1st ISO Garments Factory In Bangladesh

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First ISO Certified Garments
Factory in Bangladesh
Greenland Garments Ltd (Unit –One)
Greenland Garments Ltd (Unit – Two)
Year of Establishment: 1995
Manpower: 1000
Floor Space: 48,000 SF
Production Capacity: 450,000 Pcs/Month
Year of Establishment: 2008
Manpower: 700
Floor Space: 30,500 SF
Production Capacity: 350,000 Pcs/Month
First ISO Certified Garments
Factory in Bangladesh
GREENLAND GARMENTS LTD
CAPABILITY STATEMENT
We are green at Greenland.
Greenland Garments is a manufacturer of high quality knit garments being the first garments industry
in Bangladesh to be ISO-9002 certified. Our project is quality driven, which we are confident has led to
our success and stability. The Quality Management System has now been upgraded to the current ISO9001: 2008 certification.
Greenland’s modern Dyeing and Finishing Plant is also the first ISO-14001: 2004 certified Plant in
Bangladesh.
The company has adopted a comprehensive and integrated quality and environment management
system with the objective of making continuous improvement in every aspects of its operation, so that
every employee works together to foster a quality driven culture in the organization.
The most recent achievement has been manifested through the attainment of WRAP Gold Certificate
of compliance certified for the period of 26 April 2013 to 26 April 2014.
All Greenland facilities are owned by the company ensuring safety with assured structural integrity. All
structures are certified by experts in their field.
At Greenland we have taken the following steps to face the challenges of a competitive world.

Improve sustainable supply chain management system.

Enhance efficiency at every level of production and management.

Strive to attain highest quality levels as an ongoing process.

Preserving ethically sensitive trading practices and prudent care of the environment.

Ensure safety from fire and structural weaknesses.
First ISO Certified Garments
Factory in Bangladesh
Certifications

WRAP Gold Certificate of compliance certified

ISO-9001:2008 Quality Management System Certified

ISO 14001:2004 Environment Management Systems certified

COTTON USA licensee
First ISO Certified Garments
Factory in Bangladesh
Our Clients
Since inception, Greenland has had the privilege to work for some of the finest names the apparel
business has to offer. Our experience stands beyond the realms of Department Stores and Retail Brands.
We are well accustomed to the versatile world of Promotional garment manufacture, where longer lead
times are a luxury and requirements change at lighting-speed. A list of our clients is given below:
Direct Buyers
Country
Canadelle Inc. (Hanes Brand)
Canada
Hanes Brands Others
Australia
Formark (Evans, Dorothy Perkins, BHS)
United Kingdom
Bonmarche
United Kingdom
Impact (Inter Sport)
France
Greenland Garments Ltd has vast experience manufacturing garments for world reputed clothing brands,
couples of are showed below.
First ISO Certified Garments
Factory in Bangladesh
GARMENTS- (Cutting, Sewing & Finishing)
In terms of style, our Garments Unit is capable of handling almost all requirements. In producing
Men’s pique Polo, all types of men’s /ladies, children T-shirt, ladies camisole, boys/girls legging/rugby
shirt using the best Japanese sewing machines. The factory is housed in a six-story building, right
outside Dhaka city limits, the ground floor of which is occupied by our knitting unit.
Production in the new unit 2 facility started in the middle of October 2008
Machinery listing is at APPENDIX-ONE
Garments Fabrics (Knitting Division)
Greenland was one of the first factories in Bangladesh to use Mayer Knitting Machines, since then we
have never looked back. The Mayer technology enables us to produce a range of high quality fabrics
servicing, both our export needs and the requirements of several other garment plants. All our machines,
including the flat collar machines are fitted with Lycra drives.
Fabric Versatility
Types of knit fabrics: Single Jersey-Pique-Ribs (1x1, 2x 2 etc.)-Interlock-French Terry-Lacoste-Waffle
Knit-Fleece
Fabrics GSM Range 130~300GSM
Machinery listing is at APPENDIX-TWO
First ISO Certified Garments
Factory in Bangladesh
Dyeing division (Dyeing Plant)
Greenland’s Dyeing Unit was commissioned in October of 2002. The plant is equipped with state of the
art dyeing and finishing machines, all of which are of European origin. Additionally, the plant has at its
disposal a cutting edge laboratory that serves to ensure quality and efficiency. The plant has 8 tons
fabrics dyeing capacity per day.
Machinery listing is at APPENDIX-THREE
Auxiliary Machines & Equipment
To keep garments production un-interrupt the company management has been developed world-class
supportive facilities in its production plants. To confirm electricity available round the clock it
established high capacity industry size power generators in the plants. Textile waste such as dyeing
chemical and other toxic textile waste are serious harmful elements for nature, the company
management developed a effluent treatment plant to purify the toxic waste, after proper purification it
drain out the solid waste and clean water into the Nature, the high expensive effluent treatment plant
they operate in their plant to confirm their corporate social responsibility (CSR). Beside all these above
GGL developed its own lab test facilities in their plants for examine their garments fabrics as well as
products.
Machinery listing is at APPENDIX-FOUR
Testing Laboratory
Adequate testing capability is imperative to repeatedly achieve the desired quality parameters. The in
house testing laboratory is equipped with the following brand and origin.
Machinery listing is at APPENDIX-FIVE
Testing Lab
First ISO Certified Garments
Factory in Bangladesh
Effluent Treatment Plant
Our ETP has garnered many plaudits from a variety of sources, in or outside the industry. With its
unique design, having tanks installed on top of each other, it ensures that all environmentally
sensitive parameters are well within the natural levels prior to discharge into water bodies. The
effluent from the Dying plant is being treated by means of a 720 cubic metric per hour combined
Fluidized Anaerobic Bed (FAB) reactor and mechanical process. This is the first time that this process
has been adopted in Bangladesh.
Greenland is the only Dyeing unit to be ISO 14001:2004 certified in Bangladesh.
ETP Plant
New Affiliation
The latest addition to the already growing list of services provided by Greenland is automated
printing. Tired of cumbersome, slow moving manual screen-printing houses, we have affiliated
ourselves with a state-of-the-art automated printing house situated in Tejgaon. Euro Printers Ltd. (a
sister concern of Greenland Garments Ltd.) attempts to hurdle traditional boundaries that limited
the old screen printers by being one of the first introduce the world of automated printing to
Bangladesh. They are equipped with 5 automatic and 2 manual cutting edge carousel printing
machines, which are able to handle the most complicated prints up to 14 colors.
Euro Printers Ltd.
Safety and Structural integrity
All production facilities are owned by the company. Greenland employs the services the most
reputed structural engineering and fire safety consultants to independently certify, train and
monitor all such aspects. Greenland is most conscious of the importance of maintaining a safe
working place
First ISO Certified Garments
Factory in Bangladesh
s
Our Banks
BASIC Bank Ltd
Main Branch,
73, Motijheel C/A, Dhaka-1000
Bangladesh.
Phone : 8802-956 3068-69,
Telex
: 632185 BASIC BJ.
Fax
: 880-2-9569417
SWIFT: BKSIBDDH002
International Finance & Investment Bank Ltd (IFIC)
Kawran Bazar Branch
P.O. Box 3668
Dhaka 1212, Bangladesh.
Phone: 8115423(M), 8115435.
Telex: 642998
Contact Us
Corporate Office
Overseas Office – North America
Greenland Garments Ltd.
Suite – 2207, 5418 Yonge St
Toronto.
Ontario M2N 6X4,
Canada
Phone: (1) 647 350 3857
E mail: junaid.rahman@thinkexemplar.com
Hasney Tower (6th Floor),
3/A, Kawran Bazar,
Dhaka-1215,
Bangladesh
Tel: (8802)913 0058-9, 912 1928,913 2683
Fax : (8802) 913 0176, 913 0177.
E mail : info@greenlandgarments.com
Website: www.greenlandgarments.com
Factory – (Unit One)
Factory – Unit Two
Greenland Garments Ltd.
Greenland Garments Ltd.
Hasna Tower, Kashimpur Road
Konabari,Gazipur.
Bangladesh.
Phone : (8802) 9298302, 9298303,
Fax
: (8802) 9298303
E mail : info@greenlandgarments.com
Mollik Tower (6 Floor), 13-14, Zoo Road,
Mirpur-1, Dhaka-1216,
Bangladesh.
Phone: 9012951, 9012957,
Fax
: (8802) 9012973.
E mail : info@greenlandgarments.com
th
First ISO Certified Garments
Factory in Bangladesh
Appendix-One: Capacity and List of sewing machines
Type
Unit –One
Brand
Qty.
Unit – Two
Brand
Unit-2
Plain Machine
Juki=69, Brother= 41
110
Brother
112
Flat lock
Pegasus
48
Pegasus
42
Overlook (3Thread)
Pegasus
7
-
0
Overlook (2Thread)
Pegasus
3
-
0
Overlook (4Thread)
Pegasus=67, Zuki=1
68
Pegasus
70
Overlook (5Thread)
Kansai
5
Pegasus
0
Overlook (6Thread Upgrade)
Pegasus
0
Pegasus
14
Tape cutting
Shinzu
5
-
5
Back Tape
Kansai Special
1
-
0
Button Stitch
Brother=4, Juki=4
8
Brother
5
Button Hole
Brother=2, Juki=2
4
Brother
3
P.M.D (Kansai)
Kansai Special
2
Kansai
2
Cutting Machine
East Man=8, K.M=2
10
East Man
6
Picoting Machine
Kansai Special
3
Kansai
2
Feed of the Arm
Juki=1,Brother= 4
5
Brother
7
Smoking Machine (33 & 12
Needle)
Kansai Special
2
-
0
Smoking Machine (PMD)
Kansai Special
1
-
0
Snap Button Machine
Local
3
-
0
Heat Seal Machine
USA-01, China-04
5
-
0
Fusing Machine
Hashima
1
Hashima
1
Production Area
48,000 SFT
30,500 SFT
(6 Floor area)
Production Capacity per
month (T-Shirt equivalent)
450,000 Pcs.
350,000Pcs.
First ISO Certified Garments
Factory in Bangladesh
Appendix – Two: Knitting production capacity & machineries detail
SL
Machine
Type
Brand
Origin
1
Circular
Knitting
Mayer
Dia
Gauge
Per day Capacity
Germany
20,24,28 (S/J)
550 • 2 = 1100 Kgs.
Mayer
Germany
18 (Rib
machine)
500 • 1 = 500 Kgs.
Mayer
Germany
16 (Rib
machine)
500 • 1 = 500 Kgs.
Mayer
Germany
24,28 (S/J)
330 • 3 = 990 Kgs.
Unitex
Singapore
24 (Interlock)
450 • 1 = 450 Kgs.
Unitex
Singapore
24 (S/J)
250 • 1 = 250 Kgs.
Unitex
Singapore
24/20 (S/J)
275 • 1 = 275 Kgs.
Unitex
Singapore
24 (S/J)
300 • 1 =320 Kgs.
Unitex
Singapore
24/20 (S/J)
290 • 1 = 290 Kgs.
Unitex
Singapore
24/20 (S/J)
325 • 1 = 325 Kgs
Total
2
Flat Collar
Knitting
Matsuyo
Japan
100cm
Qty
13
1
13
14
2600 Set.
First ISO Certified Garments
Factory in Bangladesh
Appendix – Three: Machineries detail in Dyeing plant & testing laboratory
SL
Machine Type
Brand
Origin
Qty
Capacity
1
Dyeing Machines
Thiess
Germany
1
50 kgs
(High Temp.)
Thiess
Germany
1
250 kgs
Thiess
Germany
2
500 kgs
Thiess
Germany
1
750 kgs
Dilmenler
Turkey
1
900 kgs
Dilmenler
Turkey
1
25 kgs
Lab dip machine
Shirley
UK
1
Lab dip Machine
Fongs
China
1
Dryer
Strahm
Swiss
1
5 tons
Dryer
Santex
Swiss
1
5 tons
Detwister
Santex
Swiss
1
8 tons
Detwister
Beneks
Turkey
1
8 tons
Compactor/ Calendar
Santex
Swiss
1
5 tons
Compactor/ Calendar
FAB-CON
USA
1
5 tons
Brushing Machine
Mario Crosta
Italy
1
2
Finishing Machines
First ISO Certified Garments
Factory in Bangladesh
Appendix – Four: Auxiliary Machineries Detail
Machine Type
Brand
Origin
Qty
(Unit-1)
Capacity
(Unit-1)
Qty
(Unit-2)
Gas Generator
Perkins
British
1
750 KVA
0
Gas Generator
Caterpillar
USA
1
750 KW
0
Standby
FG Wilson
UK
1
500 KVA
FG Wilson
UK
1
635 KVA
01 (550 KVA)
Boiler
Cleaver brooks
USA
1
6.3 MT
02 (250 Kgs- Oshima)
Compressor
Kaesor
German
1
Fabric Examining
AATPR
Thailand
3
Fabric Inspection
Examining
Uzu
0
1
Tread Suction
Machine
Nisho
0
2
Needle Detector
Oshima
Taiwan
1
0
Spot Cleaning
Machine
Malkan
Turkey
1
1
Metal Detector
Cintex
China
1
1
W.T.P
Thermax
India
1
Diesel Generator
Standby
Diesel Generator
0
3
50 m /h
First ISO Certified Garments
Factory in Bangladesh
Appendix – Five: Testing Laboratories detail
Test
Machine
Make
Origin
Colour Matching
Spectrophotometer
Gretag/Macbeth
USA
Colour Matching
Spectrophotometer
Data Color
USA
Pilling Test
Pilling Tester
James H. Heal Ltd.
UK
GSM measuring
Cutter/Scale
Shirley
UK
Colour Comparison
Cabinet
Shirley
UK
Yarn Count
Wrap Reel/Scale
Shirley
UK
Yarn Fault
Yarn Tester
Shirley
UK
Ph/Temperature
Meter
Shirley
UK
Colour Fastness
Rotawash
Shirley
UK
Rubbing Fastness
Crockmeter
Shirley
UK
Shrinkage
Wascator
Shirley
UK
Electronic Twist
Twist Testers
Mesdan
Italy
Tester
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