UNCLASSIFIED
PE NUMBER: 0401218F
PE TITLE: KC-135s
DATE
Exhibit R-2, RDT&E Budget Item Justification
February 2005
BUDGET ACTIVITY
PE NUMBER AND TITLE
07 Operational System Development
0401218F KC-135s
Cost ($ in Millions)
4494
Total Program Element (PE) Cost
KC-135 Aging Aircraft Program
FY 2004
Actual
3.009
3.009
FY 2005
Estimate
1.070
1.070
FY 2006
Estimate
1.498
1.498
FY 2007
Estimate
1.121
1.121
FY 2008
Estimate
1.138
1.138
FY 2009
Estimate
1.159
1.159
FY 2010
Estimate
0.000
0.000
FY 2011
Estimate
0.000
0.000
Cost to
Complete
Continuing
Continuing
Total
TBD
TBD
(U) A. Mission Description and Budget Item Justification
This program, in part, supports the aging aircraft corrosion and fatigue project CORAL REACH. CORAL REACH studies include the analysis and testing efforts in
the area of aging aircraft, to include structural, corrosion, fatigue, and stress corrosion cracking. Additionally, the Functional System Integrity Program (FSIP)
proactively examines individual aircraft systems for potential impacts due to aging components. The USAF will utilize these activities to improve KC-135
Programmed Depot Maintenance efficiency and to provide direction for future aging aircraft efforts to maintain the KC-135 as a viable airframe.
Boom Operator Weapon System Trainers (BOWST) - These funds will be used to develop and field two high-fidelity devices which simulate the environment in a
KC-135 boom pod and allow realistic training of aerial refueling procedures across the spectrum of operational situations. The devices will be placed at the KC-135
Combat Crew Training School, and will replace the current Boom Operator Part Task Trainers.
These efforts are low technical risk supporting a fielded weapon system and, therefore, is assigned to Budget Activity 7, Operational Systems Development.
(U) B. Program Change Summary ($ in Millions)
FY 2004
3.147
3.009
-0.138
(U)
(U)
(U)
(U)
Previous President's Budget
Current PBR/President's Budget
Total Adjustments
Congressional Program Reductions
Congressional Rescissions
Congressional Increases
Reprogrammings
SBIR/STTR Transfer
(U) Significant Program Changes:
FY04 funding includes money for BOWST
FY 2005
1.079
1.070
-0.009
FY 2006
1.489
1.498
FY 2007
1.102
1.121
-0.009
-0.054
-0.084
R-1 Shopping List - Item No. 217-1 of 217-5
2113
UNCLASSIFIED
Exhibit R-2 (PE 0401218F)
UNCLASSIFIED
DATE
Exhibit R-2a, RDT&E Project Justification
February 2005
BUDGET ACTIVITY
PE NUMBER AND TITLE
PROJECT NUMBER AND TITLE
07 Operational System Development
0401218F KC-135s
4494 KC-135 Aging Aircraft Program
Cost ($ in Millions)
4494
KC-135 Aging Aircraft Program
Quantity of RDT&E Articles
FY 2004
Actual
3.009
0
FY 2005
Estimate
1.070
0
FY 2006
Estimate
1.498
0
FY 2007
Estimate
1.121
0
FY 2008
Estimate
1.138
0
FY 2009
Estimate
1.159
0
FY 2010
Estimate
0.000
0
FY 2011
Estimate
0.000
0
Cost to
Complete
Continuing
Total
TBD
(U) A. Mission Description and Budget Item Justification
This program, in part, supports the aging aircraft corrosion and fatigue project CORAL REACH. CORAL REACH studies include the analysis and testing efforts in
the area of aging aircraft, to include structural, corrosion, fatigue, and stress corrosion cracking. Additionally, the Functional System Integrity Program (FSIP)
proactively examines individual aircraft systems for potential impacts due to aging components. The USAF will utilize these activities to improve KC-135
Programmed Depot Maintenance efficiency and to provide direction for future aging aircraft efforts to maintain the KC-135 as a viable airframe.
Boom Operator Weapon System Trainers (BOWST) - These funds will be used to develop and field two high-fidelity devices which simulate the environment in a
KC-135 boom pod and allow realistic training of aerial refueling procedures across the spectrum of operational situations. The devices will be placed at the KC-135
Combat Crew Training School, and will replace the current Boom Operator Part Task Trainers.
These efforts are low technical risk supporting a fielded weapon system and, therefore, is assigned to Budget Activity 7, Operational Systems Development.
(U)
(U)
(U)
(U)
(U)
(U)
(U)
B. Accomplishments/Planned Program ($ in Millions)
Corrosion/crack growth rate and fatigue determination and testing
Basic materials test and predictive technique
Functional Systems Integrity Program (FSIP)
Mission support/contractor support
Boom Operator Weapon System Trainer
Total Cost
FY 2004
0.907
0.120
0.000
0.356
1.626
3.009
(U) C. Other Program Funding Summary ($ in Millions)
FY 2004
FY 2005
FY 2006
FY 2007
FY 2008
Actual
Estimate
Estimate
Estimate
Estimate
(U) Other APPN
2.500
PE#0401218F/KC-135 Squadrons, Aircraft Procurement, AF, BA-5, KC-135 Mods, BOWST, BP-11
(U)
FY 2009
Estimate
FY 2010
Estimate
FY 2005
0.340
0.000
0.479
0.251
0.000
1.070
FY 2011
Estimate
FY 2006
0.425
0.000
0.698
0.375
0.000
1.498
FY 2007
0.125
0.000
0.698
0.298
0.000
1.121
Cost to
Total Cost
Complete
2.500
D. Acquisition Strategy
The acquisition strategy consists primarily of separate task orders (with separate statements of work) ranging from fixed price to cost plus contracts. These task orders
address a myriad of aging aircraft activities against existing contract vehicles, such as the SPO-managed KC-135 Fleet Support Contract and Design Engineering Program
contracts managed through the Air Logistics Centers.
Project 4494
R-1 Shopping List - Item No. 217-2 of 217-5
2114
UNCLASSIFIED
Exhibit R-2a (PE 0401218F)
UNCLASSIFIED
DATE
Exhibit R-3, RDT&E Project Cost Analysis
February 2005
BUDGET ACTIVITY
PE NUMBER AND TITLE
PROJECT NUMBER AND TITLE
07 Operational System Development
0401218F KC-135s
4494 KC-135 Aging Aircraft Program
(U) Cost Categories
(Tailor to WBS, or System/Item
Requirements)
($ in Millions)
(U) Product Development
C/KC-135 Fleet Support
Total
Prior to FY
2004
Cost
FY 2004
Cost
1.252
0.757
1.252
0.757
0.119
0.123
0.119
0.123
1.776
2.046
Subtotal Test & Evaluation
Remarks:
(U) Management
1.776
2.046
0.000
0.000
Subtotal Management
Remarks:
(U) Total Cost
0.000
0.083
0.083
0.060
0.060
3.147
3.009
1.070
Subtotal Product Development
Remarks:
(U) Support
Design Engineering Program (DEP)
Subtotal Support
Remarks:
(U) Test & Evaluation
Testing
Project 4494
Contract
Method &
Type
SS/FFP
C/FP
Performing
Activity &
Location
Boeing,
Wichita, KS
ARINC,
Oklahoma
City, other
support ctrs.
Project
Wright Labs,
Order/MIP Dayton, OH,
R
NASA, VA,
etc.
FY 2004
Award
Date
Jan-04
Jan-04
Dec-03
FY 2005
Cost
1.010
FY 2005
Award
Date
Mar-05
FY 2006
Cost
1.208
FY 2006
Award
Date
TBD
Continuing
TBD
Continuing
TBD
Continuing
TBD
0.000
Continuing
TBD
0.000
0.066
0.066
0.071
0.071
Continuing
Continuing
TBD
TBD
0.000
1.498
1.121
Continuing
TBD
0.000
0.000
0.224
0.000
0.224
Jan-06
0.000
0.000
R-1 Shopping List - Item No. 217-3 of 217-5
2115
UNCLASSIFIED
Target
Value of
Contract
Continuing
1.050
Dec-06
Cost to Total Cost
Complete
TBD
1.208
1.050
FY 2007
Award
Date
Continuing
1.010
Nov-05
FY 2007
Cost
0.000
0.000
Exhibit R-3 (PE 0401218F)
UNCLASSIFIED
Exhibit R-4, RDT&E Schedule Profile
DATE
February 2005
BUDGET ACTIVITY
PE NUMBER AND TITLE
PROJECT NUMBER AND TITLE
07 Operational System Development
0401218F KC-135s
4494 KC-135 Aging Aircraft Program
Project 4494
R-1 Shopping List - Item No. 217-4 of 217-5
2116
UNCLASSIFIED
Exhibit R-4 (PE 0401218F)
UNCLASSIFIED
DATE
Exhibit R-4a, RDT&E Schedule Detail
February 2005
BUDGET ACTIVITY
PE NUMBER AND TITLE
PROJECT NUMBER AND TITLE
07 Operational System Development
0401218F KC-135s
4494 KC-135 Aging Aircraft Program
(U)
(U)
(U)
(U)
(U)
Schedule Profile
Corrosion & Fatigue Testing
Materials Test & Predictive Tech
FSIP
Boom Operator Weapon System Trainer
Project 4494
FY 2004
1-4Q
1Q
1-4Q
2Q
R-1 Shopping List - Item No. 217-5 of 217-5
2117
UNCLASSIFIED
FY 2005
1-4Q
FY 2006
1-4Q
FY 2007
1-4Q
1-4Q
1Q
1-4Q
1-4Q
Exhibit R-4a (PE 0401218F)