Global and China Refractory Material Industry
Report, 2010-2011
Jun 2011
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Abstract
Vigorously fueled by such high-temperature industries as steel,
The necessary refractory materials for cement industry, the second
cement, glass, and nonferrous metal in recent years, the output of
largest consumption field of refractory materials, mainly cover basic
refractory materials in China climbed to 28.08 million tons in 2010 from
refractory materials (magnesite brick, magnesite-chrome brick,
14.77 million tons in 2003, with the CAGR of 9.6%; hereinto, the
magnesite-alumina brick, etc.), Al-Si refractory materials (high
energy-saving and eco-friendly unshaped refractory contributed more
alumina brick, fireclay insulating brick, etc.), and heat insulation
than 1/3. Meanwhile, the export volume of refractory products
refractory materials. Wherein, magnesite-chrome brick is most
increased substantially from 827 kilotons in 2003 to 1792.8 kilotons in
commonly employed in cement kiln firing zone; nevertheless,
2010, with the CAGR of 11.7%.
chromium ion brings about serious pollution against high
temperature, magnesite-chrome brick has therefore been gradually
Steel industry, the largest consumption field of refractory materials,
replaced by chrome-free refractory materials like dolomite brick and
occupies over 65%. The demand of steel dedicated refractory is
magnesia spinel brick in recent years.
directly related to steel output. The per ton steel usually consumes less
than 10kg refractory materials in foreign countries, while that in China
Fusion-casting refractory is usually applied in glass industry and
turns out to be 20~25kg. The Development Policy of Refractory
enjoys 58% share. At present, merely about 10 international
Industry shoots at the refractory consumption per ton steel less than
companies including Saint-Gobain SEFPRO and Asahi Glass can
20kg in 2010 and shy of 15kg in 2020.
steadily produce fusion-casting refractory and boast certain strength
and influence.
The most representative enterprises in China consist of Ruitai Materials
Along with the market improvement and development, competitive
Technology Co., Ltd., Beijing SEPR Refractories Co., Ltd., Zibo Asahi
refractory enterprises have outshined themselves. Currently,
Glass Alumina Materials Co., Ltd., and Luoyang Dayang Refractory Co.,
Puyang Refractories Group Co., Ltd. is the biggest steel refractory
Ltd.
manufacturer in China, with the market share of 2.5% in 2010.
Apart from the supply and demand of refractory market, this report
As the largest fusion-casting refractory magnate in China, Ruitai
underlines not only the market segments of fusion-casting refractory,
Materials Technology Co., Ltd. has its products widely applied in
basic refractory material, unshaped refractory material, and ceramic fiber
glass kilns and initiated the exploration in refractory materials for
but the industrial competition pattern including regional pattern and
cement industry in 2010.
enterprise pattern.
Shandong Luyang Share Co., Ltd. is the largest manufacturer of
Refractory production bases have gradually taken shape in Henan,
ceramic fiber in China. Its capacity rested on 200 kilotons in 2010
Shandong, Liaoning, and Shanxi, centering on the characteristics of
when its Inner Mongolia base achieved outstanding performance
various raw mateiral origins. In 2010, the output of the above mentioned
and established eight production lines of ceramic fiber cotton
four bases contributed 87.9% to the national total, of which, Henan
carpet with the capacity of 40 kilotons.
ranked the first with approximately 50% share. Liaoning is abundant in
magnesium ores and it produced 5.53 million tons of refractory in 2010;
hereinto, magnesia refractory registered 5.45 million tons.
Beijing Lier High-temperature Materials Co., Ltd. is the pioneer of
turnkey contract on refractory materials for steel industry in China,
and the turnkey contract business accounted for 70.12% of the
total revenue in 2010.
Qinghua Refractories is the leading company in Chinese basic
refractory market. In June 2010, its subordinated Taicang Qinghua
Secondary Refractories Co., Ltd. set up 2 high-temperature tunnel
kilns mainly for the production of such high-quality basic refractory
materials as magnesia-calcium brick and sliding gate brick.
Table of contents
1 Profile of Refractory Materials
1.1 Definition and Classification
1.1.1 Definition
1.1.2 Classification
1.2 Product Characteristics
1.3 Upstream and Downstream
1.3.1 Upstream
1.3.2 Downstream
2 Development of Refractory Materials Worldwide
2.1 Status Quo
2.2 Competition
2.3 Technology
3 Development of Refractory Materials in China
3.1 Development Environment
3.1.1 Policy Environment
3.1.2 Trade Environment
3.2 Current Development
3.3 Development Trend
4 Supply & Demand of China’s Refractory Material
Market
4.1 Supply
4.1.1 Resources of Refractory Raw Material
4.1.2 Production
4.2 Downstream Demand
4.2.1 Structure
4.2.2 Refractory Materials for Steel Industry
4.2.3 Refractory Materials for Glass Industry
4.2.4 Refractory Materials for Cement Industry
4.3 Import & Export
4.3.1 Export of Refractory Raw Materials
4.3.2 Export of Refractory Products
5 Market Segments of China Refractory
Material Industry
5.1 Fusion-Casting Refractory
5.1.1 Current Development
5.1.2 Competition Pattern
5.1.3 Development Prospect
5.2 Basic Refractory Materials
5.2.1 Current Development
5.2.2 Competition Pattern
5.2.3 Development Prospect
5.3 Unshaped Refractory Materials
5.3.1 Current Development
5.3.2 Competition Pattern
5.3.3 Output Forecast
5.4 Ceramic Fiber
5.4.1 Status Quo
5.4.2 Competition Pattern
5.4.3 Development Prospect
6 Competition in China’s Refractory Material
Industry
6.1 Regional Competition
6.1.1 Henan
6.1.2 Liaoning
6.1.3 Shandong
6.1.4 Shanxi
6.2 Product Competition
6.3 Enterprise Competition
7 Key Enterprises Worldwide
7.1 RHI
7.1.1 Global Business
7.1.2 Development in China
7.2 Cookson
7.3 KROSAKI
7.4 LWB
7.5 Morgan Crucible
7.6 Saint-Gobain
7.7 ANH Refractories
7.8 Shinagawa
8 Key Enterprises in China
8.1 Puyang Refractories Group Co., Ltd.
8.2 Shandong Luyang Share Co., Ltd.
8.3 Ruitai Materials Technology Co., Ltd.
8.4 Beijing Lier High-temperature Materials Co.,
Ltd.
8.5 Qinghua Refractories
8.6 Sinosteel Refractory Co., Ltd.
8.7 Luoyang Dayang Refractory Co., Ltd.
8.8 Jiangsu Sujia Group
8.9 Zhengzhou Huawei Refractories Co., Ltd.
8.10 Beijing SEPR Refractories Co., Ltd.
8.10.1 Profile
8.10.2 Operation
8.11 Shandong Refractories Co., Ltd.
8.12 Zibo Asahi Glass Alumina Materials Co.,
Ltd.
Selected Charts
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Composition of Refractory Raw Material
Average Price of Refractory Materials Worldwide,1990-2010
Cost of Refractory Materials Worldwide,1990-2010
Characteristics of Refractory Material Industry in Different Development Stages of the World
Output and YoY Growth of Refractory Materials in China, 2003-2011
Output of Major Refractory Products in China, 2009-2010
Application Fields and Proportions of Refractory Materials in China
Refractory Materials for Steel Industry
Output and YoY Growth of Crude Steel in China, 2001-2010
Layout of Refractory Materials for Glass Melting Furnaces
Application Proportion of Refractory Materials in Glass Kilns
Refractory Materials for Various Parts of Cement Kiln
Cement Output and Proportion of NSP Cement in China, 2005-2010
Application of Chromium-free Basic Firebrick in Developed Countries
Technical Approach and Key Manufacturers of Chromium-free Basic Firebrick Substitutes
Import & Export Value of Refractory Raw Materials in China, 2009-2011
Export Volume of Major Refractory Raw Materials in China, 2009-2011
Export Volume of Major Refractory Products in China, 2009-2011
Consumption of Fused Cast Alumina for Various Glass Furnaces
Key Companies and Major Products in Chinese Fusion-Casting Refractory Industry
Typical Applications of Basic Refractory Materials
Market Shares of Leading Basic Refractory Material Enterprises, 2010
Comparison between Shaped Refractories and Unshaped Refractories
Utilization Rate of Unshaped Refractories by Country / Region, 2010
Output of Unshaped Refractory Materials in China, 2009-2012
Selected Charts
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Application Fields and Proportions of Ceramic Fiber in China
Substitution Advantage of Ceramic Fiber
Refractory Materials Output in China by Province/City, 2008-2010
Energy Saving and Emission Reduction Fuel the Product Structure Upgrading of Refractory Materials
Major Suppliers of Refractory Materials in China
Investment of Transnational Companies in China
Revenue and Pretax Profit of RHI, 2008-2010
RHI Revenue by Region, 2010
M&A Events of RHI
Revenue and Total Profit of RHI Refractories Liaoning Co., Ltd., 2007-2009
Revenue and Total Profit of RHI Refractories Dalian Co., Ltd., 2007-2009
M&A Events of Cookson in the Past Two Decades
Revenue of Cookson, 2006-2010
Revenue Structure of Cookson, 2010
Net Sales and Proportion of Krosaki’s Refractory Material Business, FY2005-FY2010
M&A Events of Krosaki in the Past Two Decades
Refractory Material Subsidiaries of Krosaki
Revenue and Total Profit of Qinhuangdao Shougang Kurosaki Refractories Co., Ltd., 2007-2009
Major Product Lines of LWB
Revenue and Sales Volume of Magnesita Refratários S.A by Sector, 2009-2010
Revenue of Morgan Crucible by Sector, FY2009- FY2010
Sales and Net Income of Saint-Gobain, 2006-2010
Sales Structure of Saint-Gobain by Sector, 2010
Sales Structure of Saint-Gobain by Region, 2010
Sales of Saint-Gobain in China, 2002-2010
Selected Charts
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Enterprises of Saint-Gobain in China
M&A Events of Shinagawa Refractories Co., Ltd
Sales YoY Growth of Shinagawa Refractories by Sector, FY2008-FY2010
Operating Income and Net Income of PRCO Subsidiaries, 2010
Operating Income and Operating Margin of PRCO, 2008-2010
Operating Income of PRCO by Region, 2008-2010
Revenue of PRCO by Product, 2008-2010
Main Application Fields and Proportions of PRCO Refractory Materials, 2008-2010
Refractory Materials Sales Models of PRCO by operating income
Main Products and Market Share of PRCO
Mergers and Reorganizations of PRCO, 2009-2010
Revenue and Net Income of Shandong Luyang Share Co., Ltd, 2007-2011
Revenue from Main Products of Shandong Luyang Share Co., Ltd, 2008-2010
Main Product Order Value and YoY Growth of Shandong Luyang Share Co., Ltd, 2010
Ceramic Fiber Capacity of Shandong Luyang Share Co., Ltd, 2003-2010
Subsidiary Capacity of Shandong Luyang Share Co., Ltd, 2011H1
Revenue and Net Income of Ruitai Materials Technology Co., Ltd., 2008-2010
Revenue and Operating Margin of Ruitai Materials Technology Co., Ltd. by Product, 2009-2010
Subsidiary Capacity of Ruitai Materials Technology Co., Ltd., 2011H1
Main Products and Market Share of Beijing Lier High-temperature Materials Co., Ltd.
Revenue and Gross Margin of Beijing Lier High-temperature Materials Co., Ltd., 2008-2011
Revenue from Major Products of Beijing Lier High-temperature Materials Co., Ltd, 2008-2010
Refractory Material Sales Models of Beijing Lier High-temperature Materials Co., Ltd by Operating Income, 2008-2010
Product Solution: 10,000 Tons/Year Continuous Casting Refractory Material Production Lines of Beijing Lier Hightemperature Materials Co., Ltd
Selected Charts
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Product Solution: 10,000 Tons/Year Top-Grade Ceramic Fiber and Product Production Lines of Beijing Lier Hightemperature Materials Co., Ltd
Major Economic Indicators of Zhengzhou Huawei Refractories Co., Ltd., 2007-2009
Operating Income and Total Profit of Beijing SEPR, 2006-2009
Development of Shandong Refractories Co., Ltd.
Revenue and Profit of Shandong Zhongqi Refractory Co., Ltd., 2007-2009
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