MPI-Inala Scope of Work - Inala Systems

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SCOPE OF WORK
INALA RMS SOLUTION
IHS ZAMBIA LIMITED
Scope of Work for IHS, Rwanda & Zambia
Complied by Chris Duvenage (Inala)
Document Rev 1.0 | 04.07.2014
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Document Information
Document ID
Inala – SoW01 RW/ZAM
Document Owner
Inala Technologies (Pty) Ltd
Issue Date
2014-07-30
File Name
Scope of Work for IHS
Document History
Table - Revision Status lists the latest version and date for the various sections of the specification.
Versions 0.X are pre–release draft versions.
Versions 1.X to X.X are post release versions.
The number to the left of the decimal in the version number indicates the major version number. The number to the right
of the decimal in the version number indicates the minor version number.
The major version number will change for the following reasons:
•
•
•
•
Information added to document.
Information removed from document.
Rearrangement of sections in the document.
Revisions to the scope or purpose of the document.
The minor version number will change for the following reasons:
•
•
•
Version
0.1
Spelling corrections.
Page layout or formatting corrections.
Minor changes that do not affect the scope or purpose of the document.
Date
2014-07-30
Description
Scope of work – Pre Trial / Pilot site deployment
Document Approvals
Role
Name
Date
Signature
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Contents
i.
ii.
Access Procedure .......................................................................................................................................................... 5
Remote Management System ........................................................................................................................................ 6
A.
Overview .................................................................................................................................................................. 6
B.
Pre installation requirement...................................................................................................................................... 6
C.
Remote Management System .................................................................................................................................. 6
D.
Physical Site Installation Quality .............................................................................................................................. 6
iii.
Remote Management Software .............................................................................................................................. 18
A.
Overview ................................................................................................................................................................ 18
B.
Access Procedure and Testing .............................................................................................................................. 18
C.
Software Application ECT ...................................................................................................................................... 18
D.
Software Application ECS ...................................................................................................................................... 20
E.
NOC Training and application setup ...................................................................................................................... 20
F.
Alarm Validation Test ............................................................................................................................................. 21
Flow Chart Remote Test preformed................................................................................................................................. 22
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i.
Access Procedure
This schedule sets out the protocol to be observed by tenants, its agents, employees, contractors or representatives, IHS
Towers personnel and any person seeking access to a IHS, site.
Each visitor shall notify the Network Operations Centre of the Landlord (the “NOC”) as soon as is practicable and in
advance of any proposed visit to a Site.
Such notification shall take place by telephone at the numbers listed below, or any other real-time means as are specified
by the Landlord from time to time.
IHS NOC Rwanda: (Country Specific)
IHS NOC Zambia: (+260962484040)
When providing such notification to gain access, the visitor shall specify the following to the Landlord NOC:
I.
The site ID number(s) and site name(s) for which access is required.
I.
The nature and purpose of the proposed visit.
II.
The date and time of the proposed visit.
III.
The name of the company requesting access.
IV.
Name and contact details of the person who will physically be accessing the site.
Following such notification, the NOC supervisor on duty shall review the purpose of the visit and the identity of the visitor
and, if necessary, carry out investigations to determine the same
Following the NOC being satisfied with the purpose of the visit and the identity of the Visitor, the NOC shall seek clearance
for the visit from the relevant head of department of the Landlord and such head of department shall promptly respond to
such request.
Upon arrival at the site, the visitor shall
I.
Present the security personnel with such access code number and valid identification card; should the site have
security.
II.
Complete the Site register with details of the visit, such as the nature and purpose of the visit, the time and date
of arrival and such other details as are requested by the NOC or the security personnel at the site (if available)
III.
While at the site, the visitor shall conduct only such activities which have been specified in visitor’s notice to the
NOC in respect of that visit.
Immediately prior to departure from the site, the visitor shall:
I.
Update the site register to record the visitor’s time of departure from the site; and notify the security personnel at
the site of any damage caused to the site, the tower or any other equipment or apparatus located on the site, by
the visitor during the visit.
II.
Notify the NOC of any damage caused to the site, the tower or any other equipment or apparatus located on the
site, by the visitor during the visit.
If a Visitor is unable to obtain access to any Site in accordance with the procedures set forth herein, such visitor shall
contact the following staff:
NOC Supervisor
- (Country Specific)
NOC Manager
- (Country Specific)
Operations Manager
- (Country Specific)
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ii.
Remote Management System
A.
Overview
The document highlights the methodology to follow to successfully implement and test the SAM- RMS system.
The Acceptance test procedure relies on three key processes; Partial Acceptance - (Physical Acceptance Check & Site
System Acceptance check, as well as Quality Assurance), Network Operation Centre (NOC) functionality test; reliable
data harvesting.
B.
Pre installation requirement
i.
ii.
iii.
iv.
C.
Initial site survey would be done, to determine feasibility for installation.
Sites with any battery issues, such as no backup, should be installed but Hybrid (battery mode) disabled.
Sites with generator problems, such as no remote control capabilities or faults, should be installed but
maintenance & Field Service Engineer informed.
Generators need to have the minimum capabilities such as Remote Start/Stop, Fault/Alarm and Run indications
before the generator can be controlled.
Remote Management System
i.
ii.
iii.
iv.
v.
RMS System (Outdoor unit IP65) enclosure box will be fixed on wall or pole structure.
Generator controller (DGC) mounted inside ATS or generator metal enclosure.
Fuel Management system will be embedded inside fuel tank.
Fuel flow meter will be in line to fuel pump
AC equipment monitor will be mounted inside the ATS monitoring the 3-phase Utility supply as well as the
generator supply
vi. DC monitor will be installed inside the consolidated site battery backup, measuring the DC load per tenant.
vii. Access Controlled gate lock system will be installed on the site fenced gate.
viii. IP Camera will be installed on the tower structure next to the site security light, with the focal angel facing the
generator and gate.
ix. Environmental Alarms
x. General purpose alarms
D.
Physical Site Installation Quality
The Physical Site Installation Quality definition:
Main Controller Unit
The installer should ensure that the RMS Unit is powered from the consolidated battery bank, important to note, that at no
point can a RMS be powered from a DC – DC converter.
Step by Step
i. Route the 1.5mm Red/Black twin flex power cable from the RM-System to the consolidated battery backup
ii. Ensure the power cable is in protective conduit pipes and cable should at no point be spliced / joined
iii. Insert the power cable to the back off the RMS as depicted in image below
iv. Connect the power cable through a 5 – 15A DC breaker , which is in turn connected to the DC distribution of the
consolidated battery backup
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Image 2 RMS power connection
The RM-System mounting position will be site depended, the general guide lines is to mount the IP66 Cases on the ATS
pole back to back, alternatively on the supporting pole structure for overhead RF feeder gantry.
Cable Routing & Dressing
i. Installation Contractor should ensure all telecommunication and DC power cables are enclosed with UVprotective PVC pipe
ii. Installation Contractor to ensure all bends covered with spiral flex tube
iii. PVC pipe to trenched 20cm below ground surface.
iv. PVC pipe runs over concrete floors or brick walls should be secured with pipe saddles.
Specification
Conduit PVC (Electrical)
PVC bends
½” and ¾”
½” and ¾”
‘
Image 3. PVC trenched cable routing
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RMS Controller Alarm Signals
i.
ii.
Temperature / Humidity sensor must be installed either on Indoor shelter or Outdoor RBS / BBS cabinet
depended on site layout
Mains Monitor must be installed, inside AC distribution panel for Indoor shelter sites or ATS (Automatic Transfer
Switch) AC load output

Connect 3 x 1.5mm Red Phase power to (L1 – L3) AC power sensing inputs, from the Main Breaker or
Surge protection screw terminals as seen in image 4. Connect 1 x 1.5mm black to the neutral buzz bar
or surge protection screw terminal. For indoor shelter sites these power connections will be located
inside AC distribution panel , and for Outdoor site either at the ATS , or RBS ACCU (AC Controller Unit)
Image 4. Mains Monitor connections
iii.
Battery current sensor must be installed directly on the main backup supply DC leads (Omi directional) , none
polarity sensitive.

Ensure all DC leads are routed through the split core current sensor

Note the direction of current flow (theory of conventional current flow) , current flows from Negative to
Positive (image 5)
BCP
location
Image 5. Battery Current sensor
iv.
v.
Aircraft warning light sensor (when applicable), must be installed AC distribution panel (AC Site lights), or inside
the main DC distribution panel if (DC site lights)
Rectifier alarm integration depended on type / model of rectifier on site, standard alarms which can be integrated
is:

Rectifier System Fail

Rectifier Module Fail
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vi.

Rectifier Low Voltage LVD warning

Rectifier Over Voltage
Radio Base Station (RBS) External OVP alarms to be connected, wiring / configuration depended on RBS make /
model, type of RBS’s

Ericsson

Hauwei

Alacaltel

Motorola
Generator Controller Alarm Signals
i.
The Generator controller (DGC) must be installed inside the ATS or generator canopy, depended on generator
model used, these are the various types integrated thus far with RMS
Table 1
AMF controller
Elcos
Identifier
Mounting position
Below the external digital alarm connections
for DSE controller
Controller make
DSE7320
Deep Sea 5220
Inside external ATS box housing DSE 5220
controller
Controller make
DSE5220
Gencharger /
Transend
Inside ATS located in generator canopy, on
door
Controller make
Gencharger E/ND
Genlogic / Intellite
Inside ATS located in generator canopy , din
rail available next to mains 1 – 3 breakers
Controller make
Genlogic
(DSE 7320)
Intellite
(AMF25)
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Himoisa
Inside external ATS box housing CEM6
digital control module
Controller make
CEC6 / CEM6
ii.
iii.
iv.
DGC controller cable connection must be secure and cable dressing done by strapping down with cable ties
(T20R)
All connecting cable terminations must have bootlace pin lugs as seen in image 7
DGC must be mounted on a DIN rail provided (DIN rail fixed to canopy) of ATS or Generator via pop rivets.
Image 6. Cable termination
Following DGC wiring sequence should be followed
Table 2.
Description
Generator controller communication
Abbreviation
SAM2 DGC
Color
SAM2 RS485
(P)
Blue
SAM2 RS485
(N)
W/Blue
SAM2 12Vdc
SAM2 GND
Orange
Green
Brown
SAM2 12Vdc
W/Orange
W/Green
W/Brown
SAM2 GND
Fuel probe communication
SAM2 FP
SAM2 RS485
(P)
Blue
SAM2 RS485
(N)
Yellow
Black
White
Digital alarm inputs:
SAM2 DGI
Input 1 (MA)
Input 3
(GOL)
Brown
Input 4 (GR)
Orange
Input 2
(MOL)
Green
Input 5 (GF)
Input 6
Input 7 (TL)
Input 8 (GD)
Blue
Orange
MA – Grid Mains Available
MOL – Grid Mains on Load
GOL – Generator on Load
GR – Generator running
GF – Generator fault / abnormal condition
TL – Tank Lid Open (Fuel)
GD – Generator Door
Orange
Remote Start (Generator type
dependent)
SAM2 RS
Generator Battery
DG 12V
Utility Grid Meter
SAM2 L&G
NO
Com
Blue
W/Blue
SAM2 12Vdc
SAM2 GND
Red
Black
SAM2 RS485
(P)
Blue
SAM2 RS485
(N)
W/Blue
Blue
NC
SAM2 GND
Orange
Generator monitoring signals
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i.
ii.
iii.
iv.
Generator Run and Generator on Load signals are obtained directly from the Generator AMF controllers digital
alarm outputs, depended on the make and model of the AMF (refer to specific product manual) part of the
installation CD > Generator Manuals
Utility Grid available and Mains on load are also obtained from AMF digital outputs, if the AMF doesn’t support
these connection points are described in I, and ii, then auxiliary relays can be installed on the Generator and
Mains contactor (GCB & MCB) respectively
Generator analog battery voltage monitoring signals is obtained from the AMF supply source (interconnected to
generator battery.
Generator door, sensor to be installed on door accessing engine and AMF panels
Typical Relay alarm connections
Generator control signals
i.
Generator remote start and alarm reset (when available) signals to be integrated into the generator AMF
controller digital inputs, depended on the make and model of AMF the position and configuration will vary (refer to
RMS product manual)
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Fuel Management
i.
ii.
iii.
Fuel monitoring sensor embedded inside generator fuel tank, cable entry point to fuel tank must be sealed using
a junction box , gland (provided in installation kit) and silicon sealant or epoxy
Fuel sensor must be positions so that the sensor is horizontal at the bottom of the tank.
Fuel tank lid (intrusion alarm) must be installed on the fuel enter cap, if no cap is available, the generator door
accessing the fuel tank will be used as Fuel Tank Lid alarm.
Image 7. Fuel Probe entry into generator fuel tank.
Flow Meter (generator engine depended)
i.
ii.
The fuel flow meter 1 must be installed in line and positioned before the fuel pump after the 1st fuel filter and
injector inputs to the engine.
NOTE:
There must be a 100mm straight pipe before the FFM and After the FFM
The fuel flow meter 2 must be installed in line and positioned between the fuel return from the engine into the fuel
tank.
NOTE:
There must be a 100mm straight pipe before the FFM and After the FFM
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Insert T or Y Piece
with return looped
back
Disconnect return
line
Dissect Fuel supply
and insert FFM inline
FFM
Flow Flow Meter
PRU2
Equipment Monitoring Unit
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i.
ii.
The Equipment Monitoring Unit (EMU) is designed to monitor the Voltage & Current on a per phase basis for AC
supply source
The EMU must be housed inside the ATS panel
CT Probe 1
CT Probe 2
CT Probe 3
Utility Grid Input Phase 1
Utility Grid Input Phase 2
Utility Grid Input Phase 3
CT Probe 4
CT Probe 5
CT Probe 6
Generator Input Phase 1
Generator Input Phase 2
Generator Input Phase 3
IP Camera
The SAM2 POE board was designed to act as the interface module between ECS / ECS-L and IP Camera
Requirements:
» 2 x 10m LAN Cable CAT5
» 4 x RJ45 plug
» Power Cable
Installation:
» Mount POE module inside battery rack or transmission rack
» Make cross over LAN cable (CAT5) off 1 between ECS and POE module (DATA IN), 1 between POE and
Camera (DATA & POWER OUT)
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»
»
»
The SAM2 PoE needs to be powered by 24/48vdc
The SAM2 PoE also has an output voltage of 12/48vdc (this is optional and only used for devices that will require
a separate power source)
Between the green 6-way terminal there is a jumper that needs to be terminated on 48vdc (this will be terminated
by default)
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Environmental Alarms
i.
Room & Humidity sensor to be installed on Indoor shelter sites on the ceiling of container, note the R&H sensor
should not be installed directly adjacent to ceiling container light as the exposure to heat will affect the readings
Image 8. Sensor close to ceiling light
ii.
iii.
Image 9. Sensor not close to heat exposure
On a retro fit site there would be an existing Aircon Control Unit (Tautech/Sirus), these units’ needs to be
recovered, and replaced with the SAM ACS.
Mount ACS unit casing using pop rivets or shelf tapping screws, ensure
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

A/C Circuit breaker is supplying the corresponding Aircon for example A/C1 CB goes to A/C 1 unit and
A/C2 CB goes to A/C 2 unit.
The same goes for A/C Temperature Probes, the SAM wiring harness has 3 Temp probes in which is
labeled A/C 1, A/C 2 and ODT the probes must correspond to its correct position.
Image 10. ACS mounting position
Image 11. AC Temperature probe placement
iv.
As part of the SAM wiring harness a 10 – pin J7 to a 8-way Hartman cable is supplied ensure the color codes on
both sides match the diagram as listed below:
v.
Smoke sensor must be installed on ceiling of indoor shelter relatively close to H&R sensor, mounting of base
plate is done via pop rivets or shelf tapping screws.
General purpose alarms
i.
ii.
Install shelter intruder door switch

Route two pair telecommunication cable to Door switch relay

Skin the Open End 10 to15 cm, 2 pairs of wires will be available to connect to the switching sensor,
(Pair 1) Orange and White, (Pair 2) Blue and White.

Refer to SAM Product Manual for illistrations

Connect Pair 1 to the N/C Pin 13 and 14 of the Door switch.

The Door switch needs to be tested with the Door closed and by hand triggering the adjustable arm.
Install indoor movement sensor adjacent to the shelter door with the infrared eye facing the door
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iii.
Remote Management Software
A.
Overview
The SAM_ECT is designed to provide the field service engineer (FSE) and maintenance personal access to the RMS
system to obtain site information and statistics
The SAM_ECT application is also primary method of testing site functionality to the NOC
The following section will deal with the communications module ECS2 (Equipment Communication System) and ECT
(Equipment Craft Terminal)
B.
Access Procedure and Testing
i.
Inform the NOC of entry providing

Name and Surname

Designation

Reason for Access
ii. Once Access is grated NOC will issue a software unlock code
iii. Provide the NOC with the following site information
SITE ID
Grid Availability
Network Sim Card No Primary
Network Sim Card No Secondary
Generator Make
Generator Run Hrs
Fuel Tank
DB loaded
iv.
C.
i.
ii.
iii.
iv.
Outdoor / Indoor
IPaddress
PLC Controller
Capacity
NOC engineer will update the properties on sever application end as per example below
Software Application ECT
Install SAM2-ECT application on the laptop
Ensure the latest firmware version is loaded (provided on project deployment)
Load set configuration template in accordance to site layout, either indoor or Outdoor
Ensure all sensor alarm conditions are clear and analog readings obtained are within logical expectations
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v.
Load Fuel Tank database if on site fuel tank is registered, or else create a new tank database entry using tank
DB creator.
Fuel Calibration step by step
i.
ii.
iii.
Copy Folder “Fuel calibration” into your c:/programfiles/SAM2_ECT/ and extract the files ensure that
all the logfiles and jpg files are in the directory of SAM2ECT.exe
Open Fuel calibration ta on ECT
Select Wiz
WIZ
iv.
Select predefined
v.
vi.
Select the type of tank you want to calibrate
Write to SAM
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vii.
viii.
Pull the fuel out of the fuel and select dry calibrate
Insert the fuel probe back in the tank and select read
ix.
Once you select read the level will automatically be adjusted to the database level’
D.
Software Application ECS
i.
ii.
iii.
E.
Ensure all server communication portals are set up based on DCN settings which will be provided before project
roll out
Ensure serial connection through port 3 is established to main controller via communication controller
Ensure IP addresses provided are correctly inserted
NOC Training and application setup
i.
ii.
Inala specialized software engineers will conduct over the shoulder training sessions to the customer NOC
personal. Which will cover the following aspects

Site creation and database administration

Data harvesting via application reports (fuel , power distribution, environmental , maintenance reports)

Trouble ticketing and escalations

Access control
Inala software specialist will also be responsible for setting up the SQL server platform and ensuring the data link
from site to server is established and stable
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F.
Alarm Validation Test
i.
The functionality test between site and server is done through testing by activating / clearing alarm conditions on
site and verifying these conditions on the server end.
The NOC engineers will test and validate results as seen by the FSE or installer on site
The NOC engineer should also be able to preform the following test remotely

Start / Stop Generator remote (Hybrid Activated Sites)

Reset Generator Service run time

Start Aircon 1

Start Aircon 2

Swap between Aircons

Reset Aircon Service run time
ii.
i.
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Flow Chart Remote Test preformed
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