refer to Appendix B for input conduit locations.
The design of the foundation / mounting pad should be designed by a Professional Mechanical
Engineer to meet the requirements of local codes and conditions.
WARNING: RISK OF FIRE
To reduce the risk of fire, install the Blink unit on a fire resistant surface, free of combustible
materials.
14
Model PE-30Kice Rev 3.0
4.1 Shipping Box Contents
The Blink charging system is shipped in a corrugated box (see sizes below) lined with foam pads,
containing all of the components pre-assembled with the 25-foot charging cord attached.
40” Pedestal Unit – 55” x 28” x 13”
48” & 60” Pedestal Units – 75” x 28” x 13”
Figure 2. Shipping Box
1
2
3
4
1. Cord reel
2. Cord reel cover
3. Charger housing assembly
4. Cord (in separate box)
5
5. Beacon light (in separate box)
Figure 3. Shipping Box Contents
Model PE-30Kice Rev 3.0
15
4.2 Charger Housing Assembly
29
7
28
9
2
17
10
2
16
60
27
1
8
14
18
10
6
2
26
17
20
31
25
15
23
8
30
6
24
8
22
4
6
21
3
27
4
8
10
19
13
5
Figure 4. Charger Housing Assembly
16
Model PE-30Kice Rev 3.0
Charger Housing Assembly Illustrated Parts List (IPL)
Item
No.
Part
Quantity
1.
Frame Assembly – Upper Weldment
1
2.
Nut – M6 x 1 U-Type
6
3.
Junction box
1
4.
Rivet – 3/16” Aluminum
10
5.
Base Assembly Frame
1
6.
Bolt – 3/8” x 1” Thread Rolling
5
7.
Panel – Rear Large
1
8.
Isolator – Rear Panel
8
9.
Cover – Rear Panel Wi-Fi
1
10.
Screw – #10 x 3/8”
6
13.
Base Cover
1
14.
Wall Mount Main Assembly
1
15.
Jumper Wire – Proximity Sensor (If Applicable)
1
16.
Jumper Wire – Power Supply to Beacon Light
1
17.
Wire Ties – 4” Secure to Frame and Cord Reel
4
18.
Nut – M6 x 1 Hex Flange Head
4
19.
Grommet – Pass thru
1
20.
Panel Assembly – Front Weld Large
1
21.
Cord Reel Base Machined
1
22.
Proximity Sensor (If Applicable)
1
23.
Cord Reel Front Panel
1
24.
Cord Reel Cover
1
25.
Conduit Assembly – Liquid tight
1
26.
Wire Ties – 8”
1
27.
Screw – M6 x 1 x 20 Hex Head w/Spinning Washer
4
28.
Light Assembly – Beacon
1
29.
Screw – M6 x 1 x 50 flat Head Pin-In Allen
2
30.
Power Cord Out
1
31.
Blink Logo (Adhesive Back Decal)
1
Note: Verify that all parts on the Charger Housing Assembly Parts List have been
received.
Model PE-30Kice Rev 3.0
17
5 Installation
CAUTION: It is recommended that 2-3 installers complete this operation.
5.1 Unpack the Charger Housing
To unpack the Blink charger housing:
1. Open the Blink shipping box. Check the contents, as listed in Section 0.
Figure 5. Blink Shipping Box
2. Carefully lift the Blink unit from the box and lay the unit flat on its back.
3. Remove the frame assembly (Item 1):
a) Remove the top screws (2 each, Item 27) to release the frame assembly (Item 1).
b) Remove the screws (2 each, Item 27) in the recessed areas in the cord reel base (Item 21).
Recessed
areas
Figure 6. Cord Reel Base Recessed Areas
4. Open the cord box and remove the J1772 cord.
18
Model PE-30Kice Rev 3.0
5. Carefully remove the front panel assembly (Item 20) by tilting up the unit and sliding out.
Figure 7. Removing the Front Panel Assembly
6. Feed the EV cable through the passthru grommet (Item 19) so that the front panel assembly
(Item 20) can be removed and set aside.
Note: Ensure that the passthru grommet (Item 19) stays in place. This is very important.
Figure 8. Front Panel Assembly Removed
Model PE-30Kice Rev 3.0
19
5.2 Mount the Pedestal
CAUTION: It is recommended that 2-3 installers complete this operation.
To mount the pedestal to concrete:
1. While the pedestal is lying on its back on a protective surface, remove the five 3/8” bolts (Item 6)
from the frame assembly (Item 1) using a 14 mm wrench.
Securing Bolt Hole
Mounting Bolt
Figure 9 – Security and Mounting Bolts
2. Slide the base assembly (Item 5) out approximately 12” until the bottom frame strap is aligned
with the middle hole in the bottom frame post.
Figure 10. Base Assembly with Frame Extended
20
Model PE-30Kice Rev 3.0
3. To keep the upper frame and back panel in the raised position, insert one of the 3/8” bolts (Item
6) securely through the bottom strap and the middle hole.
Figure 11. Insert Temporary Securing Bolt
CAUTION: Make sure bolt is secure to prevent Blink housing from sliding during installation.
4. Place the malleable FS box on top of the side rail. This adds additional protection to prevent the
side rail from moving. Refer to Figure 12.
Figure 12. Malleable FS Box
Model PE-30Kice Rev 3.0
21
5. Position and place the frame assembly (Item 1) over the six pre-installed ½’’concrete bolts or ½’’
threaded inserts, electric conduits and data conduit, if provided.
Note: Refer to Appendix A for the approved engineering concrete base drawing.
6. Raise and support the base cover (Item 13) while the six ½ “washers and bolts or nuts are put in
place and secured.
7. Position the wooden 2x4 with an attached rope perpindicularly across the base cover. This
prevents the unit from falling into place before the installer is prepared. Refer to Figure 13.
Figure 13. Position Wooden 2x4 Perpindicularly
22
Model PE-30Kice Rev 3.0
8. Hold the unit in place (first installer). Remove the temporary 3/8” securing bolt and malleable
FS box (second installer). Refer to Figure 14.
Figure 14. Remove the Malleable FS Box
Model PE-30Kice Rev 3.0
23
CAUTION: Do not let the Blink unit fall or slide uncontrolled. This could cause serious
personal injury and damage to the Blink unit.
9. Have the first installer carefully lower the base cover and upper frame (including the rear panel
and electronics) while the second installer removes the wooden 2x4 using the attached rope.
Lower the upper frame until the four 3/8” mounting holes are aligned. Refer to Figure 14.
Figure 15. Remove the Wooden 2x4
10. Re-install the four 3/8’’ bolts in the mounting frame assembly.
24
Model PE-30Kice Rev 3.0
5.3 Connect Power to the Blink Unit
IMPORTANT: Electrical power to the Blink unit must be installed by a certified electrical contractor
(CEC) who is familiar with local codes and standards that apply to the installation of structural
components and electrical equipment. Minimum size and color-coding requirements must be in
accordance with any applicable state or local code, and the NEC.
Voltage/Phase
Rated Current
208-240 VAC/1 phase (120 VAC to GND)
30 Amps (maximum); 12A, 16A, and 24A available
Circuit Rating
40 Amps; settings at 15A, 20A, and 30A available
CAUTION: The Blink EVSE unit’s factory default current setting is 30 amps. If the device is
connected to a lower current setting, a qualified Blink technician must adjust the device
settings and reset the unit before use.
WARNING: RISK OF ELECTRIC SHOCK
Verify that electrical power to the Blink input power wiring is disconnected. Electric shock
can kill!
The Blink Pedestal unit contains a junction box that is pre-wired to the EVSE unit.
5.3.1 Route Circuits into the Blink Unit
Preferred method: This method utilizes a conduit stub-up through the bottom of the unit.
1. Using liquid-tight fittings, complete conduit run to junction box (Item 3), inside the unit.
2. Connect liquid-tight conduit to provided junction box (Item 3).
3. Using the 1” electrical conduit, pull wire through conduit using recognized practices.
Figure 16. Use Conduit and Connectors Certified for Use in a Wet Location
4. Connect field wiring to factory wiring in the provided junction box (Item 3) using grease-filled
(preferred, but not required) wire nuts sized appropriately for the conductors (typically #8 wire).
5. Replace the cover for the weather-proof junction box (Item 3), ensuring gasket remains in place.
Model PE-30Kice Rev 3.0
25
6. Test the Blink unit using an electric vehicle simulator. Refer to the Blink Car-in-a-Box Operator’s
Manual for more information. If a Car-in-a-Box is not available, an Electric Vehicle can be used
to test the Blink unit.
Note: The Blink unit will make an audible “click” each time that power starts flowing from the
Blink unit to the Car-in-a-Box, and again when power stops flowing. This is a normal sound for
the Blink unit to make.
Optional method: Penetrate the enclosure of the unit
Penetrating the Blink housing is allowed when access is not available through the base of the unit
(existing concrete, parking structures, etc.), using the following steps:
1. Ensure that placement of the Blink unit and surface mount conduit do not create a hazard.
Install conduit per local code and ordinances.
2. Using appropriate methods (punch, drill, etc.) create a penetration point in the back of unit only
between the mounting foot and the bottom of the junction box. Refer to Appendix C.
Note: Under no circumstances, attempt to penetrate directly into the back of the junction box
(Item 3).
3. Using liquid-tight fittings, complete conduit run to junction box (Item 3), inside the unit.
4. Connect liquid-tight conduit to provided junction box (Item 3).
5. Using the 1” electrical conduit, pull wire through conduit using recognized practices.
6. Connect field wiring to factory wiring in the provided junction box (Item 3) using grease-filled
(preferred, but not required) wire nuts sized appropriately for the conductors (typically #8 wire).
7. Replace the cover for the weather-proof junction box (Item 3), ensuring gasket remains in place.
8. Test the Blink unit using an electric vehicle simulator. Refer to the Blink Car-in-a-Box Operator’s
Manual for more information.
Note: This penetration must be sealed using liquid-tight fittings.
26
Model PE-30Kice Rev 3.0
5.4 Connect the Blink to a LAN via Ethernet (optional)
The Blink unit includes an RJ45 (Ethernet) port for a physical LAN connection. The connection is
configured during the Network setup process, which will generally be performed by the Blink owner.
Refer to the Blink Wall Mount Charging System Owner’s Manual for more information about
configuring a Blink network connection.
Figure 17. Location of RJ45 (Ethernet) Port
Figure 18. Closed RJ45 (Ethernet) Port
Figure 19. Open RJ45 (Ethernet) Port
5.4.1 Connect the Blink unit to a LAN via Ethernet
1. Disconnect the black plastic cap on the RJ45 port, located on the bottom of the charger
assembly between the two knockouts. Refer to Figures 18 and 19, above.
2. Plug in the customer-supplied Ethernet cable.
5.5 Connect the Blink using the Wi-Fi adapter
The Blink commercial (Pedestal) EVSE unit is equipped with a Wi-Fi adapter that allows
connectivity to the Blink Network using a Wi-Fi network.
5.5.1 Connect the Blink unit using the Wi-Fi:
1. Ensure that the Blink unit is within the range of a known Wi-Fi network.
2. Refer to the Charging System Owner’s Manual to learn how to connect the Blink unit to a Wi-Fi
network.
5.6 Connect the Blink using the Cellular Modem
The Blink commercial (Pedestal) EVSE unit is equipped with a cellular modem that allows
connectivity to the Blink Network where no LAN or Wi-Fi is available.
Model PE-30Kice Rev 3.0
27
5.6.1 Connect the Blink unit using the cellular modem:
1. Write down the unit’s serial number (located on the label on the side of the unit) and GUID
(Refer to the Charging System Owner’s Manual to learn how to use a Maintainer InCard to
access the Device Info screen and retrieve the GUID).).
2. Call the Blink Network Operation Center (NOC) at 1-480-525-7710and request for the cellular
modem to be activated for the unit.
3. Follow the instructions provided by the customer service representative.
Note: Additional costs may apply if the cellular modem is used to connect the Blink unit to
the Blink Network.
5.7 Finish Assembly
1. Replace cord reel front panel (Item 23) using the bottom alignment tabs to ensure proper fit into
the base assembly (Item 5).
Figure 20. Align Cord Reel Front Panel
Note: Ensure that the rubber grommet is still in place.
2. Install the top bolts (Item 27) to secure the front panel assembly (Item 20).
28
Model PE-30Kice Rev 3.0
3. Use the magnetic 10 mm socket and install the screws (2 each, Item 27) in the recessed areas
in the cord reel base (Item 21).
Recessed
areas
Figure 21. Cord Reel Recessed Areas
4. Install cord reel cover (Item 24) by aligning the cover’s locking tabs with the slots in the cord reel
front panel (Item 23) and snapping the tabs into place.
5.8 Attach the Beacon Light
1. Mate the connectors.
Figure 22. Mate the Beacon Light Connectors
Model PE-30Kice Rev 3.0
29
2. Attach the beacon light assembly (Item 28) using supplied security bolts and the 4 mm (5/32”)
short arm tamper-resistant hex wrench.
CAUTION: Using a drill or an electric screwdriver improperly can cause the hex heads to be
damaged and unusable.
Figure 23. Beacon Light Security Bolts
Figure 24. Beacon Light Assembly Installation
3. Remove the protective covering on the light.
Refer to the Charging System Owner’s Manual to learn how to configure and use the Blink charging
system.
30
Model PE-30Kice Rev 3.0
Appendix A – Concrete Base Drawing
The Level 2 EVSE Pedestal Mounting Instructions (page 2 of 4) drawing contain the dimensions for
the concrete base.
Model PE-30Kice Rev 3.0
A-1
This Page Intentionally Left Blank
A-2
Model PE-30Kice Rev 3.0
Appendix B – Input Conduits
The Level 2 EVSE Pedestal Mounting Instructions (page 3 of 4) drawing contain the electrical and
data conduit specifications, as shown below.
Model PE-30Kice Rev 3.0
B-1
This Page Intentionally Left Blank
B-2
Model Rev 3.0
Appendix C – Optional Input Power Access
The Level 2 EVSE Pedestal Mounting Instructions (page 4 of 4) drawing display the various views
of the pedestal charging stations, including the location for optional input power access.
Model Rev 3.0
C-1
This Page Intentionally Left Blank
C-2
Model Rev 3.0
Index
Pre-installation · 14
A
I
Assembly
Complete · 29
Input power
Optional connection · 27
Input power access
Drawing · 1
Optional · 1
Input power conduits
drawing · 1
Installation
charger housing · 19
Charger housing assembly · 17
Required tools · 11
Shipping box contents · 15
B
Beacon light
Attaching · 30
Blink
beacon light · 30
charger assembly · 13
charger housing · 19
Connect Power · 26
features · 11
Features and specifications · 11
Housing · 27
Mount the Pedestal · 21
Specifications · 12
Blink housing · 27
Building codes · 9
L
LAN · 28
Local area network · 28
C
M
CDMA connection · 28
Charger assembly · 13
Charger housing · 19
Unpack · 19
Charger housing assembly · 17
Codes and standards · 9
Complete
Assembly · 29
concrete base
specifications · 1
Connect Blink
Cellular modem · 28
Connecting power
Optional method · 27
Meters · 11
N
NEC · 9
O
OSHA · 9
P
Pedestal
Mount · 21
Power
Connect to Blink · 26
Pre-installation
Guidelines · 14
D
Drawing
Concrete base · 1
Input conduits · 1
Optional input power access · 1
R
RJ45 port · 28
E
S
Electric shock · 6
Ethernet · 28
Safety instructions · 6
Service wiring terminals · 26, 27
Shipping box · 16
Shipping box contents
Installation · 15
G
Guidelines
Model Rev 3.0
Index-1
T
Temporary securing bolt · 22
Tools
Installation · 11
U
Uniform Building Code · 9
W
Warnings · 6
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