B-1172 Rhino-Hide ProdBul.
6/1/06
9:47 AM
Page 1
Product Application/Description
Product Features and Specifications
Rhino-Hide 49 Series
Connectors
®
Product Bulletin
®
by Leviton
Rugged electrical
connection
products for
demanding
1
environments
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com
B-1172 Rhino-Hide ProdBul.
6/1/06
9:47 AM
Page 2
Product Application/Description
Coupler with Mated Male and Female Connectors
The Leviton Rhino-Hide 49 Series single pole electrical connection products are engineered to exceptional
standards to assure delivery of high amperage power for both land based and offshore oil rig pumps
and motors.
These devices are designed for distribution of 1000 Volts AC or DC power up to 1135 Amps continuous duty.
Rhino-Hide connection products are intermatable and compatible with other manufacturers’ single pole
products and can easily accommodate retrofit applications.
Plugs, connectors and receptacles are color coded for visual identification of circuit and phase connections.
Male connectors and receptacles are used on the power side of the circuit for connection to portable cable.
Female connectors and receptacles are used on machine or motor side of the circuit for connection to
portable cable.
Male and female contacts are designed for specific cable sizes ranging
from 313 MCM through 777 MCM.
FCI/Burndy and Thomas & Betts crimping presses provide excellent
crimps. Contact and Crimping Die Tables appear on page 6. Other manufacturers’ compatible dies and crimping presses may also be used.
Coupler with Female Connector
—Underwriters Laboratories Inc.
UL 486A – 486B Recognized.
®
by Leviton
1
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com
B-1172 Rhino-Hide ProdBul.
6/1/06
9:47 AM
Page 3
Product Features and Specifications
Contacts are for copper
cable only.
Contact and Crimping Die Table
Cable Size
313
444
535
646
777
Male Contact
Female Contact
Male Contact
Catalog Number
Female Contact
Catalog Number
49M31-C
49M44-C
49M53-C
49M64-C
49M77-C
49F31-C
49F44-C
49F53-C
49F64-C
49F77-C
MCM
MCM
MCM
MCM
MCM
Leviton Exclusives
Clevis Pin
Just one size clevis
pin fits both the in-line
coupler and/or the
panel mount receptacle mounting casting
thereby minimizing
confusion and mix
ups on the job site
and when ordering
replacement parts.
Easy Installation
Contact
Cable Assembly
Crimp
Insulator Assembly
Clevis Pin
Catalog Numbering System
The catalog numbering system is logically derived
which enhances the catalog number selection
process and helps reduce transaction cost.
Examples:
49M31-E
Key:
49 . . . . . . . . . . . . . .Rhino-Hide Series #
M or F . . . . . . . . . .Male or Female
MR or FR . . . . . . . .Male Panel Receptacle or Female Panel Receptacle
31 thru 77 . . . . . . .Cable size
31 = 313 MCM
44 = 444 MCM
53 = 535 MCM
64 = 646 MCM
77 = 777 MCM
-E or other . . . . . . .Color designation or Contact only
E = Black
W = White
R = Red
G = Green
Y = Yellow
O = Orange
C = Contact Only
49F77-C
B = Blue
H = Brown
2
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com
B-1172 Rhino-Hide ProdBul.
6/1/06
9:47 AM
Page 4
Product Features and Specifications
Leviton Exclusives
Housings and insulators are made of an advanced Santoprene™ TPV thermoplastic. This material is
soft to the touch, UV and ozone resistant to maintain performance over life of product in harsh environments and is flex fatigue resistant.
Insulators are polyolefin based and are completely recyclable.
The Rhino-Hide products are covered by a limited 2 year warranty.
2 YEAR LIMITED
Technical assistance is available by calling 1-800-824-3005.
Leviton Manufacturing is an ISO-9001 Registered
Manufacturer and a Six Sigma Manufacturer.
Speed, efficiency, cost effectiveness and product availability
are values that Leviton embraces in customer support.
Ampacity Ratings in 40°C Ambient
Cable Size
313
444
535
646
777
MCM
MCM
MCM
MCM
MCM
Cable Sizes — 313 MCM through 777 MCM
90°C
Wire temperature
125°C
Wire temperature
513 AMPS
642 AMPS
724 AMPS
814 AMPS
916 AMPS
636 AMPS
796 AMPS
898 AMPS
1009 AMPS
1135 AMPS
Component
Description
Insulation/Housings/Dust Caps
Santoprene™ TPV
Receptacle Casting
Cast aluminum
Male Contacts
High conductivity copper alloy
plated with silver and tip over-plated with gold
Female Contacts
High conductivity copper alloy plated with silver
Clevis pins
Stainless steel
Padlock bracket
Stainless steel
Receptacle Gasket
Rubber
®
by Leviton
3
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com
B-1172 Rhino-Hide ProdBul.
6/1/06
9:47 AM
Page 5
Product Features and Specifications
Environmental
Flammability
Recyclable
Environmental Temperatures
Santoprene TPV Rated UL 94-HB
Santoprene TPV is polyolefin based
and 100% recyclable
Arctic cold to desert heat extremes.
Max. continuous use 135°C
and low temperature -60°C
Standards and Certifications
—Underwriters Laboratories Inc.
Recognized Component for OEM use.
UL 486A – 486B
Weather Extremes
Ingress Protection—Not tested for a specific IP Rating but is designed for weather extreme cold,
heat, humid and wet environments.
Terminations
Cable mounted connectors
Crimp or solder
Panel mounted receptacles
Bus bar
Single Hole and Double
Hole Bus Bar Terminations
Ordering Tables
Male and Female Plugs, Insulators and Contacts
Cable Size
313 MCM
444 MCM
535 MCM
Complete
Male Plug
w/Cap
Insulator
Only
49M31-E
49M31-W
49M31-R
49M31-B
49M31-G
49M31-Y
49M31-O
49M31-H
49M44-E
49M44-W
49M44-R
49M44-B
49M44-G
49M44-Y
49M44-O
49M44-H
49M53-E
49M53-W
49M53-R
49M53-B
49M53-G
49M53-Y
49M53-O
49M53-H
49MSL-E
49MSL-W
49MSL-R
49MSL-B
49MSL-G
49MSL-Y
49MSL-O
49MSL-H
49MSL-E
49MSL-W
49MSL-R
49MSL-B
49MSL-G
49MSL-Y
49MSL-O
49MSL-H
49MSL-E
49MSL-W
49MSL-R
49MSL-B
49MSL-G
49MSL-Y
49MSL-O
49MSL-H
Male
Contact
49M31-C
49M44-C
49M53-C
Insulator
Colors
Black
White
Red
Blue
Green
Yellow
Orange
Brown
Black
White
Red
Blue
Green
Yellow
Orange
Brown
Black
White
Red
Blue
Green
Yellow
Orange
Brown
Cable Size
313 MCM
444 MCM
535 MCM
Complete
Female
Plug w/Cap
Insulator
Only
49F31-E
49F31-W
49F31-R
49F31-B
49F31-G
49F31-Y
49F31-O
49F31-H
49F44-E
49F44-W
49F44-R
49F44-B
49F44-G
49F44-Y
49F44-O
49F44-H
49F53-E
49F53-W
49F53-R
49F53-B
49F53-G
49F53-Y
49F53-O
49F53-H
49FSL-E
49FSL-W
49FSL-R
49FSL-B
49FSL-G
49FSL-Y
49FSL-O
49FSL-H
49FSL-E
49FSL-W
49FSL-R
49FSL-B
49FSL-G
49FSL-Y
49FSL-O
49FSL-H
49FSL-E
49FSL-W
49FSL-R
49FSL-B
49FSL-G
49FSL-Y
49FSL-O
49FSL-H
Female
Contact
49F31-C
49F44-C
49F53-C
4
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com
B-1172 Rhino-Hide ProdBul.
6/1/06
9:47 AM
Page 6
Ordering Tables
Male and Female Plugs, Insulators and Contacts
Cable Size
Complete
Male Plug
w/Cap
Insulator
Only
49M64-E
49M64-W
49M64-R
49M64-B
49M64-G
49M64-Y
49M64-O
49M64-H
49M77-E
49M77-W
49M77-R
49M77-B
49M77-G
49M77-Y
49M77-O
49M77-H
49MSL-E
49MSL-W
49MSL-R
49MSL-B
49MSL-G
49MSL-Y
49MSL-O
49MSL-H
49MSL-E
49MSL-W
49MSL-R
49MSL-B
49MSL-G
49MSL-Y
49MSL-O
49MSL-H
646 MCM
777 MCM
Male
Contact
Insulator
Colors
Cable Size
Black
White
Red
Blue
Green
Yellow
Orange
Brown
Black
White
Red
Blue
Green
Yellow
Orange
Brown
49M64-C
49M77-C
646 MCM
777 MCM
Complete
Female
Plug w/Cap
Insulator
Only
49F64-E
49F64-W
49F64-R
49F64-B
49F64-G
49F64-Y
49F64-O
49F64-H
49F77-E
49F77-W
49F77-R
49F77-B
49F77-G
49F77-Y
49F77-O
49F77-H
49FSL-E
49FSL-W
49FSL-R
49FSL-B
49FSL-G
49FSL-Y
49FSL-O
49FSL-H
49FSL-E
49FSL-W
49FSL-R
49FSL-B
49FSL-G
49FSL-Y
49FSL-O
49FSL-H
Female
Contact
49F64-C
49F77-C
Panel Mounted
Receptacles
Panel Mounted Receptacles
Cable Size
Complete
Male Receptacle
Single Hole
Bus Bar
Complete
Male Receptacle
Double Hole
Bus Bar
49MR1-E
49MR1-W
49MR1-R
49MR1-B
49MR1-G
49MR1-Y
49MR1-O
49MR1-H
49MR2-E
49MR2-W
49MR2-R
49MR2-B
49MR2-G
49MR2-Y
49MR2-O
49MR2-H
313 MCM
Through
777 MCM
Single Hole and Double
Hole Bus Bar Terminations
Color
Complete
Female Receptacle
Single Hole
Bus Bar
Complete
Male Receptacle
Double Hole
Bus Bar
Black
White
Red
Blue
Green
Yellow
Orange
Brown
49FR1-E
49FR1-W
49FR1-R
49FR1-B
49FR1-G
49FR1-Y
49FR1-O
49FR1-H
49FR2-E
49FR2-W
49FR2-R
49FR2-B
49FR2-G
49FR2-Y
49FR2-O
49FR2-H
Dust Cover Cap
Coupler
Accessories Catalog Number
Description
Color/Material
49PNR
49CSR
Clevis pin for receptacle/coupler
Casting for single receptacle for
both male or female
Dust cover cap for single pole
male or female receptacle
Dust cover cap for single pole male plug
Dust cover cap for single pole female plug
Gasket for single pole casting
Coupler for mating male to female plug
Silver/stainless steel
Silver/aluminum
49DSR
49DSM
49DSF
49GAS
49COP
Black/Santoprene TPV
Black/Santoprene TPV
Black/Santoprene TPV
Black/rubber
Silver/aluminum
®
by Leviton
5
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com
B-1172 Rhino-Hide ProdBul.
6/1/06
9:47 AM
Page 7
Installation Instructions
Burndy Crimping Die Table
Thomas & Betts Crimping Die Table
Cable Size
MCM
Die Cat No. for use with Hydraulic Head
(for Burndy Y750 Crimping Press)
Cable Size
MCM
Die Cat No. for use with Hydraulic Head
313
U31RT
313
11744
444
U34RT
444
11748
535
U38XRT
535
11749
646
U39RT
646
11753
777
U44XRT
777
11753
(for T & B 13642PF Crimping Press)
Figure 1 — Contact and Cable Assembly
Insert cable into contact
Crimp or solder contact on cable
1-7/8"
Male Contact
Male Contact
1-7/8"
Female Contact
Female Contact
Figure 2 – Insulator Assembly
Male Connector – Power Side
Female Connector – Machine Side
Pins align with U shaped slot
in ring inside of insulator
Pins align with U shaped slot
in ring inside of insulator
Spring retainer ring locks behind ring
in insulator to hold contact in position
Spring retainer ring locks behind ring
in insulator to hold contact in position
Figure 3 – Connector and Panel Receptacle Assembly
Male receptacle
power side
Non-magnetic
metal panel
Female receptacle
machine or motor side
Female connector
machine side
Receptacle shell dimensions
Place rubber gasket between
mounting casting and panel
3–1/2"
Male connector
power side
Insert Clevis pins
into shell holes and
ring on connectors
to retain connectors
Place rubber gasket between
mounting casting and panel
Clip mounts
here with bolt
Clip mounts
here with bolt
1–3/4"
Non-magnetic
metal panel
Hose clamp
1–3/4"
3–1/2"
Female connector
machine side
2–15/16"
Hole
13/32" Dia.
(4 Mounting Holes)
Colored insulators
for circuit identification
Male connector
power side
Mounting bolts will ground receptacle
casting when connected to a grounded panel
6
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com
B-1172 Rhino-Hide ProdBul.
6/1/06
9:47 AM
Page 8
Ø 2.28" (57.9)
Ø 3.00" (76.2)
Dimensions
8.42" (213.9)
Ø 2.28" (57.9)
Ø 3.00" (76.2)
Male Connector
8.49" (215.6)
Female Connector
5.46" (138.7)
Ø 4.31" (109.4)
1.43" (36.3)
Ø 2.29" (58.1)
3.44" (87.3)
4.98" (126.4)
5.11" (129.8)
10.57" (268.4)
Double Hole Male/Female Panel Mount Receptacles
Leviton Manufacturing Co., Inc.
59-25 Little Neck Parkway, Little Neck, NY 11362-2591
Telephone: 1-800-323-8920 • FAX: 1-800-832-9538
Tech Line (8:30AM–7:30PM E.S.T. Monday–Friday): 1-800-824-3005
Leviton Manufacturing of Canada, Ltd.
165 Hymus Boulevard, Pointe Claire, Quebec H9R 1E9
Telephone: 1-800-469-7890 • FAX: 1-800-563-1853
Leviton S.A. de C.V.
General Arista 54-A Col. Argentina, Mexico D.F., C.P. 11270
Telephone: 011-525-386-1131, 011-525-386-2052 • FAX: 011-525-386-1797
Visit Leviton’s Website at: www.leviton.com
© 2006 Leviton Manufacturing Co., Inc. All rights reserved.
B-1172/D6-1.5M rs
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com