Pre-Press
A wide variety of formatting and
imposition software is used at this
facility. This includes Quark, InDesign,
PageMaker, Illustrator and Photoshop
for desktop publishing; SignaStation for
imposition; and all versions of Adobe
Acrobat. PDF editing through Pitstop
and Heidelberg Printready. The PrePress Department operates on PC and
Macintosh platforms.
We use a wide array of data transfer and
encryption methods including: FTP, SFTP,
PGP, HTTP, HTTPS, XML, Secure XML,
WAMNet & NDM. Production Web sites
also have Verisign certificates and are
monitored 7X24X365.
Pre-Press Workflows
Heidelberg Print Ready Workflow with SignaStation Imposition and Meta Dimension RIPs
Digital Proofing
2 Kodak Approval XP4 Proofing System
Kodak Matchprint Inkjet 800 Proofing System 2 Spinjets double-sided wide-format Proofing Systems 1 Canon Impo Proof 8000
2 KPG Imation Inkjet Matchprint Epson 9800’s
Digital Scanning
Xerox Digipath Scanning Stations
Umax Astra 2400S Scanner
Plate Output
2 Creo Spectrum Trendsetters Direct-to-
plate – Metal 1 Creo Trendsetter Autoloader Direct-to-
plate – Metal Digital Presses
1 Xerox iGen3 - Size: 14.33” x 20.5”
1 HP Indigo 5500, 6 color
- Size: 13” x 19”
1 Xerox 8000 Color
1 Xerox Nuvera 144
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Xerox Docutech 6180
Xerox Nuvera 288
Xerox 4112
Oce VarioPrint 6250
Offset Presses - Sheetfed
1 8-Color Komori Lithrone 840S with Aqueous Coating
1 8-Color Mitsubishi 28 X 40 with inline UV coating
1 6-Color Man Roland 700 - 28 1/2” x 40” 6-Color Perfector with Aqueous Coater
1 6-Color Heidelberg – 14” x 20” Speed Master H52
1 2-Color Heidelberg 28 X 40 Perfector
Offset Presses - Web
1 Komori S30 High End Heat Set Web Press - 6 units, Sheeter, Remoistenable Pattern Gluer, Perforator, Inline Gluing & Trimming
2 Heidelberg V-30 – 4-Color Cold Set Web Presses - 4 Martin Automatic
Roll Stands with combo Folder / Trimmer / Gluer
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Solna Commercial D30 - 36” Cold Set Web – 4-Color – Folder / Trimmer / Gluer / Sheeter
Didde Half Cold Set Web Press – 5-Color with Sheeter
Didde Half Cold Set Web Press – 6-Color
Finishing
1 24-Pocket Wohlenberg Golf Perfect Binder
1 20-Pocket Wohlenberg Golf Perfect Binder
1 6-Pocket Muller Martini Bravo Plus High Speed Saddle Stitchers with Cover Feeder
1 12-Pocket Muller Martini Saddle Stitchers with Cover Feeder
1 6-Pocket Muller Martini Prima with Cover Feeder
1 8-Pocket Muller Martini Saddle Stitchers with Cover Feeder
3 6-Pocket Muller Martini Saddle Stitchers with Cover Feeder
1 Muller Martini Hopper Feeder Trimmer
2 Polar 42” Automatic Paper Cutters
1 Polar 53” Automatic Paper Cutting Line
(Finishing Con’t)
3 MBO Perfections 30”Continuous
Feed Folders with Auto Bundlers
2 MBO 20” Soft Fold Units
3 MBO Continuous Feed Folders
5 MBO 26”
1 H&H miniature folding
2 Lawson Multiple Head Paper Drills
2 Bostitch Wire Stitchers
2 Mobile Shrink Wrap Machines
1 Conflex Highspeed Automatic
Shrink Wrap Machine
1 Kirk Rudy Wafer Seal
2 GBC Magna Punch Binding Systems
1 GBC AP-1 Automatic Punching System
2 Fastback 15xs Super Strip Systems
1 Dayton High-Capacity Corner Sticher
1 PBS Automatic Plastic Cell Binder
Fulfillment
Our Fulfillment area includes 40,000
square feet dedicated to providing
various solutions for image and literature
ordering, pick & pack and fulfillment
services, and warehouse management.
Labeling
1 Video Jet Model 4000 Addressing Systems
2 Bryce Ink Jet Addressing and Bar Coding Systems
Inserting
2 Pitney Bowes Mailing System 1 Bell & Howell Mail Star 350 4-Pocket Report In-Line Metering 1 Bell & Howell Flat Inserter (9 x 12)
Delivery
• Federal Express PowerShip
• UPS PowerShip
• DHL PowerShip Quality Assurance
• ISDM Compliant (Integrated Service Delivery Model)
• 5000º Kelvin Color Viewing Stations throughout plant • Preflighting of supplied files
• UPC code scanners
• Temperature and humidity controlled pressroom, pre-press, digital and
CTP departments
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Environmental Equipment
Proof and plate quality inspections
• Megtec Millenium Afterburner
Color viewing rooms
Computerized inventory and shipping • Alcohol-Free Fountain Solution
control system to expedite and locate • Kodak Filtration and Neutralization
• Low V.O.C. Inks – Soy Inks
shipments
• Materials Recycling Programs for EFI Auto Count
plate, film, paper, corrugated, ink, and All presses are equipped with hand press solvents
held X-Rite densitometers
Pressroom, pre-press, and bindery quality assurance supervisory personnel
3 Optigraph Signature Recognition Systems
GTI Transparency Viewers (all presses)
Register System (sheetfed & web)
ICC Color Profiling
Atmospheric Climate Control
(temperature, humidification and dehumidification)
On-Site Ink Plant and Testing Lab
Reverse Osmosis Water System for continuous stable water (all presses)
Automix Fountain Solution System to regulate pH and conductivity printing & communications excellence
north america equipment list