COOPER Bussmann
TRANSPORTATION PRODUCTS
Solutions for the Transportation Industry
Circuit Protection • Power Distribution • Wiring Accessories
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Contents
Custom Solutions for Power Distribution
SERIES 31000/32000
Vehicle Electrical Centers
Vehicle Electrical Center Connectors
Vehicle Electrical Center Accessories
SERIES 15301 RTMR
Rear Terminal Mini Fuse & Relay Panels
SERIES 37700 PRM/PFM
Power Relay Module/Power Fuse Module
SERIES 15710 RTA
Rear Terminal ATC® Fuse Block
SERIES 15600
ATC® Blade-Type Fuse Panels
HMG
Automotive Bolt-In Fuseholder for the AMG Fuse
FMG
Automotive Bolt-In Fuseholder for the AMG Fuse
Inline Fuseholders
SERIES 15250
Battery Disconnect Switch
Stud Type Junction Blocks
Stud Type Junction Blocks
(Non-Feed-Thru)
Basic Overcurrent Technology
MINI Blade Fuses
SERIES 21X MINI Circuit Breakers
ATC® Blade Fuses
SERIES 22X ATC® Circuit Breakers
SERIES 227 ATC' Circuit Breakers (Low Profile)
MAXI ® Blade Fuses
SERIES 19X MAXI ® Circuit Breakers
SERIES 3200/32013
Insertion/Extraction Tool
SERIES 174 FLAT-PAK
Manual Reset Circuit Breakers
SERIES 12X SHORTSTOP S
Auto, Manual & Modified Reset Circuit Breakers
SERIES 25X MID-RANGE
Auto, Manual Reset, & Manual Reset
w/ Push-to-Trip Circuit Breakers
SERIES 18X HI-AMP
Auto, Manual Reset & Switchable Circuit Breakers
SERIES 187 MRCB
Switchable Circuit Breakers
AMI SERIES
Bolt In Automotive Fuses
AMG SERIES
Bolt In Automotive Fuses
NOTES
Page
1
2-3
4
5
6-7
8-9
10
11
12
13
14
15
16
17
18-19
20
21
22
23
24
25
26
27
28-29
30
31
32
33
34
35
36-37
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Custom Solutions For Power Distribution
Cooper Bussmann plays a key role in developing custom solutions for vehicle power distribution applications.
Once a product need is identified, an innovative team of design engineers works closely with the customer to discuss their needs . This enables our team to design and develop custom solutions tailored to meet specific customer requirements.
Many custom solutions include developing linkage systems to join two or more of our products together . This
allows the customer "one-stop shopping" to create their vehicle electrical system . Other examples include
bussing/jumpering, color-coding, and changing thread sizes.
If you are in need 2f a custom solution, plgase contact your Bussmann sales representative for assistance .
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 31000/32000 VEHICLE ELECTRICAL CENTERS
Cooper Bussmann's Single Vehicle Electrical Center
(VEC) and Dual Vehicle Electrical Center (DVEC) are
widely used Transportation Industry power distribution
modules . The VEC & DVEC use patented programmable
3D matrix technologies that can be easily modified to
accommodate changes to an electrical system . These can
be customized for each specific electrical system, but
require no tooling for implementation.
The VEC & DVEC accept automotive components including fuses, relays, circuit breakers, diodes, and other
devices that have 2 .8mm wide terminals on 8 .1 mm centerline spacing . (See page 5 for additional available components .) The compact size of the VEC (about 4"x4") and
larger size of the DVEC (approximately 8"x4") provide for
high component density. VEC's provide either 8 .0mm
bladed inputs or M8/M6 stud inputs . The VEC can accommodate up to 2 input connectors - 4 bladed inputs or 2
studs - and 4 output connectors . The DVEC can accommodate up to twice this amount . (Some designs may limit the
number of connectors available for use .)
The VEC/DVEC is ideal for distributed main power as well
as auxiliary "add-on" applications . Current VEC/DVEC
applications include Class 3-8 trucks, buses, chassis and
RV, Con-Ag equipment, marine specialty vehicles, and
automotive power distribution systems.
The customizable designs of the VEC/DVEC enable them
to incorporate many different devices and multiple design
variations . Splices in the harness can also be eliminated by
internally programming them into the grid matrix . The
inputs (connector or stud) and outputs (connector) of the
VEC/DVEC are color-coded and keyed, and provide quick
installation . This makes the module easy to service . The
largest benefit of these modules are the reduced lead
times and zero tooling cost.
Input Terminal Rating : 8 .0mm blade terminals (60A max
per terminal) ; M8/M6 input studs (100A max per terminal).
200A max total for VEC, 400A max total for DVEC.
Output Terminal Rating : 2 .8mm blade terminals (30A
max per terminal).
Temperature Rating : -40°F (-40°C) to 260°F (125°C).
Materials : UL-Rated 94V-0 thermoplastic housing and
connectors ; Tin-plated copper internal grid.
Termination : Delphi Packard Metri-Pack® 280 Series
terminals (sealed/unsealed & tanged/tangless) or Amp ®
terminals .* Delphi Packard 280 Series cavity plugs are
installed where wires are not used .* Accepts #10-22 AWG
wire sizes.
Mounting Torque Rating : 24in-lb (2 .7Nm) max.
Mounting Orientation : Unit cannot be installed upsidedown . Consult factory for proper mounting orientations.
Ingress Protection Rating : IP55 .
Transparent cover
for illustration
purposes only.
Cover : Vented (VEC), Solid with gasket (VEC/DVEC),
Solid without gasket (DVEC), or none provided.
Cover Label : Inside cover, outside cover (VEC only), or
none provided.
Input Style : 8 .0mm blade terminals or studs (M8/M6).
Mounting : External feet with mounting holes (VEC/DVEC)
or internal mounting holes (VEC only).
Components : Fuse, breaker, relay, etc . installation to be
specified by customer.
Severe Service: Added environmental protection available . Consult factory.
Fuse/breaker Extraction Tool : See page 27.
Each design is customer specific. Consult your
sales rep today for your application.
*Electrical terminals, cable seals & cavity
plugs are NOT supplied by
Cooper Bussmann .
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 31000/32000 VEHICLE ELECTRICAL CENTERS
DIMENSIONS 31000 SERIES VEC
C
0
0
3
22 .49
[.89]
REF.
15 .23
[.60]
REF.
DIMENSIONS 32000 SERIES DVEC
160.8
(6.3)
146.5
(5.8)
111 .4
(4.39)
06.5
(0.26)
I/O #4
I/O #5
Optional
Cover
I/O #3
I/O #2
I/O #6
229.7
(9.0)
197.6
(7.78)
I/O #7
I/O #8
Optional
Stud Cover
f
06.5
(0.26)
Mounting Holes
P. 3
76.1
(2.99)
- (149.95).4 L
Shown Without Cover
or Components
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
3
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
00
C
0
0
3
3
MALE INPUT CONNECTOR
32004 - X X
Sealed / Non-Sealed Configuration
1 = Non-Sealed Version
2 = Sealed Version
Color of Part
A = Black
B=Gray
t
Female Terminal*
Delphi Packard 800
Metri-Pack® series
Cable seal
shown
Dlhi
epacarr
Pkd #12129381
shown
TERMINAL POSITION ASSURANCE
32004 -TPX
L Sealed / Non-Sealed Configuration
1 = Non-Sealed Version
2 = Sealed Version
CONNECTOR POSITION ASSURANCE
32004 - CP (Ship in Bulk)
26.8
(1 .06)
Note : Terminals and Terminal Seal
Components are not provided with connectors.
Available from Delphi Packard . Contact factory
for part list and terminal removal tool . Sealed
connector option includes outer body seal.
Connector Polarized
(Consult Factory For Details)
Terminal position assurance
32006-TPX Cable Seal
.Delphi Packard 280
Metri-Pack® series
shown
Female Terminal*
Delphi Packard 280
Metri-Pack® series
shown
Male Output Connector
,/ 32006-sax
MALE OUTPUT CONNECTOR
32006 - X X X
L Sealed / NonSealed
Configuration
1 = Non-Sealed Version
2 = Sealed Version
Connector
Cavity Configuration
VEC Female Output Connector
(Shown For Reference Only)
1 = Tang-less Female Connector (Delphi 280)
32006-CP
2 = with Tang Female Connector (Delphi 280)
Shown
3 = Amp®
Assembled
In-Place
P = all cavities plugged
Color of Part
A = Black
E = Yellow
B = Gray
F = Red
C = Green
G = Orange
D = Blue
H = Brown
J = Neutral (only available for -JP2 option)
24 .4
(0.96)
26 3
(1 .04)
_
7-
_ 17 .9
(0 .71)
TERMINAL POSITION ASSURANCE
32006 - TPX
I- Sealed / Non-Sealed Configuration
1 = Non-Sealed Version
2 = Sealed Version
CONNECTOR POSITION ASSURANCE
32006 - CP (Ship in Bulk)
Note : Terminals and Terminal Seal
Components are not provided with connectors.
Available from Delphi Packard . Contact factory
for part list and terminal removal tool . Sealed
connector option includes outer body seal.
4
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
ELECTRICAL COMPONENTS
C
Series 229 Diode, Resistor, and Transorb
0
SPECIFICATIONS
Ratings : Consult Factory for Available Ratings and part numbers
Materials : Grey 94V-0 thermoplastic housing with metal cover.
Termination Type : Compatible with 280 Type fuse blocks using 8 .1mm
centerline.
Diode Key Feature : Standard key denotes installation direction.
Extended key available for error-proof installation in VEC .
12 .2
[0.48] -
IJ
3
1
TVS
22901 Series
Transorb
W\r[
22902 Series
Resistor
STANDARD
DIODE KEY
6.4 [0.25]
7 .6
OPTIONAL
[0 .30]
"WING"
FOR ADDITIONAL
DIODE KEYING
Relays
0.8 [0 .03]
3.8 [0 .15]
(Only Available for VEC, DVEC, or RTMR Applications .)
SPECIFICATIONS
Types : 5-pin mini-relay, 12 VDC & 24 VDC
5-pin micro-relay, 12 VDC & 24 VDC
4-pin mini-micro relay, 12 VDC
Consult Factory for Available Amperage Ratings
Termination Type : Compatible with 280 Type fuse
blocks using 8 .1mm centerline.
Sealed versions of some relays also available.
VEC ACCESSORIES
Series 32016
(Terminal Seals)
Series 32017
(Cavity Plugs)
Series 32011 (Input Connector Cap) &
Series 32012 (Output Connector Cap)
Connector caps can be assembled to the mating VEC harness
connectors (Series 32004 & 32006) when not in use.
&
Used in conjunction with
the VEC input connector
(Series 32004), terminal
seals provide a sealed fit
between the wire terminals
and connector. Cavity
plugs can be used to seal
unused terminal positions.
DVEC Cover Tether
~>>
•
Tether available for use with
Series 32000 DVEC cover.
Consult factory.
Series 32018
(for use with Series 32000 DVEC)
External bus bar can be used with the Dual VEC to
bus together studded power inputs.
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 15301 RTMR
Rear Terminal Mini Fuse & Relay
66► 6~ Rated
Power Distribution Module
6
The Rear Terminal Mini Fuse and Relay panel (RTMR)
provides efficient power distribution in a rugged compact
form for applications in marine, construction, agriculture,
heavy trucking, specialty vehicles, etc . This innovative
product offers a weather tight enclosure (1P66/67) for
various MINI (2 .8mm) blade components when cover,
cable seals, and cavity plugs are installed . It is available
with various degrees of internal electrical bussing.
Additionally, custom labels and multiple hardware configurations are available to solve any application need.
Torque Rating : 75in-lb (8 .5Nm) max.
Mounting Torque Rating : #10-32 threaded inserts, 24in-lb
(2 .7Nm) max torque.
Ingress Protection Rating : IP66-IEC 60529 (Valid when
properly installed with cover, sealed terminals, and cavity
plugs .) IP67 (Same requirements as IP66, but also needs a
periodic - 3-9 months - coating of silicone lubricant applied
to green base seal .)
SPECIFICATIONS
Input Terminal Rating : M6 input studs on bussed/partially
bussed inputs : 80A max input on bussed fuse side, 80A
max input on bussed relay side.
Output Terminal Rating : 2 .8mm blade terminals (30A
max per terminal)
Temperature Rating : -40°F (-40°C) to 260°F (125°C).
Materials : Black UL-Rated 94V-0 thermoplastic housing;
Tin-plated copper internal bussing ; Bright nickel-plated
brass studs (on bussed versions).
Termination : Delphi Packard Metri-Pack® 280 Series terminals (sealed/tangless) or Amp ® terminals .* Delphi
Packard 280 Series cavity plugs are installed where wires
are not used .* Accepts #12-22 AWG wire sizes .
OPTIONS
End Caps : Protective silicone end caps available for studded versions.
Mounting : Mounting brackets available for surface-mounting RTMR . (See page 7 .)
Labels : Consult factory for custom label options.
Replacement Accessories : Consult factory for available
service parts.
*Electrical terminals, cable seals & cavity plugs are
NOT supplied by Cooper Bussmann.
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 15301 RTMR
C
0
0
DIMENSIONS
3
#10-32 UNF
THREADED INSERT
52 .7
[2.11
RELAY/CB
COVER
RELAY
SIDE 1
71
NON-BUSSED VERSION
SHOWN HERE (15301-4)
15301-2
STUDS INSTALLED ONLY
ON BUSSED SIDES. (15301-1 SHOWN HERE)
Gs, _r r_
GO OGG.
GO 00
GO GGG.
GO OG
GO GGG.
GO OG
GO OGG.
GO OG .
-GO GG
RTMR OPTIONS
0
RTMR
Mounting Bracket
C Bussmann 0
0
TOP VIEW OF
15301-4, -5 & -6
PART NUMBERING SYSTEM
Series
Base
~~~~
q~:1~:1~:1q - q
15301-4
Terminal Cavity Hardware
LI
1 - Fuse / C .B. Base
Blank - Standard
20 Fuse Positions (10 on each side)
Delpi 280®
2 - Micro Relay Base
A
- Amp® series
5 Micro Relays with 10 Fuses / C.B.
3 - Mini Relay Base
3 Mini (or Micro) Relays with 10 Fuses / C.B.
4 - Non Bussed Version
3 Mini or 5 Micro Relays and 10 Fuses/C .B.
5 - Partially Bussed Version
3 Unbussed Mini or 5 Unbussed Micro Relays
and 10 Bussed Fuses/C .B.
6 - Partially Bussed Version
3 Bussed Mini or 5 Bussed Micro Relays
and 10 Unbussed Fuses/C.B .
Mounting Brackets
15301-5
Cover
15301-6
Marking Options
0 - No nuts
0 - No cover
Blank - Std. marking
1 - Nuts (shipped 1 - Fuse cover
(Consult factory for
in bulk)
2 - Relay / circuit special options .)
2 - Nuts (shipped
breaker
assembled)
(C .B .) cover
3 - No nuts, end
caps (in bulk)
4 - No nuts,
end caps
(assembled)
5 - Nuts and end
caps (in bulk)
6 - Nuts and
end caps
(assembled)
Material
Eqqq - qqqq - q
0 - Plated steel
P - Stainless steel
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Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 37700 PRM/PFM
Power Relay Module
Power Distribution Module & Fuse Block
Cooper Bussmann offers a sealed Power Relay Module (PRM)
along with an accompanying Power Fuse Module (PFM) . These
compact power distribution modules are designed for high current
applications, and are suitable for placement in extreme moisture
and high vibration environments . The PRM contains a 70A molded-in relay and two female fuse positions. One of these fuses
protects the relay and the other is a single-circuit inline fuse . The
PFM contains only two fuses - each a separate circuit . A silicone
seal and removable cover offer a weather-tight enclosure for the
fuse positions . PRMs/PFMs also feature rugged M8 power input
studs . Multiple units may be connected together via a custom
buss bar, or can be bussed to any of Cooper Bussmann's PDMs
(i .e . 31000/32000 Series VEC/DVEC, 15301 Series RTMR, etc.)
SPECIFICATIONS
PRM Rating : 70A, 12VDC steady-state relay ; 24VDC relay
also available . Relay protection fuse : up to 60A ; Nonswitched inline fuse : up to 60A.
PFM Rating : Each inline fuse rated up to 60A.
Temperature Rating : -40°F (-40°C) to 185°F (85°C).
Materials : UL-Rated 94V-0 thermoplastic body and cover;
Silicone seal ; Tin-plated copper terminals ; Plated steel
studs.
Input Termination : M8 threaded stud . PRM
Switching/Trigger Signal : Delphi Packard Metri-Pack® 150
Series ; AmpSeal® 16 .*
Output Termination Option : Bussmann Series 32004
sealed connector (see page 4) ; Accepts Delphi Packard
800 series terminals .* Two M6 threaded studs ; color-coded
to show switched/non-switched.
Torque Rating : Input stud : 144in-lb (16 .3Nm) max .;
Output stud : 48in-lb (5 .4Nm) max .
Mounting Torque Rating : 48in-lb (5 .4Nm) max.
Ingress Protection Rating : IP66 (excluding stud connections)
OPTIONS
Mounting : Counter rotation feature (CRF) available to prevent rotation on single bolt installations.
Bussing : Custom bussing available for joining multiple
PRMs/PFMs . Options also available for bussing
PRMs/PFMs to other Bussmann power distribution modules.
Accessories: Stud caps, separators, service components.
Consult factory for details.
*Electrical terminals are NOT supplied by Cooper
Bussmann.
PART NUMBERING SYSTEM
Series
Module
Type
q1111qq 1 - PFM
2 - 12V PRM
3 - 24V PRM
Output/
Signal
q
*1 - Stud/
Delphi
2 - Connector/
Delphi
3 - Stud/
Amp
4 - Connector/
Amp
Signal
Key (PRM
only)
q
Output
Key
N - None**
A - Black***
B - Grey
C - Green
F - Red
J - White***
Y - Yellow****
N - None
(studded)
A- Black
B - Grey
E - Yellow
F - Red
LI
Left Fuse Right Fuse
Cover
Value
Value (switched side) Option
Hardware
q
q
q
q
0 - No Fuse
2 - 20 amps
3 - 30 amps
4 - 40 amps
5 - 50 amps
6 - 60 amps
0 - No Fuse
2 - 20 amps
3 - 30 amps
4 - 40 amps
5 - 50 amps
6 - 60 amps
0 - No cover
0
1 - Cover
(in bulk)
1
2 - Cover
(assembled) 2
- No hardware
- Nuts
(in bulk)
- Nuts
(assembled)
3-CRF
4 - CRF, nuts
(in bulk)
5 - CRF, nuts
(assembled)
*PFM uses option 1 only.
**Key available with AmpSeal°.
***Not available for Amp Connector.
****Not available for Delphi Connector .
8
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 37700 PRM/PFM
R10 .00
[0.394]
(2 PLS)
C
0
0
R6.50
(2 PLS)
3
RELAY SIGNAL CONNECTOR
USE WITH DELPHI 150 SERIES,
SEALED, 2 WAY CONNECTOR
RELAY SIGNAL CONNECTOR
OUPUT CONNECTOR
USE WITH BUSSMANN
SEALED CONNECTOR
P/N 32004
FUSE COVER LOCKAINLOCK TAB
MOUNTING HOLE
50 .90
[2 .004]
57.90
[2.280]
20.00
[0.787]
40.00 i
[1 .575]
i
12.00
[0.472]
Y
11 .09
[0 .437]
~' Ir
13 .04
[0 .513]
12121
[4.772]
-
-
5 .38
[0212]
66.50
[0.256]
(2 PLS)
R10.00
[0.394]
(2 PLS)
~~
JI
20.00
[0.787]
]
OUTPUT STUD
BATTERY SIDE
I A- n ~7
®
OUTPUT STUD
WITCHESIDE
RELAY SIGNAL CONNECTOR
FUSE COVER LOCK/UNLOCK TAB
MOUNTING HOLE
FUSE COVER
(2) FEMALE MAXI
}
19.19
[0 .756]
]
1 .00
[0.039]
13.04
[0.513]
44 .00
[1 .732]
51 .00
[2.608]
V
12.00
[0.472]
95 .62
[3765]
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
9
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 15710 REAR TERMINAL ATC ® FUSE BLOCK
The Rear Terminal ATC® Fuse Block (RTA) is a rear-fed panel with high component retention, which makes it an ideal choice for high vibration environments
including construction, agriculture, bus, RV, heavy trucking equipment, etc . It is
available in multiple lengths and internal bussing configurations . This allows for
up to three separate power input circuits and 32 individual output circuits.
SPECIFICATIONS
Input Terminal Rating : 1/4-20 stud ; Quick-connect terminals provided on
middle bus (Series 15713) . 200A max total input for unit.
Output Terminal Rating : 30A max load per circuit.
Temperature Rating : -40°F (-40°C) to 260°F (125°C).
Materials : Black UL-Rated 94V-0 thermoplastic.
Termination : Delphi Packard Pack-Con® Series 3 & 5.* Input Wire Size : #4-6
AWG. Output Wire Size : #10-16 AWG.
Torque Rating : 50in-lb (5 .6Nm) max.
Mounting Torque Rating : #10-32 threaded inserts, 24in-lb (2 .7Nm) max torque.
OPTIONS
Positions : 8-32 circuits available.
Split Power : Single, dual, or triple bus options.
Cover : Splash-resistant covers available . Short cover for fuses only, and taller
cover for use with circuit breakers.
Locks : Secondary locks available for securing of output terminals (#15710-TP).
(Comes in multiples of 8 positions . Must order multiple strips to cover length of
selected RTA.)
Tools: Output terminal removal tool (#HT15710-01) . Secondary lock removal
tool (#HT15710-02).
*Electrical Terminals are NOT supplied by Cooper Bussmann.
DIMENSIONS
18.8
[0 .74]
10.7
[0.42]
10 .5
[0.41]
59 .4
[ 2.34]
11,
O
8 POLE
DIM 'A'
VALUE
28 .4
DIMS'
VALUE
48.0
n 111'1 fl~fl~fl~fl~11i1Iil l lilli!I'IiI' n
12 POLE
48 .4
68.0
16 POLE
68 .4
88.0
'LIE l!ll! I!i ILi l! l! l!ll!i l!i l!
20 POLE
88 .4
108 .0
24 POLE
108.4
128 .0
28 POLE
32 POLE
128.4
148.4
148 .0
168 .0
III,
Ig ,l
III,
11}1
+1111[+1111[
+1111[+1I1[
+1111[+1ljl[
+111u +1L11II[+Ill[
+1
+1111[+11
w1[
1211u1j~l[J11121~l[J111[u111[J111[u111121IR11~21112
© 111III'
,, IIIIII11
, , fO
B
68.28
[2 .61]
BREAKER [ 9.55
195]
COVER FUSE
_----_
4
COVER
12 .1
[0.48]
----M'
'•11
COVER
TETHER
r
n
-
%iI,Ia1111'~Ia111'IL'11
QUICK-CONNECT TERMINALS
(Series 15713)
1/4-20 STUD (2 PLACES)
PART NUMBERING SYSTEM
Series
II EM q
~.1
No. of
Positions
Hardware
Options
Cover
Option
Marking
Option
qq
q
q
q
q
q
q
q
q
q
08-32
~~..1111~~..11
q
qq / qq
Left Side
Right Side
06-28
04-28
(max. total of 32) (increments of 4)
Total Pos Left Side
14-32
1 - Single Stud, Single Supply Circuit
2 - Double Stud, Split Supply Circuit
3 - Triple Buss, Split Supply Circuit
10
06-24
(max. total of 32) (increments of 4)
0 - W/O nuts
0 - No cover
A-Standard
1 - Nuts shipped bulk 1 - w/ fuse cover (consult factory for
2 - Nuts assembled
2 - w/ CB cover special marking
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 15600 ATC ® Blade-Type Fuse Panels
®
The 15600 ATC fuse block is a compact, yet rugged,
power distribution module . It is available in a single or dual
internal buss electrical configuration featuring an optional
ground pad terminal strip . The 15600 fuse block is surface
mounted, uses convenient quick-connect terminals, and is
recommended as a supplemental power distribution
module . It can be used to accompany main PDMs such as
the Bussmann 31000/32000 Series VEC/DVEC, 15710
Series RTA, and the 15301 Series RTMR.
SPECIFICATIONS
Input Terminal Rating : #10-32 threaded studs (100A max).
Output Terminal Rating : 30A max per circuit.
Temperature Rating : -20°F (0°C) to 150°F (65°C).
Materials : Black UL-Rated 94V-0 thermoplastic.
Termination : .250" x .032" quick-connect terminals.
Ground terminal pad option available . Input wire size : #4-6
AWG . Output wire size: #12-16 AWG.
Torque Rating : 20in-lb (2 .25Nm) max.
Mounting Torque Rating : 8in-lb (0 .9Nm) max.
OPTIONS
Positions : 4-20 circuits available.
Split Power: Single or dual buss options.
DIMENSIONS
„ L.
15602 Series
.22" DIA . HOLE WITH .41 x .12
DEEP C'BORE (4X)
---------------------------
1 .37'
5 .59)
1 .O
§
0
0
0
0
0
O
(26 .92)
2.50"
(63 .50)
0
1-1&1 i id Lid
0
0
~
Ltd
1 .22"
(30 .98)
Ground Terminal Ba oe Option
(12) .250" QC TERMINA QWicrnenenM
WIRING STUD, ADD 1 .300" TO "L" FOR
OVERALL LENGTH
0
. .. .. .. .. .. .. .. .. .. .. .. .. ...
.80"
(20.32)
0
-
0
0
L
(15602-04/08-20 SHOWN)
No. of
Fuses
"C"
15600
"L"
15602
"L"
No . of
Fuses
"C"
15600
"L"
15602
"L"
04
06
08
10
12
.62
1 .25
1 .87
2.50
1 .84
2.47
3.09
3.75
4.34
2.44
3.06
3.68
4.32
4.94
14
16
18
20
3 .12
3 .76
4 .37
5 .00
4 .97
5 .59
6 .22
6 .84
5 .56
6 .19
6 .81
7 .43
Dimensions in inches . Multiply by 25 .4 for metric.
PART NUMBERING SYSTEM
No . of Fuses &/or Circuit
Breaker Positions
Series
Ju1u q0
q
-
Hardware
Options
Ground Terminal
Base
q
q
0 - W/O nuts
1 - Nuts shipped bulk
2 - Nuts assembled
0 - None
1 - Include Ground Pad
qq
04-20
q
0 - Single Stud, Single Supply Circuit
2 - Double Stud, Split Supply Circuits
qq / qq
Left Side Right Side
04-16
04-16
(max. combination of 20)
-
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
11
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
HMG FUSEHOLDER
Automotive Bolt-In Fuseholder for the AMG Fuse
i
The HMG fuse holder accepts industry standard AMG
fuses for primary fusing applications . The narrow rugged
body makes it ideal for demanding environments such as
`under the hood' locations in construction, agriculture,
heavy trucking, and specialty vehicle applications.
SPECIFICATIONS
Rating : For use with AMG fuses from 100-300A.
Temperature Rating : -40°F (-40°C) to 260°F (125°C).
Materials : Black UL-Rated 94V-0 thermoplastic with zincplated steel studs.
Termination : M8 or 5/16-18 threaded studs and hex nuts
for fuse mounting . Wire sizes : #2-8 AWG.
Torque Rating : 150in-lb (17Nm) max.
Mounting Torque Rating : Optional mounting hole
patterns, 44in-lb (5Nm) max.
FEATURES
• Side-stackable
• Bottom side insulated from mounting panel.
• Splash resistant cover.
DIMENSIONS
4 .80"
(121 .8)
KII
I
'
°M
1 .11 '
26 .3)
NaNN
um
/I\
g
' aoa
4 .23 "
(107.4)
rr
3.65"
(92 .6)
Tle Wrap Mount
4.94"
(125.4)
c
her
Tie-Wrap Pass Thru's
1 .51 ' .89"
(38 .4) (22 .6')
r-L
.26'
(06 .6)
Offset Mount
1
PART NUMBERING SYSTEM
Series
Base
Hardware
Style
q
1 - Tie wrap mount
2 - Offset mounted
3 - Center mounted*
1 - 5/16-18 Studs w/nuts
installed
2 - 5/16-18 Studs w/nuts bulk
3 - 5/16-18 Studs w/o nuts
4 - M8 x 1 .25 studs w/nuts
installed
5 - M8 x 1 .25 studs w/nuts bulk
6 - M8 x 1 .25 studs w/o nuts
-
Options
-
0 No cover
1 - Cover installed
2 - Cover bulk
q
Consult factory for Bus Bar options
*Consult factory for availability.
12
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
FMG FUSEHOLDER
Full Access Automotive Bolt-In Fuseholder for the AMG Fuse
The FMG fuse holder accepts industry standard AMG fuses for primary
fusing applications . The FMG is offered with a tough elastomer cover for
fuse protection, yet allows for cable input from various orientations . This
fuse holder cover is available in multiple colors and lengths . Similar to
Bussmann's HMG holder, the FMG is well suited for demanding environments such as 'under the hood' locations in construction, agriculture,
heavy trucking, and specialty vehicle applications.
C
H
N
3
SPECIFICATIONS
Rating : For use with AMG fuses from 100-300A.
Temperature Rating : -40°F (-40°C) to 260°F (125°C).
Materials : Black UL-Rated 94V-0 thermoplastic with zinc-plated steel
studs ; thermoplastic elastomer cover.
Termination : M8 or 5/16-18 threaded studs and hex nuts for fuse mounting . Wire sizes: #2-8 AWG.
Torque Rating : 120in-lb (13.5Nm) max.
Mounting Torque Rating : 1/4-20 screws with washers (recommended),
44in-lb (5Nm) max.
OPTIONS
Cover : Available in black or red . Extended cover length also available.
FEATURES
Full access for cables . Can be routed to studs from nearly every direction.
DIMENSIONS
2 .46
[62.5]
REF.
Bussmann
.77
[19.5]
(STANDARD
COVER)
.96
[24 .5]
(EXTENDED
COVER)
1 .73
[43.9]
REF.
I
i
II
PART NUMBERING SYSTEM
Series
Base
Hardware
Cover
1 - M8 studs
2 - 5/16-18 studs
0 - No hardware installed
1 - Nuts installed
2 - Nuts bulk
0 - No cover
1 - Cover (black) installed
2 - Cover (black) bulk
4 - Cover (red) installed
5 - Cover (red) bulk
6 - Extended Cover (black) installed
7 - Extended Cover (black) bulk
8 - Extended Cover (red) installed
9 - Extended Cover (red) bulk
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
13
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
INLINE FUSEHOLDERS
In-Line Fuseholders for Blade-Type Fuses
~ .606'r
HHC, HHD, HHF,
HHG, HHR, and HHS
1 .850"-t-5"1
_f
1 .100'
In-Line Fuseholders for ATC ® Blade-Type Fuses.
Rating : 32V, See table for max. amp . "Write-in"
space for circuit identification on HHC holder.
Plastic cover fits only HHD holder. HHR holder is
waterproof with a locking cover and mounting
hole . HHS is a self-stripping holder.
.6,0"
1 .820"
250"
(TYP/2)1
o
.920'
;1
P~
0 .360'
`!
~~
"5
.eaz" +
=^ 1 .000"
1 .250"-
-4"-)---1
.4301 -1 ®~-
HHF / HHG
HHR
sm .
.701'
.157'
40'
.993'
I
.806'
~
.500
.280•H
.
.906•
-
_
.140'-.l
Itsit
1
.250'
mP/2 )~
.375•
r
r
4'~
1 .25" ~f 4•
-/~~
1
+A1o'
I~ 4'
__;
4.
(TYP/2)~
.375'
~y~ 1 .,2'
HHD
y ~ 4" ~~
1_
I
.
o
y,
f
HHC
Dimensions in inches. Multiply by 25 .4 for metric.
ATV' Blade Type Holder
Catalog No.
HHC
HHD
HHD-C
HHF
HHG
HHR
HHS
Description
Yellow fuseholder (body only)
Black fuseholder (body only)
Cover only
Black fuseholder w/cover
Black fuseholder w/cover
Black waterproof fuseholder
w/locking cover & mounting hole
Fuse Size
3-20A
3-30A
Fits only HHD
3-20A
3-30A
A
30
Blue fuseholder
~~ A
Electrical Connection
#16 AWG lead black wire
#12 AWG lead yellow wire
Clear polycarbonate
#16 AWG lead yellow wire
#12 AWG lead yellow wire
#12 AWG lead orange wire
5" length
Self-stripping ; accepts #18#14 AWG copper wire only
HHL and HHM
1 .56"
In-Line Fuseholders for ATM MINI® Fuses.
Rating : 32V, See table for max. amp.
Body material withstands high temps.
Protective cover has removable straps . Rated
IP67 with cover installed.
. ff
I(de
l)7
r
- .25"
.59"
r
.25"
4 .75'
Dimensions in inches. Multiply by 25 .4 for metric.
4 .75"
MINI• Fuse Blade Type Holder
Catalog No .
HHL
HHL-B
HHM
HHM-B
HHM-C
Description
Fuseholder w/cover
Body only
Fuseholder w/cover
Body only
Cover only
Fuse Size
Electrical Connection
2 20 A
#i6 AWG lead black wire;
4" length
2-30 A
#12 AWG lead red wire;
4" length
HHX
3.35'
In-Line Fuseholder for MAXI"" Fuses.
Rating : 32V, 60A Max. Firewall mounting hole
permits two or more holders to be mounted
together. Cover comes with a removable strap.
6 .70"
6.70"
®
Dimensions in inches . Multiply by 25.4 for metric .
1 .37"
.265' DIA. HOLE
MAXI- Fuse Blade Type Holder
Catalog No.
HHX
HHX-B
HHX-C
14
Description
Fuseholder w/cover
Body only
Cover only
Fuse Size
20-60 amps
Electrical Connection
#6 lead wire;
5"lenth
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 15250
C
0
0
Battery Disconnect Switch
SPECIFICATIONS
Applications : A non-fused current interrupt disconnect
designed for opening the circuit between a battery and the
complete electrical load of a battery-powered system.
Rating : 400A continuous, . 50VACNDC . Vehicle cranking and
max . surge currents to 2,000A (based on 20% duty cycle with
ON times of 5 seconds max .).
Temperature Rating : -40°F (-40°C) to 150°F (65°C).
Termination : 1/2-13 Copper alloy stud.
Torque Rating : 420in-lb (47 .5Nm) max.
Mounting Torque Rating : With mounting brackets : 48in-lb
(5 .4Nm) max ; without mounting brackets : 10in-lb (1 .lNm)
max.
3
OPTIONS
Handles : Three handle styles available.
Other : Lubricant-filled body with silicone sealant.
PART NUMBERING SYSTEM
Series
Se es~ ~~~~~~
Handle Bracket Lubricant
Option Option w/Sealant
w/~
1
2
3
B - Bracket (Grease Filled)
DIMENSIONS (15250-1B Shown)
Handle Variations
1 .25"
(31 .7)
4.50"
(114 .3)
1 .56"
(39.7)
30
I
ON
3 .81"
(96 .8)
1 .12"
(28 .4)
O
,...--
Ref. Point A
15250-3
Stainless washers and lodmuts supplied
1/2-13 Copper alloy stud
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
15
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
C
0
0
3
A)
3
3
STUD TYPE JUNCTION BLOCKS
SPECIFICATIONS
Applications: Heavy-duty ground or power
connection points in AC or DC circuits . Feedthru or stand alone mount options available for
transformers, communication and computer
power sections along with various vehicle electrical systems.
Mounting Torque Rating : 48in-lb (5 .4Nm) max.
FEATURES
Modular design offers design and manufacturing flexibility.
DIMENSIONS
1 .8T
(47.6)
1 .12'
(28 .6)
F .
Suggested Max . Termination Ratings:
H
(19.1)
(19.1)
M (thread size)
Thread/Stud Size
Amperages
#10
#1/4 & M6
#5/16
#3/8
#1/2
50 amps
100 amps
200 amps
250 amps
400 amps
1111111111
Part
C1925*
Fig .
1
C1925B*
1
C1925-1*
1
C1925-1B*
1
C1925-2*
1
C1925-2B*
1
C1933
1
C1933-1
1
C1938*
2
C1938R*
2
C1938-1*
2
C1938-1 R*
2
C2791*
3
C2791 R*
3
C2909*
3
C2909-1*
3
C4O44*
2
C4O44-1 *
2
C4O44-1 R*
2
C5898*
2
C6344-2
2
C7O18*
3
C7O2O*
2
JB3816-2
2
JB3816-3
2
*Feed-thru
16
A
2.75
(69 .8)
2.75
(69 .8)
2.75
(69 .8)
2.75
(69 .8)
2.75
(69 .8)
2.75
(69 .8)
2.75
(69 .8)
2.75
(69 .8)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.06
(52 .4)
2.12
(54 .0)
2.12
(54 .0)
B
1 .5
(38 .1)
1 .5
(38 .1)
1 .5
(38 .1)
1 .5
(38 .1)
C
1 .25
(31 .7)
1 .25
(31 .7)
1 .25
(31 .7)
1 .25
(31 .7)
D
1 .25
(31 .7)
1 .25
(31 .7)
1 .25
(31 .7)
1 .25
(31 .7)
1 .5
(38 .1)
1 .5
(38 .1)
1 .44
(36 .6)
1 .44
(36 .3)
.94
(23 .8)
.94
(23 .8)
.94
(23 .8)
.94
(23 .8)
.69
(17 .5)
.69
(17 .5)
.69
(17 .5)
.69
(17 .5)
.87
(22 .2)
.87
(22 .2)
.87
(22 .2)
.94
(23 .8)
.87
(22 .2)
.69
(17 .5)
.94
(23 .8)
.98
(24 .9)
.98
(24 .9)
1 .25
(31 .7)
1 .25
(31 .7)
1 .25
(31 .7)
1 .25
(31 .7)
1 .25
(31 .7)
.69
(17 .5)
.69
(17 .5)
.69
(17 .5)
.69
(17 .5)
.44
(11 .2)
.44
(11 .2)
.44
(11 .2)
.44
(11 .2)
.62
(15 .9)
.62
(15 .9)
.62
(15 .9)
.69
(17 .5)
.62
(15 .9)
.44
(11 .2)
.69
(17 .5)
.62
(15 .9)
.62
(15 .9)
1 .25
(31 .7)
1 .5
(38.1)
1 .5
(38.1)
.87
(22.2)
.87
(22.2)
.87
(22.2)
.87
(22.2)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.62
(15.9)
.87
(22.2)
.62
(15.9)
.47
(11 .9)
.88
(22.2)
.87
(22.2)
.87
(22.2)
E
1 .12
(28.6)
1 .12
(28.6)
1 .12
(28.6)
1 .12
(28.6)
1 .12
(28.6)
1 .12
(28.6)
1 .12
(28.6)
1 .12
(28.6)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
1 .0
(25.4)
1 .0
(25.4)
1 .12
(28.6)
1 .12
(15.9)
1 .12
(15.9)
.69
(17.5)
1 .12
(15.9)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
G
1111111111
•. E
CB
D
L (4 MTG . HOLES)
Fig. 1
F
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.37
(9.5)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(7.9)
.31
(8.0)
.31
(7.9)
.31
(7.9)
G
1 .12
(28 .6)
1 .12
(28 .6)
1 .12
(28 .6)
1 .12
(28 .6)
1 .12
(28 .6)
1 .12
(28 .6)
None
None
.94
(23.8)
.94
(23.8)
.94
(23.8)
.94
(23.8)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.69
(17.5)
.94
(23.8)
.94
(23.8)
.94
(23.8)
.94
(23.8)
None
.53
(13.5)
1 .25
(31 .8)
None
None
H
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
J
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
.19
(4.8)
None
None
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
.06
(1 .6)
None
.06
(1 .6)
.06
(1 .6)
None
None
K
2.0
(50 .8)
2.0
(50 .8)
2.0
(50 .8)
2.0
(50 .8)
2.0
(50 .8)
2.0
(50 .8)
2.0
(50 .8)
2.0
(50 .8)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .31
(33 .3)
1 .37
(34 .9)
1 .37
(34 .9)
K A
KA
K A
L(2 MTG. HOLES)
L(2 MTG . HOLES)
Fig . 2
Fig. 3
L
.22 dia . w/.44 dia .
C'bore x .16 deep
.22 dia . w/.44 dia .
C'bore x .16 deep
.22 dia . w/.44 dia .
C'bore x .16 deep
.22 dia . w/.44 dia .
C'bore x .16 deep
.22 dia . w/.44 dia .
C'bore x .16 deep
.22 dia . w/.44 dia .
C'bore x .16 deep
.22 dia .
M
1/2-13
Max. Torque (in-lb)
300
1/2-13
300
1/2-13
300
1/2-13
300
3/8-16
150
3/8-16
150
1/2-13
300
.22 dia .
5/16-18
75
.22 dia . w/.41 dia . 3/8-16
C'bore x 14 deep
.22 dia . w/.41 dia . 3/8-16
C'bore x 14 deep
.22 dia . w/.41 dia . 5/16-18
C'bore x 14 deep
.22 dia . w/.41 dia . 5/16-18
C'bore x 14 deep
.22 dia . w/.41 dia . 1/4-20
C'bore x .14 deep
.22 dia . w/.41 dia . 1/4-20
C'bore x .14 deep
.22 dia . w/.41 dia . 10-32
C'bore x 14 deep
.22 dia . w/.41 dia . 1/4-20
C'bore x 14 deep
.22 dia . w/.41 dia . 3/8-16
C'bore x .14 deep
.22 dia . w/.41 dia . 3/8-16
C'bore x .14 deep
.22 dia . w/.41 dia . 3/8-16
C'bore x .14 deep
.22 dia . w/.41 dia . 3/8-16
C'bore x .14 deep
.22 dia . w/.41 dia . 1/2-20
C'bore x .14 deep
.22 dia . w/.41 dia .
M6
C'bore x 14 deep
.22 dia . w/.41 dia . 3/8-16
C'bore x 14 deep
.22 dia . w/.37 dia . 3/8-16
C'bore x .14 deep
.22 dia . w/.37 dia . 3/8-16
C'bore x .14 deep
150
150
75
75
30
30
24
30
150
150
150
150
150
55
150
150
150
Material
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Tin plated Brass
Color
Red
Thermoplastic /
Tin plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Tin plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Thermoplastic /
Zinc plated Brass
Black
Black
Red
Black
Red
Black
Black
Black
Red
Black
Red
Black
Red
Black
Black
Black
Red
Red
Black
Black
Black
Black
Black
Red
Options - Nuts & washers ; consult factory.
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
STUD TYPE JUNCTION BLOCKS (Non Feed-Thru)
Series C4559 & C6083
SPECIFICATIONS
Rating : 30A, 600V
Temperature Rating : 250°F (120°C)
Materials : Black UL-Rated 94V-0 thermoplastic with zinc-plated steel studs.
Termination : #10-24 threaded studs on .750" centers . Studs feature a "dog
point" to guide nut onto thread.
Torque Rating : 25 in-lb (2.8Nm) max.
Mounting Torque Rating : 24in-lb (2 .7Nm) max.
OPTIONS
Positions : 2-16 positions available.
FEATURES
Numbers and arrows molded on top of barriers indicate terminals.
Compliances : UUCSA ; CE Certified.
Dimensions
.84'
(21 .34)
I
A
C
75"
(19 .05)
p
t
(28 .45)
IIC)II®
}
375'
(9 .53)
.75"
(19.05)
}
1 .05"
(26 .67)
.375"
(9.53)
B
C4559
.31"
(7 .87)
Mtg . holes 9/32"x 3/8" slot
#10-32 zinc plated
steel studs
r
Other series available with .750" centers:
(21 .34)
9
1 .09"
(27.69)
I
l 1"
r
C6083
(7.87)
(A,B,C Dimensions are the same as C4559)
Part No .
A
B
C
C4559-2
C4559-3
C4559-4
C4559-5
C4559-6
C4559-7
C4559-8
C4559-9
C4559-10
C4559-11
C4559-12
C4559-13
C4559-14
C4559-15
C4559-16
3.00 (76.2)
3.75 (95.2)
4 .50 (114.3)
5.25 (133.3)
6.00 (152.4)
6.75 (171 .4)
7.50 (190.5)
8.25 (209.5)
9.00 (228.6)
9.75 (247.6)
10.50 (266.7)
11 .25 (285 .7)
12.00 (308.4)
12.75 (323.8)
13.50 (342.9)
2 .25 (57 .1)
3 .00 (76 .2)
3 .75 (95 .2)
4 .50 (114.3)
5 .25 (133 .3)
6 .00 (152 .4)
6 .75 (171 .4)
7 .50 (190 .5)
8 .25 (209 .5)
9 .00 (228 .6)
9 .75 (247 .6)
10 .50 (266 .7)
11 .25 (285.7)
12 .00 (308 .4)
12 .75 (323 .8)
0.75 (19 .0)
1 .50 (38 .1)
2.25 (57 .1)
3.00 (76 .2)
3.75 (95 .2)
4.50 (114 .3)
5.25 (133 .3)
6.00 (152 .4)
6.75 (171 .4)
7.50 (190 .5)
8.25 (209 .5)
9.00 (288 .6)
9.75 (247 .6)
10.50 (266 .7)
11 .25 (285 .7)
C
H
N
3
Series C5237 & JB1032
&PECIFICATIONS
Rating : UL : 30A, 300V ; CSA: 30A, 600V.
Temperature Rating : 250°F (120°C)
Materials : Black UL-Rated 94V-0 thermoplastic with brass studs.
Termination : #10-32 threaded studs on .625" centers . Studs feature a "dog
point" to guide nut onto thread.
Torque Rating : 25 in-lb (2.8Nm) max.
Mounting Torque Rating : 24in-lb (2 .7Nm) max.
OPTIONS
Positions : 1-15 positions available.
FEATURES
Numbers and arrows molded on top of barriers indicate terminals.
Compliances : UUCSA ; CE Certified.
Dimensions
.81"
~5n
A
l} r
C
}
.75"
+ .375'
f
C5237
Of\Oi
O O
O
0
.625" -
116'
.31"
Mtg . holes 9/32"X3/8" slot
375'
B
1 .16"
}
.31"
JB1032-120-XX
(No bosses between studs)
(A,B,C Dimensions ars the same as C5237)
Part No .
A
B
C
C5237-1
C5237-2
C5237-3
C5237-4
C5237-5
C5237-6
C5237-7
2.00 (50.8)
2.62 (66.7)
3.25 (82.5)
3.87 (98.4)
4 .50 (114.3)
5.12 (130.8)
5.75 (146.0)
6.37 (161 .9)
7.00 (177.8)
7.62 (193.7)
1 .25 (31 .7)
1 .87 (47.5)
2.50 (63.4)
3.12 (79.4)
3.75 (95.2)
4 .37 (111 .1)
5.00 (127.0)
5.62 (142.9)
6.25 (158.7)
6.87 (174.6)
7.50 (190.5)
8.12 (206 .4)
8.75 (222 .2)
9.37 (238 .1)
10.00 (254.0)
.625 (15.9)
1 .25 (31 .7)
1 .87 (47.5)
2 .50 (63.4)
3 .12 (79.4)
3 .75 (95.2)
4.37 (111 .1)
5 .00 (127.0)
5 .62 (142.9)
6 .25 (158.7)
6 .87 (174.6)
7 .50 (190.5)
8 .12 (206.4)
8 .75 (222.2)
C5237-8
C5237-9
C5237-10
C5237-11
C5237-12
C5237-13
C5237-14
C5237-15
8.25 (209.5)
8.87 (225.4)
9.50 (241 .3)
10.12 (257.2)
10.75 (273.0)
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
17
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
C
y
0
3
ID
3
3
Basic Overcurrent Technology
Overcurrent devices may serve several purposes in
electrical circuits:
• To protect components, equipment, and associated wiring
from the effects of electric circuit overloads and/or short
circuits.
• To isolate branch circuits from the main power supply
once an overload or short circuit has occurred.
Fuses and circuit breakers are commonly selected as the
preferred overcurrent device.
TYPES OF OVERCURRENT
An overcurrent device is constructed to react in a
prescribed fashion to varying levels of electrical current,
where at pre-determined levels, the device provides
interruption of the current flow through it. Any current that
exceeds the ampere rating of the fuse or circuit breaker is
an overcurrent. Overcurrents are generally classified as
either short circuits or overloads and are defined as
follows:
• Short circuit - a current that greatly exceeds the rating of
the device . It is caused when a malfunction or accident
creates a break in the normal path allowing electricity to
flow directly to ground or another phase . This shorter
current path bypasses the resistance offered by the
circuit components and the load connected in the normal
current path . In this situation there is little resistance to
impede the current and the current will build to a level
where the heat generated can cause insulation damage
and/or equipment breakdown.
• Overload - an overcurrent that is within the normal
current path . Overloads occur when the current exceeds
the value for which the equipment or associated wiring is
rated . This typically occurs when too many devices are
connected to the circuit or when a device connected to
the circuit malfunctions . Overloads are also caused by
harmless temporary surge currents ; such as when motors
are started . These overload currents are normal, usually
brief in duration, and have no harmful effect on the circuit
components . (It is important that protective devices do
not react to such overloads .) Sustained overloads,
however, may slowly cause overheating of the wiring and
the components. Provided the overload is of sufficient
magnitude and duration to activate the device, the circuit
protection device shall open before the overload induces
system component failures.
SELECTING OVERCURRENT PROTECTION
During normal conditions, an overcurrent protection device
must carry the current without nuisance openings.
However, when an overload or short circuit occurs the
device interrupts the overcurrent and withstands the
voltage across the device . To properly select an
overcurrent device the following items must be carefully
18
considered:
• Voltage rating - represents the maximum system voltage
present in the circuit in which the overcurrent device is
installed . The system voltage should not exceed this
value for proper operation of the device during an
overcurrent event.
• Current Rating - the amperage value marked on the
circuit protection device . The circuit protection device is
designed to handle this value under steady operating
conditions and at room ambient temperatures . Since field
applications often deliver loading conditions and ambient
temperatures that vary from ideal nominal settings, it is
recommended that circuit designers select device ratings
above the nominal circuit current continuous load to
prevent nuisance trips . Additionally, the continuous
current flowing through the overcurrent protective device
should not be more than 80% of the current rating.
• Characteristics of equipment to be protected - during
the operation of protected equipment, system current can
significantly vary. This is particularly evident when motor
or other inductive loads in the circuit cause large current
surges during start-up . Circuit protection designers should
be aware of these surges and/or in-rush characteristics
and select the overcurrent protection devices accordingly.
• Available short circuit current - during a fault or short
circuit condition the fuse or circuit breaker may see a
large amount of current . Large DC battery supplies and
high current rated electric distribution buses often have
this potential for severe short circuits . In these situations,
the circuit protection device should have an interrupting
rating that is equal to or greater than the short circuit
current that can be delivered.
• Ambient temperature - the time it takes to interrupt the
current is dependent upon the ambient current
temperature characteristics . Ambient temperature refers
to the temperature of the air immediately surrounding the
circuit protection device . The ambient temperature around
the fuse or circuit breaker can be appreciably different
than the outside room or larger enclosure containing the
device . This can occur when the device is contained in a
tight area or it is mounted in or near a heat-producing
component such as a transformer or resistor. When
selecting a fuse or circuit breaker at ambient
temperatures significantly different from the stated
nominal temperature, the circuit designer should adjust
the selected overcurrent protection rating based on the
published temperature re-rating curves.
OVERCURRENT PROTECTION DEVICES
Two categories of overcurrent devices are available.
Fuses
The key component of a fuse is the "element', a short
piece of metallic wire or link made of a material with a
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Basic Overcurrent Technology
relatively low and predictable melting point . Fuses are
current-sensitive devices and the resistance is so low that
they simply act as a conductor. Circuit protection is
provided when the fuse element melts and interrupts an
overcurrent . The key criteria used to judge the performance
of a fuse is the time-versus-current characteristic curve.
This curve can be used to match the fuse with the load.
Fuses may be preferred when fast response to a short
circuit condition is required or when high available short
circuit currents occur. Fuse characteristic curves can be
used to carefully size the device to a critical or special
application.
Thermal Circuit Breakers
The basic components of a thermal circuit breaker are the
thermal alloy element, electrical contacts, and the terminals
for external connections . When an overload occurs, heat is
generated as the current flows through the thermal alloy
element causing it to deflect and separate the electrical
contacts, interrupting current flow. An important parameter
used to judge the performance of a thermal circuit breaker
is the time-versus-current characteristic curve, which is
similar to that of a fuse . A thermal circuit breaker is
generally not a one-event type device as is a fuse . The
resettable features of circuit breakers are often found
attractive for use in electrical circuits where non-resetting
interruption of current flow is undesirable . It is important to
note that cycle life of a thermal circuit breaker is
impacted both by the operational characteristic of the
circuit breaker as well as the relative magnitude and
duration of overcurrents or short circuits that the
device experiences. There are different operational
characteristics of Cooper Bussmann thermal circuit
breakers, which are described below.
CIRCUIT BREAKER
OPERATIONAL CHARACTERISTICS
Four different methods for reset are generally available:
• Type I (automatic reset): the circuit breaker trips and
resets in response to the overcurrent condition in a
repetitive fashion . This version should be used in
applications that provide for other self-limiting or
non-resettable means (such as after a main fuse, main
manual-reset circuit breaker, or momentary switch).
These devices, while automatic in reset function, are
not designed for long-term cycling conditions in
applications where operator awareness of circuit fault
or serviceability access is limited, leading to
unsatisfactory failure events. Refer to SAE J553 or
J1625 for additional details.
• Type II (modified reset) : the circuit breaker contains an
additional resistive component that enables the device to
have only brief trip and reset activity and then afterwards
maintains an open circuit condition (except for a low
milliamp draw through the resistor) . Requires minimum
voltage/current to maintain open circuit - see standards for
details SAEJ553.
C
0
0
3
• Type III (manual reset) : the circuit breaker will trip in
response to an overcurrent condition after which a reset
button or lever extends externally to indicate that the
breaker has tripped and is in a non-conducting state . The
trip indicator button or lever must be manually activated to
return the device to normal operation.
• Type III (switchable) : same as the manual Type III
manual reset with the additional feature of allowing the
user to open the circuit using an externally accessible trip
mechanism.
CIRCUIT BREAKER APPLICATION NOTES
• Circuit Breaker Performance - Cooper Bussmann
thermal circuit breakers are designed to conform to
relevant industry standards (refer to individual models for
standard references) . There are specific performance
aspects that may not always make circuit breakers
suitable for certain applications, especially in circuits
that are incapable of providing enough current to
operate the circuit breaker in a timely manner relative
to the associated components and wiring . It is of
utmost importance that the circuit designer investigates
components that have finite overload capabilities which
are below the time-current levels to initiate timely circuit
breaker activation.
• Evaluation - Design-in situations require that the user
considers all application conditions and conducts
operational testing to establish the correctness of
ampere/voltage rating as well as overload protection
suitability. Further review of industry standards is advised
to understand all performance aspects that affect usage.
• Wiring Considerations - Additional evaluation of circuit
conditions is essential to achieve proper matching of wire
sizes to the current load conditions anticipated under
normal operating conditions, and estimated abnormal
operating conditions when overloads could occur . Thermal
circuit breakers and fuses introduce some level of
resistance to the current path where installed . These
factors should also be considered when choosing wire,
both in gauge as well as in temperature rating
of insulation.
• Installation Environment - Thermal circuit breakers are
produced in various configurations . Installation
environmental conditions need to be considered and
compared to the capability of the particular product of
choice . Not all circuit breaker designs are suitable for
harsh conditions, such as may be encountered underhood or external cavities.
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
19
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
.15"
(3 .81)
t
f .150"
(3.81)
T
.110"
(2 .79)
x.0325"
( .82)
MINI FUSE PULLER - PART NUMBER 32002
See page 27 for
more information.
QQ
Current Rating : 2-30A.
Voltage Rating : 32VDC.
Interrupt Rating : 1,000A © 32VDC.
Housing Material : UL-Rated 94V-0 thermoplastic.
Terminal Material : Silver-plated zinc alloy.
Marking : Amperage marking is OCR compliant.
Compliances : UL-Listed ; SAE J2077 ; ISO 8820-3.
100
..nI.. i. .. .I~~. nn
n.- nL.1nn. nn. =I=I. . .nn.
10
IIn
=I•III n111n=ii1 1 ...El
NI
IIn •1UIIII111~=1n It'n III11
Consult factory for higher voltage fuses.
Part No .
Amp Rating
Color
BK/ATM-2
2
Gray
BK/ATM-3
3
Violet
BK/ATM-4
4
Pink
BK/ATM-5
5
Tan
BK/ATM-7.5 7.5 Brown
BK/ATM-10
10
Red
BK/ATM-15 15 Lt . Blue
BK/ATM-20
20
Yellow
BK/ATM-25
25
Natural
BK/ATM-30 30 Green
¢
g
n° g¢N Np(7
AMPERE
RATING
Illlllllllllllllll
n nIMEME
lall~iaIIME
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II
MEELIEMWInMI=MILIEL'=
nEEELIMnIaWIMLILII
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0
8
8
CURRENT IN AMPERES
20
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 21X MINI CIRCUIT BREAKERS
C
0
0
DIMENSIONS
3
.490"
(12 .45)
T
1 .06"
(26 .92)
.32"
(8 .13)
.354"(8 .99)
1.1 - .250"(6 .35)
.- .150"(3 .81)
.110"
(2 .79) -
SERIES 21X
MINI CIRCUIT BREAKERS
Auto & Modified Reset
x.032"(.81)
.435"
(11 .05)
SPECIFICATIONS
Single Pole Thermal Type Breakers
Rating : 5-30A ; 14VDC.
Interrupt Rating : 150A @ 14VDC (5-10A versions) ; 225A
@ 14VDC (15A version) ; 300A © 14VDC (20A version);
450A © 14VDC (25-30A versions).
Operating Temperature Rating : -40°F (-40°C) to
185°F (85°C).
Storage Temperature Rating : -40°F (-40°C) to
260°F (125°C).
Materials : Grey UL-Rated 94V-0 thermoplastic housing
with gold metal cover (Type I) or silver metal cover
(Type II).
Marking : Standard marking includes amp/voltage ratings,
part number, and date code . OCR marking is available.
Termination : Compatible with 280 Type fuse blocks using
0 .32in . (8 .1 mm) centerline spacing.
Compliances : SAE J553 Type I and Type II Circuit
Breakers.
MINI FUSE PULLER - PART NUMBER 32002
See page 27 for
more information.
TEMPERATURE DERATING CURVES
200
1000
100
i 10
E
200%
300%
400%
500%
500%
%o1 Rated Current
-50
-25
25
50
AMBIENT TEMPERATURE IN DEGREES C
75
100
PART NUMBERING SYSTEM
Series
q
Rating
IJ
qq
211 - Type I, 14VDC
212 - Type II, 14VDC
05 - 5 amps
75 - 7 .5 amps
10 - 10 amps
15 - 15 amps
20 - 20 amps
25 - 25 amps
30 - 30 amps
Marking
-
Special Options
qq
00 - Std . Marking
(Consult Factory for
Special Marking
Options)
(Consult Factory for
Special Options)
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
21
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
DIMENSIONS
21"
5.25)
1
49'
(12.54)
I
.26"(6.67)
t
16"
(4.13)
I
.75"
(19 .05)
x .15"
(3 .80)
U
03"
( .69)
.57" ,
(14.61)
r
ATC® FUSE PULLER - PART NUMBER 32003
See page 27 for
more information.
Current Rating : 1-40A.
Voltage Rating : 32VDC.
Interrupt Rating : 1,000A © 32VDC.
Housing Material : UL-Rated 94V-0 thermoplastic.
Terminal Material : Tin-plated zinc alloy.
Marking : Amperage marking is OCR compliant.
Compliances : UL-Recognized (3-40A);
SAE J1284 ; ISO 8820-3
100
Consult factory for higher voltage fuses .
Part No.
BK/ATC-1
BK/ATC-2
BKIATC-3
BKIATC-4
BKIATC-5
BKIATC-7 .5
BKIATC-10
BK/ATC-15
BKIATC-20
BK/ATC-25
BKIATC-30
BKIATC-40
Amp Rating
1
2
3
4
5
7 .5
10
15
20
25
30
40
Color
Black
Gray
Violet
Pink
Tan
Brown
Red
Lt. Blue
Yellow
Clear
Green
Amber
10
II
co
0
z
0
U
w
w
I
I I
11•
z
w1
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nMirURIlLMnMiiiiiii
\1n11\'n--Mn1Mn11111_---nnnn11
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111111n \\III~II\\\111111
.1
IIIi11\\ 1111►11E\\\1111111
nnn111\_\\~~ nn \nn _~1~1~\nnn11
nnn11IMMMEMENNI\_\\\\ MI111
illomwiNumimmamllo
111111n\\111111\\ \\11111
.01
111111n111!II'~\11~1111'I1
0
o
0
r
0
0
0
CURRENT IN AMPERES
22
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 22X ATC® CIRCUIT BREAKERS
C
0
0
ATC® CIRCUIT BREAKERS
Auto, Modified, & Manual Reset
SPECIFICATIONS
Single Pole Thermal Type Breakers
Rating : 5-30A, 14VDC ; 28VDC (Series 223 & 226).
Interrupt Rating : 150A @ 14VDC (5-10A versions) ; 225A © 14VDC (15A
version) ; 300A © 14VDC (20A version) ; 450A @ 14VDC (25-30A versions).
Operating Temperature Rating : -40°F (-40°C) to 185°F (85°C).
Storage Temperature Rating: -40°F (-40°C) to 260°F (125°C).
Materials : UL-Rated 94V-0 thermoplastic housing with gold metal cover
(Type I) or silver metal cover (Type II & III).
Marking : Standard marking includes amp/volt ratings, part number, and
date code . Type III reset buttons are color-coded to amperage ratings.
Push-to-trip option is available on manual reset version . OCR marking is
available.
Termination : Compatible with 280 Type or ATC ® fuse blocks.
Compliances : SAE J553.
dimensions
3
Terminal Options
2
ATC® Circuit Breaker Puller
Part Number 32003
0
27.54REF
[1 .084]
14 .50REF
[0 .571]
19.00 REF
[0.748]
See page 27 for more
information.
1000
200
100
0 10
F
0.1
100X
200%
300%
400%
%a R6160 Curtest
500%
600%
PART NUMBERING SYSTEM
Series
Rating
qq
~:1~:1q
221 - Type I, 14VDC
222 - Type II, 14VDC
223 - Type III, 28VDC
226 - Type III w/Push-totrip option, 28VDC
5 - 5 amps [LT. Brown (Tan)]*
75 - 7 .5 amps [Brown]*
10 -10 amps [Red]*
15 - 15 amps [Blue]*
20 - 20 amps [Yellow]*
25 - 25 amps [White]*
30 - 30 amps [Green]*
*Reset Button Color (223 & 226 only).
J5
Terminal
Marking
q
q
0 - ATC® Fuse, 4mm Insertion Depth
2 - 8 .1 mm Centerline 280 (MINI)
3 - ATC° Fuse, Delphi Packard
Autofuse Block (e .g. 12004943)
4 - ATC° Fuse, Blocks with Raised
Shrouds, 6.4mm Insertion Depth
00 - Std. Marking
(Consult factory for
special marking options)
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
100
23
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SERIES 227 ATC® CIRCUIT BREAKERS (Low-Profile)
•
•
•
0
ATC® CIRCUIT BREAKERS
Manual Reset
SPECIFICATIONS
Single Pole Thermal Type Breakers
Rating : 5-30A, 28VDC.
Interrupt Rating : 400A © 28VDC.
Operating Temperature Rating : -40°F (-40°C) to
185°F (85°C).
Storage Temperature Rating: -40°F (-40°C) to
260°F (125°C).
Materials : UL-Rated 94V-0 thermoplastic body. Tin-plated copper alloy terminals.
Marking : Cover is color-coded to amperage ratings.
Termination : 5.2mm wide blades compatible with ATC ® type
fuse blocks.
Compliances : SAEJ553; SAE J1284 ; ISO 8820-3;
DIN 72581-3 Type C.
Consult factory for time characteristic curves.
1
DIMENSIONS
{1 d [
0.25
(6.4)
0.18
(4 .6)
0.57
(14.6)
0.99
(25.1)
0.26
(6.5)
x
24
0.2
(0.6)
-I
PART NUMBERING SYSTEM
Series
Rating
111111
1 .18
(30)
1
Marking
U
qq
-
05 - 5 amps [LT . Brown (Tan)]
06 - 6 amps [Moss Green]
75 - 7.5 amps [Brown]
10 - 10 amps [Red]
15 -15 amps [Blue]
20 - 20 amps [Yellow]
25 - 25 amps [White]
30 - 30 amps [Green]
00-Std. Marking
(Consult factory for special marking.)
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
MAXI ® BLADE FUSES
C
0
0
DIMENSIONS
3
®
6
02V
Z039
.35"
- (8 .9) ... r
1 .14"
(29 .2)
.18"
(4.57)
BUSS
MAXI-FUSE®
\/
.31"
(8.0)
.10"
(2 .54)
.83"
(21 .21)
.67"
(17 .02)
MAXI* - Fuse
Fast-Acting
SPECIFICATIONS
Current Rating : 20-80A.
Voltage Rating : 32VDC.
Interrupt Rating : 1,000A © 32VDC.
Housing Material : UL-Rated 94V-0 thermoplastic.
Terminal Material : Silver-plated zinc alloy.
Marking : Amperage marking is OCR compliant.
Compliances : SAE J1888, ISO 8820-3.
AMPERE
RATING
0000
CO,* OW
100
10
Co
z
Part No .
BK/MAX-20
BK/MAX-30
BK/MAX-40
BK/MAX-50
BK/MAX-60
BK/MAX-70
BK/MAX-80
Amp Rating
20
30
40
50
60
70
80
Color
Yellow
Green
Orange
Red
Blue
Tan
Neutral
0
w
Co
z
w1
F
.1
0
0
0
0
0
CURRENT IN AMPERES
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
0
0
N
25
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
i
MW
15 AMPS & ABOVE
TYPICAL CURVE
0%
0°
50° 77°100° 150° 200 4 2504 3004
(-18°) ( 1 0°)(25°)(38°) (65°) (93°) (121°) (149°)
TEMPERATURE IN DEGREES F°
(TEMPERATURE IN DEGREES C°)
Series 19X MAXI® Circuit Breakers
Auto, Manual & Modified Reset
SPECIFICATIONS
Single Pole Thermal Type Breakers
Rating : 8-50A ; 14VDC ; 28VDC (Series 193, 194, & 195).
Interrupt Rating : 150A © 14VDC (8-10A versions) ; 225A
14VDC (15A version) ; 300A Q 14VDC (20A version) ; 450A
14VDC (25-30A versions) ; 600A @I 14VDC (35-40A versions);
750A © 14VDC (50A version).
Operating Temperature Rating : -40°F (-40°C) to
185°F (85°C).
Storage Temperature Rating : -40°F (-40°C) to
260°F (125°C).
Materials : Grey UL-Rated 94V-0 thermoplastic.
Termination : Compatible with fuse blocks accepting MAXI ® or
ATC® blade fuses.
Compliances : SAE J553 ; SAE J1428 (Series 193) ; SAE
J1171 (Series 193) Ignition Protected.
DIMENSIONS
I"
15 AMPS & ABOVE
TYPICAL CURVE
400%
300%
200%
100%
0
TERMINAL OPTIONS
(14VDC only)
h 0 .360
(9.14)
1---(29 .21)--l
10.920
04
0.190
(4 .83)
(23 .37)
l-
/
10 AMPS & BELOW
TYPICAL CURVE
7
~
1
1
0.670
(17 .02)
0.141
(3 .57)7I~
0.032
(0 .81)
0.310
(7 .87)
1
0 .840
(21 .34)
I
0.500
(12 .70)
0.290
(7.37)
0 .450
(11 .43)
d0 .4100
(10 .29)
4f
0 .170
(4 .32)
f 0.370
(9 .40)
(9.40)
' PART NUMBERING SYSTEM
26
Series
Rating
Terminal
191 - Type I, 14 VDC
192 - Type II, 14 VDC
193 - Type III, 12V/28 VDC
194 - Type I, 28 VDC
195 - Type II, 28 VDC
08 - 8 amps
01 - MAXI ,
10 -10 amps
02 - Wide ATC®
15-15 amps
03 - Long ATV'
20 - 20 amps
(w/dimple)
25 - 25 amps
04 - Long ATC®
30 - 30 amps
(no dimple)
35 - 35 amps
40 - 40 amps
50 - 50 amps (191, 193, 194 only)
Cover
Button
(193 Series Only)
Marking
M- Metal*
P - Plastic (193 only)
1 - Black
2 - White
(Consult factory
for special markings .)
* All breakers have metal cover except 193 series.
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 3200 INSERTION/EXTRACTION TOOL
C
H
N
Series 3200
Automotive Fuse and
Circuit Breaker Insertion/Extraction Tool
3
FEATURES / BENEFITS
• Custom Configurable Design
Get Only the Extractors You Need
• Common Platform for any Style
Eliminates Design Changes When Protection
Requirements Change
• Center Snap-Lock Mounting Hole
Easy Mounting Using Simple Split-Ball Snap-Lock Post
• Positive Stop Locking Action
Tight Grip Allows Devices to be Removed and Inserted
• High Temperature Resilient Nylon 6/6 (105°C)
~.1
DIMENSIONS
32001
32002
32003
PART NUMBERING SYSTEM
Series
Configuration
J
Top
0 - MINI CB
1 - MINI CB
2 - MINI CB
3 - ATC® CB
.34"
(8.6)
Right
MINI FUSE
BLANK
BLANK
BLANK
Bottom
ATC® CB
ATC® CB
MINI FUSE
ATC® FUSE
Left
ATC® FUSE
BLANK
BLANK
BLANK
SECTION A-A
SERIES 32013
Series 32013
Automotive Fuse Circuit Breaker Insertion/Extraction Tool
(To be used with Series 32000
Dual Vehicle Electrical Center)
FEATURES / BENEFITS
• Positive Stop Locking Action
Tight Grip Allows Devices to be Removed and Inserted.
• High Temperature Resilient Nylon 6/6 (105°C)
PART NUMBERING SYSTEM
Series
qqqqq
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
27
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 174 FI AT-PAK (IR(I JIT BREAKER
1
0
0
3
MANUAL RESET CIRCUIT BREAKERS
ID
3
3
Single Pole Thermal Type Breakers
Applications : Branch circuit protection for multiple power
outlet strips, trucks, RV's, boats, buses, portable generators,
building equipment, etc.
Rating : 5-40A; 250VAC/32VDC.
Interrupt Rating : 200A @ 250VAC.
Operating Temperature Rating : -40°F (-40°C) to
185°F (85°C).
Storage Temperature Rating : -40°F (-40°C) to
260°F (125°C).
Materials : Grey UL-Rated 94V-0 thermoplastic.
Termination : Threaded or quick-connect options available.
Ingress Protection Rating : IP54 (except at terminals).
Compliances : UL 1077 & CSA 22 .2 No . 235 (See individual
terminal styles for specific rating approvals) ; SAE J553 ; SAE
J1171 (Ignition Protected).
TERMINAL / BASE STYLES
1 .11"
f (28 .30) -
k
.19"
, -(4 .83)
BUTTON MARKING OPTIONS
_ .48"
(12 .10)
-
t
31
.93"
(23 .57)
UL & CSA
05 TO 30AMP
174XX-3X
XXA XXX
BUSSMANN
.60"
(1 .50)
TYP .
x .81"(20 .55)
N-.
If
I
40"
(9 .00)
UL & CSA
05-40AMP
174XX-3X
XXA XXX
BUSSMANN
4:,
t (520"
.19)
.76"
(19 .40)
1L
,
HARDWARE VARIATIONS
33
~I
UL&CSA
05-15 (WIRE)
05-30 (RING)
174XX-3X
XXA XXX
BUSSMANN
3/8 - 24 THREAD
32
SA•
®~
I
7/16 - 28 THREAD
.42"
O (10 .67)
O
r
4:
12""
(3 .00)
19*`
Um,
-
.76"
(19 .40)
20"
t (5 .19)
34
®911 G.
174XX-3X
XXA XXX
BUSSMANN
L.]
4:
0 (19 98) t
28
UL & CSA
05-15 (WIRE)
05-30 (RING)
PLASTIC KNURL NUT PALNUT
(STANDARD)
i
.55"
(14 .00)
t (520"
.19)
.44"
(011 .10)
.38"
(09 .52)
9 .91~
( .390)
7/16 - 28
THREAD
.34"
(8 .51)
3/8 - 24
THREAD
32"
(R8.1)
.63"
(16.13)
k,
.79"
(20 .11)
* PLASTIC BOOT
* ALSO AVAILABLE IN BULK
3/8-24 P/N B151-7135-3
7/16-28 P/N B151-7135-1
I
-w I .55"
(13 .84)
SNAP - ON
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 174 FLAT-PAK CIRCUIT BREAKER
C
0
0
Temperature Derating Curves for 5-40 Amp. Circuit Breakers
3
174 SERIES TEMP . VS. CURRENT CURVES
200%
150%
100%
0%
o°
(-131
50°
(101
100°
150°
200°
(25°) (35°)
7r
(551
(931
TEMPERATURE IN DEGREES F°
(TEMPERATURE IN DEGREES C°)
TIME vs . Percent of Rated Current Curves for 5-40 Amp . Circuit Breakers
174 SERIES TRIP CURVES
PART NUMBERING SYSTEM
Series
Rating
Terminal/
Base
Bushing/
Neck
Button
q
1
174 - Type III
05 - 5 amps
- .25" Quick
1 - 7/16-28
250 VAC/ 06 - 6 amps
Connect
thread
32VDC
07 - 7 amps
2 - 10-32 screw - 2 - 3/8-24
90°
Manual bend
08 - 8 amps
thread
Reset
10 -10 amps
3 - 6-32 screw - 3 - Snap-on
15 -15 amps
90° bend
20 - 20 amps
4 - .25" Quick
25 - 25 amps
Connect with
30 - 30 amps
6-32 screw 35 - 35 amps*
90° bend
40 - 40 amps*
*2 or 3 Style
Terminal Only.
Hdwr. Pkg.
Bushing Hdwr.
Special
Options
q
A - White w/no 1 - Pack bulk
marking
(standard)
B - Red w/no
2 - Assemble to
marking
bushing
C - Black w/no 3 - No hardware
marking**
included
D - White w/amp
marking
Fig. A
E - White w/amp
marking
Fig. B
F - Red w/amp
marking
Fig. A
G - Red w/amp
marking
Fig. B
**No marking available
on Black buttons
A - White plastic knurl nut,
0 - No hardware
anti-rotational
1 - Bulk brass
B - Black plastic knurl nut,
screws for screw
anti-rotational
terminals
C - White plastic knurl nut,
2 - Bulk brass
anti-rotational w/ palnut
screws and lockD - Black plastic knurl nut,
washers for
anti-rotational w/ palnut
screw terminals
E - None required for bushing 3 - Assembled brass
F - Zinc plated steel palnut
screws for screw
G - Button boot (thread-on)
terminals
w/ palnut
4 - Assembled brass
P -Aluminum knurl nut
screws and lock&palnut
washers for
R - Black aluminum knurl nut
screw terminals
& palnut
S -Alum. knurl nut, palnut, black plate
w/ white "push-to-reset"
T -Alum. knurl nut, palnut, white plate
w/ black "push-to-reset"
V -Alum. knurl nut & white plate w/
black "push-to-reset"
W - Alum. knurl nut & black plate w/
white "push-to-reset"
X -Aluminum knurl nut & internal tooth
lockwasher
Z - Hex nut & internal tooth lockwasher
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
29
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 12X SHORTSTOP® CIRCUIT BREAKERS
TERMINAL OPTIONS
(1.;
1(1T .5)
80•
SB
04.2)
Owl
1-5
Two,a32 studs:
(AUX) ; se• (BAT)
Br'
COVER & BRACKET OPTIONS
Two,a32 studs:
.56' (AUX & BAT)
METAL COVER
1 .24"
(31 .5)
(252)
68'
(16.6)
1
1 .24'
(31 .5)
79'
(20.1)
'
Two 1532 5tu0e:
.66• (AUX & BAT)
a4
(21 .4)
Twe .25 QC.
(AUX & BAT)
.
i
AUTO, MANUAL & MODIFIED RESET CIRCUIT BREAKERS
SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications : Battery chargers, trucks, buses, RV's, trolling motors, etc.
Rating : 5-50A, 14VDC ; 28VDC (Series 123, 124, & 125).
Interrupt Rating : Main Circuit Protection : 1 .5kA @ 12VDC (Series 193 w/plastic cover);
Branch Circuit Protection : 2.5kA @ 12VDC (Series 121 & 124 -01 sealed & Series 123
,w/plastic cover).
Operating Temperature Rating : -40°F (-40°C) to 185°F (85°C).
Storage Temperature Rating: -40°F (-40°C) to 260°F (125°C).
Materials : Black UL-Rated 94V-0 thermoplastic body (thermoset for Type II body & buttons);
Cover is thermoplastic or steel.
Marking : Custom marking available . Consult factory for options.
Termination : #10-32 thread and quick-connect options available.
Torque Rating : 24in-lb (2 .7Nm) max.
Mounting Torque Rating : Plastic cover - 15in-lb (1 .7Nm); Metal cover - 30in-lb (3 .4Nm).
Ingress Protection Rating : IP66 on plastic cover version only (except for terminals).
Compliances : SAE J553; SAE J1171 (consult factory for Ignition Protection ratings).
10 AMPS & BELOW
TYPICAL CURVE
.36' (9 .6)
.62'
(175))
15 AMPS & ABOVE
TYPICAL CURVE
D.C.
52030 .25
Ste
stutl
I
50%
I )
~e
s
T)
0%
'
0°
50° 77°100° 150° 200° 250° 300°
(-18°) (10°)(25°)(36°) (65°) (93°) (121°) (149°)
TEMPERATURE IN DEGREES F°
(TEMPERATURE IN DEGREES C°)
(21A)
j-f
Double .25' D.C. (AUTO;
slnele 25' 00. lean
66'
L
Two .25• as. (AUX & BAT)
Po„
odentabo v
Atem °
10 AMPS & BELOW
TYPICAL CURVE
.37. (9.4)
Two 10-32 studs
(AUX & BAT)
(9 .4)
HARDWARE
1 .27" (21 .1)
(32.3)
A Bracket
WA/WB HA/HB KA/KB
37' (9 .4)
Hex Nut
#10-32
Whiz Lock
#10-32
15 AMPS & ABOVE
TYPICAL CURVE
1 .56"
(39 .6)
2
Keps Lock Nut
#10-32
Lock Washer
PART NUMBERING SYSTEM
Series
Terminal
Se~
(32 .2)
B Bracket
Rating
1 .27".- 65""
(32.2) (21 .1)
C Bracket
Bracket
1 .56'
(39 .6)
II
12' (3.0)
dia . boss
06"
t (1 .5)
r }
1J
.62" (15.7)
Ref. (Typ
w/base attached
E Bracket
Mtg. Holes
Reset button'
•
rail
II
1 .27
63'
(32 .3)
(21 .1)
Series 123
0 Bracket w/reset
(' Reset on BAT side)
066)laa
Cover*
17
83
Options
Hardware
qq qq
121 - Type I,
14 VDC
122 - Type II,
14 VDC
123 - Type III,
28 VDC
124 - Type I,
28 VDC
125 - Type II,
28 VDC
A - Two 10-32 studs ;
05 - 5 amps 0 - No bracket 0 - No bracket
M - Metal*
01 - Waterproof
WA - Whiz-lock nut
.66 (Aux), .56 (Bat)
08 - 8 amps A - Bracket
1 - .140 dia .
P - Plastic*
(metal
assembled
2 - .196 dia.
B - Two 10-32 studs ;
10 -10 amps B - Bracket
covers only)
WB - Whiz-lock
.56 (Aux & Bat)
12 -12 amps C - Bracket
3 - .237 dia.
02 - Splashproof
nut bulk
(metal only)
C - Two 10-32 studs ;
15 -15 amps E - Bracket
(optional on
HA - Nut & lock
.66 (Aux & Bat)
20 - 20 amps
(plastic only) 4 - .265 dia.
metal covers washer
(plastic only)
***D - Two .250 QC;
25 - 25 amps
add 02 suffix;
assembled
5 - .228 dia.
(Aux & Bat)
30 - 30 amps
std. on plastic HB - Nut & lock
(plastic only)
** H - One 10-32 stud
35 - 35 amps
covers - omit
washer bulk
6 - .221 dia.
.56 (Bat), Double
40 - 40 amps
02 suffix .)
KA - Keps lock nut
(metal only)
.250 QC (Aux)
50 - 50 amps
assembled
L - Two 10-32 studs ; .37
KB - Keps lock
(Aux & Bat)
nut bulk
.
Series
122
&
125
available
in
metal
cover
only
.
**40A
maximum
***30A
maximum
*Series 123 available in plastic cover only
30
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http ://www.bussauto .com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 25X MID-RANGE CIRCUIT BREAKER
AUTO, MANUAL RESET, AND MANUAL RESET W/PUSH-TO-TRIP CIRCUIT BREAKERS
SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications : This unit is external ignition protected and weatherproof . It is typically used in
DC power systems in marine applications (as a main or branch circuit breaker), truck, bus and
RV systems, add-on protection for accessories, etc.
Rating : 10-50A, 32VDC.
Interrupt Rating : Main Breaker (5kA @ 12VDC) or Branch Circuit Protection (2 .5kA) per
ABYC E-11.
Operating Temperature Rating : -40°F (-40°C) to 185°F (85°C).
Storage Temperature Rating: -40°F (-40°C) to 260°F (125°C).
Materials : Black UL-Rated 94V-0 thermoset plastic body. Cover, lever, and button are ULRated 94V-0 thermoplastic . Cover has a black thermoplastic elastomer overmold.
Marking : Standard marking includes amp/volt ratings, part numbers, and "SAE Type B."
Termination : #10-32 threaded studs.
Torque Rating : 24in-lb (2 .7Nm) max.
Mounting Torque Rating : Panel mount with either #8-32 threaded inserts or #10 clearance
holes. 18in-lb (2 .0Nm) max.
Ingress Protection Rating : IP66
Features / Options : Series 254 & 255 have a unique reset mechanism which provides a
visual indication of tripped condition . Series 255 also features a push-to-trip option.
Compliances : SAE J553 ; ABYC E-11 ; SAE J1171 (Ignition Protected).
C
H
N
3
TRIP TIME VS . PERCENT OF RATED CURRENT
TEMPERATURE DERATING CURVE
1000
200
100
0
z
w 10
F1
0
-40
-20
0
20
40
60
AMBIENT TEMPERATURE IN DEGREE C
80
200%
300%
400%
%OF RATED CURRENT
500%
600%
DIMENSIONS
33.80
[1 .33]
MOUNTING OPTIONS
5.00
[0.20]
(2) #10-32 CLEARANCE HOLE
OR #8-32 CLEARANCE HOLE
IF USING THREADED INSERTS
042.33
[01 .67]
37 .00
[1 .46]
18.50
° [0 .73] ° #1032 EXTERNAL THREAD
55.73
[2 .19]
PART NUMBERING SYSTEM
Rating
Series
TRIP BUTTON
(255 series) °
21 .50
[0 .85] °
27.80
.09]
°
Mounting Holes
Hardware
A - Thru-hole Insert (#10 Clearance)
B - #8-32 Threaded Inserts
0 - No nuts
1 - Nuts Installed
2 - Nuts bulk
53.31
[2 .10]
a 26.65
[1 .05] -
qq
251 - Type I, 32V
254 - Type III, 32V
255 - Type III w/pushto-trip option, 32V
10 -10 amps
15 -15 amps
20 - 20 amps
25 - 25 amps
30 - 30 amps
35 - 35 amps
40 - 40 amps
50 - 50 amps
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
31
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 18 HI-AMP CIRCUIT BREAKER
AUTO, MANUAL & SWITCHABLE RESET CIRCUIT BREAKERS
SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications : Typically used in auxiliary and accessory circuits in truck, bus, RV and
marine systems . Others include battery chargers and DC audio systems . Series 181,
184 & 185 are sealed for engine compartment and bilge area applications.
Rating : 25-150A, 30VDC ; 48VDC (Series 184 & 185).
Interrupt Rating : 3,000A © 30VDC.
Operating Temperature Rating : -25°F (-32°C) to 180°F (82°C).
Storage Temperature Rating : -30°F (-34°C) to 300°F (149°C).
Materials : Black UL-Rated 94V-0 thermoset plastic . Thermoplastic elastomer stud
insulators are provided on covered units with F-style (surface-mount) bases.
Marking: Standard marking includes amp ratings and part numbers . Custom markings
also available.
Termination : 1/4-28 threaded studs.
Torque Rating : 50in-lb (5 .6Nm) max.
Mounting Torque Rating : Panel or surface-mount options ; 50in-lb (5.6Nm) max.
Threaded insert option has a max torque of 25in-lb (2 .8Nm).
Ingress Protection Rating : IP67.
Features / Options : Series 184 & 185 have a unique reset mechanism which provides
visual indication of tripped condition . Series 185 also features a push-to-trip option.
Compliances : SAE J1625 ; ABYC E-11 ; CE ; SAE J1171 (Ignition Protected).
Panel Mount
Reset lever
(Shown in
operating
position series
184/185)
.26 (6 .60) dia.
Mtg .holes (2)
0% 50° 0°
2 .91
(73.91) 241
.
(61 .21)
50°77°10<J° 150° 200° 250°
(-459('189 (109(259(389 (659
(93°) (1219
TEMPERATURE IN DEGREES F°
(TEMPERATURE IN DEGREES C°)
1nnnn1111111
`\nnn1111111
\nn1111111
'
~
~1111111
••I
TIME VS . PERCENT OF RATED CURRENT
600%
500%
400%
300%
200%
I
ll
I
I
I
nh
100% 0
5
.mm.2 !11
10 15 20 3040 100 200 500
TIME IN SECONDS
Flange mount
gasket for
thru-wall
applications
(option 07)
PART NUMBERING SYSTEM
Series
Rating
181 - Type I, 30V
183 - Type I I*, 30V
184 - Type III, 48V
185 - Type III-PTT, 48V
"183 Available in Panel
Mount Only (Coverless)
32
025 - 25 amps
030 - 30 amps
035 - 35 amps
040 - 40 amps
050 - 50 amps
060 - 60 amps
070 - 70 amps
080 - 80 amps
090 - 90 amps
100 -100 amps
110-110 amps
120 -120 amps
135 - 135 amps
150 -150 amps
Mounting
F - Surface Mount
P - Panel Mount
Terminal Hdwr.
Marking
qq
qq
00 - Ship w/o nuts
01 - Sems nuts installed
02 - Sems nuts shipped bulk
03 - Stainless Steel Std. nuts &
washers installed
04 - Stainless Steel Std. nuts &
washers shipped bulk
07 - Flange gasket & Sems nuts installed
(Panel Mount Only)
08 - Threaded insert and Sems nuts
installed
12 - Stanless steel nuts and lockwashers
installed
13 - Stainless steel Sems nut installed
0 - Blank cover
1 - Standard Marking ; Part Number,
Amp Rating
181, 184, 185 Series - Top Surface
183 Series - Side Surface
(Consult factory for special markings .)
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
SERIES 187 MARINE RATED CIRCUIT BREAKER (MRCB)
MANUAL RESET CIRCUIT BREAKERS WITH SWITCH FUNCTION
SPECIFICATIONS
Single Pole Thermal Type Breakers
Applications : Typically used in DC power systems in marine applications
(as a main or branch circuit breaker), truck and bus systems, RV systems,
add-on protection for accessories, lift gates, etc. This unit is external ignition protected and weatherproof.
Rating : 25-150A, 48VDC.
Interrupt Rating : Main Breaker Protection Interrupt Rating (5kA
12VDC) . (Consult factory for higher voltage interrupt ratings .)
Operating Temperature Rating : -40°F (-40°C) to 185°F (85°C).
Storage Temperature Rating: -40°F (-40°C) to 260°F (125°C).
Materials : Black UL-Rated 94V-0 thermoset plastic body. Cover and lever
are UL-Rated 94V-0 thermoplastic.
Marking: Standard marking includes amp/volt ratings . Custom markings
also available.
Termination : 5/16-18 threaded studs.
Torque Rating : 75in-lbs (8 .5Nm) max.
Mounting Torque Rating : Panel or surface-mount options ; 50in-lb (5 .6
Nm) max.
Ingress Protection Rating : IP66.
Features / Options : A manual reset circuit breaker with On-Off switch
capability.
Compliances : ABYC E-11 ; CE; SAE J1171 (Ignition Protected).
C
0
0
3
Consult factory for time characteristic curves.
DIMENSIONS
Base Mount
Panel Mount
57 .68
58.15
r'
[2 .289]
69 .85
[2.750]
60 .34
[2.375]
2.24
[2 .271]
[56 .8]
F
26.81
2 .72
[69 .0]
3.44
1 .64
[41 .6]
1 .72
[43 .8]
[87 .3]
[1 .056]
1
T~T
ONO,
1 .06
[27,1]
16.76
[.660]
2.32
f
28 .84
[1 .135]
PART NUMBERING SYSTEM
Series
Rating
q~~
qqq
187 - Manual Reset - Switching 025 - 25 amps
Style Circuit Breaker 030 - 30 amps
035 - 35 amps
040 - 40 amps
050 - 50 amps
060 - 60 amps
070 - 70 amps
080 - 80 amps
100 - 100 amps
110-110 amps
120 -120 amps
135 - 135 amps
150 -150 amps
ICJ
[59 .0]
.73
53 .47
[18 .6]
[2.105]
Mounting
Hardware
Marking
q
qq
q
-
F - Surface mount
P - Panel mount
-
00 - No hardware
1 - Standard marking ; Amp Rating, Volt
03 - Stainless nuts &
Rating
lockwashers - installed
(Consult factory for special marking options .)
on studs
04 - Stainless nuts &
lockwashers - supplied
bulk packed
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
33
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
C
0
0
AMI SERIES
PART NUMBERING SYSTEM
3
41 .0
(1 .61)
30 .0
(1 .18)
16 .0
(0.63)
ID
05.5
(00 .22)
0 .8
(0.0 3)
t
t
6 .0
(0.24)
SPECIFICATIONS :
n
Applications : Power distribution protection for
automotive systems . Consult factory for available fuseholders.
Current Rating : 30-150A.
Voltage Rating : 32VDC .*
Interrupt Rating : 2000A @ 32VDC.
Housing Material : UL-Rated 94V-0 thermoplastic.
Terminal Material : Tin-plated brass.
Mounting : Max torque of 35in-lb (4Nm).
Marking : Color-coded housings for each amperage.
*Consult factory for higher voltage fuses .
TIME-CURRENT SPECIFICATIONS
Opening Time
% of
Rating
Minimum
Maximum
100
110
150
200
300
500
100 hrs
4 hrs
90 s
5s
0 .3 s
0 .1 s
l.--I-.
iulIlIllIllIll11111
-.-.I
_=
.
=MI
IMMUNE
VIII
EEIMEEMIS
11111
1111E11111111
11111
100
MITE
10
n
AMPERE RATING
1000
1
=MI
IIIM\1iiIIII
IlE
mEEEE:
.01
VIII
.,.III
3600 s
100 s
10s
1s
PART NUMBERING SYSTEM
Series
s
10000
0.01
10
100
1000
10000
CURRENT IN AMPERES
n
Rating
~~
030 - 30 amps (orange)
040 - 40 amps (It . green)
050 - 50 amps (red)
060 - 60 amps (yellow)
070 - 70 amps (brown)
080 - 80 amps (white)
100 - 100 amps (blue)
125 -125 amps (pink)
150 - 150 amps (gray)
34
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website : http://www.bussauto.com
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
AMG SERIES
C
0
0
DIMENSIONS
3
50 .20
(1 .967)
12.18
(0.480)
15 .40
(0 .606)
68 .40
(2 .693)
08 .60
(0 .339)
29.20
(1 .150)
9 .00
(0 .354)
t
29 .20
(1 .150)
BOLT IN AUTOMOTIVE FUSES
SPECIFICATIONS:
Applications : For high current applications . Use
with Bussmann HMG or FMG fuseholders . (See
pages 12-13 .)
Current Rating : 100-300A.
Voltage Rating : 32VDC .*
Interrupt Rating : 1,000A © 32VDC.
Housing Material : UL-Rated 94V-0
thermoplastic.
Terminal Material : Copper.
Mounting : M8 or 5/16-18 or less studs on 2 .00 in
(50 .8mm) centers.
Marking : Color-coded amperage ratings.
AMPERE
RATING
00
10
*Consult factory for higher voltage fuses.
TIME-CURRENT SPECIFICATIONS
Opening Time
% of
Rating
Minimum
Maximum
100
135
200
350
600
100 hrs
120 s
1s
0.1 s
0 .02 s
1800 s
30 s
5s
1s
001
100
1000
10000
CURRENT IN AMPERES
PART NUMBERING SYSTEM
Series
Rating
100 - 100 amps
125 -125 amps
150 -150 amps
175-175 amps
200 - 200 amps
225 - 225 amps
250 - 250 amps
300 - 300 amps
Cooper Bussmann Transportation Products • Phone : 1-888-867-8194 • Website: http://www.bussauto.com
35
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
COOPER Bussmann
Transportation Products
Cooper Bussmann
P. O . Box 14460
St. Louis, Missouri 63178-4460
Telephone : 636-394-2877
Facsimile : 800-544-2570
Cooper Bussmann
Transportation Products
175 Hansen Court
Wood Dale, IL 60191-1145
Telephone : 888-867-8194
Facsimile : 800-832-9873
European Headquarters
Cooper Bussmann U .K. Ltd .
Burton-on-the-Wolds
Leicestershire LE12 5 TH
England
Telephone : 44-1509-882737
Facsimile : 44-1509-882786
Bussmann Products
Authorized European
Sales Office
Wilhelm Pudenz GmbH
Klosterseelter Strasse 5-17
D-27243 Dunsen, Germany
Telephone : 49-42-44-819133
Facsimile : 49-42-44-819139
Cooper Bussmann
Asia Headquarters
Cooper Electric Co. Ltd .
28th Floor Yu An Building
738 Dongfang Road
Pudong, Shanghai 200122
China
Telephone : +8621 5831 6805
Facsimile : +8621 6876 5532
Cooper Electrical Australia
205-209 Woodpark Road
P.O . Box 2577
Smithfield, Sydney
NSW 2163, Australia
Telephone : 61-2-8787-2700
Facsimile : 61-2-9609-2342
Cooper Bussmann India Ltd.
EVR Street, Sedarapet
Pondicherry - 605 111 India
Telephone : 91-80-227-0893
Facsimile : 91-80-224-5725
Bussmann do Brazil Ltd.
Rodovia Santos Dumont, Km 23
Cruz das Almas - 13 .300-000
Caixa Postal 095
Itu-Sao Paulo Brazil
Telephone : 55-11-4024-8400
Facsimile : 55-11-4024-8424
Bussmann Transportation
Products Authorized Sales
Office, Mexico
Kruvand and Associates
1202 Richardson Drive,
Suite 113
Richardson, Texas 75080
Telephone : 972-437-3355
Facsimile : 972-680-8854
Bussmann
Solutions for the Transportation Industry
COOPER BUSSMANN • 175 HANSEN COURT • WOOD DALE, IL 60191-1145
CUSTOMER SATISFACTION PHONE: (888) 867-8194 • TECHNICAL SUPPORT PHONE : (888) 478-8324 • FAX : (800) 832-9873
WEB SITE : WWW.BUSSAUTO .COM
REORDER # 7003
04-5M
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com