INTRODUCTION
LOCATION:
ROSTAR PRECISION INC.
135 DEVON ROAD
BRAMPTON, ONTARIO, L6T 5A4
CANADA
PRODUCT:
High Precision Machined and
Assembled Components Product
Development.
MARKETS:
Aerospace, Defense, Telecommunications,
Commercial, Biomedical, Nuclear, Fiber Optic
and High Volume.
CAPABILITIES:
CNC Milling, Turning, Grinding, Assembly,
CMM Inspection, Coating/Painting
QUALITY CONTROL:
AS-9100 ( Rev B )
And
IS0-9001:2000
Certificate Number C0000254-1
FACILITY:
16,000 Sq.Ft. Manufacturing, Low-Medium-High
Volume, Developmental & Tooling
2,500 Sq. Ft. Office & Administration
1,300 Sq. Ft. Engineering & Programming
800 Sq. Ft Deburring & Assembly
PERSONNEL:
30 (Present) Skilled
Tradesmen & Technicians
TRAINING:
In-House Facilities
CONTACT:
Bill Hristovski
President
OWNWERSHIP:
100% Canadian Sole Proprietorship
Bill Hristovski, President
INCORPORATED:
1976
COMMUNICATION:
Tel: (905) 790-9155
Fax: (905) 790-9159
E-Mail: billh@rostar.ca
elaineh@rostar.ca
QUALITY CONTROL
CELL-I
ONE (1) DEA SCIROCCO CMM
Ultra High Accuracy Co-ordinate Measuring System
(Slant/Bridge Type)
Measuring Range: X-55”, Y-34”, Z=26”
5-Axis CNC
Fully Programmable
Software;
Tutor for Windows, and PC-Dmis
Date of Manufacture;
1998
TWO (2) VIDEO/OPTICAL INSPECTION
MICROSCOPE SYSTEMS
GZ-6P Microscope
Pair of 15x Wide field Eyepieces
Image Port
Mountable Focusing Arm
High resolution Color Camera
ONE STARRETT OPTICAL PROJECTOR
Screen diameter;
16” With precision cross-lines and calibration markings
Horizontal travel;
X-axis 12”
Vertical travel;
y-axis 6”
Focus travel;
Z-axis 2.1”
Capacity b/w Centres
12”
Load Capacity;
10 kg
Measurement and Display System;
Linear
Heidenhain Scales (0.001mm resolution)
Angular
Digital protractor (1 minute resolution)
Date of Manufacture;
2006
INSPECTION MEASURING EQUIPMENTS
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Height Masters
Gauge Blocks
Bore Gauges (SUNNEN) 0.4590” to 6.0000”
Bore Gauges (DIATEST) 0.0300” to 0.8000”
Bower Internal Bore Gauging
Sigma Air Gauges System
Micrometers: 0.0000” – 12.0000”
Plug Gauges
Ring Gauges
Surface Analyzer
Combination Bench Centers
Optical Comparator
Digital Height Master
Unified and Metric Thread Gauges
Hardness Tester
Angle Blocks
Rotary Tables
Pin Gauges
SYSTEM INFORMATION &
SOFTWARE
CELL-II
NETWORK SERVER:
MICROSOFT WINDOWS SERVER 2003
SHOP CONTROL SOFTWARE
Rostar Operational System (customize shop control software)
Vista manufacturing software by DCD Corp.
Crystal Report Writer Version. 6.0 Professional
CAD/CAM SOFTWARE
MastercamX
Predator DNC
DNC SYSTEM
Through the use of a Multi-DNC system, and ftp server we are able to take a part
program off our network server and send it directly into the machining center’s memory. The
operator now has the flexibility to proof the program and then send it back to the DNC
Terminal to allow any additional editing as required.
CLIENT CONNECTIONS with ROSTAR PRECISION INC.
Connect onto network through the facility of an FTP address that we have set up
On site. We issue our client’s a Login and password, to ensure a secure avenue
For transfer of drawings or other forms of electronic data.
Send us drawings through e-mail to elaineh@rostar.ca securely and conveniently.
CNC MACHINING CENTRE
CELL-III
SIX (6) MATSUURA RA-2G HIGH SPEED PALLET CHANGER
CNC 3 Axis Vertical Machining Centre
Work Table: 28.3” X 17.3”
Loading Capacity:
250 kg
Axis Travel: X-26.0”, Y-18.11”, Z-19.09”
Spindle:
50–15,000 rpm, 12 HP, BT-40
Rapid Traverse X/Y/Z:
1575/1575/1181 ipm
No of Tools: 30 Tools Magazine
No of pallets: 2
CNC Control:
Yasnac J300 B
Date of Manufacture;
2000
ONE (1) MATSUURA ES-450 HII HIGH SPEED PALLET CHANGER
CNC 4 Axis Horizontal Machining Centre
Work Table: 11.8” X 11.8”
Loading Capacity:
166 kg
Axis Travel: X-17.7”, Y-15.7”, Z-15.7”
Spindle:
50-15,000 rpm, 10 HP, BT-40
Rapid Traverse X/Y/Z:
1181/1181/1181 ipm
No of tools: 30 Tools Magazine
No of pallets: 2
Indexing:
1 Degree
CNC Control:
Fanuc 15 M
Date of manufacture;
2000
TWO (2) MATSUURA RA-4G HIGH SPEED PALLET CHANGER
CNC 4 Axis Vertical Machining Centre
Work Table: 39.3” X 12.29”
Loading Capacity:
500 kg
Axis Travel: X-40.15”, Y-21.65”, Z-20.07”
Spindle:
50 – 15,000 rpm, 10 HP, BT-40
Rapid Traverse X/Y/Z:
1181/1181/1181 ipm
No of Tools: 30 Tools Magazine
No of Pallets: 2
CNC Control:
Yasnac J300
Date of Manufacture;
2000
ONE (1) MATSUURA RA-IVF PALLET CHANGER
CNC 4 Axis Vertical Machining Centre
Work Table: 39.3” X 19.2”
Loading Capacity:
500 kg
Axis Travel: X-40.15”, Y-20.07”, Z-20.07”
Spindle:
30-8000 rpm, 10HP, CAT-40
Rapid Traverse X/Y/Z:
945/945/708 ipm
No of Tools: 30 Tools Magazine
No of Pallets: 2
CNC Control:
Matsuura System I80 Control
Date of Manufacture;
1998
ONE (1) MATSUURA RA-IVF PALLET CHANGER
CNC 3 Axis Vertical Machining Centre
Work Table: 39.3” X 19.2”
Loading Capacity:
500 kg
Axis Travel: X- 40.15”, Y-20.07”, Z-20.07”
Spindle:
30-8000 rpm, 10 HP, CAT-40
Rapid Traverse X/Y/Z:
945/945/708 ipm
No of Tools: 30 Tools Magazine
No of Pallets: 2
CNC Control:
Matsuura System I80 Control
Date of manufacture;
1997
ONE (1) MATSUURA RA-IIIF PALLET CHANGER
CNC 3 Axis Vertical Machining Centre
Work Table: 31.4” X 16.5”
Loading Capacity:
300 kg
Axis Travel: X- 31.5”, Y-17.3”, Z-19.09”
Spindle:
30-8000 rpm, 10 HP, CAT-40
Rapid Traverse X/Y/Z:
945/945/708 ipm
No of Tools: 30 Tools Magazine
No of Pallets: 2
CNC Control:
Matsuura System I80 Control
Date of manufacture;
1997
ONE (1) MAKINO 40-A60 PALLET CHANGER
CNC 4 Axis Horizontal Machining Centre
Work Table: 16” x 16”
Loading Capacity:
175 kg
Axis Travel: X-17.0”, Y-15.5”, Z-22.0”
Spindle:
30-6000 rpm, 15 HP, CAT-40
Rapid Traverse X/Y/Z:
350/350/350 ipm
No of Tools: 60 Tools Magazine
No of Pallets:2
CNC Control:Fanuc 11M 4 Axis
Date of Manufacture;
1987
ONE (1) MATSUURA MAM-700 HG PALLET CHANGER
CNC 4 Axis Horizontal Machining Centre
Work Table 19.69” x 19.69”
Loading Capacity:
500 kg
Axis Travel: X–29.53”, Y–23.6”, Z–24.62”
Spindle:
30–10,000 rpm, 30 HP, BT-40
Rapid Traverse X/Y/Z:
945/945/945 ipm
No of Tools: 60 Tools Magazine
No of Pallets:2
CNC Control:Yasnac J300 (64-bit Processor)
Date of Manufacture;
1998
ONE (1) MATSUURA MC 1000VG
CNC 3 Axis Vertical Machining Centre
Work Table: 45.28” X 20.08”
Loading Capacity:
900 kg
Axis Travel: X-40.15”, Y-21.65”, Z-20.07”
Spindle:
50-15000 rpm, 15 HP, BT-40
Rapid Traverse X/Y/Z:
945/945/945 ipm
No of Tools: 30 Tools Magazine
CNC Control:Yasnac J300 B
Date of Manufacture;
1998
ONE (1) TOSHIBA VMC-650
CNC 4 Axis Vertical Machining Centre
Work Table: 70.9” x 32.5”
Loading Capacity:
2000 kg
Axis Travel: X-51.2”, Y-31.5”, Z-24”
Spindle:
20-5000 rpm, 15HP, CAT-50
Rapid Traverse X/Y/Z:
630/630/630 ipm
No of Tools: 24 Tools Magazine
CNC Control:
Tosnuc 888 (32-bit processor)
Date of Manufacture;
1995
ONE (1) DOOSAN MV 3016L
CNC 4 Axis Vertical Machining Centre
Work Table: 36.2” x 16.9”
Loading Capacity:
500 kg
Axis Travel: X-30.6”, Y-16.1”, Z-20.1”
Spindle:
12000 rpm, 15HP, CAT-40
Rapid Traverse X/Y/Z:
1,417/1,417/1,260 ipm
No of Tools: 24 Tools Magazine
CNC Control:
Fanuc Oi-MC
Date of Manufacture;
2006
CNC LATHE TURNING
CELL-IV
ONE (1) DAEWOO CNC TURNING CENTRE
MODEL: Puma-8S
CNC 2 Axis Chucker Lathe
Turn  8”
Swing Distance 20”
Centre Distance 20”
Spindle Bore  2.40”
5000-RPM Spindle, 20HP
Kennametal Quick Change Tooling
8” SMW 3 Jaw Quick Change Chuck
CNC Control
Fanuc 16-TA
Date of Manufacture;
1995
ONE (1) DAEWOO CNC TURNING CENTRE
MODEL: Puma-8S
CNC 2-Axis Chucker Lathe
Turn  8”
Swing Distance 20”
Centre Distance 20”
Spindle Bore  2.40”
5000 RPM Spindle, 20HP
Kennametal Quick Change Tooling
8” SMW 3 Jaw Quick Change Chuck
CNC Control
Fanuc 16-TA
LNS Quick Load Bar Feeder
Date of Manufacture;
1995
ONE (1) DAEWOO CNC TURNING CENTRE
MODEL: Puma-240B
CNC 2-Axis Chucker Lathe
Turn  13.8”
Swing Distance 20.7”
Centre Distance 21.6”
Spindle Bore  2.64”
4500 RPM Spindle, 25HP
12 Stations Tool Turret
8.25” Jaw Chuck
CNC Control
Fanuc 21i-TB
Date of Manufacture;
2006
ONE (1) DAEWOO CNC TURNING CENTRE
MODEL: Lynx-220A
CNC 2-Axis Chucker Lathe
Turn  12.6”
Swing Distance 20.1”
Centre Distance 12.7”
Spindle Bore  1.822”
6000 RPM Spindle, 20HP
12 Stations Tool Turret
6.5” 3 Jaw Chuck
CNC Control
Fanuc T
Date of Manufacture;
2006
ONE (1) NAKAMURA TOME CNC TURNING CENTRE
MODEL: SC-300L
CNC 2 Axis Lathe
Turn  13.78”
Swing Distance 22.05”
Centre Distance 43”
Spindle Bore  3.35”
3500-RPM Spindle Speed, 30HP
12 Stations Tool Turret
12” 3 Jaw Chuck
CNC Control
Fanuc 21-T
Date of Manufacture;
1997
ONE (1) NAKAMURA TOME CNC TURNING CENTRE
MODEL: 20II
Lens Quick Load Bar Feeder
Programmable parts catcher
CNC sub-spindle
Parts off detection
Turret collision detection system
Part eject conveyor
N -T tool setter – C (autotype)
Part program storage and editing 40m
CNC Control
Fanuc 18TA
Date of Manufacture;
1998
MANUAL MACHINES & EDM
CELL-V
SIX (6) BRIDGEPORT BR2J
Turret Milling Machine with DRO
Work Table 78” x 18”
4200-RPM Spindle, 2 HP
THREE (3) BROTHER TAPPING MACHINES
Capacity #0-80 UNF to 1/4”-28 UNF
ONE (1) HARDINGE DSM 59
Tool Room Lathe with DRO
Swing Over Bed  8”
Spindle Bore  1”
3000-RPM Spindle, 1.5 HP
Date of Manufacture;
1983
ONE (1) HARDINGE HLV-H
Tool Room Lathe with DRO
Swing Over Bed  8”
Spindle Bore  1”
3000-RPM Spindle, 1.5 HP
Date of Manufacture;
1982
MITSUBISHI EDM GANTRY 500
CNC microprocessor 32-bit
Digital AC-servo drive
Axis speed X, Y, Z max.2000 (78.7”/min.)
Setting (command) units (0.001 or 0.0001)
X/Y/Z inside work area (20.7” x 15.7” x 14.8”)
Y (from electrode changer and loading position, 26.6”)
Bearing surface (W x D) (28.7” x 24.8”)
Load Capacity (2,200 lbs)
INTERGRATED C-AXIS:
Number of revolutions-adjustable (10 or 20 rpm)
Angle positioning (0.001 degree)
Load Capacity (110 lbs)
Maximum head load (220 lbs)
Maximum clearance electrode clamping chuck to work table (22.6”)
Date of Manufacture;
1997
GRINDING SECTION
CELL-VI
ONE (1) TACCHELLA 1018 UM
Universal High Precision Cylindrical Grinding Machine
External, Internal
Automatic Grinding Cycle
Grinding Dia  14”
Grinding Length 40”
Date of Manufacture
1988
ONE (1) ACER AGS-1224AHD
Precision Surface Grinder
Grinding Capacity 12” x 24”
Date of Manufacture;
2000
ONE (1) JONES AND SHIPMAN 540
Precision Surface Grinder
Grinding Capacity 6” x 12”
TWO (2) CINCINNATI UNIVERSAL TOOL & CUTTER GRINDER
TWO (2) MAKINO UNIVERSAL TOOL & CUTTER GRINDER
DEBURRING & ASSY
CELL-VII
SHEET METAL CAPABILITIES
THROUGH ASSOCIATED COMPANY
EQUIPMENT
Amada Vipros Queen Punch Press
- 1996 + .004”
Amada Pega 357 CNC Punch Press
- 1994 + .004”
Amada RG100 10’ CNC Brake Press
- 1996 + .002”
Amada LCE-655 CNC Laser
- 1995 + .0004”
Amada RG-80 NC Brake Press (80t.)
- 1994 + .002”
Canox 250 amp air cooled tig welder
- 1994
Lincoln 350 amp digital water cooled tig - 1995
Various presses re: hardware installations/ special apps.
10 ft. Chicago Brake
SOFTWARE
Amada 2D CAD/CAM software
Imports DXF and IGES Files